Installation Instructions for Citation Sunbeam LED Wing Landing/Taxi/Recognition Lights
CESSNA 550 Citation II · Wiring Diagram
Overview
This document provides installation instructions for the Whelen Aerospace Technologies Sunbeam LED lighting system for various models of the Cessna Citation series, including the Citation 550 (Bravo) and Citation II. It outlines the necessary steps for installing LED landing, taxi, and recognition lights, ensuring compliance with safety standards and operational functionality. The manual is intended for aircraft maintenance personnel and technicians tasked with upgrading the lighting systems on these aircraft models. It includes detailed wiring diagrams, parts lists, and installation procedures to facilitate a smooth installation process.
- The Sunbeam LED draws 1.4 amperes at 28 VDC per unit.
- The dual light installation draws a total of 2.8 amperes at 28 VDC.
- Weight change for dual light kits is +1.5 pounds; for single light kits, it is +1.0 pound.
- Installation requires retaining all original hardware for reinstallation.
- Functional tests of the lighting system must be performed post-installation.
Document
Source
Originally published by www.gallagheraviationllc.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.
Document details
- Type
- Wiring Diagram
- Year
- 2025
- Pages
- 12
- File size
- 1.3 MB
- Publisher
- www.gallagheraviationllc.com
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In this document
Installation Instructions
The installation process begins with aiming the lights against a target board to mark beam locations. The manual categorizes aircraft models into groups (A1, A2, A3, B, C) based on their lighting configurations. Specific steps for removing access panels, disconnecting existing wiring, and installing new LED assemblies are outlined. The instructions emphasize retaining all hardware for reinstallation and provide guidance for connecting power and ground leads to the new lighting system.
Electrical Load Analysis
Each Sunbeam LED draws 1.4 amperes at 28 VDC. The dual installations replace existing halogen lamps with LED assemblies, drawing a total of 2.8 amperes per assembly. The single installations draw a maximum of 1.4 amperes. This section is crucial for ensuring that the aircraft's electrical system can handle the new lighting load.
Weight and Balance Information
The installation of the -1 and -3 Dual Light Kits results in a weight and balance change of +1.5 pounds at Datum STA 301.5. The -5 Single Light Kit results in a +1.0 pound change at the same datum. This information is essential for maintaining the aircraft's performance and safety.
Safety and Compliance
The manual includes a warning regarding the potential presence of chemicals known to cause cancer and reproductive harm, emphasizing the importance of safety during installation. It also notes that the installation must comply with FAA regulations, including the completion of FAA Form 337.
Safety notes
- Warning regarding chemicals known to cause cancer and reproductive harm.
- Ensure compliance with FAA regulations during installation.
Full document text
WARNING: This product may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. For more information, visit www.flywat.com/regulatory . Installation Instructions for Citation Sunbeam LED Wing Landing/Taxi/Recognition Lights LSM-500-176 Rev IR 2-20-25 Models: 500 (Citation 500), (Citation), (Citation I); 501/551 (Citation 1/SP); 550 (Bravo), (Citation II); S550 (Citation S/II); 552 (Navy T-47A); 560 (Citation V), (Ultra); 560XL (Excel), (XLS), (XLS+) LSM-500-176 Rev IR Page 1 of 11 Revision History Rev Date Description IR 2-20-25 Initial Release LSM-500-176 Rev IR Page 2 of 11 Thank you for your purchase of the Whelen Aerospace Technologies Sunbeam LED for the Cessna Citation. We have written this Installation Manual to make your installation as easy as possible. Before you start: READ THE INSTRUCTIONS Call us at 772-263-8148 if you have any questions. Begin by checking the contents of your kit against the list below. -1 Dual Citation Sunbeam Installation Kit Aircraft Category A1 Model 550 with legacy or LED strobe light and dual landing and taxi lights in each wing Model 550 Bravo with legacy strobe light and dual landing and taxi lights in each wing Model 560 S/N 0001 through 0538 with legacy or LED strobe light and dual landing and taxi lights in each wing Aircraft Category B Model 560 S/N 0539 and subs Aircraft Category C Models 560XL (XLS, XLS+) - All S/Ns Nomenclature Part Number Vendor Quantity LED Light Assy, LH LSM-500-496-1 Whelen Aerospace Technologies 1 LED Light Assy, RH LSM-500-496-2 Whelen Aerospace Technologies 1 Splice, Crimp, Environmental M81824/1-2 Whelen Aerospace Technologies 8 Heat Shrink Tubing M23053/5-106-0 Whelen Aerospace Technologies 12 inches LSM-500-176 Rev IR Page 3 of 11 -3 Dual Citation Sunbeam Installation Kit Aircraft Category A2 Model S550 with legacy strobe light and single taxi light in each wing Model 550 with legacy strobe light and single taxi light in each wing Model 560 S/N 0001 through 0442 with legacy or LED strobe light and single taxi light in each wing Nomenclature Part Number Vendor Quantity LED Light Assy, LH LSM-500-496-3 Whelen Aerospace Technologies 1 LED Light Assy, RH LSM-500-496-4 Whelen Aerospace Technologies 1 Splice, Crimp, Environmental M81824/1-3 Whelen Aerospace Technologies 4 Heat Shrink Tubing M23053/5-106-0 Whelen Aerospace Technologies 12 inches LSM-500-176 Rev IR Page 4 of 11 -5 Single Citation Sunbeam Installation Kit Aircraft Category A3 Model 501 with legacy strobe light and single recognition light in each wing Model 551 with legacy strobe light and single recognition light in each wing Model S550 with legacy strobe light and single recognition light in each wing Model 550 with legacy strobe light and single recognition light in each wing Model 560 S/N 0001 through 0442 with legacy or LED strobe light and single recognition light in each wing Nomenclature Part Number Vendor Quantity Reflector Assy, LH LSM-500-496-9 Whelen Aerospace Technologies 1 Reflector Assy, RH LSM-500-496-10 Whelen Aerospace Technologies 1 Splice, Crimp, Environmental M81824/1-2 Whelen Aerospace Technologies 4 Heat Shrink Tubing M23053/5-106-0 Whelen Aerospace Technologies 6 inches LSM-500-176 Rev IR Page 5 of 11 Installation Instructions 1. Prior to light installation, aim the lights against a suitable target board and mark the location of the beams. This will be used later to adjust the new lights. 2. The following instructions are typical of left hand and right-hand installations except as noted. For purposes of identification the following aircraft model categories will be used in this installation manual: Category A1: Model 550 with legacy or LED strobe light and dual landing and taxi lights in each wing Model 550 Bravo with legacy strobe light and dual landing and taxi lights in each wing Model 560 S/N 0001 through 0538 with legacy or LED strobe light and dual landing and taxi lights in each wing Category A2: Model S550 with legacy strobe light and single taxi light in each wing Model 550 with legacy strobe light and single taxi light in each wing Model 560 S/N 0001 through 0442 with legacy or LED strobe light and single taxi light in each wing Category A3: Model 501 with legacy strobe light and single recognition light in each wing Model 551 with legacy strobe light and single recognition light in each wing Model S550 with legacy strobe light and single recognition light in each wing Model 550 with legacy strobe light and single recognition light in each wing Model 560 S/N 0001 through 0442 with legacy or LED strobe light and single recognition light in each wing Category B: Model 560 S/N 0539 and subs Category C: Model 560XL – All S/Ns 3. For Category A1, A2 and A3 models: Remove the under-wing access panels directly aft of the landing / taxi lights. Retain all the hardware for later use. For Category B models: Remove the 6623004-53 aft access panels and 6623004-17 (LH) and 6623004-18 (RH) louvered exhaust panels. Retain all the hardware for later use. For Category C models: Remove the 6623004-53 aft access panels and 532FB (LH) and 632FB (RH) louvered exhaust panels. Retain all the hardware for later use. LSM-500-176 Rev IR Page 6 of 11 4. For Category A1, B and C models: Identify taxi and landing light wiring harnesses. Disconnect the existing harnesses. Ref. Photo #1. Photo #1 5. For dual light aircraft: Remove the four screws that attach to the stock light mounting bracket. For single light aircraft: Remove the six or nine screws that attach to the stock mounting bracket. Retain all the hardware for later use. Ref. Photo #2. Photo #2 LSM-500-176 Rev IR Page 7 of 11 6. Remove the stock lighting assembly through the access panel opening. 7. For the -1 Dual Light Instl Kit, install LSM-500-496-1 LH Dual Wing Light Assembly and LSM-500-496-2 RH Dual Wing Light Assembly.
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For the -3 Dual Light Instl Kit, install LSM-500-496-3 LH Dual Wing Light Assembly and LSM-500-496-4 RH Dual Wing Light Assembly. Note the -3 Instl Kit upgrades single light installations with a dual light assembly in each wing. For the -5 Single Light Instl Kit, install LSM-500-496-9 LH Single Wing Light Assembly and LSM-500-496-10 RH Single Wing Light Assembly into wingtips through the access panel openings. For dual wing light assemblies, insert the outboard light lengthwise through the inboard side of the leading-edge opening, then rotate outboard and slide the inboard light in. For both single and dual light installations, use the original retained mounting hardware to secure the single or dual light assemblies to the wing structure. 8. For the -1 Dual Light Instl Kit: Identify power and ground leads for taxi and landing lights. Remove connectors. Attach existing landing and taxi light power and ground wires to the red and black wires of the Sunbeam LEDs using M81824/1-2 splices and cover with M23053/5-106-0 shrink tubing. Ensure that landing light power is connected to the outboard light and taxi light power to the inboard light. Cap and stow the yellow, blue and green wires. See Figure 1 wiring diagram. For the -3 Dual Light Instl Kit: Identify power and ground leads for taxi lights. Remove connectors. Attach existing taxi light power and ground wires to the red and black wires of the two Sunbeam LEDs using M81824/1-3 splices and cover with M23053/5-106-0 shrink tubing. Cap and stow the yellow, blue and green wires. See Figure 2 wiring diagram. For the -5 Single Light Instl Kit, identify power and ground leads for the recognition light. Remove the connector. Attach existing recognition light power and ground wires to the red and black wires of the Sunbeam LED using M81824/1-2 splices and cover with M23053/5-106-0 shrink tubing. Cap and stow the yellow, blue and green wires. See Figure 3 wiring diagram. 9. Secure all wire harnesses per AC43.13-1B. 10. Reinstall all access and exhaust panels from Step #3 using existing hardware. 11. Perform a functional test of the aircraft lighting system(s). Verify that the control and function of all lights is the same as the pre-modification operation. 12. Verify light aiming using markings from Step #1. Adjust as required. 13. Complete FAA Form 337. LSM-500-176 Rev IR Page 8 of 11 Figure 1: Wiring Diagram for -1 Dual Light Instl Kit Aircraft Categories A1, B and C – LH & RH Instls Typical LSM-500-176 Rev IR Page 9 of 11 Figure 2: Wiring Diagram for -3 Dual Light Instl Kit Aircraft Category A2 – LH & RH Instls Typical LSM-500-176 Rev IR Page 10 of 11 Figure 3: Wiring Diagram for -5 Single Light Instl Kit Aircraft Category A3 – LH & RH Instls Shown LSM-500-176 Rev IR Page 11 of 11 Airworthiness Limitations Section (ALS) There are no new or additional airworthiness limitations associated with this equipment or installation. Maintenance Requirements - Instructions for Continued Airworthiness This information is intended to satisfy the requirements of 14 CFR 25.1529 “Instructions for Continued Airworthiness” associated with this major alteration. Modification of an aircraft in accordance with this Whelen Aerospace Technologies Sunbeam LED Installation Instruction obligates the aircraft operator to place this information with the operator’s Aircraft Maintenance Manual. Refer to the Aircraft Maintenance Manual for the Aircraft Scheduled Maintenance Program. Electrical Load Analysis At 28 VDC each Sunbeam LED draws 1.4 amperes. The -1 and -3 Sunbeam Dual Wing Light LED installations replace the two existing halogen lamps in each wing with an LED assembly, for a total of two assemblies. Each Sunbeam dual LED assembly draws a maximum of 2.8 amperes at 28 VDC. The -5 Sunbeam Single Wing Light LED installations replace the existing halogen lamp in each wing with a single LED assembly, for a total of two assemblies. Each Sunbeam single LED assembly draws a maximum of 1.4 amperes at 28 VDC. Weight and Balance Information For -1 and -3 Dual Light Instl Kits (Category A1, A2, B and C Aircraft): Weight and balance change of +1.5 pounds at Datum STA 301.5. For -5 Single Light Instl Kits (Category A3 Aircraft): Weight and balance change of +1.0 pound at Datum STA 301.5



