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SERVICE BULLETIN M20-309

Mooney M20TN Acclaim Type S · Flight Manual

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Overview

This document is a Service Bulletin for the Mooney M20TN Acclaim and Type S aircraft, specifically addressing issues related to the exhaust transition tubes on models with TSIO-550-G series engines. The bulletin outlines the inspection and replacement procedures for these components due to reported incidents of cracking and fatigue deformation. It is intended for aircraft owners and maintenance personnel to ensure safety and compliance with FAA regulations. The document provides detailed instructions for inspection, part replacement, and necessary compliance reporting.

  • Affected models include Mooney M20TN Acclaim and Type S (SN 31-0001 thru 31-0127).
  • Inspect exhaust transition tubes for cracks or fatigue deformation at the next scheduled annual inspection and every 100 flight hours thereafter.
  • Turn off the master switch before beginning inspection procedures.
  • Contact Teledyne Continental Motors for replacement parts if damage is found.
  • Complete a log book entry after compliance with the service bulletin.

Document

Source

Originally published by mooney.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

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Document details

Type
Flight Manual
Year
2009
Pages
3
File size
1.3 MB
Publisher
mooney.com

Specifications & performance

Extracted from this document.

Specifications

Engine model
TSIO-550-G
Documentation completeness
3/7

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In this document

Introduction

The introduction highlights the purpose of the bulletin, which is to address reported incidents of cracking and fatigue deformation in the exhaust transition tubes of the Mooney M20TN aircraft. It emphasizes the importance of inspecting these components and replacing any damaged parts to maintain safety.

Compliance Instructions

The compliance instructions outline the steps to be taken during the inspection process. This includes turning off the master switch, removing the top cowling, and inspecting the exhaust assembly transitions for any signs of damage. If any cracks or deformations are found, the document instructs contacting Teledyne Continental Motors for replacement parts.

Inspection Procedure

The inspection procedure details the specific steps to locate and inspect each side of the exhaust assembly transitions. It includes references to figures for visual guidance and emphasizes the need to fill out a compliance card after completing the inspection.

Replacement Parts

If any damage is found during the inspection, the bulletin advises contacting Teledyne Continental Motors for replacement parts and following the specifications outlined in the latest TSIO-550 Service and Maintenance Manual.

Log Book Entry

After completing the inspection and any necessary repairs, the document instructs the user to make a log book entry to document compliance with the service bulletin.

Safety notes

  • Failure to inspect and replace damaged exhaust transition tubes may lead to safety hazards during flight.

Full document text

MOONEY AIRPLANE COMPANY, INC. SERVICE BULLETIN 165 Al Mooney Road Kerrville, Texas 78028 MOONEY AIRPLANE COMPANY, INC. 165 Al Mooney Road, Kerrville, Texas 78028 tel: 830-896-6000 www.mooney.com Page 1 of 3 THIS BULLETIN IS FAA APPROVED FOR ENGINEERING DESIGN SERVICE BULLETIN M20-309 Date: August 11, 2009 SUBJECT: Mooney M20TN Aircraft with TSIO-550-G( ) Series Engines MODELS/ SN Mooney M20TN Acclaim and Type-S Aircraft (Serial Numbers 31-0001 thru 31-0127) AFFECTED: TIME OF AT NEXT SCHEDULED ANNUAL INSPECTION, BUT WITHIN NEXT 100 FLIGHT COMPLIANCE: HOURS, THEN AT EVERY 100 FLIGHT HOURS THEREAFTER. INTRODUCTION: There has been a reported incident of the exhaust transition tubes (LH/RH) cracking and/or showing signs of fatigue deformation. This will require an inspection and replacement of any part exhibiting damage. Contact - Teledyne Continental Motors at www.genuinecontinen- tal.aero/ for replacement parts. The attached compliance card needs to be filled out and returned to Mooney Airplane Company upon completion of this Service Bulletin M20--309. INSTRUCTIONS: Read entire procedures before beginning work. 1.1. Turn master switch - OFF. 1.2. Remove top cowling per instructions provided in Chapter 71-10-00 of applicable MAC aircraft Service & Maintenance Manual. 1.3. Locate and Inspect each side of exhaust assembly transitions for cracks or fatigue deformation as shown in figure SB M20-309-1. 1.4. Any parts found to exhibit damage, contact Teledyne Continental Motors (TCM) for replacement parts, refer to www.genuinecontinental.aero/ for contact numbers. NOTE: Fill out compliance card and send by MAIL or FAX to Mooney Airplane Company as indicated on the attached Compliance Card (ref Figure M20-309-2) 1.5. Replace part(s) according to Appendix B specifications of the latest TSIO-550 Service and Maintenance Manual. 1.6. Re-install top cowling per instructions provided in Chapter 71-10-00 of applicable MAC aircraft Service & Maintenance Manual. 1.7. Complete log book entry. 1.8. Return aircraft to service. 1.9. Procedure complete WARRANTY: N/A - Contact - Teledyne Continental Motors at www.genuinecontinental.aero/ REFERENCE 1. MAC Maintenance Manual (applicable A/C) DATA: 2. TCM Service and Maintenance Manual PARTS LIST: Mooney Airplane Company, Inc., Parts Kits: Contact - Teledyne Continental Motors at www.genuinecontinental.aero/ MOONEY AIRPLANE COMPANY, INC. 165 Al Mooney Road, Kerrville, Texas 78028 tel: 830-896-6000 www.mooney.com Page 2 of 3 CHECK FOR CRACKS OR FATIGUE DEFORMATION IN TRANSITION TUBE Figure SB M20-309-1 - TRANSITION TUBE INSPECTION MOONEY AIRPLANE COMPANY, INC. 165 Al Mooney Road, Kerrville, Texas 78028 tel: 830-896-6000 www.mooney.com Page 3 of 3 MOONEY AIRPLANE COMPANY KERRVILLE, TEXAS 78028 -- 1-800-331-3880 SERVICE (BULLETIN) (INSTRUCTION) NO.________________HAS BEEN COMPLIED WITH ON AIRCRAFT MODEL _______________ SERIAL NUMBER ________________ Tach. Time: Owner: N-Number (Reg. No.) Date of Compliance: Complied By: Form 07-0001 Inspection Report: MOONEY AIRPLANE COMPANY ATT’N: TECHNICAL SUPPORT 165 Al Mooney Road, North Kerrville, Texas 78028 PLACE STAMP HERE SEND TO: Mooney Airplane Company 165 Al Mooney Road North Kerrville, TX 78028 OR FAX: (830) 257-4635 Figure SB M20-309-2 -- Compliance Card