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AIRWORTHINESS DIRECTIVE AD RA N° 2024-05-01

Piper PA-25 Pawnee · Service Bulletins

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Overview

This Airworthiness Directive (AD) addresses critical safety concerns regarding corrosion and cracks found in the front and rear spars of the wings of the Piper PA-25 Pawnee series aircraft. Issued by the Aeronautical Certification Department of Argentina, it mandates inspections and corrective actions to prevent catastrophic failures. The directive applies to all PA-25 models, including PA25-235 and PA25-260, and outlines specific inspection protocols based on the aircraft's age and flight hours. Compliance with this AD is essential for maintaining airworthiness and ensuring the safety of operations.

  • Corrosion and cracks in wing spars are critical safety issues for PA-25 aircraft.
  • Initial inspections are required for aircraft over 5 years old or with more than 500 flight hours.
  • If corrosion or cracks are found, the aircraft must be grounded immediately.
  • Repeated inspections are required at each annual or 100-hour inspection, whichever comes first.
  • Results of inspections must be reported to the Aeronautical Authority.

Document

Source

Originally published by www.aviation.govt.nz. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

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Document details

Type
Service Bulletins
Year
2024
Pages
5
File size
334 KB
Publisher
www.aviation.govt.nz
How rare is it?
1Piper PA-25 Pawnee registered worldwide · 0 active

Common. Rarer than 24% of the aircraft models we track.

Documentation completeness
4/7

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In this document

Applicability

This AD is applicable to all Piper PA-25 aircraft, including models PA25-235 and PA25-260, registered in the National Aircraft Registry of Argentina. It supersedes EAD 2023-12-01.

Subject

The directive addresses reports of corrosion in the front and rear spars of the wings and cracks in the front spar, which could lead to structural failure.

Corrective Actions

The directive outlines two parts of corrective actions: Part I focuses on inspections for corrosion and alterations in the spars, while Part II details inspections for cracks in the front spar. Initial inspections are required for aircraft over 5 years old or with more than 500 flight hours.

Inspection Requirements

Initial inspections must be conducted before the next 10 flight hours, annual inspection, or 100-hour inspection, whichever comes first. If corrosion or cracks are found, the aircraft must be grounded and specific instructions from LAVIASA must be followed.

Reporting

Results of inspections must be reported to the Aeronautical Authority via email. This includes findings from both initial and repeated inspections.

Safety notes

  • Aircraft may not be operated unless in compliance with this AD.
  • Ground the aircraft if any corrosion or cracks are found during inspections.

Full document text

Departamento de C e rt ific ació n Aeronáutica (DCA), Área Dificultades en Servicio Avda. Fuerza Aérea Km. 5 1/2 CP X5010JMN – Córdoba - República Argentina Tel: +54 (351)-4668700, Int 2585 Correo electrónico: des@anac.gov.ar Página 1 de 4 AIRWORTHINESS DIRECTIVE AD RA N° 2024- 05-01 Date: 7-18-2024 RAAC 39, AMENDMENT TO ANAC RESOLUTION N° 602/2014 THIS AIRWORTHINESS DIRECTIVE, DEVELOPED AND ISSUED BY THE AERONAUTICAL CERTIFICATION DEPARTMENT, OFFICE OF AIRWORTHINESS, PURSUANT TO THE PROVISIONS OF ACT N.° 17285, AERONAUTICAL CODE OF THE REPUBLIC OF ARGENTINA, AND PUBLISHED IN THE OFFICIAL GAZETTE ON MAY 23, 1957 CONTAINING THE MODIFICATIONS SUBSEQUENTLY ADDED AND AIRWORTHINESS REGULATIONS, DNAR PART 39, IS APPLICABLE TO ALL AIRCRAFT OF THE SAME MAKE AND MODEL REGISTERED IN THE NATIONAL AIRCRAFT REGISTRY. AN AIRCRAFT TO WHICH AN AD IS APPLICABLE MAY NOT BE OPERATED EXCEPT IN ACCORDANCE WITH THE REQUIREMENTS OF SAID AD. A PL I C AB I L I DAD Manufacturer LAVIA SA Aircraft Type- Model PA25 / PA25-235 / PA25-260, INCLUDING AIRCRAFT MANUFACTURED BY PIPER, CHINCUL LAVIASA and FAdeA SA R evisio n Revision 0 Superseded Document This Airworthiness Directive supersedes EAD 2023-12-01. Subject Corrosion found in the front and rear spars of wings and cracks found in the front spar Desc ription Reports of corrosion found in the front and rear spars and cracks found in the front spar Fitting – drag wire pull (P/N 61212-00, Item 32, Figure 5 of the IPC) were received through the In-Service Difficulties (SDS) Notification System. This Airworthiness Directive is issued given these findings are not included in any maintenance action. Affected parts: 1. Section wingwalk J 61228-00 2. Section wingwalk J 61229-00 3. Front Spar 96006-0 / -1/ 64055-06 / -07 / 61156-02 /-03 4. Rear Spar 96006-0 / -1/ 64056-02 / -03 /61157-02 /-03 After the issuance of EAD 2023-12-01, cracks were found in the holes drilled to fix leading edges which may cause these cracks to spread towards the spar web. Considering the CRITICAL NATURE of these findings, instructions are given to prevent any catastrophic failure condition of the aircraft. Departamento de C e rt ific ació n Aeronáutica (DCA), Área Dificultades en Servicio Avda. Fuerza Aérea Km. 5 1/2 CP X5010JMN – Córdoba - República Argentina Tel: +54 (351)-4668700, Int 2585 Correo electrónico: des@anac.gov.ar Página 2 de 4 Corrective Action 1. PART I – F R O N T A N D R E A R S P A R I N S P E C T I O N F O R C O R R O S I O N A N D F R O N T S P A R A L T E R A T I O N S I f p r e v i o u s E A D 2 0 2 3 - 1 2 - 0 1 h a s b e e n c o m p l i e d w i t h a n d n o f i n d i n g s h a v e b e e n r e p o r t e d , c o n t i n u e R e p e a t e d I n s p e c t i o n s u n d e r I t e m 1 . i i . i. INITIAL INSPECTION: For aircraft that have suffered any type of spar alteration (i.e., change of leading edge, repairs, non-approved perforations) or that have accumulated more than 500 flight hours or are over 5 years old since manufactured, whichever occurs first, before the next 10 flight hours, annual inspection or 100-hour inspection from the effective date, whichever occurs first, the following must be complied with: LAVIASA Service Bulletin 25-57-09. If spar corrosion, cracks or alterations are found evidencing the following:  Overlapping or enlarged holes  More than 4 holes and at least two of them are less than half an inch away from each other The aircraft is grounded and LAVIASA should be contacted to obtain specific instructions to return the aircraft to an airworthy condition. If the spar was replaced prior to the effective date of this Airworthiness Directive and it has not been altered, LAVIASA Service Bulletin 25-27- 09 should be complied with once the aircraft has accumulated 500 flight hours or is over 5 years old, whichever occurs first, from the date the spar was changed. If no findings have been reported, c o n t i n u e r e p e a t e d i n s p e c t i o n s u n d e r I t e m 1 . i i . ii. REPETEAD INSPECTIONS: Repeat inspections required by LAVIASA Service Bulletin 25-57-09, latest revision, at each annual inspection or 100- hour inspection, whichever occurs first. Scheduling a PART I and PART II inspection jointly is recommended 2. PART II–INSPECTING FOR CRACKS IN FRONT SPAR a) Aircraft over 5 years old but less than 40 years old since manufactured. i. INITIAL INSPECTION. If after complying with PART I of this Airworthiness Directive no findings are reported and the aircraft is over 5 years old but less than 40 years old since manufactured, in the next annual inspection or 100-hour inspection, whichever occurs first, from the effective date, the following shall be complied with: a. LAVIASA Service Bulletin 25-57-11. The upper/lower spar flange, particularly the leading-edge fitting area must be inspected for cracks. b. If there are findings after complying with SB 25-57-11 guidelines, an Eddy-current NDT method inspection must take place to identify the affected areas. If no findings as those mentioned under item 2.a.(iii) are reported, continue with repeated inspections in accordance with item 2a(ii). If cracks are found, the aircraft will be grounded. Departamento de C e rt ific ació n Aeronáutica (DCA), Área Dificultades en Servicio Avda. Fuerza Aérea Km. 5 1/2 CP X5010JMN – Córdoba - República Argentina Tel: +54 (351)-4668700, Int 2585 Correo electrónico: des@anac.gov.ar Página 3 de 4 THE RESULT OF THIS INSPECTION MUST BE REPORTED TO THE AERONAUTICAL AUTHORITY TO THE EMAIL BELOW. ii. REPEATED INSPECTIONS. If the aircraft is over 5 years old but less than 40 old years since manufactured and no findings have been reported under item 2a(i), the inspections required by LAVIASA Service Bulletin 25-57-11, latest revision, must be repeated at each annual inspection or 100-hour inspection, whichever occurs first. iii. AIRCRAFT WITH ALTERED SPARS. For aircraft where spar alterations have been found evidencing the following:

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 Overlapping or enlarged holes  More than 4 holes and at least two of them are less than half an inch away from each other, the aircraft will be grounded. iv. If alterations found in spars are not those mentioned in PART 2 (a)iii, an Eddy-current NDT method inspection should take place in the wing holes of each altered spar cap. If there are no cracks, an Eddy Current NDT inspection should be repeated every 50 service hours or 60 calendar days, whichever occurs first. If cracks are found, the aircraft will be grounded. If Eddy Current NDT repeated inspections take place every 50 service hours or 60 calendar days, whichever occurs first, the spar should be replaced before December 31, 2026. b) AIRCRAFT OVER 40 YEARS OLD SINCE MANUFACTURED i. INITIAL INSPECTION. If after complying with PART I of this Airworthiness Directive no findings are reported and the aircraft is over 40 years since manufactured, as of the effective date of this Airworthiness Directive and before the accumulation of 50 service hours or 60 calendar days, whichever occurs first: LAVIASA Service Bulletin 25-57-11 should be complied with and the upper and lower flange area of the front spar must be inspected for cracks; specifically, the leading-edge fitting area and an Eddy-current NDT method inspection must take place to identify the affected areas. If cracks are found, the aircraft will be grounded. THE RESULT OF THE INSPECTION MUST BE REPORTED TO THE AERONAUTICAL AUTHORITY TO THE BELOW E-MAIL. ii. REPEATED INSPECTIONS: Aircraft with no findings reported regarding item 2b(i), Eddy-current NDT inspections must be repeated and continued at each annual inspection or 100-hour inspection, whichever occurs first. If cracks are found, the aircraft will be grounded. Departamento de C e rt ific ació n Aeronáutica (DCA), Área Dificultades en Servicio Avda. Fuerza Aérea Km. 5 1/2 CP X5010JMN – Córdoba - República Argentina Tel: +54 (351)-4668700, Int 2585 Correo electrónico: des@anac.gov.ar Página 4 de 4 NOTE 1: If the spar was replaced prior to the effective date of this Airworthiness Directive and it has not been altered, LAVIASA Service Bulletin 25-27-09 should be complied with once the aircraft is over 5 years old from the date the spar is replaced and until the aircraft is 40 years old since manufactured. Once the aircraft is over 40 years old since manufactured, Part 2. b(ii) requirements must be complied with. NOTE 2: In addition to effective compliance with this Airworthiness Directive as well as the initial and repeated inspection requirements reports, the results of complying with this AD are required to be reported to the Aeronautical Certification Department to the e-mail below to be considered approved. Effective date July 18, 2024 Pub lications  Maintenance/Aircraft Service Manuals, latest revision of affected aircraft models which may obtained at the manufacturer’s website.  Advisory Circular (AC) 43-13-1B: Acceptable Methods Techniques and Practices Aircraft Inspection and Repair.  LAVIA SA Service Bulletins, BS 25-57-09, and BS 25-57-11 OBSERVATIONS 1. Any natural or legal person is entitled to request this Civil Aviation Administration the review and subsequent approval of an Alternative Method of Compliance (AMOC) with respect to this Airworthiness Directive by showing the structural condition of the aircraft and duly substantiating an equivalent level of safety for any repair, modification, or alteration. 2. This document may be found at: www.anac.gob.ar. 3. Any questions concerning this DA must be email to the Aeronautical Certification Department at: des@anac.gob.ar República Argentina - Poder Ejecutivo Nacional AÑO DE LA DEFENSA DE LA VIDA, LA LIBERTAD Y LA PROPIEDAD Hoja Adicional de Firmas Informe gráfico Número: Referencia: DIRECTIVA RA2024-05-01 TRADUCCION El documento fue importado por el sistema GEDO con un total de 4 pagina/s.