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SERVICE BULLETIN SB7100

Piper PA-24 Comanche 260 · Service Bulletins

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Overview

This Service Bulletin, SB7100, issued by Parker Hannifin Corporation, provides instructions for upgrading the 3070 (40-5) main wheel assembly from a riveted brake disc to a thru bolt brake disc configuration. It is applicable to specific Piper Aircraft models including the PA-24-260, among others. The bulletin outlines the reasons for the upgrade, which is to enhance the wheel assembly's performance and safety. It includes detailed accomplishment instructions, material requirements, and compliance information, ensuring that maintenance personnel can effectively carry out the upgrade with minimal downtime. The document is intended for use by technicians familiar with aircraft maintenance procedures and is approved for FAA TSO-C26 product support.

  • Applicable to Piper PA-24-260 and other models with serial numbers 24-1 thru 24-3306.
  • Upgrade from riveted to thru bolt brake disc configuration enhances safety.
  • Estimated time for upgrade is 1 to 2 hours per wheel assembly.
  • Negligible weight increase of approximately 0.3 lb (0.136 kg) per wheel assembly.
  • No special tooling required for the upgrade.

Document

Source

Originally published by www.clevelandwheelandbrake.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

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Document details

Type
Service Bulletins
Year
2016
Pages
9
File size
353 KB
Publisher
www.clevelandwheelandbrake.com
How rare is it?
16Piper PA-24 Comanche 260 registered worldwide

Common. Rarer than 5% of the aircraft models we track.

Documentation completeness
6/7

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In this document

Planning Information

This section details the applicability of the Service Bulletin to specific Piper Aircraft models, including the PA-24-260, with serial numbers ranging from 24-1 to 24-3306. It explains the reason for the upgrade, which is to replace the riveted brake disc design with a more reliable thru bolt configuration. Compliance with the bulletin is optional and can be performed during the next tire or disc replacement.

Accomplishment Instructions

This section provides step-by-step instructions for disassembling and assembling the wheel assembly. It emphasizes safety precautions, such as deflating the tire before work begins. The instructions include details on removing old components, installing new parts from the upgrade kit, and ensuring proper torque specifications during reassembly.

Material Information

This section lists the material requirements for the upgrade, including the Parker Hannifin Kit P/N 199-587, which contains necessary components like the inner wheel half assembly, brake disc, and various fasteners. It also mentions consumable products such as wheel bearing grease.

Weight and Balance

The upgrade results in a negligible weight increase of approximately 0.3 lb (0.136 kg) per wheel assembly, which is important for maintaining the aircraft's overall weight and balance.

Safety Warnings and Cautions

The document includes critical safety warnings regarding the handling of inflated tires and the importance of proper torque during assembly to prevent premature failure of components.

Safety notes

  • Deflate the tire before working on the wheel assembly to avoid danger.
  • Failure to properly torque the wheel assembly bolts may result in premature failure.

Full document text

Parker Hannifin Corporation Aircraft Wheel & Brake 1160 Center Road Avon, Ohio 44011 USA 1-800-BRAKING (272-5464) 440-937-1213  FAX 440-937-5409 SERVICE BULLETIN Initial Release June 15, 2013 Rev A May 25, 2016 SB7100 Page 1 of 9 3070 (40-5) MAIN WHEEL ASSEMBLY - UPGRADE FROM A RIVETED BRAKE DISC TO A THRU BOLT BRAKE DISC CONFIGURATION 1. PLANNING INFORMATION A. APPLICABILITY This Service Bulletin is applicable to the listed Parker Hannifin main wheel assembly installed on the listed Piper Aircraft: Parker Hannifin Part No. Piper Aircraft Model. Serial Number 3070 (40-5) PA-24-180, PA-24-250, PA-24-260 24-1 thru 24-3306 PA-25 25-1 thru 25-1999 B. REASON Product upgrade to remove the riveted brake disc design from the 3070 (40-5) wheel assembly and replace with a thru bolt brake disc configuration. C. DESCRIPTION This document provides the necessary instructions to upgrade the 3070 (40-5) wheel assembly to the thru bolt brake disc configuration. Refer to Figure 1. Note: The main brake assembly will not have to be replaced and is serviceable with the new inner wheel half and brake disc. SERVICE BULLETIN SB7100 Page 2 of 9 Initial Release June 15, 2013 Rev A May 25, 2016 3070 (40-5) MAIN WHEEL ASSEMBLY - UPGRADE FROM A RIVETED BRAKE DISC TO A THRU BOLT BRAKE DISC CONFIGURATION Figure 1 Wheel configuration SERVICE BULLETIN Initial Release June 15, 2013 Rev A May 25, 2016 SB7100 Page 3 of 9 3070 (40-5) MAIN WHEEL ASSEMBLY - UPGRADE FROM A RIVETED BRAKE DISC TO A THRU BOLT BRAKE DISC CONFIGURATION D. COMPLIANCE Optional. Until next tire or disc replacement. E. APPROVAL This service document is approved for support of an FAA TSO-C26 product. F. MANPOWER Estimate. 1 to 2 hours per wheel assembly. G. MATERIAL Refer to paragraph 3. Material Information. H. TOOLING No additional special tooling is required. I. WEIGHT AND BALANCE Neglible. Approximately 0.3 lb (0.136 kg) increase per wheel assembly. J. OTHER PUBLICATIONS AFFECTED AWBPC0001 ................. Parker Hannifin Aircraft Wheel & Brake Product Catalog K. PREVIOUS MODIFICATIONS None. SERVICE BULLETIN SB7100 Page 4 of 9 Initial Release June 15, 2013 Rev A May 25, 2016 3070 (40-5) MAIN WHEEL ASSEMBLY - UPGRADE FROM A RIVETED BRAKE DISC TO A THRU BOLT BRAKE DISC CONFIGURATION 2. ACCOMPLISHMENT INSTRUCTIONS Instructions are per landing gear. All instruction related to aircraft equipment removal and installation shall be in accordance with the Aircraft Maintenance Manual or Owner’s Manual. For wheel assembly maintenance, refer to the following publications, published by Parker Hannifin – Aircraft Wheel and Brake, for disassembly and assembly procedures; service limits, general maintenance guidelines, and applicable related data. Always obtain the latest issue in effect. AWBCMM0001 ................... Component Maintenance Manual, External Design Wheels & Brakes AWBTSG0001 ..................... Technician’s Service Guide Contact Technical Support for additional assistance. Parker Hannifin Corporation Website: www.parker.com Aircraft Wheel & Brake Division E-mail: clevelandwbhelp@parker.com 1160 Center Road Fax: (440) 937-5409 Avon, Ohio 44001 U.S.A. Tel: 1-800-BRAKING (1-800-272-5464) Attn: Technical Services/Hotline A. DISASSEMBLE THE WHEEL ASSEMBLY SAFETY WARNING: DEFLATE THE TIRE. WORKING ON OR NEAR A FULLY INFLATED TIRE CAN BE DANGEROUS. Notes:  The outer wheel half assembly (1) and outer wheel half specific components will be reused.  Discarded items will be replaced with items in 199-587 upgrade kit. (1) Follow Aircraft Maintenance Manual or Owner’s Manual to fully deflate the tire. (2) Loosen the brake back plate assembly tie bolts which fasten the back plate to the brake housing. Remove the back plate and the insulator shim, if so equipped. (3) Remove the axle mounting hardware and slide the wheel/tire assembly off of the axle. (4) Refer to Figure 2 and remove the inner wheel half components as follows: (a) Remove and discard the wheel assembly attaching bolts (7), washers (8), and nuts (9) and separate the inner wheel half assembly from the outer wheel half assembly. Place the outer wheel half assembly and tire to the side. (b) Remove and discard the screws (12) and washers (13) that attach the inner grease seal rings (11) and felt (10) to the inner wheel half. Also, remove and discard the inner grease seal rings (11), and felt (10). (c) Remove and discard the inner bearing cone (6). (d) Remove and discard the inner wheel half assembly (2). Note: The brake disc (3) will be attached to the inner wheel half by rivets (4). SERVICE BULLETIN Initial Release June 15, 2013 Rev A May 25, 2016 SB7100 Page 5 of 9 3070 (40-5) MAIN WHEEL ASSEMBLY - UPGRADE FROM A RIVETED BRAKE DISC TO A THRU BOLT BRAKE DISC CONFIGURATION Figure 2 3070 (40-5) with riveted brake disc configuration SERVICE BULLETIN SB7100 Page 6 of 9 Initial Release June 15, 2013 Rev A May 25, 2016 3070 (40-5) MAIN WHEEL ASSEMBLY - UPGRADE FROM A RIVETED BRAKE DISC TO A THRU BOLT BRAKE DISC CONFIGURATION B. ASSEMBLE THE WHEEL ASSEMBLY Refer to Figure 3 and Section 3.A. Material Requirements. (1) Mount the tire. (a) Prior to mounting, make sure tire is clean. Inspect bead area and wipe it clean with denatured alcohol, followed by soap and water, then dry thoroughly (b) Inflate the inner tube just enough to round it out. (c) Install the inner tube with the yellow strip (or equivalent heavy spot marking) adjacent to the red (light spot) balance dot on the tire. If the tube has no balance mark, place valve adjacent to the balance dot. (d) Install the tire and inner tube on the outer wheel half, inserting the valve stem through the valve hole in the wheel. Place the inner wheel half assembly (2) inside the tire. Align the bolt holes. SAFETY WARNING: FAILURE TO PROPERLY TORQUE THE WHEEL ASSEMBLY BOLTS (6) MAY RESULT IN PREMATURE FAILURE OF THE MATING COMPONENTS OR HARDWARE.

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CAUTION: DO NOT USE POWER TOOLS FOR THE INSTALLATION OF NUTS AND BOLTS. POWER TOOLS CAN CAUSE OVER TIGHTENING. (2) (Deleted) (3) Install the brake disc (4) in the inner wheel half. Align the bolt holes. (4) Insert the bolts (6) through the brake disc and both wheel halves. Note: Bolt heads are to be located on the brake disc side of the wheel. (5) Install the washers (7) and the nuts (8). Dry torque the nuts to 90 in-lb., using a clockwise pattern until all the nuts are properly torqued. (6) Liberally swab the inner bearing cup, bearing bore hub and grease seal ring areas with the wheel bearing grease. Note: Make sure the bearing cone is packed with grease. Refer to AWBCMM0001 for grease packing procedure. (7) Install the bearing cone (5) into the inner wheel half bearing cup (3). (8) Lightly coat all surfaces of the grease seal felt (9) with the wheel bearing grease. (9) Place the grease seal felt (9) between the two grease seal rings (10) and attach to the inner wheel half with the screws (11) and washers (12). SERVICE BULLETIN Initial Release June 15, 2013 Rev A May 25, 2016 SB7100 Page 7 of 9 3070 (40-5) MAIN WHEEL ASSEMBLY - UPGRADE FROM A RIVETED BRAKE DISC TO A THRU BOLT BRAKE DISC CONFIGURATION Figure 3 3070 (40-5) with thru bolt brake disc configuration SERVICE BULLETIN SB7100 Page 8 of 9 Initial Release June 15, 2013 Rev A May 25, 2016 3070 (40-5) MAIN WHEEL ASSEMBLY - UPGRADE FROM A RIVETED BRAKE DISC TO A THRU BOLT BRAKE DISC CONFIGURATION C. MOUNT THE WHEEL ASSEMBLY ONTO THE AXLE (1) Slide the wheel assembly onto the axle making sure the inner bearing is seated. (2) Install the axle mounting hardware in accordance with the Aircraft Maintenance Manual or Owner’s Manual. (3) Install the brake insulator shim, if so equipped, and fasten the back plates to the brake housing by installing the brake tie bolts. Tighten the brake tie bolts in accordance with AWBCMM0001, Component Maintenance Manual, External Design Wheels & Brakes. (4) Inflate the tire to the service inflation pressure. (5) Make the appropriate airframe logbook entry of compliance. 3. MATERIAL INFORMATION A. MATERIAL-REQUIREMENTS Parker Hannifin Kit P/N 199-587 will service both landing gear wheel assemblies and includes the following: Parker Hannifin P/N Description Quantity 161-01600 Wheel Half Assembly, Inner 2 164-00900 Disc, Brake 2 214-00200 Cone, Bearing 2 103-11000 Bolt 6 095-10400 Washer 6 094-10300 Nut 6 154-00400 Grease Seal, Felt 2 153-00500 Grease Seal, Ring 4 102-05100 Screw 6 095-15100 Washer, Lock 6 Consumable products (not provided in P/N 199-587):  Wheel bearing grease: Mobil Aviation Grease SHC100.  (Deleted) Contact Parker Hannifin for replacement hardware availability. Parker Hannifin Corporation Aircraft Wheel & Brake Division Technical Service Hotline: 1-800-BRAKING Customer Support Fax: 440-937-5409 E-mail: clevelandwbhelp@parker.com SERVICE BULLETIN Initial Release June 15, 2013 Rev A May 25, 2016 SB7100 Page 9 of 9 3070 (40-5) MAIN WHEEL ASSEMBLY - UPGRADE FROM A RIVETED BRAKE DISC TO A THRU BOLT BRAKE DISC CONFIGURATION B. LIST OF COMPONENTS NOTE: Quantities are per wheel assembly. New part number Name Qty Old part number Qty Operation 161-01600 Inner Wheel Half Assembly 1 161-00900 1 Replace 164-00900 Brake Disc 1 159-00100 1 Replace C. INTERCHANGEABILITY None. D. PARTS DISPOSITION Discard the following removed components from the wheel assembly: P/N 161-00900 ....... Inner Wheel Half Assembly (with riveted P/N 159-00100 Brake Disc) P/N 214-00200 ....... Bearing Cone, (inner wheel half side) P/N 103-11000 ....... Bolt, qty 3 (all) P/N 095-10400 ....... Washer, qty 3 (inner wheel half side) P/N 094-10300 ....... Nut, qty 3 (all) P/N 095-15100 ....... Washer, qty 3 (inner wheel half side) P/N 102-05100 ....... Screw, qty 3 (inner wheel half side) P/N 154-00400 ....... Grease Seal Felt, qty 1 (inner wheel half side) P/N 153-00500 ....... Grease Seal Ring, qty 2 (inner wheel half side)