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Wiring Diagram for the Piper PA-30 Twin Comanche

Piper PA-30 Twin Comanche · Wiring Diagram

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Overview

This document serves as a wiring diagram for the Piper PA-30 Twin Comanche, providing detailed electrical schematics essential for maintenance and troubleshooting. It is intended for use by certified mechanics and technicians who are familiar with the aircraft's electrical systems. The diagrams included in this document illustrate the wiring layout, connections, and components used in the aircraft, ensuring that users can effectively diagnose and repair electrical issues. The wiring diagrams are crucial for ensuring compliance with safety standards and maintaining the aircraft's operational integrity.

  • The document is specifically for the Piper PA-30 Twin Comanche.
  • It includes detailed wiring layouts and schematic diagrams.
  • Component identification is provided with part numbers and functions.
  • Grounding points are clearly marked for maintenance purposes.

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Source

Originally published by smartaero.pl. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

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Document details

Type
Wiring Diagram
Pages
84
File size
1.7 MB
Publisher
smartaero.pl
How rare is it?
15Piper PA-30 Twin Comanche registered worldwide · 0 active

Common. Rarer than 5% of the aircraft models we track.

Documentation completeness
5/7

Most owners only have the POH. Here's the essential set for the Piper PA-30 Twin Comanche.

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In this document

Wiring Layout

The wiring layout section provides a comprehensive overview of the electrical system in the Piper PA-30 Twin Comanche. It includes diagrams that show the routing of wires, the location of connectors, and the arrangement of various electrical components throughout the aircraft.

Component Identification

This section lists and identifies all major electrical components within the PA-30, including circuit breakers, switches, and instruments. Each component is labeled with its part number and function, facilitating easier maintenance and replacement.

Schematic Diagrams

Schematic diagrams illustrate the electrical connections between components in the PA-30. These diagrams are essential for troubleshooting electrical issues, as they provide a clear representation of the circuit paths and connections.

Grounding Points

The grounding points section details the various grounding locations within the aircraft. Proper grounding is critical for the safe operation of electrical systems, and this section ensures that technicians can verify and maintain effective grounding.

Safety notes

  • Ensure all electrical work is performed by certified personnel to avoid safety hazards.
  • Verify all connections before powering on the electrical systems to prevent short circuits.

Full document text

TWIN COMANCHE PERFORMANCE SECTION I SPECIFICATIONS SECTION I Performance figures are for airplanes equipped for cross- country transportation and flown at gross weight under standard ✓ Conditions at sea level or stated altitude. Any changes in equip- nent may result in changes in performance. Take-off Run (short field, ft) Take-off Distance Over 50-ft Barrier (ft) 1250 2160 Vmc (mph) (as determined by the F.A.A.) 90 Stalling Speed (gear and flaps down, power off, mph) 69 Stalling Speed (gear and flaps up, power off, mph) 76 Best Rate of Climb (ſt per min) 1460 Best Rate of Climb Speed (mph) 112 Best Angle of Climb Speed (mph) 90 Single Engine Rate of Climb (ft per min) 260 Best Single Engine Rate of Climb Speed (mph) 105 Absolute Ceiling (ft) 20,000 Service Ceiling (ft) 18,600 Single Engine Absolute Ceiling (ft) 7,100 Single Engine Service Ceiling (ft) 5,800 Top Speed (mph) 205 Optimum Cruising Speed (75% power at 8,000) (mph) 194 Cruising Speed (65% power at 12,000 ft) (mph) Sea Level Cruise Speed (75% power) (mph) 186 181 Fuel Consumption (75% power) (gph) (both engines) Fuel Consumption (65% power) (gph) (both engines) 17.2 15.2 700505 1 SECTION I TWIN COMANCHE SPECIFICATIONS (cont): PERFORMANCE Cruising Range (75% power at 8,000 ft) (mi) 948 Cruising Range (65% power at 12,000 ft) 1025 Cruising Range (45% power at 16,000 ft) 1116 Landing Roll (short field, flaps down, ft) 700 Landing Distance Over 50 ft Barrier (flaps down, ft) 2100 WEIGHTS Gross Weight (lbs) 3600 Empty Weight (Standard) (lbs) 2160 * USEFUL LOAD (Standard) (lbs) 1440 * POWER PLANT 2 Engine Lycoming 10-320-B Rated Horsepower 160 Rated Speed (rpm) 2700 Bore (in.) 5.125 Stroke (in.) 3.875 Displacement (cubic in.) 319.8 Compression Ratio 8.5:1 Dry Weight (lbs) 295 *These weights are approximate. 753 664 731112 SECTION II DESIGN INFORMATION Engine and Propeller Fuel Injection Structures Landing Gear. Control System Fuel System Electrical System Vacuum System Instrument Panel !!:;‛ । 6 7 8 10 11 14 14 16 Heating and Ventilating System. 18 Instrument Static Pressure System 22 Seats Finish Baggage Area 23 23 23 Stall Warning System 24 TWIN COMANCHE SPECIFICATIONS (cont): FUEL AND OIL SECTION I Fuel Capacity (U.S. gal) Unusable fuel (inboard tanks only) Fuel, Aviation Grade (minimum octane) Oil Capacity (qts) (each engine) 90 6 91/96 8 BAGGAGE AREA Maximum Baggage (lbs) Baggage Space (cubic ft) Baggage Door Size (in.) DIMENSIONS 200 20 20 x 20 Wing Span (ft) 36 Wing Area (sq ft) 178 Length (ft) 25.2 Height (ft) 8.2 Wing Loading (lbs per sq ft) 20.2 Power Loading (lbs per hp) 11.3 Propeller Diameter (in.) 72 100505 3 SECTION I SPECIFICATIONS (cont): LANDING GEAR TWIN COMANCHE Wheel Base (ft) 7.3 Wheel Tread (ft) 9.8 Tire Pressure (psi) Nose 42 Main 42 Tire Size Nose (six-ply rating) 6.00 x 6 Main (six-ply rating) 6.00 x 6 700505 TWIN COMANCHE SECTION II DESIGN INFORMATION ENGINE AND PROPELLER SECTION 11 The Lycoming 10-320-B four cylinder, fuel injected engines are rated at 160 horsepower at 2700 rpm. These engines are quipped with geared starters, fuel injectors and shielded ignition systems. Engine mounts are of steel tube dynafocal mount construction. Engine cowls are cantilever structures attached at the firewall, with side panels which are quickly removed by means of quick release fasteners. The exhaust system is a cross-over type with exhaust gases directed overboard at the bottom of the nacelles in the area of the cowl flaps. The cowl flaps are located on the bottom of the engine nacelles and are manually operated by push-pull controls located in the cabin to the right of the power control quadrant. Oil coolers are mounted on the left rear baffle of each engine. Air passes through the oil coolers before reaching the area of the cow! flaps. The propellers are Hartzell HC-E2YL-2 constant-speed, controllable, full-feathering units. These are controlled entirely by use of the propeller control levers located in the center of the power control quadrant. Feathering of the propellers is accom- plished by moving the controls fully aft through the low RPM detent into the feathering position. Feathering takes place in approximately three seconds. A propeller is unfeathered by moving the prop control ahead and engaging the starter. (See Section III for complete feathering and unfeathering instructions.) 00505 SECTION II FUEL INJECTION TWIN COMANCHE' The Bendix RSA-5 fuel injection system is based on the principle of measuring engine air consumption by use of a venturi tube and using airflow to control fuel flow to the engines. Fuel distribution to the cylinders is accomplished by a fuel flow divider. Fuel pressure regulation by means of the servo valve causes a minimal drop in fuel pressure throughout the metering system. Metering pressure is maintained above vapor forming conditions while fuel inlet pressure is low enough to allow the use of a diaphragm pump. Vapor lock and associated problems of difficult starting are thus eliminated. Incorporated in the servo regulator is the airflow sensing system which contains a throttle valve and venturi. The differ- ential pressure between the entrance and the throat of the venturi is the measurement of air entering the engine. These pressures are applied across an air diaphragm in the regulator. A change in power changes the airflow to the engine and across the diaphragm in the regulator. Mounted on top of the engine is the ported fuel flow divider with four nozzle lines routed to the cylinders. The divider con- tains a spring loaded positive shut-off valve. Within each cylinder are continuous flow air bleed nozzles with provisions to eliminate the adverse effects of low manifold pressure when idling. Since fuel metering is provided by the servo regulator rather than the nozzles, more uniform cylinder head temperatures result and a longer engine life is possible. Induction air for the engine enters the opening in the nose

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cowl and is picked up by a large air duct at the right rear baffle. The air is directed through a filter and on to the servo regulator. An alternate air source for the induction system contains a spring loaded door at the throat of the servo regulator. This door op- erates automatically if primary source is obstructed or manually by the push-pull control on the right side of the power control quadrant. The primary system should always be used for take-off. 7 700505 TWIN COMANCHE STRUCTURES SECTION II Structures are of sheet aluminum construction and are de- signed to ultimate load factors well in excess of normal require- ments. All components are completely zinc chromate primed and exterior surfaces are coated with acrylic lacquer. The main spars of the wings are joined with high strength butt fittings in the center of the fuselage, making in effect a continuous main spar. The spars are attached to the fuselage at the side of the fuselage and in the center of the structure; wings are also attached at the rear spar and at an auxiliary front spar. The wing airfoil section is a laminar flow type, NACA- 642A215, with maximum thickness about 40% aft of the leading edge. This permits the main spar, located at the point of max- mum thickness, to pass through the cabin under the rear seat, providing unobstructed cabin floor space ahead of the seat. LANDING GEAR The nose gear is steerable with the rudder pedals through a 4 degree arc. During retraction of the gear, the steering mecha- nism is disconnected automatically to reduce rudder pedal loads in flight. The nose gear is equipped with a hydraulic shimmy dampener. Retraction of the landing gear is accomplished through the use of an electric motor and gear train, actuating push-pull cables to each of the main gear and a tube to the nose gear. The landing gear motor is beneath the center floor panel and the selector switch on the instrument panel to the left of the power control quadrant. To guard against inadvertent movement of the landing gear selector on the ground, the handle must also be pulled aft before moving it upward. The gear selector has the shape of a wheel to .00505. SECTION II TWIN COMANCHE' MAS GEAR DOWN SPEED 150 MPH {{ ༦t a u• } distinguish it from the electric flap control which has an air- foil shape. As an added safety feature, the warning horn is connected to the gear selector switch. The horn will then op- erate if the selector is moved to the UP position with the master switch on and the weight of the airplane on the landing gear. To prevent gear retraction on the ground, an anti-retraction switch is in- stalled on the left main gear. This prevents the completion of the electric circuit to the landing gear motor until the gear strut is within 3/4 inch of full extension. GEAR DOWN 101480 Gear Selector Switch The gear indicating lights are located conveniently by the gear selector switch. The green indicating light below the selec- tor switch shows that all gear are down and locked. The amber light above the gear selector switch is the gear up indication: it will flash if the power of one engine is reduced below 12 inches of manifold pressure while the gear is up and locked. The gear up warning horn will sound when power is reduced (below approx- imately 12 inches of manifold pressure) on both engines and the gear is not down and locked. GEAR INDICATION LIGHTS ARE DIMMED WHILE THE INSTRUMENT LIGHTS ARE ON. The brakes are actuated by toe brake pedals mounted on the left set of the rudder pedals. Hydraulic brake cylinders above the brake pedals are accessible in the cockpit for ser- vicing. Parking brake valves are incorporated in each cylinder and have two cables attached from the parking brake "T" handle. To prevent inadvertent application of the parking brake in flight, a safety lock is incorporated in the valves, thus eliminating the possibility of pulling out the "T" handle until pressure is applied by use of the toe brakes. Toe brakes for the right side are available as optional equipment. 9 700505 TWIN COMANCHE SECTION II A tow bar is provided with each aircraft. When not in use it is stowed in the baggage compartment. When towing with power equipment, caution should be used not to turn the nose gear beyond its 40 degree arc as this may cause damage to the nose gear and steering mechanism. CONTROL SYSTEM Dual flight controls are provided as standard equipment. Cables connect the movable control surfaces with the rudder _edals and control columns. Directional and longitudi- nal trim is provided by an adjustable trim mechanism for the rudder and stabilator. The manual rudder trim control is located to the right of the throttle quadrant. Max-Lift electrically op- erated flaps are used on the Twin Comanche. The flaps are operated by an electric motor; they can be lowered Rudder Trim and Flap Controls 00505 10 SECTION II TWIN COMANCHE' and stopped in any desired position. The airfoil shaped flap con- trol is to the right of the power control quadrant. Located on the instrument panel is a flap position indicator marked to show the position of the flap relative to the wing. A range for take-off operation is also shown. Located in the inboard end of the right flap is a lock which holds the flap in the UP position so that it can be used as a step for entry or exit. A second lock is incorporated to prevent the flap from going full down in case a step load is applied and the up lock is not fully engaged. FUEL SYSTEM The fuel is carried in four integral fuel cells located in the leading edge sections of the wings. Capacity of the two main fuel cells is 30 gallons each, of which 27 gallons is usable. The auxiliary fuel system consists of two 15 gallon cells (all usable) installed in the wings just outboard of the main fuel cells. Wing tip tanks are available as optional equipment. Auxil- iary fuel and tip tank fuel is to be used in level flight only. The cells should be kept full of fuel during storage of the airplane to prevent accumulation of moisture and deterioration of the cells. For storage of more than ten days without fuel, the cells should be coated with light engine oil to prevent excessive drying. During normal operation use the engine driven fuel pump to draw fuel from the cell directly adjacent to that engine. How- ever, fuel can be drawn from any cell to both engines through use of the engine driven fuel pump or the electric auxiliary fuel pump. For emergency single engine operation a crossfeed is pro- vided to increase the range. When using fuel from tanks on the same side as the operating engine, the position of the fuel se- lector will remain the same as for normal operation with the 11 700505 /00505 FUEL SYSTEM 12 SERVO REGULATOR DUAL FUEL FLOW GAUGE SERVO REGULATOR TO HEATER THROTTLE MIXTURE SHUT OFF VALVE AUXILIARY FUEL PUMPS ENGINE FUEL PUMP FUEL PUMP SWITCH FUEL PUMP SWITCH MIXTURE THROTTLE ୪ ENGINE FUEL PUMP] TO LEFT ENGINE _ NORMAL FUEL FLOW > CROSSFEED FUEL FLOW FUEL SELECTORS STRAINER DRAIN KNOB TO RIGHT ENGINE CROSSFEED CROSSFEED MAIN MAIN ?. FUEL QUANTITY INDICATORS 3 TWIN COMANCHE SECTION II SECTION II TWIN COMANCHE auxiliary fuel pump off unless the engine driven pump is inoper- ative. NOTE Do not put both fuel selectors in the crossfeed position at the same time. When using fuel from cells on the opposite side of the oper- ating engine, move the fuel selector for the inoperative engine to the main or auxiliary position; then move the fuel selector for the operating engine to the crossfeed position. For single engine landing, fuel must be pumped from the main cell on the same side as the operating engine. The fuel strainers for the system are located beneath the floor panel in the center section of the fuselage. Daily draining of the strainers may be accomplished in the cockpit by opening the hinged access door located in the floor panel just aft of the fuel selector handles and pulling up on the knob located in the center of the selector valve. The general procedure for draining the fuel system is to open the strainer quick drain for several seconds with the fuel cell selector on the main cell, then to change the selector to the auxiliary cell and repeat the process. Allow enough fuel flow to clear the lines as well as the strainer. Positive fuel flow shut-off can be observed through the clear plastic tube that carries the fuel overboard. Located inside the fuel valves is a by-pass valve which will open at 1/2 psi differ- ential pressure if the strainer screen becomes blocked. Fuel quantity is indicated by two electric gauges located at the top of the instrument cluster. The instruments are connected to a transmitter unit located in each fuel cell. The gauges will indicate the amount of fuel available in the cells that are selected. 13 700505 ( TWIN COMANCHE ELECTRICAL SYSTEM SECTION II Electrical power for the Twin Comanche is supplied by a 12 volt, direct current system. Incorporated in the system is a 12 volt 50 ampere generator and 35 ampere hour battery, which furnish electrical power during operation. The battery is located behind the baggage compartment bulkhead in a sealed stainless steel battery box. Refer to the Maintenance Section for servicing of the battery. Dual generators are available as optional equip- ment. Electrical switches for the various systems are located _ on the lower left instrument panel. The circuit breakers, located under the floorboard aft of the nose wheel well, automatically Break the electrical circuit if an overload should occur. To set the circuit breakers simply push in the reset button. It may be necessary to allow approximately two minutes before resetting the breakers. Corrective action should be taken in event of continual circuit breaker popping. It is possible to manually trip the breaker by pulling out on the reset button. MACUUM SYSTEM Suction for the vacuum operated gyro instruments is supplied by two engine driven (dry type) vacuum pumps, interconnected to form a single system. Either vacuum pump has sufficient capacity to operate the gyro instruments. If suction is lost from one or the other side a check valve automatically closes and suction is supplied by the remaining system. A vacuum gauge is installed in the instrument panel to pro- vide a constant indication of vacuum source. Incorporated in the instrument are two red indicators (right and left systems). During normal operation the indicators are not visible, but if vacuum is lost, for example on the right side, then the right indicator will J0505 14