Wiring Diagram for Mooney M20U Ovation Ultra
Mooney M20U Ovation Ultra · Wiring Diagram
Overview
This document serves as a wiring diagram for the Mooney M20U Ovation Ultra, providing essential information for understanding the electrical systems and components of the aircraft. It is intended for use by pilots, maintenance personnel, and aviation enthusiasts who require detailed insights into the wiring layout and connections within the aircraft. The diagram includes various electrical components, their locations, and how they interconnect, which is crucial for troubleshooting and maintenance tasks. The wiring diagram is a vital reference for ensuring the safety and functionality of the aircraft's electrical systems.
- 28-volt DC electrical system
- 60-amp alternator capacity
- Detailed wiring connections for troubleshooting
- Component locations clearly marked
- Safety precautions for electrical maintenance
Document
Source
Originally published by www.snapon.cz. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.
Document details
- Type
- Wiring Diagram
- Pages
- 27
- File size
- 2.5 MB
- Publisher
- www.snapon.cz
Most owners only have the POH. Here's the essential set for the Mooney M20U Ovation Ultra.
- Pilot's Operating Handbook / AFM
- Checklist
- Maintenance Manual
- Parts Catalog (IPC)
- Systems & Wiring
- Service Bulletins
- Type Certificate (TCDS)
More Mooney M20U Ovation Ultramanuals & documents
In this document
Electrical System Overview
The electrical system of the Mooney M20U Ovation Ultra is designed to provide reliable power to all essential components. It includes a 28-volt DC electrical system powered by a 60-amp alternator, ensuring adequate power supply for avionics and other electrical devices.
Wiring Connections
The wiring diagram details the connections between various components such as the battery, alternator, circuit breakers, and avionics. Each connection is labeled for easy identification, allowing for straightforward troubleshooting and maintenance.
Component Locations
The diagram indicates the physical locations of key electrical components within the aircraft, including the battery compartment, alternator, and various circuit breakers. This information is crucial for maintenance personnel performing inspections or repairs.
Safety Precautions
Safety precautions are highlighted throughout the wiring diagram, emphasizing the importance of disconnecting the battery before performing any electrical work. Proper handling of electrical components is essential to prevent damage and ensure safety.
Troubleshooting Guide
A troubleshooting guide is included, providing common issues related to the electrical system and their potential solutions. This section aids pilots and maintenance personnel in diagnosing problems efficiently.
Safety notes
- Disconnect the battery before performing electrical work
- Use proper tools to avoid damaging components
- Follow safety guidelines to prevent electrical shock
Full document text
PULLERS Puller Feature What Type of Puller Do I Want to Use? Will it Be the Combination that Works the Best? Removing a Gear, Bearing, Pulley, or Other Component from a Shaft Pulling a Shaft Out of a Housing or Bore Removing a Bearing or Bushing from a Blind Hole REACH REACH SPREAD JAW WIDTH JAW THICKNESS Tools to Use Jaw Type Puller. 2 or 3 jaw style, with 3 jaw being the best choice. Manual or hydraulic with outside jaw positions. Push/Pull Puller. Use male or female adaptors to thread into tapped holes on components. Slide Hammer Puller. Use on light duty applications. For use with attachments. Bar Type Puller with Bearing Separator. Bar type with side rods threaded into bearing separator provides knife edge to get behind component or when there is not a good gripping edge. Tools to Use Push/Pull Puller. Use male or female adaptors. Bar Type Puller with Bearing Separator. Use when housing lacks sufficient surface for puller side rods to bear against. Slide Hammer Puller. Use on light duty applications. For use with attachments. Slide Hammer Puller. Use with male or female adaptors. See this section for a full listing of compatible adaptors. Tools to Use Jaw Type Puller. For inside jaw positions (inside pulls), a manual or hydraulic jaw type puller can be used with pressure screw or slide hammer variations. Expanded Collet Puller. The inside diameter should range between 1/4" and 7". Pulling can be done with bridge, bar type yokes, or slide hammers. See page 210 for full information. Bearing Adaptors with Slide Hammer Puller. CJ127A, CJ128A, and CJ137 bearing adaptors with CJ97-3A slide hammer should be used in this application. Bar Type Puller with Bearing Separator. Bar type with side rods threaded into bearing separator provides knife edge to get behind components or when there is not a good gripping edge. Determine the "Reach" and "Spread" Needed The puller s reach must equal or exceed the same distance on the part. The pullers spread is the width of the part. Estimate the Puller Tonnage Generally, if you already have the correct r each and spread, you will usually have the proper tonnage. If in doubt, use the next larger size. General Rule to Choose Pullers Manual Pullers. Pressure screw should be at least half the diameter of the shaft on the pulling/pushing job. Hydraulic Pullers. Maximum tonnage capacity (tons) should be 8 to 10 times the diameter (in inches) of the shaft to be pulled or pushed. Snap-onⓇ Puller Features Anvil Head: Curved at the top and features a hex design. The curved head provides a striking surface to handle those tough pulling jobs while the hex allows the pressure screw to be easily turned with a standard hex wrench or a socket. Spring Loaded Locking Mechanism: Snap-on pullers feature a unique spring tension locking mechanism which allows the puller jaws to easily lock onto the work surface for both o utside and inside pulling applications. Two Position Yoke: Allows jaws to be easily reversed to accommodate inside or outside pulling situations. Interchangeable yokes accommodate two jaw and three jaw setups. Yokes are heat treated for additional strength and safety. One Piece Jaw Construction: Provides a stronger, safer jaw. Most competitive puller jaws have holes drilled through them to allow for a bracket attachment. This hole significantly weakens the competitors puller jaws. Forged Jaws: Resist breakage, prolong tool life and provide additional strength. Replaceable Points: Center pulling power to prevent cocking. Provide less friction and minimum drag for easier turning of pressure screw during the pulling process. If damage occurs, simply replace the point and not the entire pressure screw. Curved Jaws: Provide positive grip on the work surface. WARNING • Screen the puller application • Inspect the puller, do not use damaged parts • Use proper type and size puller for the job ⚫ Read safety precautions on pages 594 to 597 201 PULLERS Bar-Type Interchangeable Interchangeable bar style pullers provide high quality pulling equipment with the versatility needed to handle a wide variety of pulling functions. Standardized pressure screw threading, jaw retention, and design means that new components can be added to an existing puller to change its reach or spread in order to handle new or different applications. Ⓡ These Snap-on bar style pullers also feature: • . · Replaceable pressure screw points help keep the puller safely centered Multi-position yokes help keep the jaws properly aligned with the item being pulled Adjustable clamp bolts allow jaws to be snugged up against the job for a safer, more convenient pull • Spring ball pin retention securely holds jaws while allowing quick jaw changes CJ83C Pulley and Gear Puller. Ideal for servicing crankshaft pulleys, gears and timing gears on a wide range of gasoline and diesel engines including Cummins accessory drives and water pumps. Includes each 3/8"-16 x 3", 5/16"-18 x 2 1/2", and M10-1.5 x 65mm bolts. Nominal capacity is 3.5 tons. Includes: Yoke CJ83C CJ86-1 CJ83-3 CJ66-15-3 Pressure Screw Centering Point ME5A55 Washer ME3A45 Studs (2) ME3A44 Studs (2) Studs (2) ME5A54 Washer (1 needed) ME3A75 CJ82B Pitman Arm Puller. Handles many Pitman arm applications plus a variety of general pulling jobs. Nominal capacity is 6 tons. CJ82B CJ86-1 CJ83-2 CJ66-15-3 CJ81-2A Yoke Pressure Screw Centering Point Jaws (2) CJ86-4A CJ85-4 Clamp Bolt Washer (2) ME4A33 CJ105-11 Clamp Nuts (2) Jaw Pins (2) CJ81D Differential Side Bearing Puller. Narrow jaws slip into housing grooves in back of bearing and let jaws seat and pull along with inner race. Jaws are locked onto bearing by clamp bolt. Four centering plates are included. Nominal capacity is 6 tons. CJ105-11 Jaw Pins (2) CJ81D CJ86-1 CJ83-2 Yoke Pressure Screw CJ66-15-3 Centering Point CJ81B1A Adaptors (set of 4) CJ81B2A Adaptors (set of 4) CJ81-2A Jaws (2) CJ81D1A Adaptors (set of 4) CJ86-4A ME4A33 Clamp Bolt (2) Clamp Nuts (2) CJ81D2A Adaptors (set of 4)
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CJ85A Truck Differential Side Bearing Puller. Similar in appearance to CJ81D but bigger for handling truck applications. Four centering plates included. Nominal capacity is 7.5 tons. CJ85-1 Yoke CJ83-2 Pressure Screw CJ105-11 CJ66-15-3 Centering Point CJ85-5 Jaw Pins (2) Adaptors (set of 4) CJ85-2 Jaws (2) CJ85-6 Adaptors (set of 4) CJ85-3A Clamp Bolt (2) CJ85-7 Adaptors (set of 4) CJ85A CJ85-4 Washer (2) CJ85-8 Adaptors (set of 4) ME4A33 Clamp Nuts (2) CJ80A Specifications CJ80A A/C Pulley Puller. Also excellent for removal of alternator, generator, power steering and crankshaft pulleys, harmonic balancers and fiber timing gears. Includes an extra pair of jaws for versatility. Nominal capacity is 7.5 tons. CJ85-1 CJ83-3 CJ66-15-3 CJ81-2A CJ87-1 Yoke Pressure Screw Centering Point CJ85-3A CJ85-4 Clamp Bolt Washer (2) ME4A33 Clamp Nuts (2) Jaws (2) CJ105-11 Jaw Pins (2) Jaws (2) Nominal Maximum Stock No. Capacity, tons Reach, inches Maximum Spread, inches Pressure Screw Size, inches CJ83C 3.5 Variable 5 3/4-16 x 3 1/2 Pressure Screws B1, B2 Centering Jaws Points CJ81D 6 1 5/8 3 3/8 3/4-16 x 4 1/4 CJ82B 6 2 1/4 3 3/8 3/4-16 x 4 1/4 CJ85A 7.5 CJ80A 7.5 55 1 3/4 5 1/2 3/4-16 x 4 1/4 D3: 1 5/8, D5: 1 3/8 5 3/4-16 x 3 1/2 B1, B3 B1, B3 B1, B3 B1, B2 D1, D2, D4, D5 D1, D2, D4, D5 D1, D2, D3, D5 D1, D2, D4 |8/8「སྦྱ[8།8། C2 C2 C2 C2 C2 202 www.snapon.com/handtools CJ Interchangeable Pullers—Major Components PULLERS Bar-Type Interchangeable CJ83C CJ82B CJ81D Key CT85A CJ80A Component Stock No. Specific Dimensions No. Usable Range, inches Pin Holes per Side 1 2 Yoke Yoke 3 4 . . Yoke Yoke ༄སྦ༣ཐཱ A1 CJ100-1 10 1/2-16 4 A2 CJ118-1 6-10 1/2 3 A3 CJ85-1 3-6 1/2 3 A4 CJ86-1 1 3/4-4 1/2 2 Thread x Length Hex Size, inches Pressure Screw B1 CJ105-3 3/4-16 x 10 1/2 7/8 2 Pressure Screw B2 CJ83-2 3/4-16 x 6 11/16 7/8 • Pressure Screw B3 CJ83-3 3/4-16 x 5 1/8 7/8 Head Diameter Point Type inches -2 . . Point Point 52 C1 CJ66-15-3 5/8 90° Outward C2 CJ84-16 7/8 90° Outward Maximum Reach, inches 3 Jaws (2 needed) D1 CJ166-1 8 1/4 Jaws (2 needed) D2 CJ282-1 4 3/8 · . Jaws (2 needed) Jaws (2 needed) Jaws (2 needed) D3 CJ81-2A 1 3/8 D4 CJ87-2 D5 CJ87-1 1 3/4 1 3/8 Maximum Length, inches 2 4 Clamp Bolts Clamp Bolts . . Clamp Bolts Clamp Bolts E1 CJ100A2 E2 CJ118-2A E3 CJ85-3A E4 CJ86-4A 18 11 1/2 7 1/2 • . . Washer (2 needed) . • Washer (1 needed) Washer (1 needed) F1 F2 F3 CJ85-4 ME5A54 ME5A55 5 Inside Dia., inches 15/32 Outside Dia., inches 7/8 11/32 3/4 9/32 3/4 Thread Size E1 • • Clamp Nuts (2 Needed) G1 ME4A33 7/16 X 20 Diameter, inches Length, inches . Jaw Pins (2 needed) H1 CJ105-11 5/16 Outside Dia., 1 15/32 Step Diameter, inches inches CJ81B1A 1 1/2 1 1/8 . 2 . Adaptors (Set of 4) CJ81B2A 1 5/8 1 1/4 J1 CJ81D1A 1 3/4 1 1/8 CJ81D2A 1 11/32 15/16 CJ85-5 2 1 1/2 Adaptors CJ85-6 2 1/8 1 21/32 J2 • (Set of 4) CJ85-7 21/2 1 27/32 • CJ85-8 31/16 23/8 Thread x Length 3 Studs (2 needed) Studs (2 needed) Studs (2 needed) K3 K1 K2 ME3A44 3/4-16 x 3 ME3A45 5/16-18 x 2 1/2 ME3A75 M10-1.5 x 65mm Letters in chart refer to Key No. in chart below (A3, B1, C1 etc.) CJ Series Major Components Other Interchangeable Components B Stock No. A Yoke Pressure C Point DJ aws E Clamp F Washers G Clamp (2) Bolt (2) Nuts (2) H Jaw Pins (2) J Adaptors K Studs (2) Pressure Jaws Points Screws Screw CJ83C CJ82B CJ81D CJ85A CJ80A སྦ$$༣༣ A4 B3 A4 B2 A4 B2 A3 B2 A3 B3 |ច ច ច ច ច| C1 F2, F3 K1, K2, K3) B1, B2 C2 C1 D3 E4 F1 C1 D3 E4 F1 C1 D4 E3 F1 C1 D3, D5 E3 F1 5 5 5 5 G1 G1 G1 G1 ==== H1 B1, B3 D1, D2, D4, D5 C2 H1 H1 59 J1 B1, B3 D1, D2, D4, D5 C2 J2 B1, B3 H1 B1, B2 D1, D2, D3, D5 D1, D2, D4 C2 C2 ༔gggg WARNING • Screen the puller application ⚫ Inspect the puller, do not use damaged parts • Use proper type and size puller for the job • Read safety precautions on pages 594 to 597 203 PULLERS Interchangeable Puller Sets 良 CJ2000SB These puller sets are designed to provide the tools you need as your work grows. Start with one or more sets geared to specific tasks and build toward the ultimate set: the CJ2000A with display board and cabinet. No duplication in set contents or jaws. Yokes are interchangeable for added versatility. Master Interchangeable Puller Set CJ2000SB Master Interchangeable Puller Set. Includes all components for the CJ2001, CJ2002, CJ2003A, CJ2004, and CJ2005 puller sets on VE200A tool control board and KRA276D locking wall storage cabinet. CJ2000S Master Interchangeable Puller Set. Same as CJ2000SB without the wall cabinet. CJ2000A Master Interchangeable Puller Set. Same as CJ2000SB without the wall cabinet or the tool control board. Gear Puller Set CJ2002 CJ2002 Gear Puller Set. Use on Pitman arms, timing gears, carrier side bearings and more. Combine to create 10 different pullers. Capacity from 6 to 10 tons depending on yoke and jaws used. Includes: CJ105-11 Long Jaw Pin (4) 3" Jaw (2) CJ87-1 CJ282-1 6" Jaw (2) ME4A33 CJ82B CJ66-15-3 Hex Nut (4) Puller Centering Point Pressure Screw (9/16" Hex) Centering Point Rear Axle Puller Set CJ2003A CJ2003A Rear Axle Puller Set. Slide hammer power pulls many flange type rear axles as well as axle bearings. Includes: CJ105-4B Slide Screw, 3/4"-16 x 22-1/2" CJ137 CJ97-3A CJ123-1 ME4A8 CJ127A CJ66-19 CJ128A Bearing Adaptor Slide Hammer, 3 3/4 lb. Axle Yoke Lock Nut (3/4") Bearing Adaptor Bearing Hook Bearing Adaptor CJ Series Bearing Adaptors CJ83-3 CJ81-2A Jaw (2) CJ84-16 CJ83-2 Pressure Screw CJ85-1 Yoke (3"-6 1/2") Stock No. Swivel Head Width, inches Swivel Head Length, inches Overall Length, inches CJ86-4A Bolt CJ85-3A Bolt CJ127A 1.2 2.03 3.02 CJ86-1 CJ85-4 Yoke (1 3/4"-4 1/2") Washer (4) CJ128A 1.2 2.31 3.15 CJ137 1.2 2.9 3.24 Accessory Set CJ2005 CJ2005 Accessory Set. Boost the versatility of the CJ2000A components with a bearing separator, a variety of centering adaptors, and a 12" yoke and clamp bolt to add spread to your bar type set. Includes: CJ81B1A CJ85-6 CJ81B2A CJ2004 Interchangeable Puller Set CJ2004 Interchangeable Puller Set. Use on bearings, bearing races, gears, bushing retainers, etc. Builds any of 12 different pullers. 2 and 3-jaw capability with three sets of jaws. All jaws reverse for inside and outside pulls. Pulling capacity: (short jaws) 4 1/2-ton, (medium jaws) 6 1/2-ton, (large jaws) 8 ton. Includes: 3-Way Jaw Control Pressure Screw (3/4"-16 x 13") 2-Way Jaw Control CJ85-7 CJ105A8 CJ105-3 CJ105A9 CJ105-1 CJ105-5 CJ105-10 Yoke Small Jaw (3) Short Jaw-to-Control Pin (3) Medium Jaw (3) CJ105-6 CJ105-11 Long Jaw Pin (4) CJ105-7 Large Jaw (3) CJ105-12 CJ66-15-3 CJ86-1 204 Cross Bar Centering Point Yoke (1 3/4"- 4 1/2") Adaptor (1 1/8"-1 1/2" Dia.) Adaptor (1 21/32"-2 1/8" Dia.) Adaptor (1 1/4"-1 5/8" Dia.) Adaptor (1 27/32"-2 1/2" Dia.) Adaptor (1 1/8"-1 5/8" Dia.) Adaptor (2 3/8"-3 1/16" Dia.) Adaptor (13/16" - 1 11/32" Dia.) Yoke (6"-10 1/2") CJ81D1A CJ85-8 CJ81D2A CJ118-1 CJ118-2A Bolt CJ85-2 CJ950 CJ85-5 Pressure Screws Jaw (1 3/4" Max. Reach) Bearing Separator Adaptor (1 1/2"-2" Dia.) CJ83-9 Pressure Screw. Optional pressure screw for bar style intechangeable pullers. Applications include heavy duty truck transmissions like Eaton transmissions found on Kenworth heavy duty trucks. Can also be used with: CJ2000A, CJ2000S, CJ2000SB, CJ2002 and CJ2004. Thread: 3/4" - 16. Length: 8 3/4". www.snapon.com/handtools PULLERS Special Purpose Bolt Grip Puller Set CJ2001P CJ2001P Bolt Grip Puller Set. Services steering wheels, flywheels, pulleys and gears with tapped holes. Includes a four- position 2 and 3 way yoke, 3 different pressure screw tips and an assortment of fractional and metric bolts. Approximate spread to bolt is 1 1/4" to 3 13/16". Includes PB54B storage case. CJ2001FBK Bolt and Washer Set. Replaces all fractional bolts and washers in CJ2001P bolt grip puller set. CJ2001MBK Bolt and Washer Set. Replaces all metric bolts and washers in CJ2001P bolt grip puller set. CJ93B Small Slide Hammer Puller Set CJ93B Small Slide Hammer Puller Set. Remove bushings, seals, sleeves, bearings, bearing races, bronze and oilite bushings, and pressed in studs. Includes 2 sets of jaws, grease retainer adaptor, bearing hook, body dent puller, stud pulling head and 2 lb. slide hammer. Thread size is 3/8"-16. CG60GB Tapped Hole Puller Set CG60GB Tapped Hole Puller Set. Use on steering wheels with tapped holes. Includes 2 and 3-way yoke, pressure screw, and adaptor plus 4 sets of studs. CG60-17 CG60R1 CG60-7-4A CG60-7-6 CG60R2 CG60M2 CG60R3 Stud (M8-1.25) (2) Yoke Pressure Screw (5/8"-18) (1) Stud (5/16"-24) (2) Stud (5/16"-18) (3) Four-Arm Yoke (1) Stud (3/8"-16) (3) Pressure Screw Adaptor (1) Steering Wheel Pullers CJ134 CJ134 Tilt Steering Pivot Pin Puller. Allows efficient removal of the two pivot pins on all tilt steering columns used on Chrysler, Ford, and GM vehicles. CG95B Steering Wheel Lock Plate Remover. Designed for airbag equipped Saginaw steering columns found on GM, Chrysler LH Series (LHS, Intrepid, Concorde, and Eagle Vision), some Toyota and Saab. Includes one narrow bridge, one wide bridge, two pressure screws: one has 9/16"-18 threads, the other has M14-1.5 threads. The puller is zinc plated. Overall length is 4 7/8". CG6095A CG95B CG6095A Master Steering Wheel Puller Set. Combines the CG60GB Tapped Hole Puller and CG95B Lock Plate Remover. Lock Plate Remover is designed for servicing airbag equipped Saginaw steering columns found on GM, Chrysler LH Series (LHS, Intrepid, Concorde and Eagle Vision), some Toyota and Saab. WARNING A78 Small/Pilot Bearing Pullers SP2031 A78 Small Bearing Puller. For bearings and bushings typically found in small electric motors. Includes large jaw set for bronze and oilite bushings and small jaw set for smaller bearings and bushings. Up to 3 tons of pulling power. SP2031 Pilot Bearing PullerBlu e-Point®. Attaches to slide hammer shafts with 3/4"-16 or 5/8"-18 threads. Pressure screw adaptor is made of stress-resistant steel. Industrial finish. Rear Axle Bearing Puller CJ9180 Rear Axle Bearing Puller. No slide hammer required. Removes axle bearing on free floating axle designs. Use with impact gun or by hand. Uniquely designed to brace against axle housing for complete removal of bearing assembly. Smooth, steady operation. Kit contains interchangeable feet to allow pulling of bearings with an I.D. from 1" to 2-7/8" A CJ9180 Automotive CJ145 GM Steering Wheel Puller. Use on new GM steering wheels with air bags including tilting and telescoping styles. Handle attachment facilitates puller set up and can be removed when working in confined areas. Applications include Buick (1997 and later Park Avenue/Regal), Cadillac (1997 and later Catera), Chevrolet/GMC (1997 and later Corvette/Malibu, 1998 C & K series trucks, 1998 full size vans, 1998 Astro/Safari vans), Oldsmobile (1997 and later Cutlass) and Pontiac (1988 to 1993 LeMans, 1997 and later Grand Prix/Trans Sport van). CJ131P W CJ145 CJ131P Steering Wheel Puller and Lock Plate Depressor Set. Includes a selection of bolts and a handle in PB72 storage case for servicing GM, Ford, Chrysler, and AMC cars. Adaptors are included for servicing lock plates on all GM and AMC vehicles with tilt wheel. Detachable handle helps hold puller when turning force is applied to pressure screw. Industrial finish. • Screen the puller application • Inspect the puller, do not use damaged parts • Use proper type and size puller for the job • Read safety precautions on pages 594 to 597 205 PULLERS Automotive YA6490 Harmonic Damper Pulley Pullers CJ146 YA6490 Harmonic Damper Pulley Puller. Use on many Chrysler, Mitsubishi and GM engines. In most applications this compact tool eliminates the need to remove the radiator prior to removing the pulley. Includes short push rod for use on crankshafts that are not drilled full depth plus two other push rods. Applications: GM:4.2L Straight 6 cylinder: Chevy Trailblazer, GMC Envoy, Olds Bravada (2003 and later), Buick Rainier (2004 and later), 3.5L Straight 5 cylinder: Chevy Colorado, GMC Canyon (2004 and later), Hummer H3 (2006 and later), 2.8L Straight 4 cylinder: Chevy Colorado, GMC Canyon (2005 and later), 5.7L V8 (Gen III): Camaro, Corvette, Firebird and Trans-Am (1997 and later), Gen III trucks and SUVs with 4.8L V8, 5.3L V8, 6.0L V8 and 8.1L V8 (2000 and later) CHRYSLER: 3.3L V6: (1990 and later vans), 3.3L and 3.5L V6 (1993-1997 automobiles), 3.8L V6 (1994 and later vans), 8.0L V10 (1994 and later pickups), 2.0L 4 Cylinder, 2.4L 4 Cylinder and 2.5L V6 (1995 and later automobiles), 2.7L DOHC V6, 3.2L SOHC V6 and 3.5L SOHC V6 (1998 and later automobiles), 4.7L V8 (1998 and later) CADILLAC: 4.5L V8: (1988-1992), 4.9L V8 :(1991- 1995), 4.6L V8: (1993 and later), 6.0L V8: Escalade, MITSUBISHI: 2.0L DOHC non-turbo: Eclipse (1995-1999), OLDSMOBILE: 4.0L V8: (1995 and later) YA6491 Harmonic Damper Pulley Puller Update Kit. Updates earlier YA9740 Pullers to the same applications as the new YA6490. Kit will also update other pulley pullers that are similar to the YA9740 Series of pullers. Add YA6491 Update Kit to existing YA9740 Series Pullers to add these new applications: GM: 4.2L Straight 6 cylinder: Chevy Trailblazer, GMC Envoy, Olds Bravada (2003 and later), Buick Rainier (2004 and later), 3.5L Straight 5 cylinder: Chevy Colorado, GMC Canyon (2004 and later), Hummer H3 (2006 and later), 2.8L Straight 4 cylinder: Chevy Colorado, GMC Canyon (2005 and later) CJ146 GM Crankshaft Harmonic Balancer Kit. Remove the crankshaft harmonic balancer on 1990 and later 3.3L and 3.8 GM engines. Shoulder bolt adaptors provide correct installation depth, preventing damage to the crank sensor and interrupter rings. Includes (3) CJ146-1 Adaptors and (1) CJ146-2 extension plus vinyl storage pouch. Requires Snap-onⓇ CJ98-1 yoke and CJ83-3 pressure screw for use (not included). Which are separate purchases and not included with kit. Power Steering and Alternator Pullers CJ122 CJ138 CJ113B 206 CJ122 Power Steering Pulley Installer Set. Includes CJ113B installer and CJ113C4 pulley installer shaft. Thread size of 5/8"-18UNF-2A (puller end), 3/8" 16UNC-2A (shaft end). CJ138 Pulley Installer. 8mm pulley installer features a black industrial finish and a thrust bearing for easier installation. Appllications include power steering pulley on Ford 4.6L V8 (1991 and later), Ford 2.5L V6 (1995 and later) plus the installation of water pump drive pulleys on GM 4.6L (1992 and later Oldsmobile Aurora). CJ113B Power Steering/Alternator Pulley Installer. Designed for domestic cars. 1" pulley driver hex, 7/16" pressure screw hex, thread size of 5/8"-18UNF-2A (puller end), 3/8" 16UNC-2A (shaft end). 4 5/8" long. CJ113B3 Bushing. Included with CJ113B. CJ113C4 Pulley Installer Shaft. (Optional). Thread size of 5/8"-18UNF-2A (puller end), 3/8" 16UNC-2A (shaft end). CJ117C CJ124A CJ3PSA CJ147A CJ117C Power Steering and Alternator Pulley Puller. Includes short adaptor to remove small flange type pulley; use long adaptor on GM200/Platform vehicles. Can also remove Chrysler alternator pulleys that have double grooves. Replace pulleys with CJ113B Installer. Long adaptor included to handle pulleys on GM minivans. Nickel/chrome finish, industrial finish screw. Designed for most domestic cars (replace pulley with CJ122 sets). Long adaptor included to handle pulleys on GM minivans. Nickel/chrome finish, industrial finish screw. CJ124A Power Steering/Alternator Pulley Puller. Larger version of CJ117C. Designed for Chrysler, Ford and earlier GM vehicles. CJ3PSA Power Steering and Alternator Pulley Puller/ Installer Set. Set includes CJ113B, CJ117C, and CJ124A pullers. CJ147A Power Steering Gear Lower Pinion Bearing Puller. Required tool to comply with GM Recall Bulletins #02049 and #03062 regarding power steering gear lower pinion bearing separation. To correct the problem, inspect the condition of the lower pinion bearing and replace the lower pinion bearing. In a few cases, replacement of the rack and pinion steering gear assembly may be necessary. Instructions included. Applications: Buick •Regal 1996-1998 Chevrolet • Cavalier 1996-1998 ⚫ Lumina 1997-1998 • Lumina 1997-1998 •Lumina APV 1996 • Monte Carlo 1997-1998 • Venture 1997-1998 Oldsmobile Pontiac • Cutlass 1997-1998 • •Cutlass Supreme 1996-1998 Silhouette 1996-1998 • Intrigue 1998 CJ132A Grand Prix 1996-1998 • Sunfire 1996-1998 • Trans Sport 1996-1998 CJ132A Master Power Steering Pump/Alternator Puller/ Installer Set. GM Quad 4, GM 3.1L and Ford 4.6L applications. Removes/installs press on, belt driven accessory pulleys. Removal housing for grooved hub diameters of 1 1/8", 1 5/16", and 1 3/8". Includes components for 3/8"-16 threaded shaft. Housing holding bar prevents main housing from spinning during use with an impact wrench. Quad 4 installation nut simplifies usage with 4 cylinder GM vehicles. Includes instructions and carrying case. Pitman Arm Pullers CJ119B Pitman Arm Puller. Designed for most domestic cars and light trucks. Pressure screw size: 3/4"-16 x 6 7/8". Industrial finish. CJ115 Pitman Arm Puller. Similar in design to CJ119B except it is designed for compact and intermediate size cars. PAS110 Pitman Arm Puller. Pitman Arm Remover for 2-ton and heavier trucks. Quickly and easily remove stuck Pitman arms. The tool wedge opens the Pitman arm slots for removal. Can also be used with impact wrench. www.snapon.com/handtools CJ119B PAS110 Light Duty Builds These Pullers: 3 CG2400B PULLERS General Purpose Interchangeable Medium Duty Pullers deliver up to 7 1/2 tons of pulling power, 4 1/2" diameter capacity for outside pulls and from 3/4" to 8" diameter capacity for inside pulls. CG6223 hydraulic conversion set converts CG250 and CG253 manual pullers to hydraulic power. The manual components of the indicated medium duty pullers are included in the heavy duty (CG2500 / CG2510 Series) sets. Maximum Outside Inside Stock No. Puller Type Reach, Spread, Spread, Medium Duty Builds These Pullers: CG250 inches inches inches Maximum CG240 2-Jaw 21/2 0-3 7/8-3 1/4 Stock No. Puller Type Reach, CG240H 2-Jaw 21/2 0-3 7/8-3 1/4 inches Outside Spread, inches Inside Spread, inches CG243 3-Jaw 21/2 3 7/8-3 1/4 CG250 2-Jaw 3 4 1/2 1 1/2-3 1/2 CG243H 3-Jaw 2 1/2 3 7/8-3 1/4 CG250H 2-Jaw 3 0-4 1/2 1 1/2-3 1/2 CG2400B Light Duty Puller Set. This versatile set provides 2 or 3-jaw pulling with pressure screw or slide hammer options. Interchange parts to build any of the 5 puller combinations. Up to 2 1/2 tons of pulling power ⚫3" diameter capacity for outside pulls Snap-on CG250HL Long Jaw, 2-Jaw 6 0-8 1/2 3/4-8 CG253 CG253H CG253L 3-Jaw 3 4 1/2 1 1/2-3 1/2 3-Jaw 3 4 1/2 1 1/2-3 1/2 3-Jaw 6 3/4-8 Snap-on COMBINATION PULLER SET St Heavy Duty Builds These Pullers: Inside Spread, inches CG2510BSHY Stock No. Puller Type Maximum Reach, Outside Spread, inches inches CG654HY Hydraulic, 2-Jaw 3 0-4 1/2 1 1/2-3 1/2 CG655HY Hydraulic, 3-Jaw 3 CG270 2-Jaw 51/2 0-4 1/2 81/2 1 1/2-3 1/2 2 1/2-7 CG270H 2-Jaw 5 1/2 0-8 1/2 2 1/2-7 CG270S Special Grip, 5 1/2 0-8 1/2 2-Jaw CG273 3-Jaw 5 1/2 0-8 1/2 CG273H 3-Jaw 5 1/2 8 1/2 2 1/2-7 CG280 Long Jaw, 2-Jaw 8 0-10 3-8 CG283 Long Jaw, 3-Jaw 8 0-10 3-8 CG274HY Hydraulic, 2-Jaw 8 3/4 10 3-8 CG275HY Hydraulic, 3-Jaw 8 3/4 0-10 3-8 The CG2510 and CG2500 Series delivers: Up to 12 1/2 tons of pulling power • 10" diameter capacity for outside pulls 21/2-7 21/2-7 • From 3/4" to 8" diameter capacity for inside pulls CG2510BSBHY Heavy Duty Manual/Hydraulic Puller Set. Includes 40 interchangeable components, including the CG1224 10 ton hydraulic power kit. All components are displayed on a VE213 tool control board, which is mounted inside a KRA276D wall cabinet. CG1224 Hydraulic Conversion Kit. 10 ton. Converts CG270, CG273, CG280, and CG283 manual pullers (on Tool Control Panel "A") and CG1700/CG2500B Puller Sets to hydraulic power. VE213 Tool Control Board. Tool control board for the CG2500BSBHY manual/hydraulic puller set. CG2500BSB The big CG2510BSBHY set builds 45 different pullers with dozens of pulling variations from the included 40 components and 10 ton hydraulic set. Without hydraulics (CG2500BS Manual Set), 32 separate pullers are still possible. Add the Snap-onⓇ CG6223 6 ton hydraulic power kit and add 7 puller combinations to each set. CG2510BSHY Heavy Duty Manual/Hydraulic Set. Same as CG2510BSBHY set mounted on a VE213 tool control board. Does not include the wall cabinet. CG2510BHY Heavy Duty Manual/Hydraulic Puller Set. Same as CG2510BSBHY Set except it doesn't include either the tool control board or the wall cabinet. CG2500BSB Heavy Duty Manual Puller Set. This is the CG2510BSBHY set less the 10 ton hydraulic power kit components. Tool control board for this set is VE113B; wall cabinet is KRA276D. VE113B Tool Control Board. Panel "A" is designed to hold the components for CG2500BS interchangeable puller set (6, 7 1/2, 10, and 12 1/2 ton capacity). Also used as the tool control board for the CG2500BSB manual puller set. CG2500BS Heavy Duty Manual Puller Set. Same as CG2500BSB set mounted on a VE113B tool control board. Does not include the KRA276D wall cabinet. CG2500B Heavy Duty Manual Puller Set. Same as CG2500BSB set, except it doesn't include either the tool control board or the wall cabinet. CG270SETX Long Puller Jaw Set. Adds extra reach capability to any CG270 or CG280 series puller, the CG1700 set and any CG2500B series set. Includes (3) CG270-12 extra long jaws and (1) CG270-13 pressure screw adaptor. WARNING • Screen the puller application ⚫ Inspect the puller, do not use damaged parts • Use proper type and size puller for the job ⚫ Read safety precautions on pages 594 to 597 207 PULLERS 2-Jaw Pressure Screw CG240 2 ton Capacity (1.8 t), 2-Jaw Stock No. CG240 CG240L CG250 Maximum Reach, inches (mm) 2 1/2 (64) 3 1/2 (89) Maximum Spread, inches (mm) inside 7/8-3 1/4 (22-83) 7/8-3 3/4 (25-95) CG270A CG280 CG305 Maximum Spread, inches (mm) outside 3 (76) Pressure Screw Size, inches Jaw Thickness, inches (mm) Jaw Width, inches (mm) 4 (102) 3/8-16 x 5 1/16 3/8-16 x 6 1/16 3/16 (5) 3/8 (10) 3/16 (5) 3/8 (10) 6 ton Capacity (5.4 t), 2-Jaw CG250A* 3 (76) 1 1/2-3 1/2 (38-89) 4 1/2 (114) 5/8-18 x 6 7/8 1/4 (6) 3/4 (19) CG250 3 (76) 1 1/2-3 1/2 (38-89) 4 1/2 (114) 5/8-18 x 6 7/8 1/4 (6) 3/4 (19) 10 ton Capacity (9.1 t), 2-Jaw CG270 51/2 (140) 2 1/2-7 1/2 (64-178) 8 1/2 (216) 3/4-16 x 9 13/16 1/4 (6) 15/16 (24) CG270A* 5 1/2 (140) 2 1/2-7 1/2 (64-178) 8 1/2 (216) 3/4-16 x 9 13/16 1/4 (6) 15/16 (24) CG272 5 1/2 (140), 2 1/2-7 1/2 (64-178), 8 1/2 (216), 3/4-16 x 9 13/16 1/4 (6) 15/16 (24) 2 Jaw Lengths 8 3/4 (222) 3-8 (76-203) 10 (254) 3/4-16 x 12 1/8 1/4 (6) 15/16 (24) CG270S 5 1/2 (140) 2 1/2-7 1/2 (64-178) 8 1/2 (216) 3/4-16 x 9 13/16 1/4 (6) 15/16 (24) CG280 8 3/4 (222) 3-8 (76-203) 10 (254) 3/4-16 x 12 1/8 1/4 (6) 15/16 (24) CG284** 15 (381) 4 3/4-11 1/2 (121-292) 13 3/4 (349) 3/4-16 x 18 15/16 3/8 (10) 1 (25) 9 1/2 (241) 3 1/2-10 (89-254) 14 3/8 (365) 5-13 (127-330) 12 (305) 16 (406) 1-14 x 15 1-14 x 19 7/16 (11) 9/16 (14) 1 1/4 (32) 1 1/4 (32) *Includes CG1 pulling plate. **Includes pressure screw extension. 20 ton Capacity (18.1 t), 2-Jaw CG300 CG305 3-Jaw Pressure Screw- CG243 2 1/2 ton Capacity (2.3 t), 3-Jaw Stock No. CG243 CG243L Maximum Reach, inches (mm) 2 1/2 (64) Maximum Spread, inches (mm) inside 7/8-3 1/4 (22-83) 3 1/2 (89) 7/8-3 3/4 (22-95) 6 ton Capacity (5.4 t), 3-Jaw CG253L 6 (152) 7 1/2 ton Capacity (6.8 t) 3-Jaw CG253 3 (76) 12 1/2 ton Capacity (11.3 t), 3-Jaw CG273 CG273A CG283 CG285 CG253L CG253 Maximum Spread, inches (mm) outside Pressure Screw Size, inches Jaw Thickness, inches (mm) Jaw Width, inches (mm) 3 (76) 4 (102) 3/8-16 x 5 1/16 3/16 (5) 3/8 (10) 3/8-16 x 6 1/16 3/16 (5) 3/8 (10) 3/4-8 (19-203) 5/8-18 x 6 7/8 7/32 (5) 5/16 (8) 3/8 (10) 1 1/2-3 1/2 (38-89) 4 1/2 (114) 5/8-18 x 6 7/8 1/4 (6) 3/4 (19) 5 1/2 (140) 2 1/2-7 1/2 (64-178) 8 1/2 (216) 3/4-16 x 9 13/16 1/4 (6) 15/16 (24) 5 1/2 (140) 2 1/2-7 1/2 (64-178) 8 1/2 (216) 3/4-16 x 9 13/16 1/4 (6) 15/16 (24) 8 (203) 3-8 (76-203) 10 (254) 3/4-16 x 12 1/8 1/4 (6) 15/16 (24) 15 (381) 4 3/4-11 1/2 (121-292) 13 3/4 (254) 3/4-16 x 18 15/16 3/8 (10) 1 (25) 20 ton Capacity (18.1 t) Combination 2 and 3-Jaw CG343 CG348 CG325 Pulling Plate CG1 Pulling Plate. 9 1/2 (241) 14 3/8 (365) 19 (482) Ideal where there is no gripping surface for the puller alone. Attach plate to item being pulled - puller clamps behind the plate. Includes 4 each of the following screws: 1/4"-20 x 3/4" and 1/4"-28 x 1". Plate has a 3 5/8" diameter. 208 CG1 13 (330) 16 (406) 1-14 x 15 7/16 (11) 1 1/4 (32) 1-14 x 19 9/16 (14) 1 1/4 (32) 20 (508) 1 3/8-8 x 21 11/16 1 1/8 (29) 1 1/2 (38) Flat Points CG250-21 Flat Point. Fits CG250 series pullers. CG270-21 Flat Point. Fits CG270 and CG280 series pullers. CG300-21 Flat Point. Fits CG300 and CG305 series pullers. CG325-21 Flat Point. Fits CG325 series pullers. CG70 Flat Point Set. Includes CG270-21, CG300-21 and CG325-21 flat points. www.snapon.com/handtools CG240H CG250C CG250HL PULLERS 2-Jaw Slide Hammer CG270C 2 ton Capacity (1.8 t) - 1 1/16 lb. Hammer Stock No. CG240H CG240HL Maximum Reach, inches (mm) 2 1/2 (63) 3 1/2 (88) Maximum Spread, inches (mm) inside 7/8-3 1/4 (22-82) 7/8-3 3/4 (25-95) 6 ton Capacity (5.4 t) - 2 1/8 lb. Hammer Maximum Spread, inches (mm) outside 3 (76) 4 (102) Slide Screw Size, inches 3/8-16 x 12 5/8 Jaw Thickness, inches (mm) Jaw Width, inches (mm) 3/16 (5) 3/8 (10) 3/8-16 x 12 5/8 3/16 (5) 3/8 (10) 1 1/2-3 1/2 (38-89) 4 1/2 (114) 5/8-18 x 18 1/16 1/4 (6) 3/4 (19) 1 1/2-3 1/2 (38-89) 3/4-8 (19-203) 4 1/2 (114) 5/8-18 x 18 1/16 1/4 (6) 3/4 (19) 5/8-18 x 18 9/16 7/32 (5) 5/16 (8) CG250C* CG250H CG250HL 3 (76) 3 (76) 6 (152) *Includes CG250H puller, CG1 pulling plate and pressure screw. 10 ton Capacity (9.1 t) - 3 1/2 lb. Hammer CG270C** 5 1/2 (140) 2 1/2-7 1/2 (64-178) 8 1/2 (216) CG270H 5 1/2 (140) 2 1/2-7 1/2 (64-178) 8 1/2 (216) 3/4-16 x 23 3/8 3/4-16 x 23 3/8 1/4 (6) 15/16 (24) 1/4 (6) 15/16 (24) **Includes CG1 pulling plate and pressure screw. CG243H S -3-Jaw Slide Hammer CG273C 2 1/2 ton Capacity (2.3 t) - 1 1/16 Hammer Stock No. CG243H CG243HL Maximum Reach, inches (mm) 2 1/2 (64) 3 1/2 (89) Maximum Spread, inches (mm) inside 7/8-3 1/4 (22-83) 7/8-3 3/4 (25-95) 7 1/2 ton Capacity (6.8 t) - 2 1/8 lb. Hammer Maximum Spread, inches (mm) outside 3 (76) 4 (102) Slide Screw Size, inches Jaw Thickness, inches (mm) Jaw Width, inches (mm) 3/8-16 x 12 5/8 3/16 (5) 3/8-16 x 12 5/8 3/16 (5) 3/8 (10) 3/8 (10) CG253H 3 (76) 1 1/2-3 1/2 (38-89) 4 1/2 (114) 5/8-18 x 18 1/16 1/4 (6) 3/4 (19) 12 1/2 ton Capacity (11.3 t) - 3 1/2 lb. Hammer CG273C* 5 1/2 (140) 2 1/2-7 1/2 (64-178) 8 1/2 (216) 3/4-16 x 23 3/8 1/4 (6) CG273H 5 1/2 (140) 2 1/2-7 1/2 (64-178) 8 1/2 (216) 3/4-16 x 23 3/8 1/4 (6) 15/16 (24) 15/16 (24) *Includes CG273H puller, CG1 pulling plate and pressure screw. CG270-3S Special Grip Jaw. Engineered for twice the gripping surface area of standard jaws. Can be used with any of the CG270 and CG273 series pressure screw and slide hammer pullers. WARNING CG270-3S • Screen the puller application ⚫ Inspect the puller, do not use damaged parts • Use proper type and size puller for the job • Read safety precautions on pages 594 to 597 209 PULLERS Quick Reference Charts Jaw Spring Cross Bar Slide Screw Slide Hammer Lock Nut 3-Jaw Yoke 1 1 Stock No. CG240 1 CG240L 1 CG240H 1 CG240HL 1 CG243 1 1 CG243L 1 1 CG243H 1 1 CG243HL 1 1 CG240-1 2 ton and 2 1/2 ton Puller Group (CG240 Series): 1 1/16 lb. Hammer (CG240H Series) 2-Jaw Yoke CG240-2 CG243-2 Lock Plate Point Yoke Std. Pres. Long Pres. Screw Screw CG240-11 Slide Screw CG240-8 Slide Hammer CG240-9 2-Jaw Lock Plate CG240-5 3-Jaw Lock Plate CG243-5 Spring CG240-6 Adj. Nut CG240-7 Std. Jaw CG240-3 Long Jaw CG240-10 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 3 1 1 1 3 1 1 1 3 1 1 1 3 6 ton and 7 1/2 ton Puller Group (CG250 Series): 2 1/8 lb. Hammer (CG250H Series) Stock No. CG250 2-Jaw Yoke CG250-2 1 3-Jaw Yoke CG253-2 Pressure* Screw CG250-1A 1 Slide* Screw CG250-8A Slide Hammer CG250-9 Cross Bar CG10F Lock Plate Spring CG250-5 CG250-6 Adj. Nut CG250-7 Std. Jaw CG250-3 Long Jaw CG250-10 Pulling Plate CG1 1 1 1 2 CG250A 1 1 1 1 1 2 1 CG250C 1 1 1 1 1 1 1 1 2 1 CG250H 1 1 1 1 1 1 1 2 CG250HL 1 1 1 1 1 1 1 2 CG253 1 1 1 1 1 3 CG253H 1 1 1 1 1 1 1 3 CG253L 1 1 1 1 1 3 CG2500B** 1 1 1 1 1 1 2 2 2 3 3 *CG250-20 replacement point and CG250-21 flat point for CG250 series. CG250-8A has 5/8" UNF threads. **CG2500B continued in next chart Stock No. 2-Jaw Yoke 3-Jaw Yoke CG270-2 CG273-2 Std. Pres.* Long Pres.* Man. Screw Screw Adaptor CG270-1A CG270-11A CG270-13 Slide* Screw CG270-8A 10 ton and 12 1/2 ton Puller Group (CG270, CG280 Series): 3 1/2 lb. Hammer (CG270H Series) Spring Lock Nut Std. Jaw Long Jaw Special Jaw CG270-6 CG270-7 CG270-3 CG270-10 CG270-3S Slide Hammer CG66-2 2-Jaw Lock Plate CG270-5 3-Jaw Lock Plate CG273-5 Extra Long Jaw CG270-12 CG270 CG270A 1 1 1 1 1 CG270C 1 1 CG270H 1 CG270S 1 1 CG272 1 1 CG273A 1 1 CG273C 1 1 CG273H 1 CG280 1 1 CG283 1 1 CG284 1 1 1 CG285 1 1 1 CG2500B 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 3 1 1 1 1 1 3 1 1 1 1 1 3 1 1 1 1 1 1 2 3 1 1 1 1 2 1 2 3 3 2 3 3 *CG270-20 replacement point for CG270/CG280 series pullers. CG270-8A has 3/4"-16 UNF threads. 20 ton Pullers (CG300 Series) CG270-21 flat point for CG270/CG280 series pullers. Spring Stock No. 2-Jaw Yoke CG300-2 CG300 1 Pressure Screw CG300-1 1 Pressure Screw CG305-8 Lock Plate CG300-5 Spring CG300-6 Lock Nut Std. Jaw CG300-7 CG300-3 Long Jaw CG305-9 Lock Plate 1 1 1 2 Jaw CG305 1 1 1 1 1 2 *CG300-20 replacement point and CG300-21 flat point for CG300 and CG305 series pullers. 210 www.snapon.com/handtools Lock Nut Yoke Point Pressure Screw VE113B Panel A VE138-3B Panel B Snap-on COMBINATION PULLER SET Snap-on 000000 Snap-on. 5205 Snap-on רר! PULLERS Industrial VE138-2B Panel C VE138-1B Panel D CG1038KA Industrial Puller Sets CG1038KA Industrial Puller Set. Includes more than 35 basic pullers that will assemble into more than 165 puller combinations. Standard pullers in this set have a range from 2 to 20 tons. The hydraulic power components provide up to 20 tons of easy pulling power. Optional 10 ton and 50 ton hydraulic accessories are available. Components are mounted on four 24" x 32" x 3/4" tool control panels (labeled A, B, C, and D below) with white silhouettes. The panels are mounted on KRA213E A-frame. CG1038K Industrial Puller Set. This is the CG1038KA set but does not include the KRA213E A-frame. Tool Control Boards VE113B Tool Control Board. Panel A is designed to hold the components for CG2500BS interchangeable puller set (6, 7 1/2, 10, and 12 1/2 ton capacity). Also used as the tool control board for the CG2500BSB manual puller set. CG250 Screw Type CG250HL Medium Slide CG270H Large Slide CG1050KA Expanded Industrial Puller Set. Includes CG1038KA set plus the CG1224 power kit for converting 10 ton manual pullers to hydraulic power; CG300-1, CG305-8, and CG350-1 pressure screws; CG343-1 4" plug; CG350-2 manual yoke for converting the 20 ton hydraulic pullers to manual power; and CG555 basic hydraulic set for building a 50 ton hydraulic bar type puller. Also includes CG420-5C pressure gauge, CG420-6 gauge mounting adaptor, 10 CG250-20 small centering adaptors and 10 CG270-20 large centering adaptors. KRA213E A-Frame. Mobile unit features 23,220 cu. in., 1,260 sq. in. of storage for convenient access and orderly storage. Measures 26 1/2" W, 52 3/8" H, and 32 3/8" D. VE138-2B Tool Control Board. Panel C is designed to hold CG450HYA 20 ton hydraulic bar type puller components and the components of CG2545AB blind hole bearing puller set. Puller Hammer CG40C CG250H Medium Slide Hammer CG270S Screw Type, Special Grip CG45 Blind Hole Bearing Set Blind Hole CG273 Hammer Screw Type Puller Bearing Set CG253 Screw Type CG273H Large Slide Puller CG253H CG270 Medium Slide Hammer Screw Type Puller CG280 CG283 Hammer Screw Type Puller Screw Type Puller VE138-3B Tool Control Board. Panel B is designed to hold CG2400 light duty puller set, CJ840C tapped hole puller set, CJ949 bearing separator and CJ9500 bearing separator set components. CG240 Bar Type Tapped Hole Puller Bearing Screw Type Puller CJ840C CG240H Small Slide CJ949 CG243 Hammer Screw Type Puller Separator CJ950 Bearing Separator CG243H Small Slide CJ951 Bearing CJ93B Hammer Small Slide Hammer Separator CJ952 Bearing Separator CG450 Bar Type Puller CG450HYA Hydraulic Bar Type Puller VE138-1B Tool Control Board. Panel D is designed to hold components of CG400 20 ton jaw type puller, three CG305-9 long jaws, CG455 and CG455A threaded adaptor sets, plus CG455-18 and CG455-19 pressure screw adaptors. The adaptors are for use with the bar type pullers on tool control panel C. CG400 CG400HYA CG405 CG450HYA Jaw Type Puller Hydraulic Jaw Type Puller Jaw Type Puller Hydraulic Bar Type Puller WARNING • Screen the puller application Inspect the puller, do not use damaged parts • Use proper type and size puller for the job ⚫ Read safety precautions on pages 594 to 597 211 + PULLERS Hydraulic Power Units Features of 2 Stage Hydraulic Pumps 2 stage design will advance 20 to 50 ton rams in the low pressure stage in less than 1/3 the strokes required on other models • CG520 Ram extends in 60 to 70 strokes • CG420 Ram extends in 17 to 19 strokes When high pressure is required, the low pressure stage automatically kicks out to leave the high pressure stage to do the work CG420-2A CG420-2S CG4-2A One Stage 20, 35, 50 ton Pump 24 fl. oz. capacity. Two Stage 20, 35, 50 ton Pump 24 fl. oz. capacity. 4 to 10 ton Pump 5 fl. oz. capacity. CG520 50 ton Ram CG420-1A 20 ton Ram CG650 6 ton Ram CG720 35 ton Ram Ram (Cylinder) Specifications Capacity, tons Stock No. Stroke, inches Collapsed Extended Effective Height, Height, Area inches inches (piston) Oil Capacity, Pressure Screw Size, inches cu. in. 4 CG220 2 1/4 6 8 1/4 .966 2,174 1/2-13 x 14 1/4 6 CG650 1 1/2 4 11/16 6 3/16 1.473 2,210 5/8-11 x 13 1/4 10 CG120 1 43/4 5 3/4 2.440 2,440 3/4-10 x 16 1/4 20 CG420-1A 2 6 8 4.418 8,836 1 1/8-8 x 20 1/2 35 CG720 21/2 7 91/2 7.903 19,758 1 3/8-8 x 25 50 CG520 3 81/8 11 1/8 11.066 33,198 1 5/8-5 1/2 x 30 Includes: CG120-3-1 CG120-4 CG220 CG222 4 Ton Set Hose Coupler Set 4 Ton Ram CG652 6 Ton Set CG122 10 Ton Set CG420A 20 Ton Set Includes: Includes: Includes: CG120-3-1 Hose CG120-4 CG250-20 CG220-13 Pressure Coupler Set Replacement Point Screw CG4-2A 4 to 10 Ton CG4-2A 4 to 10 Ton Hyd. Pump CG650 Hyd. Pump 6-Ton Ram Hydraulic Accessories Coupler Set Replacement Point 4 to 10 Ton Hyd. Pump Both conversion kits provide hydraulic power for the pullers, which are included in the CG2500B puller sets. CG420-1-14 Centering 20 Ton Ram 1 Stage Pump Hose Coupler Set CG420A2S 20 Ton Set Same as CG420A with the CG420-2S two stage pump. CG120 10 Ton Ram CG120-13 Pressure Adaptor CG120-3-1 CG120-4 CG270-20 Screw Hose CG420-1A CG420-2A CG420-3-1 CG420-4 CG4-2A CG1224 CG6223 6 Ton Power Kit. Converts CG250 and CG253 manual pullers to hydraulic power. Includes: CG652 CG250-15 CG250-16 CG253-15 6 Ton Pump and Ram Set 2-Jaw Yoke Hand Wheel Adaptor 3-Jaw Yoke CG1224 10 Ton Power Kit. Converts CG270, CG273, CG280, and CG283 manual pullers (on tool control panel "A") and CG1700/CG2500B puller sets to hydraulic power. Includes: CG122 CG270-15 CG270-16 CG273-15 212 10 Ton Pump and Ram Set 2-Jaw Yoke Hand Wheel Adaptor 3-Jaw Yoke CG420-5C CG420-5C Pressure Gauge. Can be used with 6 ton, 10 ton, 20 ton, 35 ton, and 50 ton hydraulic equipment. Use CG4-2A, CG420-2A, or CG420A-2S pumps. Indicates hydraulic pressure in tons of pressure as well as psi. Adaptor CG420-6 is required to attach gauge to pumps. CG420-6 CG420-6 Gauge Mounting Adaptor. Mounts CG420-5C pressure gauge to 6 ton, 10 ton, 20 ton, 35 ton, and 50 ton hydraulic systems. www.snapon.com/handtools PULLERS 2- and 3-Jaw Hydraulic Stock No. 6 ton Capacity (5.4 t) Maximum Reach, inches (mm) Maximum Spread, inches (mm) inside Maximum Spread, inches (mm) outside Pressure Screw Size, inches Jaw Thickness, inches (mm) Jaw Width, inches (mm) CG654HY CG654HY 3 (76) 1 1/2-3 1/2 (38-89) Hydraulic, 2-Jaw CG655HY* 3 (76) 1 1/2-3 1/2 (38-89) 4 1/2 (114) 4 1/2 (114) 5/8-11 x 13 3/4 1/4 (6) 5/8-11 x 13 3/4 1/4 (6) 3/4 (19) 3/4 (19) Hydraulic, 3-Jaw Included with hydraulic ram. *To convert to manual power, use pressure screw, adjusting nut and yoke from either CG250 or CG253 Pullers. 10 ton Capacity (9.1 t) CG655HY Stock No. Maximum Reach, inches (mm) Maximum Spread, inches (mm) inside Maximum Spread, inches (mm) outside Pressure Screw Size, inches Jaw Thickness, inches (mm) Jaw Width, inches (mm) CG274HY CG274HY 2-Jaw Model CG275HY 8 3/4 (222) 3-8 (76-203) 3-8 (76-203), 10 1/2 (266) 3/4-10 x 16 1/4 1/4 (6) 15/16 (24) 8 3/4 (222) 3-8 (76-203) 10 (254) 3/4-10 x 16 1/4 1/4 (6) 15/16 (24) 3-Jaw Model CG276HY 15 (381) 2-Jaw Model CG277HY* 15 (381) 3-Jaw Model 4 3/4-11 1/2 (121-292) 4 3/4-11 1/2 (121-292) 13 3/4 (349) 3/4-10 x 23 3/8 3/8 (9) 1 (25) 13 3/4 (349) 3/4-10 x 23 3/8 3/8 (9) 1 (25) Included with hydraulic ram. *To convert to manual power, use pressure screw, adjusting nut and yoke from either CG270 or CG273 Pullers. 20 ton Capacity (18.1 t) - Combination 2- and 3- Jaw Stock No. Maximum Reach, inches Max. Spread, Jaw in. (mm) outside Pressure Screw Size, inches Jaw Thickness, in. (mm) Width, inches (mm) CG400HYA* CG400HYA2S 9 1/2 (241) 13 (330) 1 1/8-8 x 20 1/2 7/16 (11) 1 1/4 (32) CG400 CG343 CG400HYA with two stage pump. CG400HYA less hydraulic ram and pump. Manual version of CG400HYA. Includes CG343-1 4" Plug and CG300-1 1"-14 Pressure Screw in place of ram and pump. CG343-1 CG300-1 CG405HYA* CG405HYA2S 4" Plug 1"-14 Pressure Screw 14 (355) CG400HYA CG405 1 x 14 x 14 5/8 15 (381) 1 1/8-8 x 20 1/2 CG405HYA with two stage pump. CG405HYA less hydraulic ram and pump. 9/16 (14) 1 1/4 (32) CG348 CG425HYA* 19 (482) CG425HYA2S CG425 CG325 Manual version of CG405HYA. Includes CG343-1 4" Plug and CG305-8 1"-14 Pressure 20 (508) 1 1/8-8 x 20 1/2 1 1/8 (29) CG425HYA with two stage pump. CG425HYA less hydraulic ram and pump. Manual version of CG425HYA. Includes 1 3/8"-8 x 20 11/16" pressure screw in place of pump, ram, washer adaptor, ram adaptor, and cap screws. *Included with hydraulic ram. 50 ton Capacity (45.36 t) - Combination 2- and 3- Jaw Screw in place of ram and pump. 1 1/2 (38) CG405HYA Stock No. CG560HY* CG560HY2S Maximum Reach, inches (mm) 28 (711) Maximum Spread, inches (mm) outside 44 (1,118) Pressure Screw Size, inches 1 5/8-5 1/2 x 30 CG560HY w/ 2 stage pump. Jaw Thickness, inches (mm) 17/16 (36) Jaw Width, inches (mm) 2 (51) *Included with hydraulic ram. CG277HY CG343 CG425HYA CG560HY WARNING • Screen the puller application ⚫ Inspect the puller, do not use damaged parts • Use proper type and size puller for the job • Read safety precautions on pages 594 to 597 213 PULLERS Bar-Type Manual Tapped Hole Sets 6 ton Capacity (5.4 t), Tapped Hole Stock No. CJ840C Complete Puller Set CJ84C CJ840C Basic Puller Set + Pressure Max. Reach, in. (mm) Max. Spread, in. (mm) Screw Size, Side Rods 33 (838) 258-11 5/8 (67-295) inches 1-14 x 33 5/8-18 Side rods in set are provided 2 each in 5 (CJ85-5), 10 (CJ854-2), and 20 (CJ84-3) lengths. CJ840C less all adaptors and side rods except 5/8 -18 x 10. Side Rod Adaptors (2 each), inches 1/2-20, 1/2-13, 3/4 -16, 34 -10, 3/8-24, 3/8-16, 5/16 -24, 5/16-18, 7/16-20, 5/8 -18, 5/8 -11, 7/16-14 1/2-20, 1/2-13, 5/8 -18, 5/8 -11, 3/4-16, 3/4-10 Bar Type Manual Push/Pull Sets - 6 ton Capacity (5.4 t), Push/Pull Stock No. Max. Reach, in. (mm) CG706 14 1/8 (358) Max. Spread, in. (mm) 25/8-7 1/2 (67-191) Pressure Screw Size, inches 5/8-18 x 10 Pressure Screw Adaptors Side Rods, inches Side Rod Adaptors, inches Push/Pull Set 7/16-14 x 8 (4 each) 7/16 -14f x 5/8 -18m CG706 10 ton Capacity (9.1 t), Push/Pull Stock No. Max. Reach, in. (mm) CG710 Push/Pull Set 17 5/8 (448) Max. Spread, in. (mm) 39/16-9 3/8 (90-238) Pressure Screw Size, inches 3/4-16 x 12 Pressure Screw Adaptor CG710-3 3/4-16f x 5/8-18m Side Rods, inches (2) 5/8 -18 x 8, (2) 5/8 -18 x 12 CG710 Bar Type Hydraulic/Manual Sets 6 ton Capacity (5.4 t), Hydraulic Maximum Reach, inches (mm) Maximum CG150HY 214 Pressure Screw Stock No. Spread, inches (mm) Size, inches CG656HY* Hydraulic Set 14 1/8 (358) 25/8-7 1/2 (67-191) CG656 Pressure Screw Adaptor 5/8-11 x 13 3/4 5/8-11f x 5/8 -18m CG656HY Set less the hydraulic components. Side Rods, inches Side Rod Adaptors, inches 7/16-14 x 8 7/16-14f x 5/8-18m O *Included with hydraulic ram. CG450HYA 10 ton Capacity (9.1 t), Hydraulic CG150HY* Hydraulic Set 17 5/8 (448) CG150 39/16 -9 3/8 (90-238) 3/4-10f x 5/8-18m 3/4-10 x 16 1/4 3/4-10f x 3/4-16m CG656HY Set less the hydraulic components. 5/8 -18 x 8, 5/8 -18 x 12 *Included with hydraulic ram. 20 ton Capacity (18.1 t), Hydraulic CG450HYA* Hydraulic Set 24 (610) 7/8 -14 x 20, 6-15 (152-381) 1 1/8-8 x 20 1/2 7/8 -14 x 10 7/8 -14f x 7/8-14m, 7/8-14f x 5/8 -18m CG450HY Set with two stage pump. CG450HYA2S* CG450 CG350* *Included with hydraulic ram. 35 ton Capacity (31.7 t), Hydraulic CG450HY Set less the hydraulic components. manually operated version of the CG450. CG750HY* Hydraulic Set CG750HY2S 26 (660) 8 1/2-17 (216-432) CG750 1 3/8-8 x 25 1 3/8 -8fx 7/8 -14m CG750HY Set with two stage pump. CG750HY Set less the hydraulic components. 1-14 x 20, 1-14 x 10 1-14f x 7/8 -14m, 7/8-14f x 3/4-16m *Included with hydraulic ram. www.snapon.com/handtools Adjusting Stud Hydraulic with hose Centering Adaptor מוןןןןןן Yoke Spring Plate Jaw Ram Adaptor Side Rod Nut Clip/Washer Cap Screw -Side Rod End Block Jaw Style Pullers (Hydraulic and Manual) Centering Adaptor PULLERS Quick Reference Charts 25 Stock No. Hydraulic Ram Hydraulic Unit Adaptor Adaptor Yoke Pressure Screw 4" Dia. Plug CG654HY CG652 CG250-16 CG655HY CG652 CG250-16 CG274HY CG122 CG270-16 CG250-15 CG253-15 CG270-15 * Plate CG250-5 CG250-5 CG250-6 Spring Adj. Stud Jaws Side Arms/ Side Plate Arm Bolts Washers/Cap Arm Nuts Screws CG250-6 CG250-3 (2) CG250-3 (3) CG270-5 CG270-6 CG270-3 (2) CG270-10 (3) CG275HY CG122 CG270-16 CG273-15 * CG273-5 CG270-6 CG270-3 (3) CG343 CG405HYA CG420A CG348 CG425HYA CG325 CG420A CG425-9 CG560HY See Hyd. Unit Chart CG276HY CG122 CG270-16 CG270-14 CG270-15 CG277HY CG122 CG270-16 CG270-14 | CG273-15 CG400HYA CG420A CG400-2 CG400-5 CG400-6 (4) | CG400-7 (4) CG400-2 CG300-1 CG343-1 CG400-5 CG400-6 (4) | CG400-7 (4) CG400-2 CG400-5 CG400-6 (4) CG400-7 (4) CG400-2 CG305-8 CG343-1 CG400-5 CG400-6 (4) CG400-7 (4) CG325-2 CG325-2 CG325-1 CG560-2 * CG270-5 CG270-6 (4) CG270-12 (2) * CG273-5 CG270-6 (4) CG270-12 (3) * CG300-3 (3) CG300-3 (3) CG305-9 (3) CG305-9 (3) CG325-3 (3) CG325-4 (3) CG325-5 (3) CG425-8 CG325-3 (3) CG325-4 (3) CG325-6 (3) CG560-3 (3) CG560-4 (6) CG560-6 (9) CG560-5 (9) Bar Style Pullers (Hydraulic and Manual) Set Stock No. Hyd. Unit Ram Adapt. Yoke Pressure Centering Screw Adaptor Pressure Screw Adaptor Thrust Nut Thrust Washer Side Rods (2) Side Rod Hex Nuts (6) Clip/ Washer (2) Side Rod Conn. Nuts Blocks (2) End Side Rod Adaptors (2) Cap Screw (2 Each) CJ84C CG706 CJ84-1B CJ84-4 CJ84-16 CG656-2 CG706-1 CG250-20 CJ84A2 (10") ME5A16 (2) CG710 CG150-2 CG710-1 CG270-20 CG710-3 CG656HY CG652 CG656-9 CG656-2 * CG656-13 CG150-3 (12") CG150-4 (8") CG656-3 (8") CG325-6 CG656-3 (4) (8") CG656-7 CG656-8 (4) CG656-6 CG706-2 CG45-2 CG710-2 CG656-6 CG656-12 CG150-6 CG656 CG656-2 CG656-13 CG656-3 (8") CG656-7 CG656-7 CG656-8 (2) CG656-5 CG656-8 (2) CG656-6 CG656-12 CG656-11 CG656-10 CG656-5 CG656-6 CG656-12 CG656-11 CG656-10 CG150HY CG122 CG150-2 * * CG150-9 CG150 CG150-2 CG150-12 (5/8") CG150-13 (3/4") CG150-12 (5/8") CG150-13 (3/4") CG150-3 (12") CG150-7 CG150-8 CG150-5 CG150-6 CG150-11 CG450HYA CG420A CG450-10 CG425-9 CG450 CG450-10 CG425-9 CG350 CG420A CG350-2 CG350-1 CG425-9 CG750HY See Hyd. Unit Chart CG750-2 CG750 CG720-9 CG750-2 CG550-2 CG750-11 (7/8") CG750-13 (7") CG750-14 (1 1/8") CG150-4 (8") CG150-3 (12") CG150-4 (8") CG350-3 (18") CG350-4 (9") CG350-3 (18") CG350-4 (9") CG350-3 (18") CG350-4 (9") CG750-3 (20") CG750-4 (10") CG750-3 (20") CG550-3 CG750-4 (10") CG150-10 CG150-7 CG150-8 CG150-5 CG150-6 CG150-11 CG150-10 CG350-7 |CG350-8 (2) CG350-5 CG350-6 CG350-9 CG450-11 CG450-12 CG350-7 CG350-8 (2) CG350-5 CG350-6 CG350-9 CG450-11 CG450-12 CG350-7 CG350-8 (2) CG350-5 CG350-6 CG350-9 CG450-11 CG450-12 CG750-7 CG750-8 (2) CG750-5 CG750-6 CG750-9 CG750-7 CG750-8 (2) CG350-5 CG550-7 CG750-6 CG750-9 CG750-11 CG750-10 CG750-12 CG750-11 CG550-10 CG750-10 CG750-12 *Included with hydraulic ram (see chart below). Hydraulic Power Units Stock No. Capacity, tons Ram CG222 4 CG220 CG652 6 CG650 CG122 10 CG120 CG420A 20 CG420-1A Included with Ram Pressure Screw CG220-13 CG650-13 CG120-13 CG420-1-13A *Standard with CG559 Bar Style Puller Set. WARNING Pressure Screw Included with Ram Centering Adaptor Ram Hose Coupler Pump Optional Items* Pressure Gauge Gauge Adaptor CG4-2A CG420-5C CG420-6 CG4-2A CG420-5C CG420-6 CG420-2A CG420-5C CG420-6 Centering Adaptor CG120-3-1 CG120-4 CG4-2A CG250-20 CG120-3-1 CG120-4 CG270-20 CG120-3-1 CG120-4 CG420-1-14 CG420-3-1 CG420-4 • Screen the puller application ⚫ Inspect the puller, do not use damaged parts Coupler Hose • Use proper type and size puller for the job ⚫ Read safety precautions on pages 594 to 597 215