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Service Bulletin No. 205 Turbocharger V-Band Torque Verification

Cessna 205 · Service Bulletins

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Overview

This Service Bulletin No. 205 addresses the torque verification of the v-band lock-nut on specific turbocharger models used in various aircraft, including the Cessna 205. Issued by Hartzell Engine Tech, the bulletin outlines the compliance requirements, corrective actions, and inspection criteria necessary to ensure continued airworthiness of affected turbocharger assemblies. It emphasizes the importance of using the most recent revision of the bulletin and provides detailed torque specifications that supersede previous versions. The bulletin is intended for aircraft owners, operators, and maintenance personnel responsible for the inspection and maintenance of turbocharged aircraft engines.

  • Compliance is required at the next annual inspection, not to exceed 12 months from issuance.
  • Affected turbocharger models include TE06, TH08, TH08A, TA8102, T18A, and TA61.
  • Torque specifications for TE06 are 40-60 in-lbs (4.52-6.78 Nm).
  • Inspection must be performed by qualified personnel familiar with turbocharger systems.
  • Use the most recent revision of this Service Bulletin for accurate information.

Document

Source

Originally published by aeroforce.aero. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

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Document details

Type
Service Bulletins
Year
2023
Pages
6
File size
626 KB
Publisher
aeroforce.aero
How rare is it?
5Cessna 205 registered worldwide · 1 active

Common. Rarer than 10% of the aircraft models we track.

Documentation completeness
2/7

Most owners only have the POH. Here's the essential set for the Cessna 205.

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In this document

Planning Information

This section details the effectivity of the Service Bulletin, specifying that it applies to overhauled or repaired Aeroforce turbocharger models TE06, TH08, TH08A, TA8102, T18A, and TA61. It includes a warning about using outdated information and emphasizes the responsibility of the owner/operator to verify affected turbocharger installations.

Compliance

Compliance with the instructions in this Service Bulletin is required at the next scheduled aircraft annual inspection, not to exceed 12 calendar months from the issuance date of the bulletin.

Accomplishment Instructions

This section provides detailed instructions for identifying affected turbocharger models and performing the necessary torque checks. It emphasizes that the procedure must be conducted by qualified personnel familiar with engine and airframe maintenance.

Corrective Action

The corrective action involves checking the v-band torque of the turbocharger lock-nut. If the torque is not within specified limits, adjustments must be made according to the provided torque values.

Torque Specifications

Table 2 lists the torque values for various turbocharger models, with specific values for the TE06 model being 40-60 in-lbs (4.52-6.78 Nm). This section is crucial for ensuring the integrity of the turbocharger system.

Safety notes

  • Failure to comply with this Service Bulletin may create an unsafe condition that could result in death or serious injury.
  • Perform all inspections in accordance with the most recent revision of this Service Bulletin.

Full document text

Service Bulletin Service Bulletin No. 205 Turbocharger V-Band Torque Verification Rev. New: 11 Oct. 2023 SB 205 2023 - Hartzell Engine Tech - All rights reserved Page 1 of 6 2900 Selma Highway Montgomery, AL 36108 USA Tel: 334-386-5400 Fax: 334-386-5450 1. Planning Information A. Effectivity (1) Overhauled or repaired Aeroforce turbocharger models TE06, TH08, TH08A, TA8102, T18A, and TA61 manufactured by Hartzell Engine Tech are affected by this Service Bulletin (SB). (a) Table 1 contains turbocharger assembly Model, turbocharger P/N, and associated aircraft/engines affected by this SB. (b) All serial numbers of overhauled or repaired turbocharger assemblies are affected. NOTE: Aircraft and engine models found in Table 1 are for reference only. Table 1 is not an all-inclusive list of aircraft and engines affected by this SB. It is the responsibility of the owner/operator to verify whether an affected turbocharger may be installed. WARNING: DO NOT USE OBSOLETE OR OUTDATED INFORMATION. PERFORM ALL INSPECTIONS OR WORK IN ACCORDANCE WITH THE MOST RECENT REVISION OF THIS SERVICE BULLETIN. INFORMATION CONTAINED HEREIN MAY BE SIGNIFICANTLY CHANGED FROM EARLIER REVISIONS. FAILURE TO COMPLY WITH THIS SERVICE BULLETIN OR THE USE OF OBSOLETE INFORMATION MAY CREATE AN UNSAFE CONDITION THAT MAY RESULT IN DEATH, SERIOUS BODILY INJURY, AND/OR SUBSTANTIAL PROPERTY DAMAGE. REFER TO WWW.AEROFORCE.AERO FOR THE MOST RECENT REVISION LEVEL OF THIS SERVICE BULLETIN. B. Concurrent Requirements (1) None C. Reason (1) Hartzell Engine Tech has discovered that affected turbocharger v-band lock-nut (1) torque specifications referenced in 400600-0000 Rev. New thru Rev. D are incorrect. (a) This condition could compromise the integrity of the v-band retention system. D. Description (1) This SB provides Instructions for Continued Airworthiness (ICA). (2) This SB is to advise the field of a known condition, supply inspection criteria to identify affected turbocharger assemblies, and provide corrective actions for affected turbochargers. (3) Torque specifications found in Table 2 of this document supersede those referenced in HET Manual P/N 400600-0000 Rev. New thru Rev. D for affected turbocharger assemblies. (a) Table 2 data is scheduled to be incorporated in the release of HET Manual P/N 400600-000 Rev. E. SERVICE BULLETIN Service Bulletin No. 205 Turbocharger V-Band Torque Verification SB 205 Rev. New: 11 Oct. 2023 Page 2 of 6 © 2023 - Hartzell Engine Tech - All rights reserved E. Compliance (1) Compliance with section 3.A of this SB is required at the next scheduled aircraft annual inspection, not to exceed 12 calendar months from issuance date of this SB, whichever occurs first. F. Approval (1) FAA acceptance has been obtained on technical data in this publication that affects type design. G. Manpower (1) Labor is negligible for identification and inspection when performed in conjunction with regularly scheduled maintenance required by the engine/aircraft manufacturer or by aircraft documentation review. (2) Up to one-half (.5) hour to perform a one-time inspection of the affected turbochargers. H. References (1) Applicable aircraft POH or AFM. (2) Aircraft maintenance manual (as applicable). (3) Engine Service Instructions or maintenance manual (as applicable). (4) Aircraft Turbocharger Maintenance and Overhaul Manual, HET P/N 400600-0000 Rev. New thru Rev. D. I. Other Publications Affected (1) None J. Weight and Balance (1) No Change 2. Material Required A. None SERVICE BULLETIN Service Bulletin No. 205 Turbocharger V-Band Torque Verification SB 205 Rev. New: 11 Oct. 2023 Page 3 of 6 © 2023 - Hartzell Engine Tech - All rights reserved 3. Accomplishment Instructions WARNING: THIS PROCEDURE MUST BE PERFORMED BY COMPETENT AND QUALIFIED PERSONNEL WHO ARE FAMILIAR WITH ENGINE AND AIRFRAME MAINTENANCE THAT IS SPECIFIC TO THE TURBOCHARGER SYSTEM. FAILURE TO DO SO MAY RESULT IN ECONOMIC LOSS, EQUIPMENT DAMAGE, AND/OR PHYSICAL INJURY. CAUTION 1: DO NOT USE OBSOLETE OR OUTDATED INFORMATION. PERFORM ALL INSPECTIONS OR WORK IN ACCORDANCE WITH THE MOST RECENT REVISION OF THIS SERVICE BULLETIN AND THE APPLICABLE AIRCRAFT, ENGINE AND/OR THE HET P/N 400600- 0000 MAINTENANCE MANUAL. INFORMATION CONTAINED IN THESE MANUALS OR THIS SERVICE BULLETIN MAY BE SIGNIFICANTLY CHANGED FROM EARLIER REVISIONS. FAILURE TO COMPLY WITH THE SERVICE BULLETIN OR THE USE OF OBSOLETE INFORMATION MAY CREATE AN UNSAFE CONDITION THAT MAY RESULT IN DEATH, SERIOUS BODILY INJURY, AND/OR SUBSTANTIAL PROPERTY DAMAGE. REFER TO THE AEROFORCE WEBSITE (WWW.AEROFORCE.AERO) FOR THE MOST RECENT REVISION OF THE 400600-0000 MANUAL. CAUTION 2: DO NOT DEPEND ON THIS SERVICE BULLETIN FOR GAINING ACCESS TO THE ENGINE OR TURBOCHARGER. ACCESS REQUIRES THE USE OF THE APPLICABLE MANUFACTURER’S MAINTENANCE MANUALS OR SERVICE INSTRUCTIONS. IN ADDITION, ANY PREFLIGHT OR IN FLIGHT OPERATIONAL CHECKS REQUIRE USE OF THE APPROPRIATE AFM OR POH. A. Turbocharger Identification (1) If positive identification of the turbocharger model can be made through the engine or aircraft documentation, and the turbocharger is affected per 1.A, continue to 3.B, Corrective Action. If the turbocharger is not affected, continue to 3.C, Maintenance Record. (2) If positive identification cannot be made through engine or aircraft documentation, use engine/ airframe service instructions or maintenance manual to gain access to the turbocharger to verify effectivity by inspecting the turbocharger data tag. (a) If the turbocharger is affected, proceed to section 3.B., Corrective Action. (b) If the turbocharger is not affected, install any components removed to gain access in accordance with the latest engine/airframe service instructions or maintenance manual. Continue to 3.D, Maintenance Record. SERVICE BULLETIN Service Bulletin No. 205 Turbocharger V-Band Torque Verification SB 205 Rev. New: 11 Oct. 2023

Show full text

Page 4 of 6 © 2023 - Hartzell Engine Tech - All rights reserved Turbocharger Model Turbocharger P/N Aircraft/Engine Make Aircraft/Engine Model T18A 407800-3 Lycoming Engines TIGO-541-D1A, -E1A 408590-12 Continental Aerospace Technologies GTSIO-520-F; GTSIO-520-K TA61 466881-1 Lycoming Engines TIO-540-AJ1A TA8102 466412-3 Continental Aerospace Technologies TSIOL-550-A, -C TE06 406970-1 Cessna Aircraft TSIO-360-D/ F,R: RT-337RG, TSIO-360-A&B: T-337B, TSIO-360-A: T-337C-F 406610-4 Continental Aerospace Technologies TSI0-520-D 406610-5 Cessna Aircraft TSIO-520-C: T(P,U)-206A-F, TSIO-520-M: TU-206G, TSIO-520-G: T-207, TSIO-520-M: T-207A, TSIO-520-C: T-210F-H, TSIO-520-H: T-210J-L, TSIO-520-R: T-210M-N 406610-15 Lycoming Engines TVO-435-D1A, D1B, E1A, G1A, F1A 406610-18 Cessna Aircraft T337G 406610-19 Continental Aerospace Technologies TSIO-520-B, E 406610-20 Lycoming Engines TIO-540-A1A, A1B, A2A, A2B, A2C, F2BD 406610-21 Lycoming Engines TIO-540-C1A, E1A, G1A, H1A 406610-22 Cessna Aircraft T337G 406610-25 Continental Aerospace Technologies TSIO-520-B, -BB, E, -EB 406610-26 Lycoming Engines TIO-540-S1AD 406610-28 Continental Aerospace Technologies TSIO-520-VB 406610-29 Continental Aerospace Technologies TSIO-520-UB 406610-30 Cessna Aircraft TSIO-520-AE: T-303 406610-31 Lycoming Engines TIO-540-AB1AD, AB1BD 406610-32 Lycoming Engines TIO-540-AA1AD TH08 406990-4 Continental Aerospace Technologies GTSIO-520-D 408610-1 Continental Aerospace Technologies GTSIO-520-H TH08A 409170-1 Lycoming Engines TIO-540-J2B; TIO-540-J2BD; TIO-540- N2BD 407810-1 Continental Aerospace Technologies TSIO-520-J, -K, -N/NB 409680-11 Continental Aerospace Technologies TSIO-520-L; TSIO-520-WB The aircraft and engine models found in Table 1 are provided for reference only. The applicable aircraft/engine manufacturer’s Type Certification information should be consulted as the official source. Table 1 - Turbocharger Model, P/N, and Aircraft/Engine Effectivity 400600-0000 Rev. D pg. 5-70-01, Table 5-1 Rev. New: 11 Oct. 2023 SB 205 © 2023 - Hartzell Engine Tech - All rights reserved Page 5 of 6 SERVICE BULLETIN Service Bulletin No. 205 Turbocharger V-Band Torque Verification B. Corrective Action (1) V-band torque check (a) Gain access to the tubocharger in accordance with applicable aircraft/engine maintenance manual and service instructions. 1) Inspect the v-band coupling for looseness. a) If the v-band coupling is found loose on the housing: 1: Contact HET customer support prior to taking action. b) If the v-band coupling is not found loose on the housing: 1: Using a calibrated in-lb torque wrench, inspect the v-band coupling lock-nut (1) torque against the turbocharger models referenced in Table 2, this document. 2: If the locknut (1) torque is not within specification, adjust torque in accordance with Table 2. 3: If the locknut (1) torque is within limits, continue to 3.C, Return to service. C. Return to Service (1) Close all doors and covers used to gain access to the turbocharger. (2) Perform the recommended turbocharger system set up and functional tests in accordance with the appropriate aircraft maintenance manual, engine service instructions, and operational tests in the AFM or POH. D. Maintenance Record (1) For terminating action, make an engine logbook entry to indicate compliance with this Service Bulletin. 4. Contact Information A. Contact HET Product Support for all communications regarding the technical content of this Service Bulletin. (1) Phone +1.334.386.5400 (Option 2) (2) Fax +1.334.386.5450. (3) E-mail at techsupport@Hartzell.aero (4) Address Hartzell Engine Tech LLC 2900 Selma Highway, Montgomery, AL 36108 USA Rev. New: 11 Oct. 2023 SB 205 © 2023 - Hartzell Engine Tech - All rights reserved Page 6 of 6 SERVICE BULLETIN Service Bulletin No. 205 Turbocharger V-Band Torque Verification 200F- 202F- 202F- 1 Turbocharger Model V-Band Locknut Torque Value T18A 110-130 in-lbs (12.43-14.69 Nm) TA61 110-130 in-lbs (12.43-14.69 Nm) TA8102 130-150 in-lbs (14.69-16.95 Nm) TE06 40-60 in-lbs (4.52-6.78 Nm) TH08 40-60 in-lbs (4.52-6.78 Nm) TH08A 40-60 in-lbs (4.52-6.78 Nm) Figure 1 - Turbocharger V-Band Coupling, Typical Table 2 - V-Band Torque Values