HK 36 TTC AIRPLANE FLIGHT MANUAL
Diamond HK36 Super Dimona · Pilot's Operating Handbook
Overview
The HK 36 TTC Airplane Flight Manual provides essential information for the safe and efficient operation of the HK 36 TTC powered sailplane. It is designed for pilots and instructors, detailing operational limitations, emergency procedures, normal operating procedures, and performance data. The manual adheres to the requirements set forth by aviation authorities and includes specifications for the aircraft's systems, handling, and maintenance. Pilots are encouraged to familiarize themselves with the manual to ensure safe flight operations and compliance with regulatory standards.
- Maximum take-off weight: 770 kg (1,698 lbs)
- Never exceed speed (VNE): 261 km/h (141 knots)
- Maneuvering speed (VA) at max T/O weight: 176 km/h (95 knots)
- Best rate of climb speed (Vy): 110 km/h (59 knots)
- Maximum continuous power: 73.5 kW (100 DIN hp)
- Maximum oil temperature: 130 °C (266 °F)
- Fuel capacity: 55 liters (14.5 US gallons) for standard tank
Document
Source
Originally published by www.crosswindsaviation.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.
Document details
- Type
- Pilot's Operating Handbook
- Year
- 1997
- Pages
- 119
- File size
- 1.3 MB
- Publisher
- www.crosswindsaviation.com
Specifications & performance
Extracted from this document.
Specifications
- Height (ft)
- 5.83
- Length (ft)
- 23.88
- Propeller
- MTV-21-A-C-F/CF175-05
- Wingspan (ft)
- 53.58
- Engine model
- Rotax R 914 F
Most owners only have the POH. Here's the essential set for the Diamond HK36 Super Dimona.
- Pilot's Operating Handbook / AFM
- Checklist
- Maintenance Manual
- Parts Catalog (IPC)
- Systems & Wiring
- Service Bulletins
- Type Certificate (TCDS)
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- AAIB Bulletin: 12/2018 G-FMKAOther Documents
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- Airborne Laser ScanningWiring Diagram
- HK36 Super DimonaSystems Description
- HK36 Super Dimona - fact sheetWeight And Balance
- ENFICA-FC: Preliminary Survey & Design of 2-Seat Aircraft Powered by Fuel Cells Electric PropulsionOther Documents
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- Diamond HK 36 R, TS, TC, TIS, TIC, TIC-ECO AIRPLANE MAINTENANCE MANUALPilot's Operating Handbook
- Diamond Aircraft Group: product overviewChecklist
In this document
General
This section introduces the HK 36 TTC powered sailplane, emphasizing the importance of understanding the manual for safe operation. It outlines the certification basis and provides warnings, cautions, and notes relevant to the aircraft's operation.
Limitations
The limitations section details the operational limits of the HK 36 TTC, including airspeed limitations, weight restrictions, and center of gravity specifications. It highlights critical airspeeds such as VNE (Never Exceed Speed) and VA (Maneuvering Speed), along with the consequences of exceeding these limits.
Emergency Procedures
This section outlines the necessary steps to take in various emergency situations, ensuring pilots are prepared for unexpected events during flight.
Normal Procedures
Normal operating procedures are detailed here, covering pre-flight checks, takeoff, flight maneuvers, and landing protocols to ensure safe and efficient operation of the sailplane.
Performance
Performance data for the HK 36 TTC is provided, including climb rates, stall speeds, and other critical performance metrics necessary for flight planning and execution.
Mass (Weight) and Balance
This section specifies the maximum take-off weight, landing weight, and useful load capacities, along with guidelines for maintaining proper balance during flight.
Powered Sailplane and Systems Description
An overview of the powered sailplane's systems, including the engine specifications, fuel requirements, and operational characteristics of the aircraft.
Handling, Care and Maintenance
Guidelines for the proper handling, care, and maintenance of the HK 36 TTC to ensure longevity and safety of the aircraft.
Safety notes
- All operation values must be kept within the limits stated herein during flight.
- Exceeding the mass limits can lead to overstressing of the airplane and degradation of flying characteristics.
- Aerobatics and spinning are not permitted.
Full document text
AIRPLANE FLIGHT MANUAL FOR THE POWERED SAILPLANE Engine Model Serial No. TC Data Sheet No. Doc. No. Date of Issue HK 36 TTC : Rotax 9 1 4 F3 or 914 F4 : HK 36 TTC : S F 3/82 : 3.01 .20-E : 03 Mar 1 997 Pages identified by "ACG-appr." in List of Effective Pages are approved by: Signature Authority Stamp Original date of approval AS. A;ovtL A.9S't- This Powered Sailplane must be operated in compliance with the information and limitations contained herein. Prior to operating the Powered Sailplane, the Pilot must take notice of all the information contained in this Airplane Flight Manual. This powered sailplane manual is FAA approved for U.S. registered aircraft in accordance with the provisions of 14 CFR Section 21.29, and is required by FAA Type Certificate Data Sheet No. G07CE. DIAMOND AIRCRAFT INDUSTRIES GMBH N.A. OTTO-STR. 5 A-2700 WIENER NEUSTADT AUSTRIA Page 0 - 0, Rev. 1 "Diamond� AIRCRAFT PREFACE HK 36 TIC AIRPLANE FLIGHT MANUAL Introduction Congratulations on your choice of the H K 36 TIC Powered Sailplane. Skilful operation of an airplane will ensure your safety and provide you with hours of enjoyment. Therefore, you should take the time to get familiar with your new HK 36 TIC. We ask you to read this manual thoroughly and to pay attention to the recommendations given in it, so that you can expect many hours of incident-free flight operation from your Powered Sailplane. Doc. No. Issue Rev. No. Date Source Page No. 3.01.20-E 03 Mar 1997 0-1 •DiamondAIRCRAFT HK36 TTC AIRPLANE FLIGHT MANUAL 0.1 RECORD O F REVISIONS Introduction Any revision of the present manual, except current weighing data, must be recorded in the following table and, in the case of approved sections, endorsed by the responsible airworthiness authority. The new or amended text on the revised page will be indicated by a black vertical line in the left hand margin, and the Revision No. and the date will be shown on the bottom of the page. If you have purchased a second hand HK 36 TTC, please let us know your address so that we can supply you with the publications you need for the safe operation of the Powered Sailplane. Doc. No. Issue Rev. No. Date Source Page No. 3.01.20-E 03 Mar 1997 0 -2 •DiamondAIRCRAFT Rev. Sec Pages No. 0-0, 0 0-3 through 0-6 2 2-17 1 3 3-2 4-3,4-4, 4 4-25 5 5-3,5-6 7 7-13 0 0-3,0-4 2 2 2-10 0 0-3 through 0-6 2 2-7,2-8, 2-11 3 4 4-11, 4-14, 4-17 5 5-9,5-10 7 7-10 9 9-1 Doc. No. Issue HK36 TTC AIRPLANE FLIGHT MANUAL Date of Approval Date of Revision Approval [approved by Ing. 25 Aug 1997 Andreas 04 Sep 1997 Winkler for ACG] [approved by Ing. 28 Oc! 1998 Andreas 29 Oct 1998 Winkler for ACG] I� \ �28 Jul200o & � ". <'\j Rev. No. Date 3.01.20-� 0 3 Mar 1997 3 28-Jul-2000 I ntroduction Date Signature I nserted Source Page No. 0 - 3 •DiamondAIRCRAFT H K 36 TTC AI RPLANE FLIGHT MANUAL 0.2 LIST O F E FFECTIVE PAGES Section Page No. Date Section Page No. 0 0-0 25-Aug-1997 2 ACG-appr. 2-7 0-1 03-Mar-1997 ACG-appr. 2-8 0-2 03-Mar-1997 ACG-appr. 2-9 0-3 28-Jul-2000 ACG-appr. 2-10 0-4 28-Jul-2000 ACG-appr. 2-11 0-5 28-Jul-2000 ACG-appr. 2-12 0-6 28-Jul-2000 ACG-appr. 2-13 0-7 03-Mar-1997 ACG-appr. 2-14 ACG-appr. 2-15 1 1-1 03-Mar-1997 ACG-appr. 2-16 1-2 03-Mar-1997 ACG-appr. 2-17 1-3 03-Mar-1997 1-4 03-Mar-1997 1-5 03-Mar-1997 1-6 03-Mar-1997 1-7 03-Mar-1997 1-8 03-Mar-1997 2 2-1 03-Mar-1997 ACG-appr. 2-2 03-Mar-1997 ACG-appr. 2-3 03-Mar-1997 ACG-appr. 2-4 03-Mar-1997 ACG-appr. 2-5 03-Mar-1997 - ACG-appr. 2-6 03-Mar-1997 Doc. No. Issue Rev. No. Date Source 3.01.20-E 03 Mar 1997 3 28-Jul-2000 I ntroduction Date 28-Jul-2000 28-Jul-2000 16-Apr-1999 28-0ct-1998 28-Jul-2000 03-Mar-1997 03-Mar-1997 03-Mar-1997 03-Mar-1997 03-Mar-1997 25-Aug-1997 Page No. 0 - 4 •Diamond. AIRCRAFT Section Page No. 3 3-1 ACG-appr. 3-2 ACG-appr. 3-3 ACG-appr. 3-4 ACG-appr. 3-5 ACG-appr. 3-6 ACG-appr. 3-7 ACG-appr. 3-8 ACG-appr. 3-9 ACG-appr. 3-10 ACG-appr. 3-1 1 ACG-appr. 3-12 ACG-appr. 3-1 3 ACG-appr. 3-14 ACG-appr. 3-1 5 ACG-appr. 3-16 ACG-appr. 3-17 4 4-1 ACG-appr. 4-2 ACG-appr. 4-3 ACG-appr. 4-4 ACG-appr. 4-5 ACG-appr. 4-6 ACG-appr. 4-7 Doc. No. Issue 3.01 .20-E 03 Mar 1 997 HK 36 TTC AIRPLANE FLIGHT MANUAL Date Section Page No. 03-Mar- 1 997 4 ACG-appr. 4-8 25-Aug-1 997 ACG-appr. 4-9 03-Mar-1 997 ACG-appr. 4-1 0 03-Mar-1 997 ACG-appr. 4-1 1 03-Mar-1 997 ACG-appr. 4-1 2 28-Jul-2000 ACG-appr. 4-1 3 03-Mar-1 997 ACG-appr. 4-14 03-Mar-1 997 ACG-appr. 4-1 5 03-Mar-1 997 ACG-appr. 4-16 03-Mar-1997 ACG-appr. 4-1 7 03-Mar-1 997 ACG-appr. 4-1 8 03-Mar-1 997 ACG-appr. 4-19 03-Mar-1 997 ACG-appr. 4-20 03-Mar-1 997 ACG-appr. 4-21 03-Mar-1 997 ACG-appr. 4-22 03-Mar-1 997 ACG-appr. 4-23 03-Mar-1 997 ACG-appr. 4-24 ACG-appr. 4-25 ACG-appr. 4-26 ACG-appr. 4-27 03-Mar-1 997 03-Mar-1 997 25-Aug-1997 25-Aug-1 997 03-Mar-1 997 - 03-Mar-1 997 03-Mar-1 997 Rev. No. Date Source 3 28-Jul-2000 I ntroduction Date 03-Mar-1 997 03-Mar-1 997 03-Mar-1 997 28-Jul-2000 03-Mar-1 997 1 9-Jun-1 997 28-Jul-2000 03-Mar-1 997 03-Mar-1 997 03-Mar-1 997 03-Mar-1 997 03-Mar-1 997 03-Mar-� 997 03-Mar-1 997 1 9-Jun-1997 03-Mar-1 997 1 9-Jun-1 997 28-Jul-2000 03-Mar-1 997 03-Mar-1 997 Page No. 0 - 5 Section Page No. 5 5-1 ACG-appr. 5-2 ACG-appr. 5-3 ACG-appr. 5-4 ACG-appr. 5-5 5-6 5-7 5-8 5-9 5-1 0 6 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-1 1 6-1 2 ACG-appr. 6-1 3 Doc. No. Issue 3.01.20-E 03 Mar 1 997 H K 36 TIC AIRPLANE FLIGHT MANUAL Date Section Page No. 03-Mar-1 997 7 7-1 03-Mar-1 997 7-2 25-Aug-1 997 7-3 03-Mar-1 997 7-4 03-Mar-1 997 7-5 25-Aug-1997 7-6 03-Mar-1 997 7-7 03-Mar-1 997 7-8 28-Jul-2000 7-9 28-Jul-2000 7-1 0 7-1 1 7-1 2 7-13 03-Mar-1 997 7-14 03-Mar-1 997 7-1 5 03-Mar-1 997 7-16 03-Mar-1 997 03-Mar-1 997 8 8-1 03-Mar-1 997 8-2 03-Mar-1 997 8-3 03-Mar-1 997 03-Mar-1 997 03-Mar-1 997 9 9-1 03-Mar-1 997 03-Mar-1 997 - 03-Mar-1 997 Rev. No. Date Source 3 28-Jul-2000 Introduction Date 03-Mar-1 997 03-Mar-1 997 03-Mar-1 997 03-Mar-1 997 03-Mar-1 997 03-Mar-1 997 03-Mar-1 997 03-Mar-1 997 03-Mar-1 997 28-Jul-2000 03-Mar-1 997 03-Mar-1 997 25-Aug-·1 997
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03-Mar-1 997 03-Mar-1 997 03-Mar-1 997 03-Mar-1 997 03-Mar-1 997 03-Mar-1 997 28-Jul-2000 Page No. 0 - 6 "DiamondV7� AIRCRAFT H K 36 TTC AIRPLANE FLIGHT MANUAL 0.3 TABLE O F CONTENTS GENERAL Introduction SECTION (a non-approved section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 LIMITATIONS (an approved section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 EMERGENCY PROCEDURES (an approved section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 NORMAL PROCEDURES (an approved section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 PERFORMANCE (a partly approved section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 MASS (WEIGHT) AND BALANCE I EQUIPMENT LIST (a non-approved section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 POWERED SAILPLANE AND SYSTEMS DESCRIPTION (a non-approved section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 POWERED SAILPLANE HANDLING, CARE AND MAINTENANCE (a non-approved section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 SUPPLEMENTS (a partly approved section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1997 0 - 7 .DiamondAIRCRAFT HK 36 TTC AIRPLANE FLIGHT MANUAL SECTION 1 GENERAL General Page No. 1 . 1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2 1 .2 CERTIFICATION BASIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2 1.3 WARNINGS, CAUTIONS AND NOTES 1 - 3 1 .4 EXPLANATIONS 1.4.1 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4 1.4.2 Physical Units 1 - 5 1.4.3 Special Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 5 1 .5 DESCRIPTIVE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 6 1 .6 THREE-VIEW DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 7 Doc. No. Issue Rev. No. Date Source Page No. 3.01.20-E 03 Mar 1997 1 - 1 •DiamondAIRCRAFT 1 . 1 INTRODUCTION HK 36 TIC AIRPLANE FLIGHT MANUAL General The Powered Sailplane Flight Manual has been prepared to provide pilots and instructors with information for the safe and efficient operation of the Powered Sailplane. This manual includes the material required to be conveyed to the Pilot by JAR-22. It also contains supplementary data supplied by the Powered Sailplane Manufacturer. This Flight Manual conforms to the actual version of the customer's airplane. However, any optional equipment (COM, NAV, etc.) is not considered. For their operation, the operating manual of the respective manufacturer must be followed. This manual must always be kept on board the airplane. 1 .2 CERTIFICATION BASIS The HK 36 TIC Powered Sailplane has been type certified by Austro Control GmbH (ACG) in accordance with Change 5 of JAR-22 from 28 Oct 1 995 for sailplanes and powered sailplanes as a derivative of the HK 36 TC. The HK 36 TC is a variant of the HK 36 R, which was type certified in accordance with Change 4 from 07 May 1 987. The Type Certificate Data Sheet No. SF 3/82 has been extended. Category of Airworthiness: Utility. Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1 997 1 - 2 .a.Diamondv AIRCRAFT HK 36 TIC AIRPLANE FLIGHT MANUAL 1 .3 WARNINGS, CAUTIONS AND NOTES General The following definitions apply to warnings, cautions and notes used in the Flight Manual. Doc. No. 3.01 .20-E WARNING Means that the non-observation of the corresponding procedure leads to an immediate or important degradation of flight safety. CAUTION Means that the non-observation of the corresponding procedure leads to a minor or to a more or less long term degradation of flight safety. NOTE Draws the attention on any special item not directly related to safety but which is important or unusual. Issue Rev. No. Date Source 03 Mar 1 997 Page No. 1 - 3 "Diamond... AIRCRAFT HK 36 TIC AIRPLANE FLIGHT MANUAL 1 .4 EXPLANATIONS 1 .4.1 ABBREVIATIONS ACG Austro Control GmbH AGL Above Ground Level CG Center of Gravity CFRP Carbon Fiber Reinforced Plastic GFRP Glass Fiber Reinforced Plastic ISA International Standard Atmosphere EGT Exhaust Gas Temperature OAT Outside Air Temperature General lAS Indicated Airspeed (read from airspeed indicator without any correction of errors). TAS Doc. No. 3.01 .20-E True Airspeed (lAS corrected for errors due to instrument, system, altitude and temperature) Issue Rev. No. Date Source Page No. 03 Mar 1 997 1 - 4 "Diamondv AIRCRAFT HK 36 TIC AIRPLANE FLIGHT MANUAL General 1.4.2 PHYSICAL UNITS 151 units I US units I conversions length [mm] millimeters [in.] inches [mm] I 25.4 = [in.] [m] meters [ft.] feet [m] 1 0.3048 = [ft.] velocity [km/h] kilometers per hour [kts.] knots [km/h]I 1.852 = [kts.] [m/s] meters per second [mph] miles per hour [km/h]I 1.609 = [mph] [fpm] feet per minute [m/s] • 196.85 = [fpm] rotary [min-'] revolutions per [RPM] revolutions per [min-'] = [RPM] speed minute minute mass [kg] kilograms [Ibs.] pounds [kg] • 2.2046 = [Ibs.] force, [N] Newtons [Ibs.] pounds [N] * 0.2248 = [Ibs.] weight pressure [hPa] Hectopascal [inHg] inches mercury [hPa] = [mbar] [mbar] millibar column [hPa] I 33.86 = [inHg] [bar] bar [psi] pounds per [bar] * 14.504 = [psi] square inch current [A] Amperes - intensity capacity [Ah] Ampere hours - voltage M Volts - 1.4.3 SPECIAL TERMS Pressure altitude Service ceiling Take-off roll Take-off distance Non-lifting parts Useful load Doc. No. 3.01.20-E Altitude indicated by the altimeter when the subscale is adjusted to 1013.25 mbar or 1013.25 hPa (29.92 inHg) Maximum altitude that can be reached with a climb rate of at least 0.5 m/s (approximately 100 ft.lmin.) Distance between the start of the take-off run and the lift-off point Distance between the start of the take-off run and the point above which the airplane is able to clear a 15 m (approximately 50 ft.) obstacle Fuselage, rudder, horizontal tail surfaces and useful load Crew, baggage and fuel Issue Rev. No. Date Source Page No. 03 Mar 1997 1 - 5 �Diamondv AIRCRAFT H K 36 TIC AIRPLANE FLIGHT MANUAL 1 .5 DESCRIPTIVE DATA General The HK 36 TIC is a two-seated powered sailplane of fiber-composite construction, designed in compliance with JAR-22; Category of Airworthiness: Utility. It is a low wing airplane with T-tail, side-by-side seating configuration, tricycle landing gear and Schempp-Hirth type air brakes in the upper surface of the wings. In order to enable a fast disassembly and space-saving storage, the airplane can be fitted with a wing folding mechanism. The power plant is a Rotax R 914 F en9ine with an mt-propeller MTV-21 -A-C-F/CF1 75-05 hydro-mechanically variable pitch propeller. Span with winglets 1 6.33 m 53.58 ft. without wing lets 16.01 m 52.53 ft. Length 7.28 m 23.88 ft. Height 1 .78 m 70.08 in. MAC 1 .004 m 39.53 in. Wing area : 1 5.30 m' 165.7 sq.ft. Max. wing loading : 50.30 kg/m' 1 0.30 Ibs.lsq.ft. Aspect ratio : 1 7. 1 1 Airfoil : Wortmann FX 63- 1 37 Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1997 1 - 6 •DiamondAIRCRAFT H K 36 TTC AIRPLANE FLIGHT MANUAL 1 .6 THREE-VIEW DRAWINGS Dimensions in millimeters. For conversion to inches, see Article 1 .4.2. I I \1 I1 II "kP J � J.\ t':\ �11) � I !I i1 !1 1 Doc. No. Issue � 3.01 .20-E 03 Mar 1997 ."Zg o Rev. No. Date General I1 I1 I1 II I II I I I1 I1 I1 I1 I1 I Source Page No. 1 - 7 .DiamondAIRCRAFT � HK 36 TTC AIRPLANE FLIGHT MANUAL r- ....... '" "' r-- ---- .,.. �I II II Ii II II II II VII : , 'I I/J �� j1 V\liJ ��====�H-- -._._._._._-_.-.-.-._- - Doc. No. 3.01 .20-E � I -- - - -- r---''-----__ L Issue Rev. No. Date 03 Mar 1997 Source General ,- c- Page No. 1 - 8 •DiamondAIRCRAFT HK 36 TTC AIRPLANE FLIGHT MANUAL SECTION 2 LIMITATIONS Limitations Page No. 2.1 INTRODUCTION . . . . . . . ...... ....... . .. . .. . .. .. . ..... ... . . ..... 2 - 2 2.2 AIRSPEED . . .. ............... ........ . .. ........ ... ......... .. 2 - 3 2.3 AIRSPEED INDICATOR MARKINGS . . . ... ... .. . . . . .. .... .. . . . . . . ... 2 - 6 2.4 POWER PLANT, FUEL AND OIL . . . ...... . ... ... .. ...... ..... .... .. 2 - 7 2.5 POWER PLANT INSTRUMENT MARKINGS . ... .. .. . . . .... ........ ... 2 - 1 1 2.6 MASS (WEIGHT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1 2 2.7 CENTER OF GRAVITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1 2 2.8 APPROVED MANEUVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1 3 2.9 MANEUVERING LOAD FACTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1 3 2. 1 0 FLIGHT CREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1 3 2. 1 1 KINDS OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 2 - 1 4 2.1 2 FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 14 2. 1 3 AEROTOW, WINCH AND AUTOTOW LAUNCHING . . . . . . . . . . . . . . . . . . . . 2 - 1 5 2.14 OTHER LIMITATIONS . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1 5 2. 1 5 LIMITATION PLACARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1 6 Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1997 2 - 1 "DiamondT AIRCRAFT 2.1 INTRODUCTION HK 36 TTC AIRPLANE FLIGHT MANUAL Limitations Section 2 includes operating limitations, instrument markings, and basic placards necessary for safe operation of the Powered Sailplane, its engine, standard systems and standard equipment. The limitations included in this section and in Section 9 have been approved by Austro Control GmbH (ACG). WARNING All operation values must be kept within the limits stated herein during flight. Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1 997 2 - 2 2.2 AIRSPEED H K 36 TIC AIRPLANE FLIGHT MANUAL NOTE Limitations The airspeeds shown below must be understood as lAS. Airspeed limitations Airspeed limitations and their operational significance are shown below: Airspeed I lAS �m/h I kts I mph Remarks VNE Never exceed 261 141 1 62 Do not exceed this speed in any operation speed and do not use more than 1 /3 of control deflection. (Do not use more than 1 /3 of the travel between position of the controls for unaccelerated flight and deflection to stop.) VRA Rough air 2 1 0 1 1 3 1 30 Do not exceed this speed except in smooth speed air, and then only with caution. Examples of rough air are lee-wave rotors, thunderclouds, etc. VA Maneuvering 1 76 95 1 09 Do not make full or abrupt control speed movements above this speed, as the Powered Sailplane could become overstressed by full control movement under certain conditions. VA8F Maximum 1 50 81 93 Above this speed, the air brakes could admissible become extended inadvertently over the half speed with air extended position by aerodynamic forces. brakes fixed in half extended position The WARNINGS on the following page must be-complied with. Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1 997 2 - 3 .DiamondAIRCRAFT HK 36 TTC AIRPLANE FLIGHT MANUAL Doc. No. 3.01 .20-E WARNING In order to ensure the flutter safety of the airplane, the never exceed speed is reduced at pressure altitudes above 2000 meters or 6500 ft. (see Article 4.5.7). WARNING At speeds beyond the rough air speed, the airplane may become overstressed by heavy gusts (lee-wave rotors, thunderclouds, whirlwinds and turbulence at close range to mountain ridges). WARNING The maneuvering speed stated on the previous page applies to the maximum T/O mass (max. T/O weight) of 770 kg (1698 Ibs.) At lower flight masses, the following limits must be applied: T/O mass TlOweight Maneuvering speed VA kg Ibs. km/h kts. mph 700 1 543 1 68 91 104 650 1433 162 87 101 600 1 323 1 55 84 96 WARNING These speeds are not marked on the airspeed indicator. Simultaneous full deflection of elevator and rudder can overstress the airplane, even at speeds below VA' Issue Rev. No. Date Source 03 Mar 1 997 Limitations Page No. 2 - 4 •DiamondAIRCRAFT Diverse airspeeds Airspeed vy Best rate of 1 1 0 climb speed vx Best angle of 97 climb speed Recommended 1 05 lowest airspeed for approach H K 36 TIC AIRPLANE FLIGHT MANUAL Limitations lAS kts I mph Remarks . 59 68 This airspeed is marked on the airspeed indicator with a blue line. At this airspeed, the airplane climbs with the' maximum possible rate of climb. 52 60 This airspeed is not marked on the airspeed indicator. At this airspeed, the airplane climbs with the maximum possible angle of climb. 57 65 See NOTE below. NOTE Conditions such as strong headwind, danger of wind shear, turbulence, or wet wings require a higher approach speed. Stalling speeds see Article 5.2.2 Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1997 2 - 5 "DiamondT AIRCRAFT H K 36 TTC AIRPLANE FLIGHT MANUAL Limitations 2.3 AIRSPEED INDICATOR MARKINGS Airspeed indicator markings and their color-code representation are shown below: Value or Range (lAS) Marking kmlh kts. mph green arc 86 - 2 1 0 46 - 1 1 3 53 - 1 30 yellow arc 2 1 0 - 261 1 1 3 - 141 1 30 - 162 red line 261 141 162 blue line 1 1 0 59 68 yellow 1 05 57 65 triangle Doc. No. Issue Rev. No. 3.01 .20-E 03 Mar 1997 Meaning Normal Operating Range. Lower limit is 1 . 1 vs, at max. flight mass (weight) and most forward CG. Upper limit is vRA- Caution Range, VRA to VNE• Maneuvers must be conducted with caution and only in smooth air. Maximum speed for all operations VNE• Best rate-of-climb speed vy• Approach speed at max. flight mass (weight). Date Source Page No. 2 - 6 .DiamondAIRCRAFT H K 36 TTC AIRPLANE FLIGHT MANUAL 2.4 POWER PLANT, FUEL AND OIL Engine manufacturer : Bombardier Rotax Engine model : Rotax 9 1 4 F3 or 914 F4 NOTE The engine drives the propeller through a speed-reducin\l gear with a gear ratio of 2.4286: 1 . The built-in tachometer indicates the propeller speed. Consequently, all speeds given in this manual are propeller speeds (in contrast to the Operator's Manual for the Engine). Max. T/O power (5 minutes) Max. T/O RPM : 84.5 kW ( 1 1 5 DIN hp.) : 2385 38.4 inHg (TCU Part No. 966 470) 39.9 inHg (TCU Part No. 966 741 ) Max. continuous power Max. continuous RPM : 73.5 kW ( 1 00 DIN hp.) : 2260 34.0 inHg (TCU Part No. 966 470) 35.4 inHg (TCU Part No. 966 741 ) Idle RPM : 600 Power check RPM : 2300 ± 50 38.4 inHg (TCU Part No. 966 470) 39.9 inHg (TCU Part No. 966 741) CAUTION At high ambient temperatures or at high altitudes, the maximum admissible manifold pressure cannot be reached, as the turbo control unit prevents excessive airbox temperatures by decreasing the manifold pressure. Outside air Deviation from Max. manifold Limitations temperature (OAT) at International pressure obtainable high altitude Standard Atmosphere up to altitude (ISA) rC] rF] rC] rF] [m] [ft.] -1 30 ISA - ISA 2440 8000 17 63 ISA + 10° ISA + 18° 1220 4000 35 95 ISA + 20° ISA + 36° 0 0 Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1997 3 28-Jul-2000 2 - 7 •DiamondAIRCRAFT H K 36 TIC AIRPLANE FLIGHT MANUAL NOTE During normal operation, take-off power should only be selected until a safe altitude is reached. The engine wear is higher compared to maximum continuous power. Maximum cylinder head temperature : 1 35 °C (275 OF) Minimum oil temperature : 50 °C ( 1 22 OF) Maximum oil temperature : 1 30 °C (266 OF) Favorable oil temperature : approximately 90 to 1 1 0 °C ( 1 94 to 230 OF) Oil pressure: engine SIN's engine SIN's Limitations through 4,420.085 4,420.086 and subsequent minimum 1 .5 bar (22 psi) 0.8 bar ( 1 2 psi), only' below 1 450 RPM maximum 7 bar ( 1 02 psi), admissible only for a short term after engine cold-start normal range 1 .5 to 5 bar (22 to 73 psi) 2 to 5 bar (29 to 73 psi) Max. oil consumption Oil quantity minimum maximum Doc. No. Issue : 0.1 liters per hour (approximately 0. 1 US quarts per hour) : 2.0 liters (2.1 US quarts) : 3.0 liters (3.2 US quarts) Rev. No. Date Source Page No. 3.01.20-E 03 Mar 1 997 3 28-Jul-2000 2 - 8 "Diamondv AIRCRAFT Oil grade HK 36 TTC AIRPLANE FLIGHT MANUAL Limitations Automotive lubricants with additives for transmission gears with SAE ratings complying with seasonal temperatures (see chart). The lubricant quality rating according to the API system must be "SF" or 'SG" + "GL4" or 'GL5". Do not use fully synthetic lubricants, in particular when using AVGAS or other leaded fuels. Multi-grade oils are recommended. CAUTION Because of the incompatibility with automotive lubricants, Aviation grade oil should not be used under any circumstances! climatic conditions tropical t emperate arctic Doc. No. Issue 3.01 .20-E 03 Mar 1997 OF single grade oils mul ti-gr a d e oils Rev. No. Date Source Page No. 2 - 9 •DiamondAIRCRAFT Admissible OAT range For starting engine HK 36 TIC AIRPLANE FLIGHT MANUAL : -25 to +50 °C (-13 to +122 OF) Limitations For OATs below _25 °C (-1 3 OF), the engine must be pre warmed. Propeller manufacturer : mt-propeller, Straubing, Germany Propeller model ; Hydraulically variable pitch propeller MTV-21 -A-C-F/CF1 75-05 Low pitch : 1 6.5° ± 0.2° Starting pitch : 1 9° ± 1 ° Feathered pitch ; 83° ± 1 ° Counterweights at low pitch : 32.5° ± 1 ° High pitch : 28° ± 1 ° Propeller governor : Woodward A21 0790 or McCauley DCFU290D1 7B/T2 Pressure accumulator : P-447 Doc. No. Issue Rev. No. Date 3.01 .20-E 03 Mar 1 997 2 28 Oct 1 998 Source Page No. 2 - 1 0 ·Diamond. AIRCRAFT H K 36 TTC AIRPLANE FLIGHT MANUAL 2.5 POWER PLANT INSTRUMENT MARKINGS Limitations Power plant instrument markings and their color code representation are shown below: Red Line Green Arc Yellow Arc Red Line Indicator Minimum Normal Operating Caution Range Maximum Limit Range Limit RPM indicator - 600 -2260 RPM 2260 -2385 RPM 2385 RPM Oil temp. indicator 50°C 50-130°C - 130°C Cylinder head temperature - - - 135°C indicator Oil pressure indicator, engine SIN's through 1.5 bar 1.5 -5 bar 5 -7 bar 7 bar 4,420.085 Oil pressure indicator, 0.8 -2 bar, engine SIN's 4,420.086 and 0.8 bar 2 -5 bar 5-7 bar 7 bar subsequent Manifold pressure indicator - - 34.0 -38.4 inHg 38.4 inHg TCU Par! No. 966470 Manifold pressure indicator - - 35.4 -39.9 inHg 39.9.inHg TCU Par! No. 966741 Fuel quantity indicator - - - - The following table shows the representation of the warning and caution lights: Light red amber Manifold continuous: manifold pressure exceeds pressure 1500 hPa (44.3 inHg) - flashing: TIO power selected for more than 5 minutes Turbo - flashing: sensor defective Fuel pressure fuel pressure less than 0.15 bar above - airbox pressure Generator voltage exceeds 16.2 V or generator - failure Temperature - EGT exceeds 950°C (1740 OF) or airbox - temp. exceeds 72 °C (162 OF) Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1 997 3 28-Jul-2000 2 - 1 1 �DiamondT AIRCRAFT HK 36 TTC AIRPLANE FLIGHT MANUAL 2.6 MASS (WEIGHT) Maximum take-off mass (max. T/O weight) : 770 kg (1 698 Ibs.) (1 698 Ibs.) (1 345 Ibs.) ( 26 Ibs.) Maximum landing mass Maximum mass of all non-lifting parts Maximum mass in baggage compartment Maximum useful load (including fuel) Maximum useful load on right seat Maximum useful load on left seat : 770 kg : 6 1 0 kg : 1 2 kg : see Paragraph 6.6 : 1 1 0 kg ( 243 Ibs.) : 1 1 0 kg ( 243 Ibs.) WARNING Exceeding the mass limits can lead to overstressing of the airplane and to a degradation of flying characteristics and flight performance. 2.7 CENTER O F GRAVITY Limitations The datum plane for the center of gravity (CG) specifications lies on the leading edge of the wing at the root rib. It is vertical when the fuselage tube lies horizontally. Procedures for a horizontal alignment and empty mass CG specifications can be found in the Maintenance Manual, Section 4. The permissible flight CG range is: Maximum forward CG : 3 1 8 mm (12.52 in.) aft of datum plane Maximum rearward CG : 430 mm (16.93 in.) aft of datum plane WARNING A flight CG which lies outside the permissible range reduces the controllability and stability of the airplane. The procedure for determining the CG position is included in Section 6. Doc. No. Issue Rev. No. Date Source 3.01 .20-E 03 Mar 1 997 Page No. 2 - 1 2 .DiamondAIRCRAFT HK 36 TTC AIRPLANE FLIGHT MANUAL 2.8 APPROVED MANEUVERS This Powered Sailplane is certified in the Utility category. CAUTION Aerobatics and spinning are not permitted. 2.9 MANEUVERING LOAD FACTORS Table of maximum permissible load factors: I positive 5.30 neg alive -2.65 WARNING 4.00 -1.50 Exceeding the maximum permissible load factors may overstress the airplane. 2.10 FLIGHT CREW Solo flights must be conducted from the left seat. Doc. No. Issue Rev. No. Date Source 3.01 .20-E 03 Mar 1 997 Limitations Page No. 2 - 1 3 •DiamondAIRCRAFT H K 36 TIC AIRPLANE FLIGHT MANUAL 2.1 1 KINDS O F OPERATION Limitations The HK 36 TIC is certified for DAY-VFR operation. Night VFR operation, if permitted by the competent authority, requires additional equipment in accordance with national regulations. IFR, flights in clouds, flights into known icing conditions and aerobatics are not permitted. 2.12 FUEL Fuel caj2aci!¥ Standard tank Long range tank Usable fuel Standard tank Long range tank Aj2j2roved fuel grades : 55 liters : 79 liters : 54 liters : 77 liters 14.5 US gal. 20.9 US gal. 14.3 US gal. 20.3 US gal. - Automotive Super, min. octane rating: 95 ROZ, unleaded - EN 228 Super - EN 228 Super Plus - Aviation Grade (AVGAS) 1 00 LL NOTE Due to its high lead concentration, AVGAS causes increased wear of the valve seats and produces more residue in the combustion chambers. It should therefore only be used at high ambient temperatures (to prevent vapor bubbles) or when other fuel grades are not available. Doc. No. Issue Rev. No. Date Source 3.01 .20-E 03 Mar 1 997 Page No. 2 - 1 4 •DiamondAIRCRAFT H K 36 TIC AIRPLANE FLIGHT MANUAL 2.1 3 AEROTOW, WINCH AND AUTOTOW LAUNCHING The Powered Sailplane is designed for self-take-off only. 2. 1 4 OTHER LIMITATIONS Electrical consumers Limitations The landing light and the position lights (optional equipment) may only be used during 1 0 % of the engine operating time. Otherwise, adequate battery charging cannot be guaranteed. WARNING The charging of the battery is of great importance to the prevention of the risk of engine failure, since the engine has no mechanical fuel pump. Limitations for soaring when using a battery with a capacity of 1 8 Ah: The capacity of the lead-accumulator is highly dependent on the temperature. Therefore, the duration of continuous soaring at low temperatures is restricted to: 4 hours at 00 C (320 F), 2 hours at _ 1 00 C (140 F). Good maintenance and charging of the battery are prerequisites. Average current requirement: 0.3 A. There are no such limitations when a 30 Ah battery is installed. Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1 997 2 - 1 5 .DiamondAIRCRAFT HK 36 TTC AIRPLANE FLIGHT MANUAL 2.15 LIMITATION PLACARDS The following placard is attached to the left side of the instrument panel: Maneuvering speed at maximum gross weight Minimum seat payload, full tank, no baggage Minimum seat payload, full tank, 12 kg baggage Maximum permissible useful load VA'" 1 76 km/h The following optional placard is attached to the instrument panel: Landing Light and Position Lights may only be used for 1 0 % of engine operating time Limitations The following placard is attached to the canopy frame, left side (US registered Serial Nos. only): This airplane must be operated as a utility category airplane in compliance with the operating limitations as stated in the form of placards, markings, and manuals. MAXIMA: MANEUVERING SPEED (lAS) GROSS WEIGHT FLIGHT LOAD FACTOR 176 km/h (95 kts./ 1 09 mph) 770 kg ( 1 698 Ibs.) +5.3/-2.65 No acrobatic maneuvers, including spin, approved. Altitude loss in a stall recovery: 20 m (65 ft.). Flight into known icing conditions prohibited. This airplane is certified for the following flight operations as of date of original airworthiness certificate: DAY-VFR. Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1 997 2 - 1 6 ·Diamond. AIRCRAFT H K 36 TTC AIRPLANE FLIGHT MANUAL Limitations The following placard is attached to the canopy frame, left side (US and Canadian registered Serial Nos. only): Altitude VNE (lAS) [m] [ft.] [km/h] [kts.] [mph] 2000 6500 261 1 4 1 1 62 3000 9800 246 1 33 1 53 4000 1 3 1 00 233 126 145 5000 1 6400 221 1 1 9 1 37 6000 1 9600 2 1 0 1 1 3 1 30 Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1 997 1 25 Aug 1 997 2 - 1 7 .DiamondAIRCRAFT H K 36 TTC AIRPLANE FLIGHT MANUAL SECTiON 3 EMERGENCY PROCEDURES 3.1 INTRODUCTION Emergency Procedures Page No. 3 - 2 3.2 CANOPY JETTISON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2 3.3 BAILING OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2 3.4 STALL RECOVERY 3.4. 1 Behavior With Power Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3 3.4.2 Behavior With Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3 3.4.3 Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3 3.5 SPIN RECOVERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4 3.6 SPIRAL DIVE RECOVERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4 3.7 ENGINE FAILURE 3.7.1 Engine Failure During Take-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4 3.7.2 Engine Failure During Cruise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5 3.7.3 Engine Restart With A Discharged Battery . . . . . . . . . . . . . . . . . . . . . . 3 - 6 3.7.4 Propeller Stuck In Feathered Position . . . . . . . . . . . . . . . . . . . . . . . . . ·3 - 8 3.7.5 Sudden Drop In Manifold Pressure And RPM . . . . . . . . . . . . . . . . . . . 3 - 9 3.7.6 Fluctuating Manifold Pressure And RPM . . . . . . . . . . . . . . . . . . . . . . . 3 - 9 3.7.7 Red Manifold Pressure Warning Light Continuously Illuminated . . . . . . 3 - 1 0 3.7.8 Red Manifold Pressure Warning Light Flashing . . . . . . . . . . . . . . . . . . 3 - 1 0 3.7.9 Amber Turbo Caution Light Flashing . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 0 3.7. 1 0 Red Fuel Pressure Warning Light Continuously Illuminated . . . . . . . . . 3 - 1 1 3.7. 1 1 Red Generator Warning Light Continuously Illuminated . . . . . . . . . . . . 3 - 1 2 3.7. 1 2 Amber Temperature Caution Light Continuously Illuminated . . . . . . . . 3 - 1 2 3.7. 1 3 Insufficient Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 3 3.7 . 1 4 Excessive Oil O r Cylinder Head Temperature . . . . . . . . . . . . . . . . . . . 3 - 1 3 3.7. 1 5 Excessive RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 3 3.7. 1 6 Carburetor Icing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 14 3.8 FIRE 3.8.1 Fire On Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 15 3.8.1 Fire During Take-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 15 3.8.3 Fire During Flight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 5 3.9 OTHER EMERGENCIES 3.9.1 Malfunction Or Failure Of The Propeller Speed Control . . . . . . . . . . . . 3 - 16 3.9.2 Icing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 6 3.9.3 Emergency Landing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 6 3.9.4 Emergency Landing On Water . -:-. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 7 Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1 997 3 - 1 •DiamondAIRCRAFT 3.1 INTRODUCTION HK 36 TTC AIRPLANE FLIGHT MANUAL Emergency Procedures Section 3 provides checklists and recommended procedures for use in the case of an emergency. Since it is impossible to foresee all kinds of emergencies and consider them in the Flight Manual, it is absolutely necessary for the Pilot to know the airplane and to have knowledge and experience in solving problems that may occur. It will only be possible to handle emergency situations safely if the emergency procedures have been practiced. Emergency procedures relating to optional equipment are given in the corresponding supplements to the Manual. Any problems which occur must be recorded, along with their remedy, in compliance with the applicable national regulations. 3.2 CANOPY JETTISON 1 . Red canopy locks (LH and RH) . . . . swing 1800 rearward 2. Canopy . . . . . . . . . . . . . . . . . . . . . . push up and rearward with both hands 3.3 BAILING OUT 1 . Canopy . . . . . . . . . . . . . . . . . . . . . . jettison 2. Seat harness . . . . . . . . . . . . . . . . . release 3. Evacuate airplane NOTE When using a manual parachute, wait two seconds after exiting the airplane before pulling the rip-cord. Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1997 1 25 Aug 1 997 3 - 2 •DiamondAIRCRAFT 3.4 STAll RECOVERY HK 36 TIC AIRPLANE FLIGHT MANUAL 3.4.1 BEHAVIOR WITH POWER OFF Emergency Procedures Under all loading conditions, air brakes extended or retracted, in straight and level or in banked flight, the HK 36 TIC enters a horizontal stall, during which the ailerons remain effective, even with maximum elevator deflection. A partial loss of positive control in the stick and pedals, buffeting, and a pitch angle of 20° to 30° occur during this condition. NOTE During the horizontal stall, the lAS rises to approximately 85 km/h (46 kts. I 53 mph). 3.4.2 BEHAVIOR WITH POWER ON See behavior with power off. At 50 % to 1 00 % power, straight and level flight, and ma«imum rearward center of gravity, the airplane may perform a stall dive over the left or right wing after entering the horizontal stall if the control stick is pulled even further. NOTE During a horizontal stall, the airspeed indicator readings fluctuate and are too high. 3.4.3 RECOVERY The horizontal stall can be terminated immediately by relaxing the force on the elevator control. Doc. No. 3.01 .20-E NOTE If the airplane performs a stall dive, immediately relax the force on the elevator control and pull out the airplane smoothly. If the stick is pulled further, the airplane may start to spin. * Altitude loss resulting from stationary horizontal stall described above: approximately 1 0 - 20 m (33 - 65 ft.). * Altitude loss resulting from stall dive over a wing: approximately 40 m (130 ft.). Issue Rev. No. Date Source 03 Mar 1 997 Page No. 3 - 3 "Diamond v AIRCRAFT 3.5 SPIN RECOVERY HK 36 TTC AIRPLANE FLIGHT MANUAL 1 . Rudder . . . . . . . . . . . . . . . . . . . . . . apply fully opposite to spin direction 2. Control stick . . . . . . . . . . . . . . . . . . forward, ailerons neutral After spin movement has stopped: 3. Rudder . . . . . . . . . . . . . . . . . . . . . . neutral 4. Pull airplane out smoothly 3.6 SPIRAL DIVE RECOVERY There is no tendency to a spiral dive. The standard recovery procedure is: Emergency Procedures 1 . Rudder . . . . . . . . . . . . . . . . . . . . . . apply fully opposite to spiral dive rotation 2. Aileron . . . . . . . . . . . . . . . . . . . . . . apply fully opposite to spiral dive rotation 3. Pull airplane out smoothly 3.7 ENGINE FAilURE 3.7.1 ENGINE FAILURE DURING TAKE-OFF 1 . Fuel valve . . . . . . . . . . . . . . . . . . . . check if OPEN 2. Fuel booster pump . . . . . . . . . . . . . check if ON 3. Propeller speed control . . . . . . . . . . TAKE-OF F 4. Ignition switch . . . . . . . . . . . . . . . . . BOTH 5. Choke . . . . . . . . . . . . . . . . . . . . . . . OFF WARNING If the symptoms cannot be eliminated immediately and the engine refuses to deliver enough power, a straight-in landing must be performed if below 80 m (260 ft.) AGL. Before touchdown: - Fuel valve . . . . . . . . . . . . CLOSED - Ignition . . . . . . . . . . . . . . . OFr - Master switch . . . . . . . . . . OFF Doc. No. Issue Rev. No. Date Source 3.01 .20-E 03 Mar 1 997 Page No. 3 - 4 .DiamondAIRCRAFT HK 36 TTC AIRPLANE FLIGHT MANUAL 3.7.2 ENGINE FAILURE DURING CRUISE 1 . Fuel valve . . . . . . . . . . . . . . . . . . . . check if OPEN 2. Fuel booster pump . . . . . . . . . . . . . ON 3. Choke . . . . . . . . . . . . . . . . . . . . . . . check if OFF 4. Carburetor heat . . . . . . . . . . . . . . . ON at power settings below 75 % NOTE When the carburetor heat is activated at a high power setting, the maximum admissible airbox temperature can be exceeded, resulting in increased engine wear. 5. Ignition . . . . . . . . . . . . . . . . . . . . . . check if switch is in "BOTH" position 6. Fuel quantity . . . . . . . . . . . . . . . . . . check Doc. No. 3.01 .20-E NOTE If the symptoms cannot be eliminated and the engine refuses to deliver enough power, proceed as follows: 1 . Throttle control . . . . . . . . IDLE 2. Ignition . . . . . . . . . . . . . . OFF 3. Propeller . . . . . . . . . . . . feather 4. Fuel valve . . . . . .. . . . . CLOSED 5. Master switch . . . . . . . . . OFF 6. Airspeed . . . . . . . . . . . . best glide speed ( 1 05 km/h (57 kts. / 65 mph» 7. Look for a suitable landing field 8. Cowl flap . . . . . . . . . . . . CLOSE Issue Rev. No. Date Source 03 Mar 1 997 Emergency Procedures Page No. 3 - 5 .DiamondAIRCRAFT HK 36 TTC AIRPLANE FLIGHT MANUAL Emergency Procedures 3.7.3 ENGINE RESTART WITH A DISCHARGED BATTERY (during flightl 1 . Electrical consumers . . . . . . . . . . . ' OFF 2. Fuel valve . . . . . . . . . . . . . . . . . . . . OPEN 3. Master switch . . . . . . . . . . . . . . . . ' ON 4. Mode select switch . . . . . . . . . . . . . POWER FLIGHT 5. Choke . . . . . . . . . . . . . . . . . . . . . . . as required 6. Throttle control . . . . . . . . . . . . . . . . IDLE 7. Ignition switch . . . . . . . . . . . . . . . . . BOTH 8. Airspeed . . . . . . . . . . . . . . . . . . . . . increase to between 1 80 and 200 km/h (97 - 1 08 kts. / 1 1 2 - 124 mph) 9. Propeller speed control . . . . . . . . . . very slowly move from FEATHER to TAKE-OFF 1 0. Oil pressure . . . . . . . . . . . . . . . . . . should be available within 1 0 seconds 1 1 . Choke . . . . . . . . . . . . . . . . . . . . . . . re-adjust if required 12. Propeller check: - Throttle control adjust to 2000 RPM - Propeller speed control . . . . . . . . . CRUISE (pull back to cam before FEATHER position), wait until speed drops to approximately 1 900 RPM; reset to TAKE-OFF position Repeat procedure at least three times. CAUTION Without repeating this procedure, it is not ensured that the pitch change mechanism will operate faultlessly. 1 3 . RPM and throttle . . . . . . . . . . . . . . . as required to continue flight Doc. No. 3.01 .20-E CAUTION After prolonged soaring periods, adequate altitude reserve must be ensured for engine warm-up. Issue Rev. No. Date Source 03 Mar 1997 Page No. 3 - 6 .DiamondAIRCRAFT HK 36 TTC AIRPLANE FLIGHT MANUAL 14. All electrical consumers essential for flight operation . . . . . . ON WARNING When the battery charge state is already very poor, it is not possible to recharge it. However, the electric main fuel pump is supplied with power by the generator via the on board electrical network. 1 5. Ammeter . . . . . . . . . . . . . . . . . . . . . check if battery is being charged (indicator clearly in positive range) WARNING If the battery is not being charged, land on next airfield and correct the fault. Without a serviceable battery, a generator failure will lead to engine failure. 1 6. Continue flight normally 17. Determine reason for battery discharge Doc. No. 3.01 .20-E CAUTION The engine is started due to windmilling. Because of the high airspeed required for this process, an altitude loss of up to 300 m (1000 ft.) must be expected. The maximum admissible airspeeds must not be exceeded. Issue Rev. No. Date Source 03 Mar 1 997 Emergency Procedures Page No. 3 - 7 �Diamond� AIRCRAFT HK 36 TIC AIRPLANE FLIGHT MANUAL 3.7.4 PROPELLER STUCK IN FEATHERED POSITION NOTE The propeller requires hydraulic pressure for pitch reduction. The hydraulic pressure is supplied through a pressure accumulator. When this accumulator is empty, the pressure must be built up by the oil pump of the engine. The engine is started with the propeller in feathered pitch and the throttle control in IDLE position. 1 . Electrical consumers . . . . . . . . . . . . OFF 2. Fuel valve . . . . . . . . . . . . . . . . . . . . OPEN 3. Master switch . . . . . . . . . . . . . . . . . ON 4. Mode select switch . . . . . . . . . . . . . POWER FLIGHT 5. Fuel booster pump . . . . . . . . . . . . . ON Emergency Procedures Check whether the red warning light extinguishes after build-up of fuel pressure. 6. Choke . . . . . . . . . . . . . . . . . . . . . . . as required 7. Throttle control . . . . . . . . . . . . . . . . IDLE 8. Ignition switch . . . . . . . . . . . . . . . . . BOTH 9. Propeller speed control . . . . . . . . . . TAKE-OFF 1 0. Ignition switch . . . . . . . . . . . . . . . . . turn clockwise to start engine until the propeller adopts the working position CAUTION It is possible to start the engine with the propeller in the feathered position, although this significantly increases engine wear. 1 1 . Oil pressure . . . . . . . . . . . . . . . . . . should be available within 1 0 seconds 12. Choke . . . . . . . . . . . . . . . . . . . . . . . re-adjust as required 1 3. RPM and throttle . . . . . . . . . . . . . . . as required to continue flight 14. Fuel booster pump . . . . . . . . . . . . . OFF 1 5. Electrical consumers . . . . . . . . . . . . ON - 16. Continue flight normally 17. After landing, determine the reason for the loss of oil pressure and correct the fault. Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1 997 3 - 8 .Diamol1dAIRCRAFT HK 36 TIC AIRPLANE FLIGHT MANUAL 3.7.5 SUDDEN DROP IN MANIFOLD PRESSURE AND RPM In case of loud noise or bang: it is very likely that the turbocharger is damaged. 1 . Proceed to next airfield, keep watching oil pressure Emergency Procedures 2. Throttle control . . . . . . . . . . . . . . . . keep manifold pressure in admissible range 3. Propeller speed control . . . . . . . . . . keep RPM in admissible range NOTE If the sym ptoms cannot be eliminated and the engine refuses to deliver enough power, proceed as follows: 1 . Throttle control . . . . . . . . IDLE 2. Ignition . . . . . . . . . . . . . . OFF 3. Propeller . . . . . . . . . . . . feather 4. Fuel valve . . . . . . . . . . . CLOSED 5. Master switch . . . . . . . . . OFF 6. Airspeed . . . . . . . . . . . . best glide speed ( 1 05 kmlh (57 kts. 1 65 mph» 7. Look for a suitable landing field 8. Cowl flap . . . . . . . . . . . . CLOSE 3.7.6 FLUCTUATING MANIFOLD PRESSURE AND RPM 1 . TCU . . . . . . . . . . . . . . . . . . . . . . . . OFF 2. Propeller speed control . . . . . . . . . . make slight RPM changes in order to bleed system 3. TCU . . . . . . . . . . . . . . . . . . . . . . . . ON If manifold pressure and RPM do not stabilize: 1 . TCU . . . . . . . . . . . . . . . . . . . . . . . . OFF 2. Throttle control . . . . . . . . . . . . . . . . keep manifold pressure in admissible range 3. Propeller speed control . . . . . . . . . . keep RPM in admissible range 4. Land on nearest airfield and determine reason for malfunction Doc. No. Issue Rev. No. Date Source 3.01 .20-E 03 Mar 1 997 Page No. 3 - 9 "Diamond"''W AIRCRAFT HK 36 TTC AIRPLANE FLIGHT MANUAL Emergency Procedures 3.7.7 RED MANIFOLD PRESSURE WARNING LIGHT CONTINUOSLY ILLUMINATED The manifold pressure limit has been exceeded. 1 . Throttle control . . . . . . . . . . . . . . . . keep manifold pressure in admissible range 2. Propeller speed control . . . . . . . . . . keep RPM in admissible range 3. Land on nearest airfield and determine reason for malfunction 3.7.8 RED MANIFOLD PRESSURE WARNING LIGHT FLASHING The time limit for engine take-off power has been exceeded. 1 . Throttle control . . . . . . . . . . . . . . . . keep manifold pressure in admissible range 2. Propeller speed control . . . . . . . . . . keep RPM in admissible range 3. Continue flight normally 3.7.9 AMBER TURBO CAUTION LIGHT FLASHING Defect in the area of the sensors, sensor wiring, or Turbo Control Unit or leakage of the airbox. 1 . Throttle control . , . . . . . . . . . . . . . . keep manifold pressure in admissible range 2. Propeller speed control . . . . . . . . . . keep RPM in admissible range CAUTION If it is impossible to control RPM and manifold pressure manually: Turbo Control Unit . . . . . . . OFF 3. Land on nearest airfield and determine reason for malfunction Doc. No. Issue Rev. No. Date Source 3.01 .20-E 03 Mar 1 997 Page No. 3 - 1 0 �Diamol1dv AIRCRAFT HK 36 TTC AIRPLANE FLIGHT MANUAL Emergency Procedures 3.7.10 RED FUEL PRESSURE WARNING LIGHT CONTINUOUSLY ILLUMINATED Fuel pressure has dropped below the minimum. 1 . Fuel booster pump . . . . . . . . . . . . . ON 2. Fuel valve . . . . . . . . . . . . . . . . . . . . check if OPEN 3. Fuel quantity indicator . . . . . . . . . . . check fuel quantity 4. Ammeter . . .. . . . . . . . . .. . . . . . . . check if in positive range, otherwise switch OFF all equipment that is not needed If light extinguishes Land on nearest airfield and determine reason for malfunction. WARNING The main fuel pump is supplied with power by the generator. A generator failure will lead to the failure of the main fuel pump, causing the waming light to come on. Therefore, the illumination of the fuel pressure warning light can be an indication of generator failure. In this case, the on board network, including the fuel booster pump, is supplied with power only from the battery. All electrical consumers which are not essential to flight operation must be switched OFF. The load on the battery must be monitored by means of the ammeter which should not be too far in the negative range. The current requirement with all switchable consumers switched OFF is approximately 6 A. With a charged , well maintained battery, the fuel booster pump will be supplied with power for another 30 minutes. If light does not extinguish The required fuel flow cannot be maintained, or the fuel pressure switch is defective. However, an engine failure is possible at any time. See NOTES in Article 3.7.2 ENGINE FAILURE DURING CRUISE. Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1 997 3 - 1 1 •DiamondAIRCRAFT HK 36 TIC AIRPLANE FLIGHT MANUAL 3.7.1 1 RED GENERATOR WARNING LIGHT CONTINUOUSLY ILLUMINATED The generator is not delivering power to the on board network. 1 . Fuel booster pump . . . . . . . . . . . . . ON 2. All electrical consumers not essential for flight operation . . . . . . OFF 3. Land on nearest airfield and determine reason for malfunction WARNING The engine has no mechanical fuel pump. In case of generator failure, the fuel booster pump is supplied with power from the battery. The remaining flight duration with the engine running depends on the charge state of the battery. With a charged, well maintained battery, the remaining flight duration is approximately 30 minutes with the electrical consumers switched OFF. Emergency Procedures 3.7.12 AMBER TEMPERATURE CAUTION LIGHT CONTINUOUSLY ILLUMINATED The admissible exhaust gas temperature (EGT) or the admissible airbox temperature has been exceeded. Excessive EGT will cause damage to the exhaust system. Excessive airbox temperatures lead to increased engine wear. 1 . Carburetor heat . . . . . . . . . . . . . . . OFF 2. Throttle control . . . . . . . . . . . . . . . . reduce power as soon as the situation allows so that caution light extinguishes Doc. No. 3.o1 .2o-E NOTE When the carburetor heat is on, the airbox temperature will increase. At a power setting above 75 %, the use of carburetor heat is unnecessary and not recommended, as the maximum admissible airbox temperature can be exceeded. Issue Rev. No. Date Source 03 Mar 1 997 Page No. 3 - 1 2 .DiamondAIRCRAFT HK 36 TTC AIRPLANE FLIGHT MANUAL 3.7.13 INSUFFICIENT OIL PRESSURE Emergency Procedures 1 . Throttle control . . . . . . . . . . . . . . . . reduce manifold pressure as far as the situation allows 2. Land on nearest airfield and determine reason for insufficient oil pressure WARNING Engine failure can occur at any time. 3.7.14 EXCESSIVE OIL OR CYLINDER HEAD TEMPERATURE 1 . Cowl flap . . . . . . . . . . . . . . . . . . . . check if OPEN 2. Throttle control . . . . . . . . . . . . . . . . reduce manifold pressure as far as the situation allows 3. Propeller speed control . . . . . . . . . . reduce RPM as far as the situation allows 4. Land on nearest airfield and determine reason for high temperature WARNING Engine failure can occur at any time. 3.7. 1 5 EXCESSIVE RPM 1 . Propeller speed control . . . . . . . . . . reduce RPM as far as the situation allows 2. Throttle control . . . . . . . . . . . . . . . . reduce manifold pressure as far as the situation allows 3. Land on nearest airfield and determine reason for high temperature WARNING Engine failure can occur at any time. Doc. No. Issue Rev. No. Date Source 3.01 .20-E 03 Mar 1 997 Page No. 3 - 1 3 �Diamond V� AIRCRAFT H K 36 TIC AIRPLANE FLIGHT MANUAL 3.7.16 CARBURETOR ICING NOTE Carburetor icing can be recognized by a drop in the engine RPM and/or loss of manifold pressure and/or irregular running of the engine without a change in the throttle control position, the choke position, the propeller setting, the airspeed, or the altitude. CAUTION Since the turbocharger increases the effect of intake air heating, the activation of the carburetor heat is not recommended at power settings above 75 %. 1 . Carburetor heat . . . . . . . . . . . . . . . ON at power settings below 75 % NOTE The engine output will slightly drop, due to the intake air heating, and fuel consumption will slightly increase. 2. Carburetor heat . . . . . . . . . . . . . . . OFF as required Doc. No. Issue Rev. No. Date Source 3.01 .20-E 03 Mar 1 997 Emergency Procedures Page No. 3 - 14 �Diamondv AIRCRAFT HK 36 TTC AIRPLANE FLIGHT MANUAL 3.8 FIRE 3.8.1 FIRE ON GROUND 1 . Fuel valve . . . . . . . . . . . . . . . . . . . . CLOSED 2. Throttle control . . . . . . . . . . . . . . . . FULL 3. Master switch . . . . . . . . . . . . . . . . . OFF 4. Cabin air . . . . . . . . . . . . . . . . . . . . . CLOSE 5. Cabin heat . . . . . . . . . . . . . . . . . . . OFF 3.8.2 FIRE DURING TAKE-OFF 1 . Master switch . . . . . . . . . . . . . . . . . OFF 2. Cabin air . . . . . . . . . . . . . . . . . . . . . CLOSE 3. Cabin heat . . . . . . . . . . . . . . . . . . . OFF After reaching a safe altitude: 4. Fuel valve . . . . . . . . . . . . . . . . . . . . CLOSE 5. Engine . . . . . . . . . . . . . . . . . . . . . . shut down 6 . Perform landing with engine off (see Section 4) 3.8.3 FIRE DURING FLIGHT 1 . Fuel valve . . . . . . . . . . . . . . . . . . . . CLOSE 2. Throttle control . . . . . . . . . . . . . . . . FULL 3. Master switch . . . . . . . . . . . . . . . . . OFF 4. Cabin air . . . . . . . . . . . . . . . . . . . . . CLOSE 5. Cabin heat . . . . . . . . . . . . . . . . . . . OFF 6. Engine . . . . . . . . . . . . . . . . . . . . . . shut down 7. Perform landing with engine off (see Section 4) Doc. No. Issue Rev. No. Date 3.01 .20-E 03 Mar 1 997 Source Emergency Procedures Page No. 3 - 1 5 I(((6 Diamond""'1W' AIRCRAFT H K 36 TTC AIRPLANE FLIGHT MANUAL 3.9 OTHER E MERGENCIES 3.9.1 MALFUNCTION OR FAILURE OF PROPELLER SPEED CONTROL 1 . Throttle control . . . . . . . . . . . . . . . . keep RPM in admissible range 2. Airspeed . . . . . . . . . . . . . . . . . . . . . reduce 3.9.2 ICING 1 . Leave icing area 2. Constantly move the controls to prevent them from becoming locked by ice 3. If the canopy is iced over: weather window . . . . . . . . . . . . . . . open cabin heat . . . . . . . . . . . . . . . . . . . . ON 3.9.3 EMERGENCY LANDING 1 . Engine . . . . . . . . . . . . . . . . . . . . . . shut down 2. Perform landing with power off (see Section 4) WARNING Ensure that landing area is clear of obstacles. Touch-down with lowest possible airspeed and apply brakes carefully. Doc. No. Issue Rev. No. Date Source 3.01 .20-E 03 Mar 1 997 Emergency Procedures Page No. 3 - 1 6 .DiamondAIRCRAFT H K 36 TIC AIRPLANE FLIGHT MANUAL 3.9.4 EMERGENCY LANDING ON WATER Emergency Procedures Emergency landings on water should be performed only in extreme emergency situations, since it must be assumed, from trials with sailplanes, that the airplane will submerge immediately after touching the water and then surface again. 1 . Parachute harness . . . . . . . . . . . . . open 2. Seat harness . . . . . . . . . . . . . . . . . tighten 3. Airspeed . . . . . . . . . . . . . . . . . . . . . normal approach speed 4. Touchdown . . . . . . . . . . . . . . . . . . . with minimum speed and air brakes retracted NOTE Conditions such as strong headwind, danger of wind shear, turbulence, or wet wings require a higher approach speed. WARNING On touchdown, protect your face with one arm! 5. Seat harness . . . . . . . . . . . . . . . . . release 6. Red canopy locks (LH and RH) . . . . swing 1 80" rearward 7. Canopy . . . . . . . . . . . . . . . . . . . . . . push up and away 8. Evacuate airplane as quickly as possible Doc. No. Issue Rev. No. 3.01.20-E 03 Mar 1 997 Date Source Page No. 3 - 1 7 �DiamondT AIRCRAFT H K 36 TTC AIRPLANE FLIGHT MANUAL SECTION 4 NORMAL PROCEDURES Normal Procedures Page No. 4.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2 4.2 RIGGING AND DE-RIGGING 4.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2 4.2.2 Wing Installation (Wing Folding Mechanism Not Provided) . . . . . . . . . 4 - 3 4.2.3 Wing Installation (Wing Folding Mechanism Provided) . . . . . . . . . . . . . 4 - 4 4.2.4 Wing Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5 4.2.5 Winglet Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5 4.2.6 Winglet Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5 4.2.7 Horizontal Stabilizer Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 6 4.2.8 Horizontal Stabilizer Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . "4 - 6 4.3 DAilY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . " 4 - 7 4.4 PREFLIGHT INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 3 4.5 NORMAL PROCEDURES AND RECOMMENDED SPEEDS 4.5.1 Launch/Engine Starting, Run Up & Taxiing Procedures . . . . . . . . . . . . 4 - 1 3 4.5.2 Take-Off And Climb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 6 4.5.3 Flight (Including In-Flight Engine Stop/Start Procedures) . . . . . . . . . . . 4 - 1 8 4.5.4 Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2 1 4.5.5 Landing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2 1 4.5.6 (Omitted) 4.5.7 High Altitude Flight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 25 4.5.8 Flight In Rain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 26 4.5.9 Aerobatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 26 4.5. 1 0 Engine Shut-down . . . . . . . . . . � . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 26 4.5. 1 1 Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 27 Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1 997 4 - 1 "DiamondT AIRCRAFT 4.1 INTRODUCTION H K 36 TTC AIRPLANE FLIGHT MANUAL Normal Procedures Section 4 contains checklists and a description of the normal operating procedures which is based on the results of flight tests. Normal procedures associated with optional systems can be found in Section 9. The refilling of operating fluids must be recorded in compliance with national regulations. 4.2 RIGGING AND DE-RIGGING 4.2.1 GENERAL Each wing is connected to the fuselage by three bolts. The two main bolts are located at the center of the spar tunnel. They are accessible between the backrests and can be inserted from the front side. A spring loaded hook is placed over the bolt handles to secure the bolts. The A- and B-bolts are fixed to the fuselage at the wing root. The A-bolt is placed in front of the spar tunnel and the B-bolt lies near the trailing edge. Self locking units are screwed onto the B-bolts, which are accessible through handholes on the upper surface of the wing. Locking rings are integrated in the B-bolt locking units, which therefore do not require any further safetying. The horizontal stabilizer is attached to the vertical stabilizer by means of three bolts. The two bolts at the rear are fIXed to the mount in the vertical stabilizer. The threaded bolt located at the front is fitted with a hexagonal socket. When screwed in, it is automatically secured by means of a locking ring integrated into the horizontal stabilizer. Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1 997 4 - 2 •DiamondAIRCRAFT H K 36 TTC AIRPLANE FLIGHT MANUAL 4.2.2 WING INSTALLATION (WING FOLDING MECHANISM NOT PROVIDED) Normal Procedures 1 . Clean all bolts and bushes and the B-bolt locking unit and apply a light coat of grease. 2. Lift one wing (two persons at the root rib, one at the wing tip) and insert spar stump into spar tunnel. Ensure the smooth insertion of the A- and B-bolts. Connect position and strobe lights (optional) when the gap between fuselage and wing is just wide enough to reach the wires. 3 . Insert main bolt while moving the wing tip in small circles. The aileron and air brake control systems are automatically connected. Do not release the wing before the main bolt has been completely inserted. The wide track of the landing gear allows the attached wing to support itself; no outside support is required. 4. Screw the B-bolt locking unit onto the B-bolt and tighten it by hand. 5. Install the other wing in a similar manner. 6. Tighten both B-bolt locking units with a wrench (size 17 mm), applying moderate hand torque (approximately 6 Nm (4.5 ft.lbs.». 7. Secure main bolts with spring loaded hook. 8. Apply water resistant adhesive tape to the gap between fuselage and wing. Doc. No. Issue Rev. No. Date Source 3.01 .20-E 03 Mar 1 997 1 25 Aug 1 997 Page No. 4 - 3 •DiamondAIRCRAFT HK 36 TTC AIRPLANE FLIGHT MANUAL 4.2.3 WING INSTALLATION (WING fOLDING MECHANISM PROVIDED) Normal Procedures 1 . Clean all bolts, bushes and the 8-bolt locking unit and apply a light coat of grease, remove lid over 8-bolt hand hole. 2 . Unhook one wing from its hanging mount and pull i t rearward to the stop. A second person should stand between the wing and fuselage and relieve the load on the telescopic tube by lifting the wing at the spar stump. 3. Walk forward until the wing is 900 from line of flight; rotate the wing until the root ribs are parallel; keep wing in its correct position. 4. I ntroduce spar stump into spar tunnel while ensuring the smooth insertion of A- and 8-bolts. Connect position and strobe lights (optional) when the gap between the fuselage and wing is just wide enough to reach the wires. 5. Insert main bolt. The aileron and air brake control systems are automatically connected. Do not release the wing before the main bolt has been completely inserted. The wide track of the landing gear allows the attached wing to support itself; no outside support is required. 6. Screw the 8-bolt locking unit onto the 8-bolt and tighten it by hand. 7. I nstall the other wing in a similar manner. 8 . Tighten both 8-bolt locking units with a wrench (size 1 7 mm), applying moderate hand torque (approximately 6 Nm (4.5 ft.lbs.». 9. Secure main bolts with the spring loaded hook. 1 O. Apply water resistant adhesive tape to the gap between fuselage and wing. Doc. No. Issue Rev. No. Date Source 3.01 .20-E 03 Mar 1 997 1 25 Aug 1997 Page No. 4 - 4 "Diamond � AIRCRAFT 4.2.4 WING REMOVAL HK 36 TTC AIRPLANE FLIGHT MANUAL To remove the wings, reverse the procedure. NOTE When installing or removing the wings, prevent the airplane from falling onto its nosewheel or tail skid due to the CG movement. 4.2.5 WINGLET INSTALLATION 1 . Clean the bolts and bushes if necessary. CAUTION Do not lubricate the bolt threads! 2. Install winglet with washers and self locking nuts. Normal Procedures 3. Tighten self locking nuts with moderate hand torque (approximately 6 Nm (4.5 fUbs.)). 4. Apply water resistant adhesive tape to the gap. 4.2.6 WINGLET REMOVAL To remove the winglet, reverse the procedure. Doc. No. Issue Rev. No. Date 3.01.20-E 03 Mar 1 997 Source Page No. 4 - 5 "Diamond 'T AIRCRAFT HK 36 TTC AIRPLANE FLIGHT MANUAL 4.2.7 HORIZONTAL STABILIZER INSTALLATION 1 . Clean all bushes and bolts and apply a light coat of grease. 2. Move the trim knob to full NOSE DOWN position. 3. Remove the Pitot tube. Normal Procedures 4. Position the horizontal stabilizer over the stabilizer mount; the elevator control rod must be connected by a second person. WARNING The elevator control system is not connected automatically! 5. Slip the horizontal stabilizer onto both rearward bolts. 6. Screw in the fastening bolt to the stop with an 8 mm hexagon key, applying moderate hand torque (approximately 6 Nm (4.5 ft.lbs.» . 7. Check the horizontal stabilizer for insecure attachment and inspect load transmission of elevator control system. 8. Install the Pitot tube. 9. Apply water resistant adhesive tape to the gap between the horizontal stabilizer and the vertical stabilizer. 4.2.8 HORIZONTAL STABILIZER REMOVAL To remove the horizontal stabilizer, reverse the procedure. Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1 997 4 - 6 "Diamondv AIRCRAFT HK 36 TTC AIRPLANE FLIGHT MANUAL 4.3 DAilY INSPECTION WARNING Master switch OFF, ignition OFF! Normal Procedures 1 . Fuel tank drain check: drain off about 1/8 liter (approximately 1/8 US quart) of fuel using a transparent drain cup (see Paragraph 7. 1 0). Inspect for dirt or water. NOTE In order to prevent the water deposited in the tank from dispersing, the airplane should not be agitated prior to the drain check. 2. Ensure completeness of the onboard documents and ensure that the remaining operating time before the next scheduled inspection (100, 200 or 600 hrs.) allows for the intended flight. 3. Inspect left fuselage skin for damage or cracks. 4. Inspection of vertical stabilizer: - Check skin for damage or cracks. - Check rudder for improper or insecure mounting. - Check for excessive play. - Check rudder control system for improper connection and interference. - Remove Pitot tube cover. - Check Pitot tube for improper mounting and blockage of bores. 5. Inspection of horizontal stabilizer: - Check horizontal stabilizer and tips for improper mounting and insecure attach ment and inspect skin for damage and cracks. Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1 997 4 - 7 .DiamondAIRCRAFT H K 36 TTC AIRPLANE FLIGHT MANUAL - Check elevator for improper mounting, play, damage and cracks. Normal Procedures - Check elevator control system for improper connection, lack of load transmission and interference. 6. Inspect right fuselage skin for damage and cracks. 7. Inspection of right wing: - Check wing, aileron and winglet for improper or insecure mounting, excessive play, damage, and cracks. - Check aileron control system for improper connection, lack of load transmission and interference. - Check air brakes for incomplete retraction; ensure flushness with the wing surface. - Check air brake control system for improper connection, lack of load transmission and interference. - Check air brake box for foreign bodies. 8. Inspection of right main landing gear: - Check landing gear strut for damage and cracks. - Check wheel fairing for damage and looseness. - Visually check tires and brakes. - Ensure correct inflation (2.3 bar (33 psi». 9. Inspection of propeller: - Check propeller blades for damage, cracks and excessive play. - Check spinner for damage and insecure mounting. 10. Inspection of nose landing gear: - Check nosewheel strut for damage and cracks. - Check wheel fairing for damage and looseness. - Visually check tire. - Ensure correct inflation (1 .8 bar (26 psi»� Doc. No. Issue Rev. No. Date 3.01 .20-E 03 Mar 1997 Source Page No. 4 - 8 •DiamondAIRCRAFT HK 36 TTC AIRPLANE FLIGHT MANUAL 1 1 . Oil and coolant check: - Check oil level. NOTE The oil consumption is minor, but becomes somewhat greater with a full oil tank. Therefore, only refill engine oil when the oil level reaches or falls below the minimum marking. - Ensure coolant level in equalizing reservoir is more than 1/3. NOTE The coolant equalizing reservoir should not be more than 2/3 full. - Check engine compartment for obvious defects. - Check coolers for obstruction. - Check air intake opening for foreign bodies. 12. Inspection of left main landing gear: - Check landing gear strut for damage and cracks. - Check wheel fairing for damage and looseness. - Visually check tires and brakes. - Ensure correct inflation (2.3 bar (33 psi». 1 3. Inspection of left wing: Normal Procedures - Check wing, aileron and winglet for improper or insecure mounting, excessive play, damage, and cracks. - Check aileron control system for improper connection, lack of load transmission, and interference. - Check air brakes for incomplete retraction; ensure flushness with the wing surface. - Check air brake control system for improper connection, lack of load transmission and interference. - Check air brake box for foreign bodies. Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1997 4 - 9 IiADiamondT AIRCRAFT 14. Check in the cabin: H K 36 TTC AIRPLANE FLIGHT MANUAL - Check if loading is admissible (refer to Section 6). NOTE Ensure compliance with loading restrictions by changing and/or rearranging the useful load. - Master switch . . . . . . . . . . . . . . . ON - Mode select switch . . . . . . . . . . . POWER FLIGHT - All circuit breakers . . . . . . . . . . . . pushed in Normal Procedures - Fuel quantity . . . . . . . . . . . . . . . . check using fuel quantity indicator and log book entries; refuel if necessary NOTE Usable fuel quantity and approved fuel grades: see Paragraph 2.12, FUEL. Master switch . . . . . . . . . . . . . . . OFF - Cabin . . . . . . . . . . . . . . . . . . . . . check for foreign bodies and loose objects - Canopy . . . . . . . . . . . . . . . . . . . . check for dirt and damage - Cowl flap . . . . . . . . . . . . . . . . . . . check for improper operation - Main bolts . . . . . . . . . . . . . . . . . . verify that bolts are properly secured 1 5. Check of propeller FEATHER position: - Rudder pedals . . . . . . . . . . . . . . . adjust - Canopy . . . . . . . . . . . . . . . . . . . closed & locked - Fuel valve . . . . . . . . . . . . . . . . . . OPEN - Parking brake . . . . . . . . . . . . . . . set - Electrical consumers . . . . . . . . . . OFF - Master switch . . . . . . . . . . . . . . . ON Mode select switch . . . . . . . . . . . POWER FLIGHT Doc. No. Issue Rev. No. Date 3.01 .20-E 03 Mar 1 997 Source Page No. 4 - 1 0 ·Oiamond. AIRCRAFT H K 36 TTC AIRPLANE FLIGHT MANUAL - Propeller speed control . . . . . . . . TAKE-OF F - Cowl flap . . . . . . . . . . . . . . . . . . . OPEN Normal Procedures - Fuel booster pum p . . . . . . . . . . . . ON; verify red warning light extinguishes after build up of fuel pressure - Throttle control . . . . . . . . . . . . . . IDLE - Choke . . . . . . . . . . . . . . . . . . . . . ON if engine is cold WARNING People must stay clear of the propeller danger zone! - Ignition switch . . . . . . . . . . . . . . . turn clockwise to start engine - Throttle control . . . . . . . . . . . . . . adjust to approximately 1 000 RPM - Oil pressure . . . . . . . . . . . . . . . . must reach operating range within 1 0 seconds CAUTION If oil pressure is too low, turn off engine immediately! NOTE When the Powered Sailplane has been parked for long periods, or the hydraulic pressure accumulator is emptied for any other reason, a loss of oil pressure may occur after oil pressure build up in the area of the oil pressure sensor. The reason for this is the filling process of the accumulator. The oil pressure indicator may drop to zero for a maximum of 1 5 seconds. - Choke . . . . . . . . . . . . . . . . . . . . . push forward as required - Fuel booster pump . . . . . . . . . . . O F F - At increased idle speed (approximately 1 000 RPM), turn off ignition and simultaneously pull propeller speed control all the way back to the FEATHER position. Doc. No. Issue Rev. No. Date Source Page No. 3.01.20-E 03 Mar 1 997 3 28-Jul-2000 4 - 1 1 �Diamondv AIRCRAFT HK 36 TTC AIRPLANE FLIGHT MANUAL NOTE Unless the propeller speed control is actuated simultaneously with the ignition switch, the propeller will remain in the take-off position. Propeller feathering is only possible at 800 RPM or above (see Article 7.9.5, PROPELLER SPEED CONTROL). - Propeller speed control . . . . . . . . TAKE-OFF NOTE If the propeller does not move to the take-off position, apply the emergency procedure described in Paragraph 3.7, ENGINE FAILURE. - Master switch . . . . . . . . . . . . . . . OFF - Mode select switch . . . . . . . . . . . SOARING Doc. No. Issue Rev. No. Date Source 3.01 .20-E 03 Mar 1 997 Normal Procedures Page No. 4 - 12 �Diamond v AIRCRAFT HK 36 TIC AIRPLANE FLIGHT MANUAL 4.4 PREFLIGHT INSPECTION Normal Procedures The following checklist with the most important items is located where it is well visible for both Pilots: START CHECK 1 . Mass & Balance checked 2. Main bolts secured 3. Fuel valve OPEN 4. Fuel quantity checked 5. Canopy locked 6. Seat harness on and secure 7. Propeller check 8 . Magneto check 9. Carburetor heat OFF 1 0. Controls free 1 1 . Trim checked 1 2 . Parking brake released 1 3 . Air brakes locked 14. TCU ON 15. Fuel booster pump ON 4.5 NORMAL PROCEDURES AND RECOMMENDED SPEEDS 4.5.1 LAUNCH/ENGINE STARTING. RUN UP & TAXIING PROCEDURES 1 . Rudder pedals . . . . . . . . . . . . . . . . adjust 2 . Seat harnesses . . . . . . . . . . . . . . . . fasten 3. Canopy . . . . . . . . . . . . . . . . . . . . . closed & locked 4. Fuel valve . . . . . . . . . . . . . . . . . . . . OPEN 5. Controls . . . . . . . . . . . . . . . . . . . . . free 6. Air brakes . . . . . . . . . . . . . . . . . . " verify proper operation 7. Air brakes . . . . . . . . . . . . . . . . . . . . lock 8. Parking brake . . . . . . . . . . . . . . . . . set 9 . Electrical consumers . . . . . . . . . . . . OFF 1 0 . Master switch . . . . . . . . . . . . . . . . . ON 1 1 . Mode select switch . . . . . . . . . . . . . POWER FLIGHT Doc. No. Issue Rev. No. Date 3.01 .20-E 03 Mar 1 997 Source Page No. 4 - 1 3 ·Diamond. AIRCRAFT HK 36 TIC AIRPLANE FLIGHT MANUAL Normal Procedures 1 2 . Warning and caution lights . . . . . . . All warning and caution lig hts light u p ; some extinguish automatically after approximately 2 seconds. 1 3. Propeller speed control . . . . . . . . . TAKE-OF F 1 4. Fuel quantity indicator . . . . . . . . . . check 1 5. Cowl flap . . . . . . . . . . . . . . . . . . . . OPEN 16. Fuel booster pump . . . . . . . . . . . . . ON; verify red warning light extinguishes after build up of fuel pressure 17. Throttle control . . . . . . . . . . . . . . . . I DLE 1 8. Choke . . . . . . . . . . . . . . . . . . . . . . . ON if engine is cold WARNING People must stay clear of the propeller danger zone! 1 9 . Ignition switch . . . . . . . . . . . . . . . . . turn clockwise to start engine 20. Throttle control . . . . . . . . . . . . . . . . adjust to approximately 1 000 RPM 21 . Oil pressure . . . . . . . . . . . . . . . . . . must reach operating range within 1 0 seconds Doc. No. 3.01 .20-E CAUTION If the oil pressure is too low, turn off engine immediately! NOTE When the Powered Sailplane has been parked for long periods, or the hydraulic pressure accumulator is emptied for any other reason, a loss of oil pressure may occur after oil pressure build up in the area of the oil pressure sensor. The reason for this is the filling process of the accumulator. The oil pressure indicator may drop to zero for a maximum of 1 5 seconds. Issue Rev. No. Date Source 03 Mar 1 997 3 28-Jul-2000 Page No. 4 - 1 4 •DiamondAIRCRAFT H K 36 TTC AIRPLANE FLIGHT MANUAL 22. Choke . . . . . . . . . . . . . . . . . . . . . . . push forward as required WARNING If the engine is warm , the activated choke will considerably reduce the engine output! 23. Fuel booster pump . . . . . . . . . . . . . OFF Normal Procedures 24. Fuel pressure waming light . . . . . . . verify main fuel pump maintains fuel pressure 25. Electrical consumers . . . . . . . . . . . . ON or OFF as required 26. Altimeter . . . . . . . . . . . . . . . . . . . . . set 27. Oil temperature . . . . . . . . . . . . . . . . check CAUTION Before loading the engine, allow the oil temperature to rise to 50' C (122' F) with the cowl flap open at 1 000 to 1 500 RPM (also possible during taxiing). 28. Choke . . . . . . . . . . . . . . . . . . . . . . . OFF 29. Ignition circuits check: - Throttle control adjust to 1600 RPM - Ignition circuits check; drop should be 50 to 1 50 RPM; Doc. No. 3.01 .20-E difference between circuits 1 and 2 should not exceed 50 RPM. CAUTION If RPM drop is too high at low outside temperatures, repeat check with the carburetor heat ON. Issue Rev. No. Date Source 03 Mar 1 997 Page No. 4 - 1 5 •DiamondAIRCRAFT H K 36 TTC AIRPLANE FLIGHT MANUAL 30. Carburetor heat . . . . . . . . . . . . . . . check at 1 600 RPM; Normal Procedures drop should be approximately 20 RPM 3 1 . Propeller check: - Throttle control adjust to 2000 RPM - Propeller speed control . . . . . . . . CRUISE (carefully pull back to cam before FEATHER position) wait until speed drops to approximately 1 900 RPM reset to TAKE-OFF position Repeat procedure at least three times. CAUTION Without repeating the procedure, it is not ensured that the pitch change mechanism will operate faultlessly. 32. Power plant instruments . . . . . . . . . verify all indicators are in admissible range 4.5.2 TAKE-OFF AND CLIMB 1 . Cowl flap . . . . . . . . . . . . . . . . . . . . OPEN 2. Fuel booster pump . . . . . . . . . . . . . ON 3. Propeller speed control . . . . . . . . . . TAKE-OFF 4. Throttle . . . . . . . . . . . . . . . . . . . . . . FULL (2350 ± 35 RPM, manifold pressure in yellow range) Doc. No. 3.01 .20-E CAUTION The manifold pressure for take-off power is set with the throttle control in the foremost 1/2 cm (1/5 in.) of the setting range. The TCU sets the take-off manifold pressure. In this range, it is not possible to control the manifold pressure with the throttle control. With high outside air temperatures at high field elevations, the highest permitted manifold pressure will not be reached. Issue Rev. No. Date Source 03 Mar 1 997 Page No. 4 - 1 6 •Diamond. AIRCRAFT H K 36 TTC AIRPLANE FLIGHT MANUAL 5. Start take-off run with elevator neutral, maintaining direction with rudder. Normal Procedures 6. Lift nosewheel at approximately 80 km/h (43 kts. 1 50 mph); airplane will lift off by itself at approximately 90 km/h (49 kts. I 56 mph). 7. Perform climb with at least 97 km/h (52 kts. I 60 mph); monitor oil pressure, oil temperature and cylinder head temperature, which must all stay within the green range. 8. At a height of 1 00 m (330 ft.) AGL: - Fuel booster pump . . . . . . . . . . . OFF If the fuel system is intact, the red warning light must not illuminate, since the main fuel pump maintains the fuel pressure. 9. After reaching a safe altitude: Propeller speed control . . . . . . . . set RPM below yellow range - Throttle control . . . . . . . . . . . . . . set manifold pressure below yellow range For best angle of climb, adjust airspeed to 97 km/h (52 kts. I 60 mph). For best rate of climb, adjust to 1 1 0 km/h (59 kts. 1 68 mph). Figures apply to maximum TIO mass (max. gross weight). Doc. No. 3.01.20-E CAUTION The manifold pressure for maximum continuous power is set in the range from 1/2 to 1 1/2 cm ( 1 /5 to 315 in.) behind the foremost throttle control position. In this range, the TCU sets the manifold pressure between 32 and 35.4 inHg and it is not possible to control the manifold pressure with the throttle control. Issue Rev. No. Date Source 03 Mar 1 997 3 28-Jul-2000 Page No. 4 - 1 7 .DiamondAIRCRAFT H K 36 TTC AIRPLANE FLIGHT MANUAL Normal Procedures 4.5.3 FLIGHT (INCLUDING IN-FLIGHT ENGINE STOP/START PROCEDURES) NOTE Economic power settings can be found in Article 5.3.7. WARNING When setting the power in turbulent air, make sure not to exceed In-flight engine stop 1 . Throttle control . , . . . . . . . . . . . . . . IDLE CAUTION In order to avoid overheating the bearings in the turbocharger, the engine must be cooled down at a low power setting for approximately one minute before being turned off. 2. Electrical consumers . . . . . . . . . . . . OFF Doc. No. 3.01 .20-E WARNING Engine start can become impossible: - After prolonged soaring with several electrical consumers switched on (mis-operation of mode select switch) - In extreme cold (see Paragraph 2.14, OTHER LIMITATIONS) - If the battery is in a poorly maintained condition or barely charged Issue Rev. No. Date Source 03 Mar 1 997 Page No. 4 - 1 8 • . DiamondAIRCRAFT HK 36 TTC AIRPLANE FLIGHT MANUAL Normal Procedures 3. Airspeed . . . . . . . . . . . . . . . . . . . . . maintain approximately 100 kmlh (54 kts. 1 62 mph). NOTE At airseeeds below 1 00 kmlh (54 kts. 1 62 mph), the windmilling propeller RPM becomes very low or the propeller stops. However, the propeller will only feather at a sufficient RPM (above 800). 4. Ignition . . . . . . . . . . . . . . . . . . . . . . OFF 5. Propeller speed control . . . . . . . . . . FEATHER (pull all the way back over the cam) NOTE The propeller rotates after ignition shut-off due to windmilling. Feathering will occur with the propeller rotating. 6. Mode select switch . . . . . . . . . . . . . SOARING 7. Cowl flap . . . . . . . . . . . . . . . . . . . . CLOSE In-flight engine start 1 . Electrical consumers OFF 2. Master switch . . . . . . . . . . . . . . . . . ON 3. Mode select switch . . . . . . . . . . . . POWER FLIGHT 4. Propeller speed control . . . . . . . . . TAKE-OFF 5. Cowl flap . . . . . . . . . . . . . . . . . . . . OPEN 6. Choke . . . . . . . . . . . . . . . . . . . . . . . ON if engine is cold 7. Fuel booster pump . . . . . . . . . . . . . ON 8. Throttle control . , . . . . . . . . . . . . . . IDLE 9. Ignition switch . . . . . . . . . . . . . . . . . turn clockwise to start engine 1 0. Oil pressure . . . . . . . . . . . . . . . . . . check Doc. No. Issue Rev. No. Date Source 3.01 .20-E 03 Mar 1 997 Page No. 4 - 1 9 "Diamond"V AIRCRAFT HK 36 TTC AIRPLANE FLIGHT MANUAL NOTE The hydraulic pressure accumulator is not full after the propeller pitch change. After pressure build-up, there might be a loss of oil pressure in the area of the oil pressure sensor. The reason for this is the filling process of the pressure accumulator. The oil pressure indicator may drop to zero for a maximum _ of 1 5 seconds. 1 1 . Choke . . . . . . . . . . . . . . . . . . . . . . . OFF if necessary 12. Fuel booster pump . . . . . . . . . . . . . OFF Normal Procedures 1 3. Fuel pressure warning light . . . . . . . verify main fuel pump maintains fuel pressure 14. Electrical consumers . . . . . . . . . . . . ON as required 1 5. Oil temperature . . . . . . . . . . . . . . . . check 1 6. Propeller check: - Throttle control . . . . . . . . . . . . . . adjust to 2000 RPM - Propeller speed control . . . . . . . . CRUISE (carefully pull back to cam before FEATHER position) wait until speed drops to approximately 1 900 RPM reset to TAKE-OFF position Repeat procedure at least three times. Doc. No. 3.01 .20-E CAUTION Without repeating the procedure, it is not ensured that the pitch change mechanism will operate faultlessly. The propeller system becomes bled by this procedure. If this check is not carried out, the propeller pitch could fluctuate. Issue Rev. No. Date Source 03 Mar 1 997 Page No. 4 - 20 � . Diamondv AIRCRAFT Sideslips H K 36 TTC AIRPLANE FLIGHT MANUAL Normal Procedures The speed range in which sideslips can be performed depends on the strength of the Pilot, since significant rudder control forces are required at higher airspeeds. Usually, the upper limit is approximately 1 50 kmlh (81 kts. 1 93 mph). A control force reversal can occur when the rudder is fully deflected and the ailerons are deflected opposite to the rudder. To recover, either release the aile'ron control or apply approximately 30 N (7 Ibs.) to the rudder pedal to overcome the control force reversal. 4.5.4 APPROACH 1 . Throttle control . . . . . . . . . . . . . . . . reduce power as required WARNING When setting the power in turbulent air, make sure not to exceed VRA· 2. Carburetor heat . . . . . . . . . . . . . . . ON if required 3. Trim . . . . . . . . . . . . . . . . . . . . . . . . adjust as required 4. Air brakes . . . . . . . . . . . . . . . . . . . . apply as required 4.5.5 LANDING Power-on landing 1 . Propeller speed control . . . . . . . . . TAKE-OFF 2. Fuel booster pump . . . . . . . . . . . . . ON 3. Throttle control . . . . . . . . . . . . . . . . reduce power 4. Carburetor heat . . . . . . . . . . . . . . . ON 5. Cowl flap . . . . . . . . . . . . . . . . . . . . OPEN 6. Trim . . . . . . . . . . . . . . . . . . . . . . . . adjust as required 7. Air brakes . . . . . . . . . . . . . . . . . . . . apply as required Doc. No. Issue Rev. No. Date 3.01 .20-E 03 Mar 1 997 Source Page No. 4 - 21 H K 36 TIC AIRPLANE FLIGHT MANUAL NOTE The air brake lever locks when the air brakes are extended half way. With slightly increased force, this position can be overtraveled in either direction. With the air brakes l ocked in the half extended position, it is possible to control the glide path with the throttle control. The maximum airspeed for air brakes fixed in the half extended position (vABF) must not be exceeded. 8. Sideslip . . . . . . . . . . . . . . . . . . . . . . possible, but not necessary Normal Procedures 9. Approach speed . . . . . . . . . . . . . . . 1 05 kmlh (57 kts. 1 65 mph) during final approach NOTE Conditions such as strong headwind, danger of wind shear, turbulence, or wet wings require a higher approach speed. 1 0. Touchdown . . . . . . . . . . . . . . . . . . . on main landing gear 1 1 . Wheel brakes . . . . . . . . . . . . . . . . . apply as required, using toe brakes CAUTION The wheels have a differential braking system. Apply toe brakes symmetrically to avoid skidding. 12. Fuel booster pump . . . . . . . . . . . . . OFF Balked landing with the engine running 1 . Air brakes . . . . . . . . . . . . . . . . . . . . retract 2. Carburetor heat . . . . . . . . . . . . . . . OFF- 3. Throttle control . . . . . . . . . . . . . . . . FULL Doc. No. Issue Rev. No. 3.01 .20-E 03 Mar 1 997 Date Source Page No. 4 - 22 •DiamondAIRCRAFT HK 36 TIC AIRPLANE FLIGHT MANUAL WARNING When approaching with the air brakes fixed in the half extended position, one hand on the control stick and the other on the throttle control, FIRST select full throttle , then retract the air brakes. NOTE Climbing is possible with the air brakes fixed in the half extended position. Normal Procedures 4. Perform climb with at least 97 km/h (52 kts. I 60 mph). Monitor oil pressure, oil temperature, and cylinder head temperature which must all stay within the green range. 5. At a height of approximately 1 00 m (330 ft.) AGL: - Fuel booster pump . . . . . . . . . . . OFF If the fuel system is intact, the red warning light must not illuminate, since the main fuel pump maintains the fuel pressure. Power-off landing NOTE If the propeller is feathered, sufficient height must be allowed on approach to ensure that the landing field is reached, since starting the engine takes too much time during final approach! 1 . Trim . . . . . . . . . . . . . . . . . . . . . . . . adjust as required 2. Air brakes . . . . . . . . . . . . . . . . . . . . apply as required Doc. No. Issue Rev. No. Date 3.01 .20-E 03 Mar 1 997 Source Page No. 4 - 23 "Diamond� AIRCRAFT HK 36 TTC AIRPLANE FLIGHT MANUAL NOTE The air brake lever locks when the air brakes are extended half way. With slightly increased force, this position can be overtraveled in either direction. Normal Procedures 3 . Approach speed . . . . . . . . . . . . . . . 1 05 km/h (57 kts. I 65 mph) during final approach NOTE Conditions such as strong headwind, danger of wind shear, turbulence, or wet wings require a higher approach speed. 4. Touchdown . . . . . . . . . . . . . . . . . . . on main landing gear 5. Wheel brakes . . , . . . . . . . . . . . . . . apply as required, using toe brakes CAUTION The wheels have a differential braking system. Apply toe brakes symmetrically to avoid skidding. 4.5.6 (omitted) Doc. No. Issue Rev. No. Date Source 3.01 .20-E 03 Mar 1 997 Page No. 4 - 24 •DiamondAIRCRAFT 4.5.7 HIGH ALTITUDE FLIGHT H K 36 TTC AIRPLANE FLIGHT MANUAL Normal Procedures The never exceed speed is reduced at pressure altitudes above 2000 meters (6500 ft.), as shown in the following table. Pressure altttude Never exceed speed (vr;e) meters feet kmlh Ms. o to 2000 o to 6500 261 1 4 1 2000 to 3000 6500 to 9800 246 1 33 3000 to 4000 9800 to 1 31 00 233 126 4000 to 5000 1 3 1 00 to 1 6400 221 1 1 9 5000 to 6000 1 6400 to 1 9600 2 1 0 1 1 3 Doc. No. 3.01 .20-E WARNING Due to the lack of oxygen at high altitudes, perception and reaction become greatly reduced and even unconsciousness may occur. The use of oxygen apparatus is strongly advised for flights above 3500 m (1 1 500 ft.). National legislation for flights at high altitudes should be referred to. WARNING During the flight tests, the Powered Sailplane was only tested up to altitudes of 5000 m ( 1 6000 ft.). Issue Rev. No. Date Source 03 Mar 1 997 1 25 Aug 1 997 mph 1 62 1 53 145 1 37 1 30 Page No. 4 - 25 �Diamond'T AIRCRAFT 4.5.8 FLIGHT IN RAIN H K 36 TIC AIRPLANE FLIGHT MANUAL NOTE Flight performance deteriorates in rain. The impact on the flying characteristics is minor. Flight in very heavy rain should be avoided because of the reduced visibility. 4.5.9 AEROBATICS NOTE Aerobatics and spinning are not permitted. 4.5.10 ENGINE SHUT-DOWN 1 . Propeller speed control . . . . . . . . . . TAKE-OFF 2. Throttle . . . . . . . . . . . . . . . . . . . . . . IDLE CAUTION In order to avoid overheating the turbocharger bearings, the engine must be cooled down at a low power setting for approximately one minute before being turned off. This should be observed especially after engine test running. Sufficient cooling usually occurs through landing approach and subsequent taxiing. 3. Parking brake . . . . . . . . . . . . . . . . . set (see Paragraph 7.5) 4. Fuel booster pump . . . . . . . . . . . . . OFF 5. Electrical consumers . . . . . . . . . . . . OFF- 6. Ignition . . . . . . . . . . . . . . . . . . . . . . OFF 7. Master switch . . . . . . . . . . . . . . . . . OFF Doc. No. Issue Rev. No. 3.01 .20-E 03 Mar 1 997 Date Source Normal Procedures Page No. 4 - 26 li6DiamondT AIRCRAFT H K 36 TTC AIRPLANE FLIGHT MANUAL 8. Mode select switch . . . . . . . . . . . . . SOARING 9. Air brakes . . . . . . . . . . . . . . . . . . . . lock 4.5.1 1 PARKING Normal Procedures When parking for a short time, the airplane should be oriented in headwind direction with the parking brake set and the air brakes fixed in the half extended position. In case of longer unattended parking or in unpredictable wind conditions, the airplane should be moored or stored in a hangar. It is also advisable to cover the Pitot tube. Doc. No. 3.01 .20-E CAUTION Avoid outdoor parking for prolonged periods of time. NOTE The Powered Sailplane should not be parked with the propeller in the feathered pitch position. With an empty oil pressure accumulator, the propeller cannot assume the take-off position. Starting the engine with the propeller in feathered pitch is possible, but significantly increases engine wear. Issue Rev. No. Date Source 03 Mar 1 997 Page No. 4 - 27 "Diamond� AIRCRAFT H K 36 TTC AIRPLANE FLIGHT MANUAL SECTION 5 PERFORMANCE Performance Page No. 5.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2 5.2 ACG APPROVED DATA 5.2 . 1 Airspeed Indicator System Calibration . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3 5.2.2 Stall Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 4 5.2.3 Take-off Performance 5 - 5 5.3 ADDITIONAL INFORMATION 5.3.1 Demonstrated Crosswind Performance . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6 5.3.2 Glide Performance And Flight Polar . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6 5.3.3 Take-off Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 7 5.3.4 Noise Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 9 5.3.5 Climb Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 9 5.3.6 Service Ceiling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 9 5.3.7 Fuel Consumption, Cruising Speed, Maximum Flight Duration . . . . . . . 5 - 1 0 Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1 997 5 - 1 "Diamondv AIRCRAFT 5.1 INTRODUCTION H K 36 TTC AIRPLANE FLIGHT MANUAL Performance Section 5 provides approved data for airspeed calibration, stall speeds and take-off performance, along with additional information which does not require approval . The data i n the charts has been computed from actual flight tests with the Powered Sailplane and engine in good condition, with wheel fairings, winglets and spinner installed and using average piloting techniques. The specified airspeeds must be understood as lAS. The performance data has been evaluated using the normal procedures described in Section 4. Doc. No. 3.01 .20-E NOTE A poor maintenance condition of the airplane and unfavorable external circumstances (high temperature, rain) can considerably deteriorate the specified performance values. Issue Rev. No. Date Source 03 Mar 1 997 Page No. 5 - 2 I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I •DiamondAIRCRAFT H K 36 TTC AIRPLANE FLIGHT MANUAL 5.2 ACG-APPRQVED DATA 5.2.1 AIRSPEED INDICATOR SYSTEM CALIBRATION INDICA TED AIRSPEED (lAS) kts. kmlh 140 260 �V 80 1/ V 100 V / V 1/ 120 140 If" f· // V 160 180 �. V/ 200 Performance v/ � W V/ � 220 240 2U) kmlh I I I I I I I I I I I kts 120 130 140 . 40 50 60 70 80 90 100 1 10 CALIBRATED AIRSPEED (CAS) Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1997 1 25 Aug 1 997 5 - 3 .DiamondAIRCRAFT H K 36 TTC AI RPLANE FLIGHT MANUAL 5.2.2 STALL SPEEDS Stall speeds at different bank angles in km/h: I Air brakes o· retracted vso 78 km/h extended VS1 81 km/h Stall speeds at different bank angles in kts.: I Air brakes o· retracted vso 42 kts. extended VS1 44 kts. Stall speeds at different bank angles in mph: I Air brakes o· retracted vso 48 mph extended VS1 50 mph NOTE Bank angle 30· I 45· 84 km/h 93 km/h 87 km/h 96 km/h Bank angle 30· 45· 45 kts. 50 kts. 47 kts. 52 kts. Bank angle 30· 45° 52 mph 58 mph 54 mph 60 mph Conditions such as turbulence, Vl!.et wings, or high load factors increase the stall speeds. Doc. No. Issue Rev. No. Date Source 3.01 .20-E 03 Mar 1 997 Performance 60· 1 1 0 km/h 1 1 5 km/h 60· 60 kts. 62 kts. 60· 69 mph 71 mph Page No. 5 - 4 "DiamondW AIRCRAFT H K 36 TTC AIRPLANE FLIGHT MANUAL 5.2.3 TAKE-OFF PERFORMANCE Conditions: - Outside air temperature: 1 50 C (590 F) - Atmospheric pressure: 1 0 1 3 hPa ( 1 0 1 3 mbar (29.92 inHg» - Calm - Full throttle - Maximum flight mass (max. gross weight) - Propeller setting: TAKE-OFF - Rotation at approximately 80 km/h (43 kts. I 50 mph) - Lift-off speed approximately 90 km/h (49 kts. I 56 mph) - Speed during climb approximately 97 km/h (52 kts. I 60 mph) - Level runway, asphalt surface Take-off roll : 1 82 m (597 ft.) Take-off distance to clear a 1 5 m (50 ft.) obstacle : 274 m (899 ft.) Doc. No. 3.01 .20-E NOTE For take-off distances under circumstances different from those described above, refer to the charts in Article 5.3.3. WARNING The take-off distances given here contain no safety margins. Poor maintenance condition of the airplane, deviation from the procedures prescribed in this manual and unfavorable external conditions (rain, crosswind, wind shear, rough ground and, in particular, long grass) can considerably extend the take-off distance. Issue Rev. No. Date Source 03 Mar 1 997 Performance Page No. 5 - 5 •DiamondAIRCRAFT H K 36 TTC AIRPLANE FLIGHT MANUAL 5.3 ADDITIONAL INFORMATION 5.3.1 DEMONSTRATED CROSSWIND PERFORMANCE Take-off Landing : 1 5 km/h (8.1 kts. 1 9.3 mph) : 1 5 km/h (8.1 kts. 1 9. 3 mph) 5.3.2 GLIDE PERFORMANCE AND FLiGHT POLAR Glide performance Conditions: - Maximum flight mass (max. gross weight) - Winglets, wheel fairings, and spinner installed - Propeller feathered Performance Minimum rate of descent Maximum lift drag ratio : 1 . 1 9 mls (234 ft./min) at 97 km/h (52 kts. 1 60 mph) : 27 at 1 05 km/h (57 kts. 1 65 mph) Flight polar Conditions: - Maximum flight mass (max. gross weight) o 0 200 1 400 2 (JOO 3 800 4 v 1000 5 1200 I) f.p.m. mls - Winglets, wheel fairings, and spinner installed - Propeller feathered 40 I ( �O 100 80 I 150 --...... � 100 I � 120 I 200 '\ "- '" RA TE OF DESCENT Doc. No. Issue Rev. No. Date 3.01 .20-E 03 Mar 1 997 1 25 Aug 1 997 140 kts. I AIRSPEED 250 k Vh m Source Page No. 5 - 6 5.3.3 TAKE-OFF CHARTS Conditions: - Full throttle HK 36 TTC AIRPLANE FLIGHT MANUAL - Maximum flight mass (max. gross weight) - Propeller setting: TAKE-OFF - Lift-off speed approximately 90 km/h (49 kts. I 56 mph) - Speed during climb approximately 97 km/h (52 kts. 1 60 mph) - Level runway, asphalt surface - TCU on s, = Take-off roll; S2 = Take-off distance to clear a 1 5 m (50 ft.) obstacle Performance Head- Pressure altitude above MSL [m] I QFE [hPa] wind compo OAT 0/1013 400/966 800/921 1 200/877 [idS.] [" C] . 5, � S, 52 5, S2 S, S2 [m] [m] [m] [m] [m] [m] rm] Em] 0 1 58 244 172 260 1 86 277 202 297 0 1 5 1 82 274 1 97 292 214 314 231 336 30 208 307 225 328 251 363 282 400 0 129 206 1 4 1 220 1 53 235 167 253 5 1 5 1 49 232 162 248 177 267 1 92 287 30 1 7 1 261 1 86 280 209 309 236 344 0 1 03 1 7 1 1 1 2 1 83 123 1 97 1 35 2 1 2 1 0 1 5 1 1 9 1 93 1 30 208 143 224 1 57 241 30 1 37 2 1 8 1 50 236 170 261 1 93 291 Doc. No. Issue Rev. No. Date Source Page No. 3.01 .20-E 03 Mar 1 997 5 - 7 •DiamondAIRCRAFT H K 36 TTC AIRPLANE FLIGHT MANUAL Performance Head- wind camp. [kts.] 0 5 1 0 Doc. No. 3.01 .20-E Pressure altitude above MSL [ft.] I QFE [inHg] OAT 0/29.9 1310/28.5 2620/27.2 3940/25.9 [0 F] S1 S, S1 S, S1 S2 S1 [ft.] [ft.] [ft.] [ft.] [ft.) [ft.] [ft.] 32 5 1 8 801 564 853 6 1 0 909 663 59 597 899 646 958 702 1 030 758 86 682 1 007 738 1 076 823 1 1 91 925 32 423 676 463 722 502 771 548 59 489 761 531 814 581 876 630 86 561 856 6 1 0 9 1 9 686 1 0 1 4 774 32 338 561 367 600 404 646 443 59 390 633 427 682 469 735 515 86 449 7 1 5 492 774 558 856 633 WARNING A grass surface will extend the take-off distances by at least 20 %