Piper Cherokee Service Manual

2-33. Weighing Airplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D10 2-34. Leveling Longitudinally . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D11 2-35. Leveling Laterally . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D11 2-36. Servicing Points, PA-28-140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D19 2-37. Servicing Points, PA-28-150, -160, -180 . . . . . . . . . . . . . . . . . . . . . . 1D20 2-38. Servicing Points, PA-28-235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D21 2-39. Servicing Points, PA-28R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D22 2-40. Main Gear Oleo Struts (Cutaway View), PA-28-140; PA-28-150, -160, -180; PA-28-235 . . . . . . . . . . . . . . 1D23 2-41. Tire Balancer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E4 2-42. Fuel Strainer, PA-28-140; PA-28-150, -160, -180; and PA-28R . . . . . 1E9 2-43. Fuel Selector and Filter, PA-28-235 . . . . . . . . . . . . . . . . . . . . . . . . . . 1E9 2-44. Lubrication Chart (Landing Gear, Main), PA-28-140, -150, -160, -180 and -235 . . . . . . . . . . . . . . . . . . . . . 1E18 2-45. Lubrication Chart (Landing Gear, Main), PA-28R-180 and -200 . . . . 1E19 2-46. Lubrication Chart (Landing Gear, Nose), PA-28-140, -150, -160, -180 and -235 . . . . . . . . . . . . . . . . . . . . . 1E20 2-47. Lubrication Chart (Landing Gear, Nose), PA-28R-180 and -200 . . . . 1E21 2-48. Lubrication Chart (Control System, Sheets 1 thru 4) . . . . . . . . . . . . . 1E22 2-49. Not used 2-50. Not used 2-51. Lubrication Chart (Cabin Door, Baggage Door and Seat) . . . . . . . . . 1F2 2-52. Lubrication Chart (Power Plant, Propeller and Control Pivot Points) 1F3 2-53. Lubrication Chart (Back-Up Extender and Fuel Selector) . . . . . . . . . 1F4 2-54. Lubrication Chart (Air Conditioning Condenser) . . . . . . . . . . . . . . . . 1F5 01/31/08 LIST OF ILLUSTRATIONS 1A7 PIPER CHEROKEE SERVICE MANUAL LIST OF ILLUSTRATIONS (cont.) Figure Aerofiche No. Grid No. 3-1. Electric Trim Switch Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3J3 3-2. Air Induction Inlet Hose Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 3J4 3-3. Spinner and Spinner Bulkhead Inspection . . . . . . . . . . . . . . . . . . . . . 3J5 3-4. Stabilator Balance Weight Tube Inspection . . . . . . . . . . . . . . . . . . . . 3J8 3-5. Fuel Selector Valve Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3J10 3-6. Wing Rib Assembly Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3J12 3-7. Wing Rib Assembly Date Stamp Identification . . . . . . . . . . . . . . . . . 3J13 3-8. Stabilator Attach Fitting Corrosion Inspection . . . . . . . . . . . . . . . . . 3J18 3-9. Flap Control Cable Attachment Bolt Inspection . . . . . . . . . . . . . . . . . 3J19 3-10. Wing Attach Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3J21 3-11. Drain Hole Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3J22 3-12. Fuel Tank and Wing Spar Corrosion Inspection . . . . . . . . . . . . . . . . 3J24 3-13. Main Gear Strut Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3K1 3-14. Control Cable Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3K3 3-15. External Cable Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3K4 3-16. Internal Cable Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3K5 3-17. Pulley Wear Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3K7 3-18. Typical Muffler Fatigue Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3K8 3-19. Exhaust System Inspection Points, (Sheets 1 thru 2) . . . . . . . . . . . . . 3K9 3-20. Exhaust System Installation, PA-28R-180,-200 . . . . . . . . . . . . . . . . . 3K11 3-21. Control Wheel Inspection Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3K12 3-22. Aileron Hinge Doubler 100 Hour Inspection . . . . . . . . . . . . . . . . . . . 3K13 3-23. Inspection of Main Landing Gear Torque Links . . . . . . . . . . . . . . . . . 3K14 3-24. Upper Nose Gear Oleo Bearing Inspection . . . . . . . . . . . . . . . . . . . . . 3K16 3-25. Rudder Bar Assembly 100 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . 3K17 3-26. Retention Clip Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3K19 3-27. Main Landing Gear Torque Link Greaser Bolt Inspection . . . . . . . . . 3K19 4-1. Aileron and Flap Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1G19 4-2. Wing Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1G23 4-3. Methods of Securing Control Cables . . . . . . . . . . . . . . . . . . . . . . . . . 1H7 4-4. Empennage Group Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1H11 4-5. Windshield Installation (Typical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1H16 4-6. Side Window Installation, Single Pane (Typical) . . . . . . . . . . . . . . . . 1H18 4-7. Side Window Installation, Double Pane (Typical) . . . . . . . . . . . . . . . 1H18 4-8. Door Snubber Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1H20 4-9. Seat Back Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1H23 4-10. Skin Materials and Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1I1 4-10a. Metal Wire Stitching Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1I3 4-11. Surface Scratches, Abrasions or Ground-in-Dirt . . . . . . . . . . . . . . . . . 1I8 4-12. Deep Scratches, Shallow Nicks and Small Holes . . . . . . . . . . . . . . . . 1I9 4-13. Mixing of Epoxy Patching Compound . . . . . . . . . . . . . . . . . . . . . . . . 1I9 4-14. Welding Repair Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1I11 LIST OF ILLUSTRATIONS 01/31/08 1A8 PIPER CHEROKEE SERVICE MANUAL LIST OF ILLUSTRATIONS (cont.) Figure Aerofiche No. Grid No. 4-15. Repairing of Cracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1I11 4-16. Various Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1I12 4-17. Repair of Stress Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1I13 4-18. Repair of Impacted Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1I13 4-19. Control Surface Balance Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1I20 4-20. Aileron and Rudder Balance Configuration . . . . . . . . . . . . . . . . . . . . 1I21 4-21. Stabilator Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1I22 4-22. Wing Rib Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1I24 4-23. Balance Weight Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . 1I24 4-24. Fabricated Tool for Baggage Door Lock . . . . . . . . . . . . . . . . . . . . . . . 1J1 4-25. Additional Drain Holes in Stabilator . . . . . . . . . . . . . . . . . . . . . . . . . . 1J2 4-26. Baggage Compartment Inspection Holes Cutout Details . . . . . . . . . . 1J5 4-27. Millivolt Drop Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1J7 5-1. Control Column Assembly, PA-28-140, -150, -160, -180 and -235 . . 2A16 5-2. Control Column Assembly, PA-28R . . . . . . . . . . . . . . . . . . . . . . . . . . 2A17 5-2a. Universal, or Flex, Joint Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 2A19 5-3. Aileron Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2A20 5-4. Bellcrank Rigging Tool Application and Fabrication . . . . . . . . . . . . . 2B2 5-5. Aileron Rigging Tool Application and Fabrication . . . . . . . . . . . . . . . 2B3 5-6. Stabilator Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2B6 5-7. Stabilator Rigging Tool Application and Fabrication . . . . . . . . . . . . . 2B8 5-8. Stabilator Trim Control (Overhead Control) . . . . . . . . . . . . . . . . . . . . 2B10 5-9. Methods of Securing Trim Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2B12 5-10. Stabilator Trim Control (Floor Control) . . . . . . . . . . . . . . . . . . . . . . . 2B20 5-11. Rudder and Steering Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 2B24 5-12. Rudder Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2C3 5-13. Rudder Rigging Tool Application and Fabrication . . . . . . . . . . . . . . . 2C5 5-14. Rudder and Stabilator Travel Adjustments . . . . . . . . . . . . . . . . . . . . . 2C6 5-15. Rudder Trim Control Installation - PA-28-140/150/160/180/235 . . . . 2C8 5-16. Rudder Trim Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2C9 5-17. Flap Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2C12 5-18. Flap Rigging Tool Application and Flap Step Adjustment . . . . . . . . . 2C14 5-19 Correct Method of Installing Rod End Bearings . . . . . . . . . . . . . . . . . 2C16 5-20. Not used 5-21. Not used 5-22. Not used 5-23. Not used 5-24. Not used 5-25. Not used 6-1. Schematic Diagram of Hydraulic System . . . . . . . . . . . . . . . . . . . . . . 2D5 6-2. Hydraulic System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2D6 6-3. Hydraulic Pump/Reservoir, Exploded View . . . . . . . . . . . . . . . . . . . . 2D10 6-4. Test and Adjustments of Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . 2D13 01/31/08 LIST OF ILLUSTRATIONS 1A9 PIPER CHEROKEE SERVICE MANUAL LIST OF ILLUSTRATIONS (cont.) Figure Aerofiche No. Grid No. 6-5. Pump Shock Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2D14 6-5a. Hydraulic Pump/Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2D17 6-6. Checking Aligning Brackets of Gear Back-Up Extender Actuator and Fabrication of the Aligning Tool . . . . . . . . . . . . . . . . . . . . . . 2D20 6-7. Gear Back-Up Extender Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2D23 6-8. Nose Gear Actuating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2E4 6-9. End Gland Locking Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2E7 6-10. Main Gear Actuating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2E7 6-11. Not used 7-1. Nose Gear Oleo Strut Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2F2 7-2. Nose Gear Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2F6 7-3. Clamping Rudder Pedals in Neutral Position . . . . . . . . . . . . . . . . . . . 2F8 7-4. Rudder Pedals at Neutral Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2F8 7-5. Main Gear Oleo Strut Assembly, PA-28-140, -150, -160 and -180 . . 2F13 7-6. Main Gear Oleo Strut Assembly, PA-28-235 . . . . . . . . . . . . . . . . . . . 2F15 7-7. Main Gear Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2F19 7-8. Nose Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2F21 7-9. Main Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2F23 7-10. Wheel Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2G1 7-11. Removal of Anchor Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2G2 7-12. Installation of Anchor Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2G3 7-13. Brake Disc Minimum Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2G5 7-14. Brake System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2G5 7-15. Brake Master Cylinder (Hand Brake), PA-28-150, -160, S/N’s 28-1 thru 28-250 . . . . . . . . . . . . . . . . . . 2G8 7-16. Brake Master Cylinder (Hand/Parking Brake), PA-28-140, S/N’s 28-20002 thru 28-21036; PA-28-150, -160, -180, S/N’s 28-251 thru 28-2700; PA-28-235, S/N’s 28-10003 thru 28-10697 . . . . . . . . . . . . . . . . . 2G8 7-17. Brake Master Cylinder (Hand/Parking Brake), PA-28-140, S/N’s 28-21037 and up; PA-28-150, -160, -180, S/N’s 28-2701 and up; PA-28-235, S/N’s 28-10698 and up . . . . . . . . . . . . . . . . . . . . . . . 2G9 7-18. Parking Valve, PA-28-150, -160, S/N’s 28-1 thru 28-250 . . . . . . . . . . 2G11 7-19. Toe Brake Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2G12 7-20. Brake Cylinder 10-20, 10-27, 17000 (Toe Brake) . . . . . . . . . . . . . . . . 2G14 7-21. Brake Cylinder 10-30 (Toe Brake) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2G15 7-22. Bleeding Brake (Gravity) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2G18 7-23. Bleeding Brake (Pressure) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2G18 7-24. Orifice Replacement Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2G23 7-25. Retainer Ring Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2G24 7A-1. Nose Gear Oleo Strut Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2H9 7A-2. Nose Gear Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2H11 LIST OF ILLUSTRATIONS 01/31/08 1A10 PIPER CHEROKEE SERVICE MANUAL LIST OF ILLUSTRATIONS (cont.) Figure Aerofiche No. Grid No. 7A-3. Nose Gear Adjustment (Without Gear Up Stop) . . . . . . . . . . . . . . . . . 2H16 7A-4. Nose Gear Adjustment (With Gear Up Stop) . . . . . . . . . . . . . . . . . . . 2H16 7A-5. Clamping Rudder Pedals in Neutral Position . . . . . . . . . . . . . . . . . . . 2H19 7A-6. Rudder Pedals at Neutral Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2H19 7A-7. Nose Gear Door Retraction Mechanism . . . . . . . . . . . . . . . . . . . . . . . 2H20 7A-8. Main Gear Oleo Strut Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2H24 7A-9. Main Gear Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2I3 7A-9a. Main Landing Gear Trunnion Repair . . . . . . . . . . . . . . . . . . . . . . . . . 2I6 7A-10. Aligning Main Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2I10 7A-11. Adjustment of Nose Gear Down Limit Switch . . . . . . . . . . . . . . . . . . 2I15 7A-12. Adjustment of Main Gear Down Limit Switch . . . . . . . . . . . . . . . . . . 2I15 7A-13. Wiring Diagram of Landing Gear Electrical Circuit . . . . . . . . . . . . . . 2I17 7A-14. Throttle Warning Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2I19 7A-15. Nose Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2I22 7A-16. Main Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2I23 7A-17. Wheel Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2J1 7A-18. Brake Disc Minimum Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2J3 7A-19. Brake System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2J3 7A-20. Brake Master Cylinder (Hand/Parking Brake) . . . . . . . . . . . . . . . . . . 2J5 7A-21. Toe Brake Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2J6 7A-22. Brake Cylinder (Toe Brake) (10-20, 10-27, 17000) . . . . . . . . . . . . . . 2J8 7A-23. Brake Cylinder (Toe Brake) (10-30) . . . . . . . . . . . . . . . . . . . . . . . . . . 2J10 7A-24. Bearing Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2J11 7A-25. Nose Gear Service Tolerances, PA-28R . . . . . . . . . . . . . . . . . . . . . . . 2J20 7A-26. Main Gear Service Tolerances, PA-28R . . . . . . . . . . . . . . . . . . . . . . . 2J23 8-1. Typical Nicks and Removal Method . . . . . . . . . . . . . . . . . . . . . . . . . . 2K8 8-2. Propeller Installation (Constant Speed), PA-28-235 . . . . . . . . . . . . . . 2K8 8-3. Propeller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2K9 8-4. Adjustment of Propeller Control, PA-28-235 . . . . . . . . . . . . . . . . . . . 2K13 8-5. Propeller Governor, PA-28-235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2K13 8-6. Engine Installation, PA-28-140,-150,-160,-180, S/N’s 28-1 thru 28-1760 . . . . . . . . . . 2K16 8-7. Engine Installation, PA-28-140,-150,-160,-180, S/N’s 28-1761 and up . . . . . . . . . . . . 2K17 8-8. Engine Shock Mount Installation. PA-28-140, S/N’s 28-25000 and up . . . . . . . . . . . . . . . . . . . . . . . 2K18 8-9. Engine Installation, PA-28-235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2K22 8-10. Adjustment of Engine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2K24 8-10a. Throttle/Mixture Control Ball Joint Inspection . . . . . . . . . . . . . . . . . . 2K24 8-11. Carburetor, PA-28-140, -150, -160 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2L3 8-12. Carburetor, PA-28-180, -235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2L3 8-13. Magneto Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2L5 8-14. Contact Spring Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2L6 8-15. Impulse Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2L6 01/31/08 LIST OF ILLUSTRATIONS 1A11 PIPER CHEROKEE SERVICE MANUAL LIST OF ILLUSTRATIONS (cont.) Figure Aerofiche No. Grid No. 8-16. Magneto Timing Marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2L7 8-17. Timing Pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2L7 8-18. Timing Kit Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2L8 8-19. Breaker Compartment With Cast Timing Marks . . . . . . . . . . . . . . . . . 2L8 8-20. Removing Spark Plug Frozen to Bushing . . . . . . . . . . . . . . . . . . . . . . 2L13 8-21. Ignition Switch Wiring Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2L16 8A-1. Propeller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3A12 8A-2. Typical Nicks and Removal Method . . . . . . . . . . . . . . . . . . . . . . . . . . 3A13 8A-3. Propeller Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3A16 8A-4. Engine Installation, PA-28R-180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3A19 8A-5. Engine Installation, PA-28R-200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3A21 8A-6. Adjustment of Engine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B1 8A-6b. Throttle/Mixture Control Ball Joint Inspection . . . . . . . . . . . . . . . . . . 3B1 8A-7. Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B3 8A-8. Schematic Diagram of RSA Fuel Injection System . . . . . . . . . . . . . . 3B4 8A-9. Fuel-Air Bleed Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B6 8A-10. Contact Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B8 8A-11. Rotor Holding Tool Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B10 8A-12. Timing Kit Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B10 8A-13. Aligning Timing Marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B11 8A-14. Checking Flyweight Clearance of Impulse Coupling . . . . . . . . . . . . . 3B12 8A-15. Engine Timing Marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B13 8A-16. Magneto Adjustment Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B14 8A-17. Magneto Timing Marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B14 8A-18. Removing Spring From Lead Assembly . . . . . . . . . . . . . . . . . . . . . . . 3B16 8A-19. Assembly Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B16 8A-20. Using Assembly Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B17 8A-21. Measuring Lead Assembly Length . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B17 8A-22. Cutting Metallic Braid From End of Lead . . . . . . . . . . . . . . . . . . . . . 3B18 8A-23. Unbraiding Metallic Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B18 8A-24. Forming Shielding Around Ferrule . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B19 8A-25. Ferrule Seating Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B19 8A-26. Needle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B19 8A-27. Measuring Wire From Top of Ferrule . . . . . . . . . . . . . . . . . . . . . . . . . 3B20 8A-28. Installing Grommet Over Lead Assemblies . . . . . . . . . . . . . . . . . . . . 3B20 8A-29. Lead Assembly Installed in Grommet . . . . . . . . . . . . . . . . . . . . . . . . . 3B20 8A-30. Wire Doubled Over For Installation of Eyelet . . . . . . . . . . . . . . . . . . 3B20 8A-31. Removing Spark Plug Frozen to Bushing . . . . . . . . . . . . . . . . . . . . . . 3B22 8A-32. Ignition Switch Wiring Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B24 9-1. Fuel System Diagram, PA-28-140, -150, -160, -180 . . . . . . . . . . . . . 3C11 9-2. Fuel System Diagram, PA-28-235, S/N’s 28-10003 thru 28-10719 . . 3C12 9-3. Fuel System Diagram, PA-28-235, S/N’s 28-10720 and up . . . . . . . . 3C13 9-4. Fuel System Diagram, PA-28R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3C14 9-5. Not used LIST OF ILLUSTRATIONS 01/31/08 1A12 PIPER CHEROKEE SERVICE MANUAL LIST OF ILLUSTRATIONS (cont.) Figure Aerofiche No. Grid No. 9-6. Fuel Quantity Transmitter (P/N 62037-00) . . . . . . . . . . . . . . . . . . . . . 3C21 9-7. Fuel Quantity Transmitter (P/N 68101-00) . . . . . . . . . . . . . . . . . . . . . 3C21 9-7a. Fuel Quantity Transmitter (P/N 548-671) . . . . . . . . . . . . . . . . . . . . . . 3C22 9-8. Fuel Selector and Filter, PA-28-235 . . . . . . . . . . . . . . . . . . . . . . . . . . 3C24 9-9. Fuel Filter, PA-28-235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3D1 9-10. Fuel Filter Bowl and Screen, PA-28-140, -150, -160, -180 and PA-28R . . . . . . . . . . . . . . . . . . 3D3 9-11. Plunger Fuel Pump (Early), PA-28-150, -160, -180 . . . . . . . . . . . . . . 3D6 9-12. Plunger Fuel Pump (Late), PA-28-140, -150, -160, -180, -235 . . . . . 3D6 9-13. Engine Primer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3D12 9-14. Fabricated Fuel Quantity Transmitter Checking Jig . . . . . . . . . . . . . . 3D17 10-1. Instrument Panel, PA-28-140, S/N’s 28-25000 thru 28-26956 . . . . . . 3E4 10-2. Instrument Panel, PA-28-140, S/N’s 28-7125001 thru 28-7325684 . . 3E5 10-3. Instrument Panel, PA-28-140, S/N’s 28-7425001 and up . . . . . . . . . . 3E6 10-4. Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3E7 10-5. Instrument Panel, PA-28-150, -160, -180, S/N’s 28-1761 thru 28-4377 . . . . . . . . . 3E8 10-6. Instrument Panel, PA-28-180, S/N’s 28-4378 thru 28-7205328 . . . . . 3E9 10-7. Instrument Panel, PA-28-180, S/N’s 28-7305001 thru 28-7305611 . . 3E10 10-8. Instrument Panel, PA-28-180, S/N’s 28-7405001 and up . . . . . . . . . . 3E11 10-9. Instrument Panel, PA-28-235, S/N’s 28-10720 thru 28-11039 . . . . . . 3E12 10-10. Instrument Panel, PA-28-235, S/N’s 28-11040 thru 28-7210033 . . . . 3E13 10-11. Instrument Panel, PA-28-235, S/N’s 28-7310001 thru 28-7310187 . . 3E14 10-12. Instrument Panel, PA-28-235, S/N’s 28-7410001 and up . . . . . . . . . . 3E15 10-13. Instrument Panel, PA-28R-180, S/N’s 28-30005 thru 28-30879 . . . . . 3E16 10-14. Instrument Panel, PA-28R-180, S/N’s 28-30880 thru 28-7130019; PA-28R-200, S/N’s 28-30482, 28-35001 thru 28-35830 and 28-7135001 thru 28-7135238 . . . . . . . . . . . . . . . . . . . . . . . . 3E17 10-15. Instrument Panel, PA-28R-200, S/N’s 28-7235001 thru 28-7335455 . 3E18 10-16. Instrument Panel, PA-28R-200, S/N’s 28-7435001 and up . . . . . . . . . 3E19 10-17. Warning Light Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3E23 10-17a. Vacuum Pump Vane Wear Inspections - Aero Accessories only . . . . . 3F2 10-18. Typical Pitot Static System, PA-28-140, -150, -160, -180, -235, PA-28R-180 and -200 . . . . . 3F4 10-19. EGT Probe Location, PA-28R-180 and -200 . . . . . . . . . . . . . . . . . . . 3F24 10-20. EGT Probe Location, PA-28-235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3G1 10-21. EGT Probe Location, PA-28-150, -160, -180, S/N’s 1761 and up . . . 3G2 11-1. Generator and Starter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4A18 11-2. Generator Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4A19 11-3. Sectional View of Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4A22 11-4. Current/Voltage Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B7 11-5. Use of Riffler File to Clean Contact Points . . . . . . . . . . . . . . . . . . . . . 4B10 11-6. Voltage Regulator Air Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B10 01/31/08 LIST OF ILLUSTRATIONS 1A13 PIPER CHEROKEE SERVICE MANUAL LIST OF ILLUSTRATIONS (cont.) Figure Aerofiche No. Grid No. 11-7. Checking Voltage Setting Fixed Resistance Method . . . . . . . . . . . . . . 4B11 11-8. Checking Voltage Setting Variable Resistance Method . . . . . . . . . . . 4B11 11-9. Adjusting Voltage Regulator Setting . . . . . . . . . . . . . . . . . . . . . . . . . . 4B12 11-10. Cutout Relay Air Gap Check and Adjustment . . . . . . . . . . . . . . . . . . 4B14 11-11. Cutout Relay Point Opening Check and Adjustment . . . . . . . . . . . . . 4B14 11-12. Checking Cutout Relay Closing Voltage . . . . . . . . . . . . . . . . . . . . . . . 4B15 11-13. Adjustment of Cutout Relay Closing Voltage . . . . . . . . . . . . . . . . . . . 4B15 11-14. Checking Current Regulator, Load Method . . . . . . . . . . . . . . . . . . . . 4B16 11-15. Checking Current Regulator, Jumper Lead Method . . . . . . . . . . . . . . 4B16 11-16. Alternator and Starter System, PA-28-140, S/N’s 28-20000 thru 28-24999; PA-28-150, -160, S/N’s 28-508 thru 28-3643; PA-28-180, S/N’s 28-671 thru 28-3643; PA-28-235, S/N’s 28-10002 thru 28-10762 . . . . . . . . . . . . . . . . . 4B20 11-17. Alternator and Starter System, PA-28-140, S/N’s 28-25000 and up; PA-28-150, -160, -180, S/N’s 28-3644 and up; PA-28-235, S/N’s 10763 and up and PA-28R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B21 11-18. Lamp-Bank Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B23 11-19. Checking Field Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B24 11-20. Testing Field Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B24 11-21 . Testing Rectifiers ( Positive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C2 11-22. Testing Rectifiers (Negative) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C3 11-23. C-3928 Fixtures and Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C4 11-24. Removing Rectifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C4 11-25. Installing Rectifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C5 11-26. Soldering Rectifier Lead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C6 11-27. Testing Stator Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C7 11-28. Removing End Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C9 11-29. Installing End Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C9 11-30. Removing Drive Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C10 11-31. Removing Drive End Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C10 11-32. Removing Slip Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C11 11-33. Aligning Slip Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C11 11-34. Installing Slip Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C12 11-35. Installing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C12 11-36. Solder Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C13 11-37. Installing Drive End Shield and Bearing (Typical) . . . . . . . . . . . . . . . 4C14 11-38. Installing Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C14 11-39. Meter Connections for Alternator Performance Test . . . . . . . . . . . . . 4C17 11-40. Voltage Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C19 11-41. Checking Air Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C19 LIST OF ILLUSTRATIONS 01/31/08 1A14 PIPER CHEROKEE SERVICE MANUAL LIST OF ILLUSTRATIONS (cont.) Figure Aerofiche No. Grid No. 11-42. Voltage Regulator Fusible Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C20 11-43. Voltage Regulator Resistance Units . . . . . . . . . . . . . . . . . . . . . . . . . . 4C20 11-44. No-Load Test Hookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4D2 11-45. Lock Torque Test Hookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4D3 11-46. Resistance Test Hookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4D3 11-47. Exploded View of Gear Reduction Starting Motor . . . . . . . . . . . . . . . 4D8 11-48. Turning Starting Motor Commutator . . . . . . . . . . . . . . . . . . . . . . . . . 4D11 11-49. Testing Motor Armature for Shorts . . . . . . . . . . . . . . . . . . . . . . . . . . . 4D11 11-50. Testing Motor Field for Grounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4D11 11-51. No-Load Test Hookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4D13 11-52. Stall Torque Hookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4D13 11-53. Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4F5 11-54 thru 11-70 See Table XI-I, Index - Electrical System Schematics . . . . 4F11 thru 4G17 11-71. Exploded View of Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4D20 11-72. Removal of Slip Ring End Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . 4D21 11-73. Removal of Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4D21 11-74. Removal of Drive End Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4D22 11-75. Removal of End Head Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4D22 11-76. Testing Rotor for Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4D23 11-77. Testing Rotor for Shorts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4D23 11-78. Installation of Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4D24 11-79. Installation of Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4D24 11-80. Terminal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4E1 11-81. Slip Ring End Bearing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4E2 11-82. Testing Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4E2 11-83. Brush Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4E3 11-84. Internal Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4E3 11-85 thru 11-144 See Table XI-I, Index - Electrical System Schematics . . . . 4G20 thru 4H24 11-145. Strobe Light Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4E9 12-1. Two Year, Magnesium Battery Connections . . . . . . . . . . . . . . . . . . . . 4I3 12-2. ELT Portable Folding Antenna (Narco) . . . . . . . . . . . . . . . . . . . . . . . 4I4 12-3. ELT Using Fixed Aircraft Antenna (Narco) . . . . . . . . . . . . . . . . . . . . 4I4 12-4. Emergency Locator Transmitter Schematic (Narco) . . . . . . . . . . . . . . 4I5 12-5. Communications Components ELT Schematic . . . . . . . . . . . . . . . . . . 4I6 13-1. Cabin Heater, Defroster and Fresh Air System, PA-28-140, S/N’s 28-2002 thru 28-24999, and PA-28-150, -160, -180, S/N’s 28-1 thru 28-1760 . . . . . . . . . . . . . 4I17 13-2. Cabin Heater, Defroster and Fresh Air System, PA-28-140, S/N’s 28-25000 and up . . . . . . . . . . . . . . . . . . . . . . . 4I18 13-3. Cabin Heater, Defroster and Fresh Air System, PA-28-150, -160, -180, S/N’s 28-1761 thru 28-2477 . . . . . . . . . . 4I19 01/31/08 LIST OF ILLUSTRATIONS 1A15 PIPER CHEROKEE SERVICE MANUAL LIST OF ILLUSTRATIONS (cont.) Figure Aerofiche No. Grid No. 13-4. Cabin Heater, Defroster and Fresh Air System, PA-28-150, -160, -180, S/N’s 28-2478 thru 28-4377 . . . . . . . . . . 4I20 13-5. Cabin Heater, Defroster and Fresh Air System, PA-28-180, S/N’s 28-4378 and up . . . . . . . . . . . . . . . . . . . . . . . . 4I21 13-6. Cabin Heater, Defroster and Fresh Air System, PA-28-235, S/N’s 28-10003 thru 28-10675 . . . . . . . . . . . . . . . . . 4I22 13-7. Cabin Heater, Defroster and Fresh Air System, PA-28-235, S/N’s 28-10676 thru 28-11039 . . . . . . . . . . . . . . . . . 4I23 13-8. Cabin Heater, Defroster and Fresh Air System, PA-28-235, S/N’s 28-11040 thru 28-7210033 . . . . . . . . . . . . . . . 4I24 13-9. Cabin Heater, Defroster and Fresh Air System, PA-28-235, S/N’s 28-7310001 and up . . . . . . . . . . . . . . . . . . . . . 4J1 13-10. Cabin Heater, Defroster and Fresh Air System, PA-28R . . . . . . . . . . 4J2 13-11. Overhead Vent System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4J3 14-1. Air Conditioning System Installation . . . . . . . . . . . . . . . . . . . . . . . . . 4J7 14-2. Service Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4J12 14-3. Test Gauge and Manifold Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4J13 14-4. Manifold Set Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4J14 14-5. Leak Test Hookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4J15 14-6. Evacuation Hookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4J17 14-7. Charging Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4J19 14-8. Charging Hookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4J21 14-9. Compressor and Fabricated Oil Dipstick . . . . . . . . . . . . . . . . . . . . . . 4K1 14-10. Compressor and Alternator Belt Installation . . . . . . . . . . . . . . . . . . . . 4K5 14-11. Magnetic Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4K7 14-12. Condenser Air Scoop Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4K11 14-13. Expansion Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4K13 14-14. Components Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4K15 14-15. Control Head - Diode Mounting Board, Diode Location and Number, PA-28-140, S/N’s 28-7125472 thru 28-7325057; PA-28-180, S/N’s 28-7205092 thru 28-7305071; PA-28R-200, 28R-7235001 thru 28R-7335057 . . . . . . . . . . . . . . 4K16 14-16. Air Conditioning Wiring Schematic, PA-28-140, S/N’s 28-7125472 thru 28-7225131 PA-28-180, S/N’s 28-7205092 thru 28-7205144 . . . . . . . . . . . . . 4K18 14-17. Air Conditioning Wiring Schematic, PA-28-140, S/N’s 28-7225132 thru 28-7225612; PA-28-180, S/N’s 28-7205145 thru 28-7205328; PA-28R-200, S/N’s 28R-7235001 thru 28R-7235330 . . . . . . . . . 4K19 14-18. Air Conditioning Wiring Schematic, PA-28-140, S/N’s 28-7325001 and up; PA-28-180, S/N’s 28-7305001 and up; PA-28R-200, S/N’s 28-7335001 and up . . . . . . . . . . . . . . . . . . . . 4K20 LIST OF ILLUSTRATIONS 01/31/08 1A16 PIPER CHEROKEE SERVICE MANUAL THIS PAGE INTENTIONALLY BLANK LIST OF TABLES Table Aerofiche No. Grid No. 01/31/08 LIST OF TABLES 1A17 PIPER CHEROKEE SERVICE MANUAL II-I. Leading Particulars and Principal Dimensions . . . . . . . . . . . . . . . . . . 1B16 II-II. Not used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1C3 II-III. Flare Fitting Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1C22 II-IV. Recommended Nut Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1C24 II-V. Conversion Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D2 II-VI. Decimal/Millimeter Equivalents of Drill Sizes . . . . . . . . . . . . . . . . . . 1D5 II-VII. Maximum Distance Between Supports for Fluid Tubing . . . . . . . . . . 1D6 II-VIII. Hose Clamp Tightening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D6 II-IX. Recommended Engine Lubricating Oils . . . . . . . . . . . . . . . . . . . . . . . 1E14 II-X. Thread Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E14 II-XI. Consumable Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E15 II-XII. Special Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E17 III-I. Inspection Report, PA-28-140, -150, -160, -180; PA-28-235 . . . . . . . 3H15 III-II. Inspection Report, PA-28R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3I5 III-III. Special Publications List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3L11 IV-I. List of Materials (Thermoplastic Repair) . . . . . . . . . . . . . . . . . . . . . . 1I7 IV-II. Balancing Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1I17 V-I. Cable Tension Vs. Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . 2A12 V-II. Flight Control Surfaces Rigging Limits . . . . . . . . . . . . . . . . . . . . . . . 2A13 V-III. Troubleshooting Chart (Surface Controls) . . . . . . . . . . . . . . . . . . . . . 2C19 VI-I. Leading Particulars, Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . 2D8 VI-II. Characteristics, Hydraulic Pump Motor . . . . . . . . . . . . . . . . . . . . . . . 2D15 VI-IIA. Pipe Thread Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2D21 VI-III. Hydraulic System Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 2E9 VII-I. Nose Gear Alignment Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2F9 VII-II. Landing Gear Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2G20 VIIA-I. Landing Gear Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2J12 VIIA-II. PA-28R Nose Gear Service Tolerances . . . . . . . . . . . . . . . . . . . . . . . . 2J21 VIIA-III. PA-28R Main Gear Service Tolerances . . . . . . . . . . . . . . . . . . . . . . . . 2J24 VIII-I. Propeller Torque Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2K10 VIII-II. Engine Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2L17 VIIIA-I. Engine Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3C1 IX-I. Transmitter/Fuel Gauge Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . 3C20 IX-II. Fuel Quantity Transmitter Calibration Tolerances . . . . . . . . . . . . . . . 3C21 IX-III. Fuel System Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3D15 X-I. Vacuum System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3D24 X-II. Directional Gyro Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3F5 X-III. Gyro Horizon Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3F7 X-IV. Rate of Climb Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3F8 X-V. Altimeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3F10 X-VI. Airspeed Tubes and Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3F12 X-VII. Magnetic Compass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3F14 X-VIII. Manifold Pressure Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3F15 X-IX. Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3F16 LIST OF TABLES 01/31/08 1A18 PIPER CHEROKEE SERVICE MANUAL LIST OF TABLES (cont.) Table Aerofiche No. Grid No. X-X. Engine Oil Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3F17 X-XI. Fuel Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3F18 X-XII. Turn and Bank Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3F19 X-XIII. Fuel Quantity Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3F20 X-XIV. Oil Temperature Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3F21 X-XV. Troubleshooting EGT Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3F23 X-XVI. Cylinder Head Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . 3F24 X-XVII. Fuel Flow Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3G1 XI-I. Electrical System Schematic Index . . . . . . . . . . . . . . . . . . . . . . . . . . . 4A12 XI-II. Electrical System Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 4E10 XI-III. Electrical System Component Loads . . . . . . . . . . . . . . . . . . . . . . . . . 4F8 XI-IV. Electrical Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4F9 XI-V. Electrical Wire Coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4F10 XIV-I. Temperature Pressure Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4J8 XIV-II. Aluminum Tubing Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4J11 XIV-III. Compressor Oil Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4J24 XIV-IV. Air Conditioning System Troubleshooting . . . . . . . . . . . . . . . . . . . . . 4K21 XIV-V. Blower System Wire Color Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . 4L6 PIPER CHEROKEE SERVICE MANUAL 1A19 SECTION I AIRWORTHINESS LIMITATIONS PIPER CHEROKEE SERVICE MANUAL 1A20 THIS PAGE INTENTIONALLY BLANK SECTION I - AIRWORTHINESS LIMITATIONS TABLE OF CONTENTS Paragraph Section Grid No. PIPER CHEROKEE SERVICE MANUAL AIRWORTHINESS LIMITATIONS I 1A22 Limitations 1A22 Inspections 1A22 Life Limited Parts Marking and Disposition 1A22 01/31/08 I - TABLE OF CONTENTS 1A21 PIPER CHEROKEE SERVICE MANUAL I - AIRWORTHINESS LIMITATIONS 01/31/08 1A22 AIRWORTHINESS LIMITATIONS NOTE: The Airworthiness Limitations section is FAA approved and specifies maintenance required under §§ 43.16 and 91.403 of the Federal Aviation Regulations unless an alternative program has been FAA approved. 1. Limitations (PIR-TCDS 2A13, Rev. 48.) No limitations related to fatigue life of the airplane and its components have been established for the PA-28-140, PA-28-150, PA-28-160, PA-28-180, PA-28-235, PA-28R-180, and PA-28R-200 Cherokee family of airplanes. NOTE: Refer to the LIMITATIONS section in the appropriate Pilot’s Operating Handbook or Airplane Flight Manual for a detailed delineation of the flight limitations of the airplane. 2. Inspections Refer to Section III for Piper’s recommended Inspection Program. 3. Life Limited Parts Marking and Disposition 14 CFR Part 43.10, Disposition of Life-Limited Aircraft Parts requires that proper procedures are followed when removing life limited parts with time and/or cycles remaining on them as well as the disposition of life limited parts with no time and/or cycles left. Life limited parts defined by Type Certificate (TC) are listed in paragraph 1, above. Other parts which are replaced or rebuilt at specified intervals are listed in Section III. A. Parts that are removed prior to accumulating their life limit, are to be marked with indelible ink or marker with the part number, serial number and accumulated life status as defined in 14 CFR Part 43.10 in a manner that does not affect part structural integrity, i.e. - no surface deformation such as vibration/etching allowed. B. Parts that have accumulated the life limit shall be disposed of in accordance with the applicable FARs. Piper recommends life limited parts with no time and/or cycles remaining be completely destroyed. PIPER CHEROKEE SERVICE MANUAL 01/31/08 I - AIRWORTHINESS LIMITATIONS 1A23 THIS PAGE INTENTIONALLY BLANK SECTION II - HANDLING AND SERVICING TABLE OF CONTENTS Paragraph Grid No. PIPER CHEROKEE SERVICE MANUAL II - TABLE OF CONTENTS 01/31/08 1A24 2-1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B3 2-2. Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B3 2-3. Station Reference Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B3 2-4. Weight and Balance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B3 2-5. Serial Number Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B3 2-6. Access and Inspection Provisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B3 2-7. Tools and Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B3 2-8. Threaded Fastener Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1C20 2-8a. Torque Wrenches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1C21 2-8b. Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1C21 2-9. Walkway, Handhold and Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D1 2-9a. Metric Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D1 2-10. Removal of Cherrylock Rivets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D8 2-11. Ground Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D9 2-12. Introduction to Ground Handling . . . . . . . . . . . . . . . . . . . . . . . . . 1D9 2-13. Jacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D9 2-14. Weighing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D10 2-15. Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D10 2-16. Mooring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D11 2-17. Locking Airplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D11 2-18. Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D12 2-19. Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D13 2-20. Taxiing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D13 2-21. External Power Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D13 2-22. Operation of External Power Receptacle . . . . . . . . . . . . . . . . . . . 1D13 2-23. Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D14 2-24. Cleaning Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D14 2-25. Cleaning Landing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D14 2-26. Cleaning Exterior Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D15 2-27. Cleaning Windshield and Windows . . . . . . . . . . . . . . . . . . . . . . . 1D15 2-28. Cleaning Headliner, Side Panels and Seats . . . . . . . . . . . . . . . . . 1D15 2-29. Cleaning Carpets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D15 2-30. Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D16 2-31. Introduction to Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D16 2-32. Hydraulic System (PA-28R) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D16 2-33. Servicing Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D16 2-34. Servicing Hydraulic Pump/Reservoir . . . . . . . . . . . . . . . . . . . . . . 1D16 SECTION II - HANDLING AND SERVICING TABLE OF CONTENTS (cont.) Paragraph Grid No. PIPER CHEROKEE SERVICE MANUAL 01/31/08 II - TABLE OF CONTENTS 1B1 2-35. Landing Gear System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D16 2-36. Servicing Landing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D16 2-37. Oleo Struts (PA-28-140, -150. -160, -180 and PA-28-235) . . . . . . . . 1D17 2-38. Servicing Oleo Struts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D17 2-39. Filling Nose Gear Oleo Strut . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D17 2-40. Filling Main Gear Oleo Strut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D23 2-41. Inflating Oleo Struts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D24 2-42. Oleo Struts (PA-28R) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E1 2-43. Servicing Oleo Struts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E1 2-44. Filling Oleo Struts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E1 2-45. Inflating Oleo Struts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E2 2-46. Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E3 2-47. Servicing Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E3 2-48. Filling Brake Cylinder Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . 1E3 2-49. Draining Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E3 2-50. Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E4 2-51. Servicing Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E4 2-51a. Tire Balancer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E4 2-52. Power Plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E6 2-53. Servicing Power Plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E6 2-54. Induction Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E6 2-55. Removal of Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E6 2-56. Service Instruction (Cleaning and Inspection) . . . . . . . . . . . . . . . 1E7 2-57. Installation of Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E7 2-58. Propeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E7 2-59. Servicing Propeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E7 2-60. Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E7 2-61. Servicing Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E7 2-62. Filling Fuel Tanks (PA-28-140, -150, -180 and PA-28R) . . . . . . . 1E8 2-63. Filling Fuel Tanks (PA-28-235) . . . . . . . . . . . . . . . . . . . . . . . . . . 1E8 2-64. Draining Moisture From Fuel System (PA-28-140, -150, -160. -180 and PA-28R) . . . . . . . . . . . . . . . . . . 1E8 2-65. Draining Moisture From Fuel System (PA-28-235) . . . . . . . . . . . 1E8 2-66. Draining Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E10 2-67. Anti-Icing Fuel Additive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E10 2-68. Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E10 2-69. Servicing Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E10 2-70. Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E11 2-71. Oil System (Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E11 2-72. Servicing Oil System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E11 2-73. Filling Oil Sump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E11 SECTION II - HANDLING AND SERVICING TABLE OF CONTENTS (cont.) Paragraph Grid No. PIPER CHEROKEE SERVICE MANUAL II - TABLE OF CONTENTS 01/31/08 1B2 2-74. Draining Oil Sump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E11 2-75. Oil Screens. (Suction.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E11 2-76. Oil Screen. (Pressure.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E11 2-77. Oil Filter. (Full Flow.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E12 2-78. Recommendations for Changing Oil . . . . . . . . . . . . . . . . . . . . . . 1E12 2-79. Lubrication Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E12 2-80. Application of Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E13 2-81. Application of Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E13 2-82. Winterization Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E13 2-83. Lubrication Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E13 PIPER CHEROKEE SERVICE MANUAL 01/31/08 II - HANDLING AND SERVICING 1B3 SECTION II HANDLING AND SERVICING 2-1. INTRODUCTION. This section contains routine handling and servicing procedures that are most frequently encountered. Frequent reference to this section will aid the individual by providing information such as the location of various components, ground handling procedures, routine service procedures and lubrication. When any system or component requires service other than the routine procedures as outlined in this section, refer to the appropriate section for that component. 2-2. DIMENSIONS. The principal airplane dimensions are shown in Figures 2-1 through 2-12 and are listed in Table II-I. 2-3. STATION REFERENCE LINES. In order to facilitate the location of various components of the airplane which require maintenance and servicing, a method utilizing fuselage station (Sta.), wing station or buttock line (BL), and water line (WL) designations is frequently employed in this manual. (Refer to Figures 2-13 thru 2-24.) Fuselage stations, buttock lines, and water lines are reference points measured by inches in the vertical or horizontal direction from a given reference line which indicates station locations of structural members of the airplane. Station 0 of the fuselage is 78.4 inches ahead of the wing leading edge or 49.5 inches ahead of the lower edge of the firewall; station 0 (BL) of the wing and stabilator is the centerline of the airplane; and station 0 (WL) of the fuselage vertical stabilizer and rudder is 20.5 inches below the cabin floor as measured at the rear wing spar with the airplane level. The reference datum line is located 78.4 inches ahead of the wing leading edge at the intersection of the straight and tapered section. 2-4. WEIGHT AND BALANCE DATA. When figuring various weight and balance computations, the empty, static and gross weight, and center of gravity of the airplane may be found in the Weight and Balance Form of the Airplane Flight Manual. 2-5. SERIAL NUMBER PLATE. The serial number plate is located on the left side of the fuselage near the leading edge of the stabilator. The serial number should always be used when referring to the airplane on service or warranty matters. 2-6. ACCESS AND INSPECTION PROVISIONS. The access and inspection provisions for the airplane are shown in Figures 2-25 thru 2-28. The component to be serviced or inspected through each opening is identified in the illustration. All access plates and panels are secured by either metal fasteners or screws. CAUTION: BEFORE ENTERING THE AFT SECTION OF THE FUSELAGE, BE SURE THE AIRPLANE IS SUPPORTED AT THE TAIL SKID. To enter the aft section of the fuselage, open the baggage compartment door and remove the access panel. 2-7. TOOLS AND TEST EQUIPMENT. Because of the simplicity and easy accessibility of components, few special tools outside normal shop tools will be required. Tools that are required are listed in the back of the PA-28 Parts Catalog and may be fabricated to dimensions given in the back of the section that pertains to a particular component. PIPER CHEROKEE SERVICE MANUAL Figure 2-1. Three-Viewof Cherokee PA-28-140and PA-28-150-160-180,Serial Nos. 28-1 to 28-1760 incl. PA-28-140Flite Liner, Serial Nos. 28-7125174 and up Reissued: 1/15/81 HANDLING AND SERVICING 1B4 C329 63.75" - I PIPER CHEROKEE SERVICE MANUAL 862 *1974 MODELS AND UP Figure 2-2. Three-View of Cherokee 140 PA-28-140, SerialNos. 28-7225001 and up Reissued: 1/15/81 HANDLING AND SERVICING 1B5 30' PIPER CHEROKEE SERVICE MANUAL 1694 Reissued: 1/15/81 HANDLINGAND SERVICING 1B6 PIPER CHEROKEE SERVICE MANUAL 1836 Figure 2-4. Three-Viewof Cherokee PA-28-180,Serial Nos. 28-4378 to 28-7105244 incl. HANDLING AND SERVICING Reissued:1/15/81 1B7 PIPER CHEROKEE SERVICE MANUAL 1732 Figure 2-5. Three-View of Cherokee PA-28-180, Serial Nos. 28-7205001 to 28-7205328 incl. HANDLINGAND SERVICING Reissued: 1/15/81 1B8 PIPER CHEROKEE SERVICE MANUAL 1724 1974 MODELS AND UP Reissued: 1/15/81 Figure 2-6. Three-View of Cherokee PA-28-180, Serial Nos. 28-7305001 and up HANDLING AND SERVICING PIPER CHEROKEESERVICEMANUAL 1691 63.0" 1840 23' 8.55" Figure 2-7. Three-View of Cherokee PA-28-235, Serial Nos. 28-10000 to 28-11039 incl. Reissued: 1/15/81 HANDLINGAND SERVICING 1BlO PIPER CHEROKEE SERVICE MANUAL Figure 2-8. Three-View of Cherokee PA-28-235,Serial Nos. 28-11040 to 28-7110042 incl. HANDLING AND SERVICING Reissued:1/15/81 1Bll 182B I PIPER CHEROKEE SERVICE MANUAL C330 Reissued: 1/15/81 Figure 2-9. Three-View of Cherokee PA-28-235, SerialNos. 28-7210001 to 28-7210033 incl. HANDLING AND SERVICING 1B12 PIPER CHEROKEE SERVICE MANUAL Figure 2-10. Three-View of Cherokee PA-28-235, Serial Nos. 28-7310001 and up Reissued: 1/15/81 HANDLING AND SERVICING 1B13 886 *1974 MODELS AND UP PIPER CHEROKEE SERVICE MANUAL 1796 30' Figure 2-11. Three-View of CherokeePA-28R-180,Serial Nos. 28-30005 to 28-7130019 incl. PA-28R-200,SerialNos. 28-30482 to 28-7135238 incl. Reissued: 1/15/81 HANDLINGAND SERVICING 1B14 PIPER CHEROKEESERVICEMANUAL 1796 *1974 MODELS AND Up 32' 2.32" 74.00" <1 72.50" Reissued: 1/15/81 Figure 2-12. Three-View of Cherokee PA-28R-200, Serial Nos. 28-7235001 and up HANDLING AND SERVICING 1B15 5' 3.0" 7° DIHEDRAL 11.83" PIPER CHEROKEE SERVICE MANUAL TABLE II-I. LEADING PARTICULARS AND PRINCIPAL DIMENSIONS PA-28-140 Avco-Lycoming O-320-E2A or O-320-E3D FAA Type Certificate Rated Horsepower Rated Speed: Full Throttle Oil, SAE Number Oil Sump Capacity Fuel, Aviation Grade (Minimum Octane) Fuel, Aviation Grade (Specified Octane) Fuel, Aviation Grade (Alternate) Fuel Injector, Bendix Magnetos, Scintilla: Left Right Magneto Timing Magneto Point Clearance Spark Plugs (Shielded): Refer to the latest revision of Lycoming Service Instruction No. 1042. Firing Order Starter: Delco-Remy, 12 Volt Prestolite, 12 Volt Alternator, Chrysler (35 AMP) 20 Voltage Regulator, Chrysler Alternator, Chrysler (60 AMP) 30 Voltage Regulator, WICO Overvoltage Relay, WICO Alternator, Prestolite (60 AMP) Voltage Regulator, WICO Fuel Pump Drive PROPELLER Fixed Pitch: Manufacturer Model Refer to Grid IC2 for foot Notes: Revised: 10 3 83 274 140 or 150 2450 RPM - 2700 RPM See Table II-IX 8 U.S. quarts 80/87 80/87 See Note 37 Scintilla or Slick S4LN-21 or 4051 S4LN-204 or 4050 25° BTC 0.018 + 0.006 1-3-2-4 1109657 MZ4204 2098615 or 2642996 2098613 or 87-87102-21 32 2642997 or 2642210 X16300B X16799B ALY-6422 31 X16300B Plunger Sensenich M74DM HANDLING AND SERVICING 1B16 MODEL ENGINE Manufacturer Model