BEECHCRAFT KING AIR C90-Series Installation Instructions

BEECHCRAFT KING AIR C90GTI · Maintenance Manual

Free account — keep the POHs & checklists you reference in one place.

Overview

This document provides installation instructions for modifications to the Beechcraft King Air C90 series aircraft, specifically focusing on the installation of LED lighting systems. It outlines the necessary procedures, compliance requirements, and general information for ensuring continued airworthiness after the modifications.

Applicable to Beechcraft models B90/C90/C90A/C90GT/C90GTi/E90/H90.
Installation must follow FAA guidelines as per FAR AC 43.13.
Modification involves replacing various lights with LED types.
No major structural changes are required for the installation.
Wiring changes are minor and detailed in the document.
Aircraft must not be returned to service without EASA design approval.
Inspection intervals and procedures remain valid as per existing manuals.
Document includes amendment records and approval details.

Document

Source

Originally published by aveoengineering.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

View original at aveoengineering.com

Report a problem or request removal

Document details

Type: Maintenance Manual
Year: 2025
File size: 1.4 MB
Publisher: aveoengineering.com
Language: en

About this document

What is the BEECHCRAFT KING AIR C90-Series Installation Instructions?

The BEECHCRAFT KING AIR C90-Series Installation Instructions is a maintenance manual for the BEECHCRAFT KING AIR C90GTI, dated 2025.

Where does the BEECHCRAFT KING AIR C90-Series Installation Instructions come from?

This copy of the BEECHCRAFT KING AIR C90-Series Installation Instructions was originally published by aveoengineering.com and is hosted on Sprinkle as a free, searchable reference copy.

What year was the BEECHCRAFT KING AIR C90-Series Installation Instructions published?

The BEECHCRAFT KING AIR C90-Series Installation Instructions — the BEECHCRAFT KING AIR C90GTI maintenance manual on file — is dated 2025.

Documentation completeness

1/7

Most owners only have the POH. Here's the essential set for the BEECHCRAFT KING AIR C90GTI.

Pilot's Operating Handbook / AFM
Checklist
Maintenance Manual
Parts Catalog (IPC)
Systems & Wiring
Service Bulletins on file
Type Certificate (TCDS)

In this document

Manual Administration

This section covers document approval, amendment records, and procedures for affected pages.

Installation Instruction

Details the general installation practices and compliance with FAA regulations.

Continued Airworthiness

States that existing aircraft manuals remain valid and outlines inspection procedures for new lights.

Description

Describes the modification involving the replacement of various lights with LED types.

Wing Position and Recognition Lights Installation

Provides specific instructions for the installation of wing position and recognition lights.

Wiring Change Position and Strobe Lights

Details the wiring changes required for the installation of new position and strobe lights.

Safety notes

The aircraft modified according to this instruction may not be released back to service without EASA design approval.
Inspect the installation area for corrosion and correct according to AMM if required.

Full document text

Installation Instruction BEECHCRAFT KING AIR C90-Series www.aveoengineering.com BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 2 of 34 TABLE OF CONTENTS PART 0 MANUAL ADMINISTRATION 3 0.1 DOCUMENT APPROVAL 3 0.2 AMENDMENT RECORD PROCEDURE 4 0.3 AFFECTED PAGES PROCEDURE 4 PART 1 INSTALLATION INSTRUCTION 5 1.1 GENERAL 5 1.2 CONTINUED AIRWORTHINESS 5 1.3 DESCRIPTION 5 1.4 WING POSITION AND RECOGNITION LIGHTS INSTALLATION 6 1.4.1 Wiring Change Position and Strobe Lights 12 1.5 REAR POSITION LIGHT INSTALLATION 19 1.6 ANTI-COLLISION LIGHTS INSTALLATION 22 1.7 TAXI AND LANDING LIGHTS INSTALLATION – NOSE GEAR 28 PART 2 COMPLIANCE DEMONSTRATION 33 BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 3 of 34 Part 0 Manual Administration 0.1 Document approval This document has been established in accordance with an alternative procedure to DOA approved under EASA AP429. This installation Instruction is applicable for the Beechcraft models B90/C90/C90A/C90GT/C90GTi/E90/H90. Compiled by: 18 – Feb - 2025 Petr Jaros Engineer, Aveo Engineering Group, s.r.o. Approved by: 18 – Feb - 2025 Georg Hartl Head of DO, Aveo Engineering Group, s.r.o. BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 4 of 34 0.2 Amendment Record procedure The master copy of this document shall be kept electronically as a read only document under the control of Aveo Engineering Group, s.r.o. as Master Copy. ALL amendments to this manual will initiate a raise of Issue ALL raises of issue will be given a sequential numeric issue ident sequentially from 01 to 99 in Table 01 - Issue No: Column– Initial Issue of Document will be “01” ALL Issues of this document will be approved by Head of DO 0.3 Affected Pages Procedure ALL pages affected by ANY raise of issue of this document will be listed in Table 01 - Affected Pages Column. The reason(s) for ALL raise of issue and description of change due to raise of issue will be provided for ALL raises of issue in Table 01 - Details Column. Changes from the previous issue are highlighted by YELLOW HIGHLIGHTING over new content. AND YELLOW HIGHLIGHTING AND CROSSING OUT of deleted content. Example (CROSSING OUT) Issue No. Details Date Affected Pages 01 Initial Issue 31. Aug. 2021 ALL 02 Light bracket assembly updated 17. Jan. 2022 8, 11 03 Kit numbering changed 18. Feb. 2025 7, 10, 11, 21-27 Table 01: Document Amendment Record Table BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 5 of 34 Part 1 Installation Instruction 1.1 General This installation is to be performed in accordance to common practice as described in FAR AC 43.13-2B Chapter 4 and in FAR AC 43.13 1B Chapter 11 Section 15 (Bonding) as published by FAA. The installer is responsible to follow the installation instructions in the latest revision of: • FAR AC 43.13-2B Chapter 4 • FAR AC 43.13 1B Chapter 11 Section 15 • AVE-WPS-64G-IM • AVE-PSPSYW-IM • AVE-RBXP-001-IM • AVE-N09PANSN-IM • AVE-H30-001-IM All drawings applicable for this change are listed in the Drawing List: • AVE-MOD-037-DL, issue 01 The following appliances carry an ETSO authorization: • AVE-WPSR-64G & AVE-WPSG-64G – ETSOA 210.10053936 • AVE-RBXPR-001 – ETSOA 210.10055069 • AVE-PSPSYW-T01 – ETSOA 21O.10068603 The change is to be performed using the document AVE-MOD-037-MCS in the latest issue. The aircraft modified according to this instruction may not be released back to service without the EASA design approval certificate being provided. 1.2 Continued Airworthiness The aircraft manuals remain fully valid. The inspection intervals and the procedures of the aircraft override the general statements in the component manuals as listed under §1.1. For inspection of the new lights themselves follow the procedure defined in AVE-MOD- 037-SUP-AMM supplied with this modification. 1.3 Description This modification is the replacement of position lights (type I, II & III), anti-collision lights, strobe lights, taxi lights and the landing lights by LED type lights. In general the lights are direct replacements and do not require any structural change on the A/C side. Only exemption may be additional attachment holes and installation of anchor nuts in the secondary bracket of the wingtip light installation. The changes in wiring are very minor and are described in this modification or are to be done according to referenced standard practice (e.g. change of connector). BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 6 of 34 1.4 Wing Position and Recognition Lights Installation Option 1 Before Installation: 90 80, 85 105 110 30 105 30 75 70 45 135 140 65 60 BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 7 of 34 New Installation: Kit Number: KNG-13 1 4a 4 4a 3 3a 4 2 7a 7c 7b 7 10 110 105 11 11a 9,9a 8,8a 5,5a 6,6a

Show full text

BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 8 of 34 Option 2 Before Installation: New Installation: Kit Number: KNG-08 1 4a 4 4a 3,3a 7a 7c 7b4 7 120 115 130 5,5a 6,6a 8,8a 9,9a 11,11a 10 BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 9 of 34 Strobe Box Removal View A A 175 255 180 205 260 195 245 225 225 230 240 235 BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 10 of 34 Figure and Index Number Part Number Description Parts Avail. QTY. Per assy. OPTION 1 Kit Number: KNG-13 1 AVE-N09PANSNT-5WA Mod(2) Nubion Taxi (55°) 2 2 AVS-A060101248-A60 Nubion Bracket 2 3 AVS-92314A827 Hex Head Screw, 10-32 x 3/8 2 3a AVS-92164A011 External-Tooth Lock Washer, #10 2 4 AVS-91772A192 Pan Head Phillips Screw, 8-32 x 3/8 4 4a AVS-92146A545 Split Lock Washer, #8 4 5 03-09-1031 3-Pole Connector – Male 2 5a 02-09-2116 Pin 6 6 03-09-2031 3-Pole Connector - Female 2 6a 02-09-1117 Socket 6 7 AVE-WPSR-64G Mod(4) AVE-WPSG-64G Mod(4) Ultra Galactica Embedded Red Ultra Galactica Embedded Green 1 1 7a AVS-P001290550-A1A Gasket 2 7b AVS-79840905045 Screw M5x45mm 2 7c AVS-OR00480190N70-D0A O-ring 2 8 03-09-1041 4-Pole Connector – Male 2 8a 02-09-2116 Pin 8 9 03-09-2041 4-Pole Connector - Female 2 9a 02-09-1117 Socket 8 10 AVS-A060101247-A60 Ultra Bracket Assy 1 2 11 AVS-91772A148 Pan Head Phillips Screw, 6-32 x 1/2 8 11a AVS-92146A540 Split Lock Washer, #6 8 ------ --------------------------------- -------------------------------------------- ------ ----- ORIGINAL PARTS 30 MS35207-262 Screw 6 35 AN960-10L Washer 6 45 MS35206-230 Screw 4 60 31-3912-1 Lens Assy 2 65 MS35206-227 Screw 4 70 LP1982SP Lamp 2 75 31-4557-1 Lampholder Assy 2 80 30-1480-1 Light-LH Nav 1 85 30-1480-3 Light-RH Nav 1 90 MS35206-230 Screw 4 95 AN960-6L Washer 4 105 MS35489-1 Grommet 4 110 101-361156-9 Bracket - LH 1 115 101-361156-10 Bracket – RH 1 BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 11 of 34 135 MS25083-2BB2 Jumper Assy - Bonding 2 140 MS35206-244 Screw 2 OPTION 2 Kit Number: KNG-08 1 AVE-N09PANSNT-5WA Mod(2) Nubion Taxi (55°) 2 3 AVS-92314A827 Pan Head Phillips Screw, 10-32 x 3/8 4 3a AVS-92146A550 Split Lock Washer, #10 4 4 AVS-91772A192 Pan Head Phillips Screw, 8-32 x 3/8 4 4a AVS-92146A545 Split Lock Washer, #8 4 5 03-09-1031 3-Pole Connector – Male 2 5a 02-09-2116 Pin 6 6 03-09-2031 3-Pole Connector - Female 2 6a 02-09-1117 Socket 6 7 AVE-WPSR-64G Mod(4) AVE-WPSG-64G Mod(4) Ultra Galactica Embedded Red Ultra Galactica Embedded Green 1 1 7a AVS-P001290550-A1A Gasket 2 7b AVS-79840905045 Screw M5x45mm 2 7c AVS-OR00480190N70-D0A O-ring 2 8 03-09-1041 4-Pole Connector – Male 2 8a 02-09-2116 Pin 8 9 03-09-2041 4-Pole Connector - Female 2 9a 02-09-1117 Socket 8 10 AVS-A060101249-A60 Bracket Assy 2 11 AVS-91772A818 Pan Head Phillips Screw, 10-32 x 7/16 4 11a AVS-92146A550 Split Lock Washer, #10 4 ------- ----------------------------------- -------------------------------------------- ----- ----- ORIGINAL PARTS 115 30-1414-1 Light Assy - Recognition 1 120 30-1480-1 Light – Red Nav 1 125 30-1480-3 Light – Green Nav 1 130 30-1329-1 Light Assy - Strobe 1 ------- ----------------------------------- -------------------------------------------- ----- ----- STROBE BOX 175 60-1750-3 Power Supply – Strobe Light 1 180 MS35207-264 Screw 4 195 100-360022-37 100-360022-45 Bracket Assy – Power Supply Mounting 1 205 130909B15 Bolt 4 225 A1437 Filter 2 230 100-360039-1 Bonding Strap 1 235 MS25083-2BB6 Jumper Assy – Bonding, Power Supply 1 240 50-360070-17 Bracket – Mount Support 1 245 50-360070-19 Bracket – Mount Support 1 255 31-3009 Bracket – Mount Support 1 BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 12 of 34 260 50-360070-29 Bracket – Mount Support 1 NOTES 1. Remove wingtip lens as per Aircraft Maintenance Manual (AMM). 2. Remove the light assemblies shown in Option 1 or 2 in accordance to the AMM. 3. Disconnect the wire bundle from the recognition, the position and the strobe light. 4. Inspect the installation area for corrosion and correct according to AMM if required. 5. Install brackets, items 2 and 10 as described, using fasteners, items 3 and 11. Pick up fastener location from aircraft. 6. Remove strobe light power supply according to AMM. Connect the wingtip position and strobe light unit as per wiring change description. 7. Connect the wiring of the Nubion recognition light as per AVE-N09PANSN-IM and common practice. Regard lights polarity. 8. Install the wingtip light item 7 and recognition light item 1. 9. Install lens per AMM. 1.4.1 Wiring Change Position and Strobe Lights The original aircraft has separate position and strobe lights installed. These two units are replaced by one unit with the same functionality. The wiring manual of the aircraft covers the different configurations. The configurations and the required wiring changes are described on the following pages. The changes are described on the bases of the strobe wiring. The navigation / position light wires are just connected into the new connectors at the positions indicated P1 to P3. The different configurations of the navigation / position light installation remain unchanged. BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 13 of 34 Wiring before modification: A/C S/N LJ-1 thru LJ-113 BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 14 of 34 Wiring after modification: A/C S/N LJ-1 thru LJ-113 1. Circuit Breaker (Sub Panel) 2. Power Supply (removed) 3. L.H. Wing Ultra Galactica 4. R.H. Wing Ultra Galactica 5. Tail light PosiStrobe Titania P1 Connection red position light 28V P2 Connection green position light 28V P3 Connection white position light 28V Note: If two tail position / strobe lights are installed, then the second is wired parallel to the first. BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 15 of 34 A/C S/N LJ-114 thru LJ-701 LW-1 thru LW-200 Wiring before modification: BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 16 of 34 Wiring after modification: A/C S/N LJ-114 thru LJ-701 LW-1 thru LW-200 1. Circuit Breaker (Sub Panel) 2. Power Supply (removed) 3. L.H. Wing Ultra Galactica 4. R.H. Wing Ultra Galactica 5. Tail light PosiStrobe Titania P1 Connection red position light 28V P2 Connection green position light 28V P3 Connection white position light 28V Note: If two tail position / strobe lights are installed, then the second is wired parallel to the first. BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 17 of 34 Wiring before modification: A/C S/N LJ-702 and after LW-201 and after BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 18 of 34 1. Circuit Breaker (Sub Panel) 2. Power Supply (removed) 3. L.H. Wing Ultra Galactica 4. R.H. Wing Ultra Galactica 5. Tail light PosiStrobe Titania P1 Connection red position light 28V P2 Connection green position light 28V P3 Connection white position light 28V A/C S/N LJ-702 and after LW-201 and after Wiring after modification: Note: If two tail position / strobe lights are installed, then the second is wired parallel to the first. BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 19 of 34 1.5 Rear Position Light Installation Before Installation: 50 40 35 30 10 15 20 50 45 60 65 70 220 215 210 205 200 185 BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 20 of 34 New Installation: Kit Number: KNG-09 3 1 1a 2a 2 8 7 4,4a 5,5a 6 8 7 BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 21 of 34 Figure and Index Number Part Number Description Parts Avail. QTY. Per assy. 1 AVE-PSPSYW-T01 PosiStrobe Titania Kit Number: KNG-09 2 1a AVS-P000105638-A10 Gasket 2 2 AVS-92196A151 Socket Head Cup Screw, 6-32 x 3/4 4 2a AVS-90295A359 Flat Washer – Nylon, #4 4 3 AVS-A060101242-A60 Cover 1 4 03-09-1041 4-Pole Connector – Male 2 4a 02-09-2116 Pin 8 5 03-09-2041 4-Pole Connector - Female 2 5a 02-09-1117 Socket 8 6 AVS-A060101245-A60 Bracket 1 7 AVS-91772A193 Pan Head Phillips Screw, 8-32 x 7/16 2 8 AVS-92146A545 Split Lock Washer, #8 2 ------- ---------------------------- ------------------------------------------------ ----- ----- ORIGINAL PARTS 10 100-384118-5 Light Assy – Tail Strobe 1 30 MS3456L10SL3S Connector – Tail Strobe Light 1 35 MS3417-10N Clamp - Cable 2 40 M7078/3-16-3 Cable 1 45 MS2456L10SL3P Plug – Connector, Strobe Light Power Supply 1 50 1115110E8 Terminal 2 60 100-384118-21 Power Supply – Tail Strobe Light 1 65 130909B14 Bolt 4 70 AN960-10L Washer 4 185 MS35265-31 Screw 2 200 A2108 Retainer – Lens 1 205 A4513-1 Lens 1 210 A2109-3 Gasket – Lens 1 215 1683 Bulb 1 220 A3510 Base and Lampholder Assy 1 NOTES 1. Remove rear position / strobe light in accordance to the aircraft maintenance manual. 2. Disconnect the wire bundle from the position light 3. Remove strobe box (View A) and aft strobe light according to the aircraft maintenance manual and modify the wiring. 4. Inspect the installation area for corrosion and correct according to AMM if required 5. Connect the new light’s wires into the bundle as described in common practice per FAR AC 43.13-2B Chapter 4 6. Install item 1 to 6 as described. 7. Close open holes of unused light with cover item 3. BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 22 of 34 1.6 Anti-collision Lights Installation Option 1 Upper installation (Replacement of Self-contained Strobe Anti-collision Light Assembly for J0502- J1137, W0001-W9999) Kit Number: KNG-10A Kit Number: KNG-10B 1 1a 2 1b 4 3 5, 5a 6, 6a BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 23 of 34 Kit Number: KNG-04A Kit Number: KNG-04B Bottom installation (Replacement of Self-contained Strobe Anti-collision Light Assembly for J0502-J1137, W0001-W9999) 1 2 3 4 5, 5a 6, 6a 1b 1a BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 24 of 34 Option 2 Upper installation (Replacement of Self-contained Strobe Anti-collision Light Assembly for J1138- J9999) Kit Number: KNG-11A Kit Number: KNG-11B 1 2 3 4 1a 1b 5, 5a 6, 6a BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 25 of 34 Bottom installation (Replacement of Self-contained Strobe Anti-collision Light Assembly for J1138- J9999) 1 2 3 4 1a 1b 5, 5a 6, 6a Kit Number: KNG-12A Kit Number: KNG-12B BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 26 of 34 Figure and Index Number Part Number Description Parts Avail. QTY. Per assy. OPTION 1 UPPER INSTALLATION Kit Number: KNG-10 1 AVS-79840905050 Screw M5x50mm 1 1a AVS-170299005 Washer Nylon 1 1b AVS-OR05300200N70-D0A O-Ring 1 2A 2B AVE-RBXPR-001 Mod(1) AVE-RBXPW-001 Mod(1) RedBaron XP Galactica - Red RedBaron XP Galactica - White 1 1 3 AVS-91771A941 Countersunk Flat Head Screw, 6-32 x 5/16 3 4 AVS-A020101340-A6D RedBaron XP Adapter Assy 1 5 03-09-1031 3-Pole Connector – Male 1 5a 02-09-2116 Pin 3 6 03-09-2031 3-Pole Connector - Female 1 6a 02-09-1117 Socket 3 BOTTOM INSTALLATION Kit Number: KNG-04 1 AVS-79840905050 Screw M5x50mm 1 1a AVS-170299005 Washer Nylon 1 1b AVS-OR05300200N70-D0A O-Ring 1 2A 2B AVE-RBXPR-001 Mod (1) AVE-RBXPW-001 Mod (1) RedBaron XP Galactica - Red RedBaron XP Galactica - White 1 1 3 AVS-91771A944 Countersunk Flat Head Screw, 6-32 x 1/2 5 4 AVS-P000600093-A60 RedBaron XP Light Replacement Adapter 2 1 5 03-09-1031 3-Pole Connector – Male 1 5a 02-09-2116 Pin 3 6 03-09-2031 3-Pole Connector - Female 1 6a 02-09-1117 Socket 3 OPTION 2 UPPER INSTALLATION Kit Number: KNG-11 1 AVS-79840905050 Screw M5x50mm 1 1a AVS-170299005 Washer Nylon 1 1b AVS-OR05302N70-D0A O-Ring 1 2A 2B AVE-RBXPR-001 Mod(1) AVE-RBXPW-001 Mod(1) RedBaron XP Galactica - Red RedBaron XP Galactica - White 1 1 3 AVS-91771A950 Countersunk Flat Head Screw, 8-32 x 1/2 2 4 AVS-A020107400-A60 Adapter Plate Assy 2 1 5 03-09-1031 3-Pole Connector – Male 1 BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 27 of 34 5a 02-09-2116 Pin 3 6 03-09-2031 3-Pole Connector - Female 1 6a 02-09-1117 Socket 3 BOTTOM INSTALLATION Kit Number: KNG-12 1 AVS-79840905050 Screw M5x50mm 1 1a AVS-170299005 Washer Nylon 1 1b AVS-OR05300200N70-D0A O-Ring 1 2A 2B AVE-RBXPR-001 Mod(1) AVE-RBXPW-001 Mod(1) RedBaron XP Galactica - Red RedBaron XP Galactica - White 1 1 3 AVS-91771A956 Countersunk Flat Head Screw, 10-24 x 1/2 8 4 AVS-A020102340-A60 Adapter Plate Assy 1 1 5 03-09-1031 3-Pole Connector – Male 1 5a 02-09-2116 Pin 3 6 03-09-2031 3-Pole Connector - Female 1 6a 02-09-1117 Socket 3 NOTES 1. Remove lower flashing beacon in accordance to the aircraft maintenance manual. 2. Disconnect the wire bundle from the flashing beacon 3. Inspect the installation area for corrosion and correct according to AMM if required 4. Splice the new light’s wires into the bundle according to the referenced installation manuals and the common practice FAR AC 43.13-2B Chapter 4 5. Install items 1 to 6 as described in both options. Drill hole to substructure for anti-rotation pin as required. 6. Remove upper flashing beacon in accordance to the aircraft maintenance manual. 7. Disconnect the wire bundle from the flashing beacon 8. Splice the new light’s wires into the bundle according to the referenced installation manuals and the common practice FAR AC 43.13-2B Chapter 4 9. Install items 1 to 6 as described in both options. Drill hole to substructure for anti-rotation pin as required. BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 28 of 34 1.7 Taxi and Landing Lights Installation – Nose Gear Before installation: Option A 45, 50 BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 29 of 34 Option B BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 30 of 34 After Installation: Kit Number: KNG-06 101 20 102 101 30 35 25 45 50 55 60 45 60 55 65 BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 31 of 34 Figure and Index Number Part Number Description Parts Avail. QTY. Per assy. 101 AVE-H30-W-112 Mod(1) Kit Number: KNG-06 Hercules LLP Landing Top Holder 2 102 AVE-H30-W-111 Mod(1) Hercules LLP Taxi Top Holder 1 ------- ----------------------------- ------------------------------------------------ ------ ----- ORIGINAL PARTS OPTION A 10 4587 Bulb - Taxi Light 1 15 AN3176-1 Light Assy 1 20 AN4 Bolt 1 25 AN960-416 Washer 1 30 MS20365-428 MS21044N4 MS21042-4 130909N30 Nut Nut Nut Nut 1 1 1 1 45 90-360010-1 Bracket Assy - LH 1 90-360010-2 Bracket Assy - RH 1 55 130909B19 Bolt 4 70 90-360010-5 Light Assy - Landing 2 75 130909B45 Bolt 2 80 AN960-416L Washer 2 85 AN936B416 Washer 4 110 4596 4594 Bulb – Landing Light Bulb – Landing Light 2 2 OPTION B 10 4587 Bulb - Taxi Light 1 15 90-384040-1 Housing Assy – Taxi Lamp 1 20 130909B44 Bolt 1 25 NAS43DD4-48 Spacer 1 30 AN960-416 Washer 1 35 130909N32 Nut 1 40 4596 Bulb – Landing Light 2 45 90-384040-1 Housing Assy – Landing Light 2 50 130909B46 Bolt 2 55 AN960-416L Washer 4 60 MS35333-40 Washer 4 65 130909N32 Nut 2 70 90-360010-1 90-360010-17 Bracket Assy – LH Landing Light 1 1 80 90-360010-2 90-360010-18 Bracket Assy – RH Landing Light 1 1 90 130909B19 Bolt 4 95 AN960-10L Washer 4 100 130909N29 Nut 4 105 MS21919WDG3 Clamp 1 BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 32 of 34 110 130909B17 Bolt 1 115 AN960-10L Washer 2 120 130909N29 Nut 1 125 MS21919WDG7 Clamp 3 130 130909B17 Bolt 1 135 AN3-5 Bolt 1 140 AN960-10L Washer 3 145 130909N29 Nut 1 150 90-364241-7 Harness Light 1 155 101-820046-3 101-820046-1 Bracket Bracket 2 2 160 38-0240197-01 Gasket Lamp 3 NOTES 1. Remove landing light assy (item 70, 45, incl. item 110, 40) and taxi light assy (item 15, incl. item 10) in accordance to the Aircraft Maintenance Manual (AMM). 2. Disconnect the wire bundle from the landing and taxi lights. 3. Inspect the installation area for corrosion and correct according to AMM if required 4. Install landing light, item 101 and taxi light, item 102 using the original hardware as described and in accordance to the aircraft maintenance manual. Trim bracket, items 45,50,70,80, as necessary in case it is required for the adjustment of the light. Assure that corrosion protection is applied again per AMM. 5. Splice the wires of the lights into the aircraft wiring as per AMM and common practice. Regard lights polarity. BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 33 of 34 Part 2 Compliance demonstration This document is in relation to the certification program AVE-MOD-037-PFC. The compliance is demonstrated for the following certification specification: Requirements MoC Statement of Compliance CS 23.2250 Design and construction principles MoC 0 CS 23.603 (a) All materials used are common tested materials. (b) No strength and other property data has been used for this modification. (c) The environmental conditions have been regarded for the selection of materials and the surface treatment. CS 23.2260 Materials and processes MoC 0 CS 23.603 (a) All materials used are common tested materials. (b) No strength and other property data has been used for this modification. (c) The environmental conditions have been regarded for the selection of materials and the surface treatment. CS 23.605 (a) The fabrication methods for composite parts is defined in our POE. (b) Is not applicable as the fabrication method is common knowledge and the parts are not load carrying. CS 23.613 (a) to (e) Is not applicable as the parts are nonstructural. The design values used are very conservative and do not require a premium selection of the material. The materials are widely common materials with better properties than the original part. No failure can have a catastrophic consequence and the material also is not fatigue critical. CS 23.2335 Lightning protection MoC 0 CS 23.0867 Specific PNs of the lights installed were not tested for lightning direct effects as per Section 23.0 of RTCA DO-160G, therefore compliance with paragraph 23.867 was not demonstrated in this project. CS 23.1365 (a) The only additional wire to be installed is the synchronization wire which is only a signal wire and does not transfer power. (b) The installed equipment is thermally protected. (c)The additional wire is spliced to the light and therefore identified. (d) The wire is to be installed along the existing wiring which is an approved location. (e), (f) not applicable BEECHCRAFT KING AIR C90 Installation Instructions AVE-MOD-037-INS Issue 03 __________________________________________________________________________________ Aveo Engineering Group, s.r.o. Drasov 202, 261 01 Drasov Czech Republic Issue of form 01 Page 34 of 34 Requirements MoC Statement of Compliance CS 23.2500 General requirements on systems and equipment function MoC 0 CS 23.1301 (a) All navigation and anti-collision lights are ETSO certified. All landing lights are qualified according to RTCA DO160 as per AVE-H30-001-CCL. (b) No changes are made which would require a changed or a new label. The equipment is labelled to be identified and with its limitation. (c) All equipment is installed within their limits. (d) The proper function is determined in a ground check as per MCS. The improved visibility had been demonstrated in document AVE-MOD-037-SR. CS 23.1309 (a) All products have been tested to the appropriate environmental standard. In addition to that improves the new light installation the mean time between failure by a factor of about 1000. All lights are brighter at lower power consumption and a much lower temperature. CS 23.2625 Instructions for Continued Airworthiness MoC 0 CS 23.1529 The modification includes a supplement to the King Air C90 Aircraft Maintenance Manual (AMM) modified by the AMM Supplement.

All BEECHCRAFT KING AIR C90GTI maintenance manual