Systems Description for the Diamond DA40 Diamond Star
Diamond DA40 Diamond Star · Systems Description
Overview
This document serves as a Systems Description for the Diamond DA40D 180 Star, specifically detailing components related to the exhaust system and engine mounts. It includes part numbers and descriptions for various components such as mufflers, risers, and shrouds associated with the Lycoming IO 360 engine. The document is intended for maintenance personnel and technicians who require detailed information for servicing and inspecting the exhaust system of the DA40D. It emphasizes the importance of proper installation and inspection to ensure the serviceability of the exhaust components.
- Part number D40-7 refers to the muffler for the Diamond DA40D.
- Inspect the muffler for blisters or bulges under the heat shroud.
- Inner flame tubes must be attached for the muffler to be serviceable.
- Part numbers DA40-1 to DA40-4 correspond to risers for each cylinder of the engine.
- The document is intended for maintenance personnel working on the DA40D.
Document
Source
Originally published by www.acornwelding.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.
Document details
- Type
- Systems Description
- Year
- 2010
- Pages
- 1
- File size
- 119 KB
- Publisher
- www.acornwelding.com
Most owners only have the POH. Here's the essential set for the Diamond DA40 Diamond Star.
- Pilot's Operating Handbook / AFM
- Checklist
- Maintenance Manual
- Parts Catalog (IPC)
- Systems & Wiring
- Service Bulletins
- Type Certificate (TCDS)
More Diamond DA40 Diamond Starmanuals & documents
See all 14 →- DA40 SERIES AIRBORNE INNOVATIONPilot's Operating Handbook
- FAA Approved Model List (AML) STC SA01818WIType Certificate
- DA40 SERIES AIRBORNE INNOVATIONSpecifications
- ATSB Transport Safety ReportOther Documents
- AAIB Bulletin: 3/2017Airworthiness Directives
- EMERGENCY RESPONSE GUIDEBOOKEmergency Procedures
- AAIB Bulletin: 7/2015Other Documents
- Guidelines for ANSP/Airports and Aircraft Operators for LPV implementationSupplemental Type Certificate
- Checklist für Diamond DA40-180 Diamond StarSystems Description
- International De/Anti-icing Procedures SectionOther Documents
- DA40-180 Diamond StarFlight Manual
- Garmin G1000 Cockpit Reference Guide for the DA40V Speeds Reference
In this document
Exhaust System Components
The document lists several key components of the exhaust system for the Diamond DA40D, including the muffler (part number D40-7) and various risers for each cylinder (part numbers DA40-1 through DA40-4). It also includes a connection tube (D40-8) and shrouds for heat exchangers. Each part is essential for the proper functioning of the engine exhaust system.
Inspection Procedures
Maintenance personnel are advised to inspect the muffler for any blisters or bulges under the heat shroud, which could indicate damage or failure. Additionally, it is noted that inner flame tubes must be attached for the muffler to be considered serviceable, highlighting the importance of thorough inspections during maintenance.
Safety notes
- Ensure all components are properly installed to avoid exhaust leaks.
- Regular inspections are critical for maintaining engine performance.
Full document text
Exhaust Systems Engine Mounts Carb Air Boxes Shrouds Seats Piston Turbine Radial Vintage And More... L E L N E C C E X E Diamond DA 40D 180 Star With IO 360 Lycoming Engine Item Part Number Description Item Part Number Description 1 2 3 4 5 6 7 - 8 D40-7 MUFFLER DA40-1 A RISER CYL #1 DA40-2 A RISER CYL #2 DA40-3 A RISER CYL #3 DA40-4 A RISER CYL #4 DA40-8 CONNECTION TUBE D40-4 SHROUD, HEAT EXCHANGER D41-7806-50-01 INSIDE SHROUD A169-14 CLAMP Inner flame tubes must be attached for the muffler to be serviceable. Inspect muffler for blisters or bulges under heat shroud. 1 2 3 4 5 7 6 6 6 8 8 8 8 (toll free) 1-888-388-8803 1-780-447-5955 Fax: 1-780-447-5980 sales@acornwelding.com parts@acornwelding.com www.acornwelding.com (toll free) 1-888-388-8803 1-780-447-5955 Fax: 1-780-447-5980 sales@acornwelding.com parts@acornwelding.com www.acornwelding.com ©2010 Acorn Welding Ltd.