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INSTALLATION INSTRUCTIONS SUPPLEMENTAL TYPE CERTIFICATE SA11888CH

Mooney M20A · Maintenance Manual

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Overview

This document provides installation instructions for the Hartzell Propeller model 2C1-R419A1/75C(S)08 on Mooney International Corporation models M20A-G and M20J. It includes critical safety warnings, installation procedures, and specifications necessary for the successful modification of the aircraft's propeller system. The manual is intended for use by certified aircraft maintenance technicians and includes references to applicable manuals and FAA regulations. It emphasizes the importance of following the outlined procedures to ensure safety and compliance with aviation standards.

  • The Hartzell Propeller model 2C1-R419A1/75C(S)08 is designed for Mooney M20A-G and M20J aircraft.
  • Disconnect the ignition harness before propeller removal to prevent injury.
  • Use specific tools such as a torque wrench and safety wire pliers for installation.
  • Low pitch stop settings are 14.1 +/- 0.2 degrees and 30.0 +/- 1.0 degrees.
  • Post-installation dynamic balance of the propeller is recommended.

Document

Source

Originally published by hartzellprop.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

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Document details

Type
Maintenance Manual
Year
2025
Pages
6
File size
164 KB
Publisher
hartzellprop.com
How rare is it?
86Mooney M20A registered worldwide · 64 active

Common. Rarer than 1% of the aircraft models we track.

Documentation completeness
4/7

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In this document

Introduction

The introduction outlines the purpose of the modification, which is to replace the existing propeller with the Hartzell Propeller model 2C1-R419A1/75C(S)08. It emphasizes the need for compliance with installation instructions and the importance of safety during the installation process.

Installation Instructions

This section details the steps for removing the existing propeller and installing the new Hartzell propeller. It includes warnings about disconnecting the ignition harness and cautions about protecting the propeller blades during installation. Specific tools required for the installation are also listed.

Model Eligibility

The document specifies that the installation instructions apply to Mooney International models M20A-G and M20J, ensuring that users are aware of the aircraft types that can utilize the new propeller.

Low Pitch Stop Setting

This section provides the estimated pitch stop settings for the propeller, indicating that the low pitch stops should be set at 14.1 +/- 0.2 degrees and 30.0 +/- 1.0 degrees. It also advises on adjustments and what to check if significant adjustments are needed.

Safety notes

  • Disconnect the ignition harness to the spark plugs before removing the existing propeller & spinner to prevent bodily injury.
  • Wrap blade shanks in tape to prevent damage during installation.

Full document text

Hartzell Propeller LLC One Propeller Place Piqua, OH 45356 ___________________________________________________________________________ __________________________________________________________________________ STC No. SA11888CH Page 1 of 6 ¤ 2025 Hartzell Propeller LLC, All rights reserved Report: M2023-03 Revision: A Date: 25 Jan. 2025 INSTALLATION INSTRUCTIONS SUPPLEMENTAL TYPE CERTIFICATE SA11888CH HARTZELL PROPELLER MODEL 2C1-R419A1/75C(S)08 ON MOONEY INTERNATIONAL CORPORATION MODEL M20A-G, J AIRCRAFT FAA Approved: __________________ Date: _____________________ SCOTT A FOHRMAN Digitally signed by SCOTT A FOHRMAN Date: 2025.03.11 11:03:14 -05'00' Hartzell Propeller LLC One Propeller Place Piqua, OH 45356 ___________________________________________________________________________ __________________________________________________________________________ STC No. SA11888CH Page 2 of 6 ¤ 2025 Hartzell Propeller LLC, All rights reserved Report: M2023-03 Revision: A Date: 25 Jan. 2025 LOG OF REVISIONS Rev Rev Date Pages Description of Revision Approved FAA Approved IR 28 Nov. 2023 1 -6 Initial FAA submittal B Bob Minnis A 25 Jan. 2025 All Change applicant name Add STC Number Bob Minnis Hartzell Propeller LLC One Propeller Place Piqua, OH 45356 ___________________________________________________________________________ __________________________________________________________________________ STC No. SA11888CH Page 3 of 6 ¤ 2025 Hartzell Propeller LLC, All rights reserved Report: M2023-03 Revision: A Date: 25 Jan. 2025 TABLE OF CONTENTS Paragraph Number PARAGRAPH Page Number 1.0 INTRODUCTION 4 2.0 INSTALLATION INSTRUCTIONS 4 3.0 MODEL ELIGIBILITY 6 4.0 LOW PITCH STOP SETTING 6 Hartzell Propeller LLC One Propeller Place Piqua, OH 45356 ___________________________________________________________________________ __________________________________________________________________________ STC No. SA11888CH Page 4 of 6 ¤ 2025 Hartzell Propeller LLC, All rights reserved Report: M2023-03 Revision: A Date: 25 Jan. 2025 1.0 INTRODUCTION The modification replaces the currently installed propeller with the Hartzell Propeller, model number 2C1-R419A1/75C(S)08, two - blade composite propeller and Hartzell Spinner. 2.0 INSTALLATION INSTRUCTIONS COMPATIBILITY OF THE INSTALLATION CHANGE WITH PREVIOUSLY APPROVED MODIFICATION MUST BE DETERMIND BY THE INSTALLER 2.1 Applicable Manuals: ƒ Installation Instructions, M2023-03 ƒ Instructions for Continued Airworthiness, M2023-05 ƒHartzell Propeller Owner’s Manual, 480 rev.8 (Composite Blades) or later approved. ƒMooney International Corp. Maintenance Manual models M20A-G, J. ƒ FAA approved Airplane Flight Manual Supplement No. M2023-06 WARNING Disconnect the ignition harness to the spark plugs before removing the existing propeller & spinner. Reconnect after the installation of the replacement propeller and spinner is completed. Failure to comply can result in bodily injury when the propeller is rotated during removal or re- installation. CAUTION Wrap the blade shanks in several layers of masking or duct tape before installing or removing the spinner dome to prevent damaging the blade and blade paint. 2.2 Removal and Installation Removal / installation of the propeller spinner and propeller are to be accomplished in accordance with Hartzell Propeller Owner’s Manual 480 Rev.8 (Composite Blades) or later approve revisions and Mooney Maintenance Manual, Models M20A-G, J. 2.3 Tooling requirements ƒSafety wire pliers ƒTorque wrench (1/2-inch drive) ƒTorque wrench adapter ƒ ¾ inch open end wrench Hartzell Propeller LLC One Propeller Place Piqua, OH 45356 ___________________________________________________________________________ __________________________________________________________________________ STC No. SA11888CH Page 5 of 6 ¤ 2025 Hartzell Propeller LLC, All rights reserved Report: M2023-03 Revision: A Date: 25 Jan. 2025 2.4 Consumables ƒQuick Dry Stoddard Solvent or Methyl-Ethyl-Ketone (MEK) 2.5 Expendables ƒ0.032 Stainless Steel Aircraft Safety Wire ƒ“O” ring – propeller to engine seal (MS2875-228) or FAA approved P/N. Refer to Mooney M20A-G-J Part Manual. 2.6 Pre-Installation ƒ Inspection of shipping package ƒExamine the exterior of the shipping container for signs of shipping damage, especially at the box ends around each blade. A hole, tear or crushed appearance at the end of the box (at the propeller tips) may indicate the propeller was dropped during shipment, possibly damaging the blades. 2.7 Uncrating ƒPlace the propeller on a firm support ƒRemove the banding and any external wood bracing from the cardboard shipping container. ƒRemove the cardboard from around the hub and blades. Place the propeller on a padded surface that supports the propeller over a large area. Never stand the propeller on a blade tip. ƒRemove the plastic dust cover cup from the propeller-mounting flange (if installed). 2.8 Inspection after shipping ƒ After removing the propeller from the shipping container, examine the propeller components for shipping damage. 2.9 Placard and marking: ƒ Placard concerning other propellers are obsolete. 2.10 Perform static test, check for function and oil leakage. ƒ Perform full power static RPM check with the governor adjusted for full RPM (Note: Count the number of turns for reference setting after propeller RPM check) . Adjust low pitch stop per Hartzell Propeller Owner’s Manual 480 Rev. 8 or later approved. (SEE Maintenance Practices, Page 6-27 of this document). ƒ Check for proper governor control cable cushion, adjust as required. ƒ Adjust fuel flow in accordance with Mooney Service Instruction, Lycoming Engine Setup Procedures or in accordance with STC’s that may be installed. ƒ After adjustment is complete, final safety checks are made, safety wire installation as required, perform flight test, and make all required logbook entries. Hartzell Propeller LLC

Show full text

One Propeller Place Piqua, OH 45356 ___________________________________________________________________________ __________________________________________________________________________ STC No. SA11888CH Page 6 of 6 ¤ 2025 Hartzell Propeller LLC, All rights reserved Report: M2023-03 Revision: A Date: 25 Jan. 2025 2.11 Change weight and balance record and equipment list: Hartzell-Propeller two - blade composite model 2C1-R419A1/75C(S)08 propeller, Hartzell Spinners, part numbers 103585 for M20A-G and 109340P for M20J. Propeller Hub, Blades & Spinner WEIGHTS Lbs. Length Max - Inches Min - Inches 2C1-R419A1/75C(S)08 41.6 74.0 74.0 2.12 Post-installation dynamic balance of the propeller / engine combination is recommended. 2.13 Make the appropriate logbook entries and return aircraft to service with FAA Form 337 referencing STC. Note: All Hartzell-Propeller manuals and service information can be ordered through your Hartzell-Propeller distributor or (if prepaid) directly from: Hartzell Propeller LLC One Propeller Place Piqua, Ohio 45356 Email techsupport@hartzellprop.com Telephone (937) 778-4379 8am - 5pm US Eastern Time (937) 778-4376 after hours AOG support or web site http://www.hartzellprop.com 3.0 MODEL ELIGIBILITY 3.1 Mooney International model M20A-G, J. 4.0 LOW PITCH STOPS SETTING ƒ Estimated pitch stops are 14.1 +/- .2, and 30.0 +/- 1.0. ƒ If necessary, adjust low pitch stops per Section Maintenance Practices Page 6-27 of Hartzell Propeller Owner’s Manual No. 480 rev. 8 or later approve revisions. Should low pitch stop need to be adjusted more than 1 degree (3/4 turn), this may be an indication that your engine is not making rated horsepower. ƒ The above data represent SEA LEVEL standard day conditions. END