AIRWORTHINESS DIRECTIVE AD/PA-32/42 Amdt 3
Piper PA-32R Saratoga · Airworthiness Directives
Overview
This document is an Airworthiness Directive (AD) issued by the Civil Aviation Safety Authority (CASA) of Australia concerning the Piper PA-32 series aircraft, including the PA-32R Saratoga. The directive addresses concerns regarding wing structural fatigue and outlines mandatory actions to ensure safety. Specifically, it requires the retirement or inspection of certain wing components based on their service hours. The AD is crucial for maintaining airworthiness and preventing potential accidents due to structural failures. It applies to all models within the PA-32 series, emphasizing the importance of compliance for continued safe operation.
- Retirement of wing components is required before 11,000 hours for certain models and 13,700 hours for others.
- Inspection for fatigue cracks must be completed before the specified service hour limits.
- The AD applies to all Piper PA-32 series aircraft, including the PA-32R Saratoga.
- Compliance with the AD is mandatory to maintain airworthiness and safety.
- The directive has been amended multiple times to clarify requirements and address safety concerns.
Document
Source
Originally published by services.casa.gov.au. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.
Document details
- Type
- Airworthiness Directives
- Year
- 2022
- Pages
- 2
- File size
- 118 KB
- Publisher
- services.casa.gov.au
Most owners only have the POH. Here's the essential set for the Piper PA-32R Saratoga.
- Pilot's Operating Handbook / AFM
- Checklist
- Maintenance Manual
- Parts Catalog (IPC)
- Systems & Wiring
- Service Bulletins
- Type Certificate (TCDS)
More Piper PA-32R Saratogamanuals & documents
- AAIB Bulletin: G-KNOW AAIB-28013Other Documents
- Piper PA-32R Saratoga Turbo SP ChecklistChecklist
- SERVICE BULLETIN NO. 811AService Bulletins
- EMERGENCY PROCEDURES PIPER PA32R/301 SARATOGA (AFM 02.02.1981)Flight Manual
- 1980 PIPER TURBO SARATOGA SP | SN 32R-8029057 | ZS-AVESpecifications
- Normal Procedures for the Piper PA-32R SaratogaNormal Procedures
- Piper PA-32R Saratoga Pilot's Operating HandbookPilot's Operating Handbook
In this document
Applicability
The AD applies to all Piper PA-32 series aircraft, which includes various models such as the PA-32-260, PA-32-300, PA-32R-300, and others. This broad applicability underscores the need for compliance across the entire series.
Requirements
The directive outlines two main requirements: 1) Retire the wing main spar assembly and the bottom cap of the wing main spar box, or 2) Inspect the lower wing joint for fatigue cracks. The choice between retirement and inspection depends on the aircraft's service hours.
Compliance Times
For models PA-32-260, PA-32-300, PA-32R-300, and others, components must be retired before reaching 11,000 hours of service. For models PA-32-301, PA-32R-301, and others, the retirement threshold is set at 13,700 hours. Inspections must also be conducted before these hour limits.
Background
The AD was issued due to fatigue analysis predicting potential cracking in the lower wing joint, which has previously led to fatal accidents. The directive has undergone several amendments to refine the requirements and ensure safety.
Safety notes
- Failure to comply with the retirement or inspection requirements may result in structural failure and pose a safety risk.
- Operators must adhere to the specified service hour limits to ensure continued airworthiness.
Full document text
COMMONWEALTH OF AUSTRALIA Civil Aviation Safety Regulations 1998 CIVIL AVIATION SAFETY AUTHORITY Regulation 39.001 Page 1 of 2 AIRWORTHINESS DIRECTIVE On the commencement date specified below, and for the reasons set out in the background section, the CASA delegate whose signature appears below repeals Airworthiness Directive (AD) AD/PA-32/42 Amdt 2 and issues the following AD under subregulation 39.001 (1) of CASR and subsection 33 (3) of the Acts Interpretation Act 1901. The AD requires that the action set out in the requirement section (being action that the delegate considers necessary to correct an unsafe condition) be taken in relation to the aircraft or aeronautical product mentioned in the applicability section: (a) in the circumstances mentioned in the requirement section; and (b) in accordance with the instructions set out in the requirement section; and (c) at the time mentioned in the compliance section. Piper PA-32 (Cherokee Six) Series Aeroplanes AD/PA-32/42 Amdt 3 Wing Structural Fatigue Life Limitation 2/2022 Applicability: All Piper PA-32 series aircraft, all models. Requirement: 1. Retire from service: 1.1. The wing main spar assembly; and 1.2. The bottom cap of the wing main spar box (carry through). OR 2. Inspect the lower wing joint for fatigue cracks in accordance with an approved inspection program. Note 1: For Requirement 1, replace retired components in accordance with approved maintenance data; Regulations 42V and 2A of CAR refer. Note 2: For Requirement 2, an acceptable standard for the inspection program is FAR 23.572 (a) (3) Amdt 23-48 or later or an equivalent level of safety approved by CASA. Compliance: For models PA-32-260, PA-32-300, PA-32R-300, PA-32S-300, PA-32RT-300, PA-32RT-300T: For Requirement 1: Retire before 11000 hours component time in service. For Requirement 2: Inspect before 11000 hours component time in service, and thereafter at the intervals specified in the approved inspection program. For models PA-32-301, PA-32R-301, PA-32-301T, PA-32R-301T, PA-32-301FT, PA-32-301XTC: For Requirement 1: Retire before 13700 hours component time in service. For Requirement 2: Inspect before 13700 hours component time in service, and thereafter at the intervals specified in the approved inspection program. Alternative Means Of Compliance or Exclusions approved for AD/PA-32/42 Amdt 2 are approved for AD/PA-32/42 Amdt 3. This AD commences on 27 January 2022. COMMONWEALTH OF AUSTRALIA Civil Aviation Safety Regulations 1998 CIVIL AVIATION SAFETY AUTHORITY Regulation 39.001 Piper PA-32 (Cherokee Six) Series Aeroplanes AD/PA-32/42 Amdt 3 (continued) Page 2 of 2 Background: Fatigue analysis predicts the possibility of cracking in the lower wing joint. Such cracking caused a fatal accident to a similar model with the same style of wing joint. The original issue of this Airworthiness Directive became effective on 29 October 1976. Amendment 1 re-affirmed that all Piper PA-32 series models are subject to the life limit, even those released after the original issue of this Directive. Amendment 1 minimised the structure to be retired by limiting it to the components which comprise the lower wing joint. Amendment 1 provided the possibility of inspection as an alternative to retirement. Amendment 2 became effective on 29 May 2009 and adjusted the life limit for Saratoga models with a semi-tapered wing following a review of Piper fatigue reports. Amendment 3 amends Note 2 of the AD to clarify requirements for inspection programs to satisfy Requirement 2 of the AD. David Punshon Delegate of the Civil Aviation Safety Authority 21 January 2022