Skip to main content

DESIGN OF AGRICULTURE AIRCRAFT WITH SPRAYING MECHANISM

Piper PA-36 Pawnee Brave · Pilot's Operating Handbook

Free account — keep the POHs & checklists you reference in one place.

Overview

This document is a design project report focused on the Piper PA-36 Pawnee Brave, an agricultural aircraft. It outlines the specifications, performance characteristics, and design considerations for this aircraft, which is primarily used for aerial spraying in agriculture. The report includes detailed sections on various aspects of aircraft design, including weight estimation, engine selection, and performance calculations. It serves as a comprehensive reference for aerospace engineering students and professionals interested in agricultural aircraft design.

  • Maximum speed: 117 knots (135 mph)
  • Maximum capacity: 4,400 lbs (1,996 kg)
  • Empty weight: 2,465 lbs (1,118 kg)
  • Max takeoff weight: 4,800 lbs (2,177 kg)
  • Fuel capacity: 86 US gallons (330 L)
  • Cruise speed: 136 mph (219 km/h)
  • Engine power: 375 hp (280 kW)

Document

Source

Originally published by hindustanuniv.ac.in. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

Report a problem or request removal

Document details

Type
Pilot's Operating Handbook
Year
2022
Pages
135
File size
3.4 MB
Publisher
hindustanuniv.ac.in
Documentation completeness
4/7

Most owners only have the POH. Here's the essential set for the Piper PA-36 Pawnee Brave.

More Piper PA-36 Pawnee Bravemanuals & documents

See all 14

In this document

Introduction to Agricultural Aircrafts

This section introduces the Piper PA-36 Pawnee Brave as a specialized agricultural aircraft designed for crop spraying. It highlights the aircraft's capabilities, including its maximum speed of 117 knots and a maximum capacity of 4,400 lbs. The section also discusses the evolution of the aircraft from its original design to its current iteration, emphasizing improvements in hopper size, engine power, and ventilation.

Configuration and Component Specifications

The PA-36 Pawnee Brave features a length of 27 ft 6 in (8.38 m), a wingspan of 38 ft 9.5 in (11.824 m), and a height of 7 ft 6 in (2.29 m). It has a wing area of 225.65 sq ft (20.964 m²) and an aspect ratio of 6.7:1. The aircraft's empty weight is 2,465 lbs (1,118 kg), with a maximum takeoff weight of 4,800 lbs (2,177 kg). It has a fuel capacity of 86 US gallons (330 L) and is powered by a 375 hp (280 kW) Avco Lycoming IO-720-D1C engine.

Performance Characteristics

The performance section details the maximum speed of the PA-36 Pawnee Brave, which is 142 mph (229 km/h, 123 knots) when used as a crop sprayer. The cruise speed is noted as 136 mph (219 km/h, 118 knots). The aircraft's design is optimized for agricultural tasks, allowing for efficient aerial spraying.

Design Process Overview

This section outlines the design process for the PA-36 Pawnee Brave, including the steps taken from conceptual design to final specifications. It emphasizes the importance of aerodynamics, propulsion, and structural integrity in achieving the desired performance and operational efficiency.

Future Works and Conclusion

The report concludes with a discussion on future developments in agricultural aircraft design, emphasizing the need for continuous improvement in efficiency and effectiveness in crop spraying operations.

Full document text

MICROLIGHT AGRICULTURE AIRCRAFT WITH SPRAYING MECHANISM AEB4341 - DESIGN PROJECT-1 Submitted by KARNAM PRANATHI (19101138) KURUBA MAMATHA (19101144) PRAVEEN KUMAR R(19101129) In partial fulfillment for the award of the degree Of BACHELOR OF TECHNOLOGY In AEROSPACE ENGINEERING (DEEMED TO BE UNIVERISTY) SCHOOL OF AERONAUTICAL SCIENCES HINDUSTAN INSTITUTE OF TECHNOLOGY AND SCIENCE PADUR, CHENNAI - 603 103 NOVEMBER 2022 i (DEEMED TO BE UNIVERISTY) BONAFIDE CERTIFICATE Certified that this project report titled “DESIGN OF AGRICULTURE AIRCRAFT WITH SPRAYING MECHANISM” is the bonafide work of “KARNAM PRANATHI-19101138, KURUBA MAMATHA-19101144, PRAVEEN KUMAR R-19101129” who carried out the project work under my supervision. Certified further that to the best of my knowledge the work reported here does not form part of any other project / research work on the basis of which a degree or award was conferred on an earlier occasion on this or any other candidate. Dr. R. ASHOKAN Ms. KRUSHNA GOWDA Senior Professor & Head of the Department School of Aeronautical Sciences HITS, Chennai 603 103 Assistant Professor School of Aeronautical Sciences HITS, Chennai 603 103 The Project Viva-Voce Examination is held on _______________ INTERNAL EXAMINER EXTERNAL EXAMINER ii ACKNOWLEDGEMENT The Design Project opportunity we had with Hindustan Institute of Technology and Science was a great chance for learning and professional development. Therefore, we consider ourselves as very lucky individuals to be provided with this opportunity. We are grateful for having a chance to meet so many nice people and wonderful professionals who guided us throughout this journey. It’s my pleasure to thank our chairperson Dr. (Mrs.) Elizabeth Verghese and Management of Hindustan Institute of Technology and Science, for providing me with good, pleasing and safe environment in our college which helped me a lot to carry on with our project. We have taken efforts in this project. However, it would not have been possible without the kind support and help of many individuals and the institution. We would like to extend our sincere thanks to all of them. We would extend our heart full and deepest thanks to Prof Dr. R. ASHOKAN, HOD Aeronautical Department for giving us his kind and able support. At this occasion we must emphasize that this ―AIRCRAFT DESIGN PROJECT - 1‖ would have not been possible without the highly informative and valuable guidance by our faculty MR JENSIN JOSHUA. We thank him for his guidance and correction of various documents and calculation with attention and care. He has taken pain to go through the project and make necessary corrections when needed. We have the great pleasure in expressing our sincere whole hearted thanks to him We express a sense of gratitude, appreciations and love to our friends, our classmates, our well-wisher and beloved parents for their manual support, strength, help and for everything in developing the project an people who have willingly helped us out with their abilities for their kind co operations to the completion of our project work. iii Table of Contents CHAPTER NO TITLE PAGE NO ABSTRACT v LIST OF TABLES LIST OF FIGURES & GRAPHS vi vii LIST OF SYMBOLS AND ABBREVIATION xi 01. INTRODUCTION TO DESIGN 1 02. INTRODUCTION TO AGRICULTURAL AIRCRAFTS 10 PREPARATION OF COMPARATIVE DATA SHEET OF 03. DIFFERENT AIRCRAFTS 36 04. PREPARATION OF COMPARATIVE GRAPHS 39 05. SELECTION OF TENTATIVE DESIGN PARAMETERS 46 06. WEIGHT ESTIMATION 48 07. AEROFOIL AND WING SELECTION 58 08. TAIL PLANE SELECTION 77 09. ENGINE SELECTION 80 10. LANDING GEAR SELECTION 84 11. FUSELAGE SELECTION 90 12. 3 VIEW DESIGN 92 13. LIFT AND DRAG ESTIMATION 95 14. PERFORMANCE CALCULATIONS 98 15. FINAL DESIGN SPECIFICATIONS 100 CONCLUSION 102 FUTURE WORKS 103 REFERENCE 104 iv Rubric for ADP-1 SL.No Method of Evaluation Marks Mark obtained Report 20 Calculation 30 Presentation 20 Vice voce 30 Total marks Signature of the faculty (Name & Date) v ABSTRACT Agricultural is an important sector because it provides essential nutrients for human, and consequently is among the biggest sector for economic growth worldwide. It is crucial to ensure crops production is protected from any plant diseases and pests. Thus aerial spraying system on crops is developed to facilitate farmers to for crops pests control and it is very effective spraying method especially for large and hilly crop areas. However, the use of large aircraft for aerial spraying has a relatively high operational cost. Therefore, micro light aircraft is proposed to be used for crops aerial spraying works for several good reasons. In this paper, a preliminary design of aerial spraying system for micro light aircraft is proposed. Engineering design method ology is adopted in the development of the aerial sprayer and steps involved design are discussed thoroughly. A preliminary design for the micro light to be attached with an aerial spraying system is proposed. Microlight aircraft has a good potential to be used for aerial spraying in order to minimize all these challenges. The use of microlight aircraft for aerial spraying is because it can move at low speed and ease of spraying evenly on the crop. Microlight aircraft can

Show full text

usually land on a relatively small site to refill the chemical tank rather than flying back to an airport. Furthermore the use of microlight aircraft is expected to increase spraying effectiveness because the ability of low flying speed and low altitude allows the spraying can be done more evenly on the crops and minimize the spray drift. Additionally, because of microlight aircraft is using normal gasoline fuel, this will further reduce the operational cost. vi LIST OF TABLES TABLE NO. TITLE PAGE NO. 1.1 Design process breakdown 8 3.1 General Characteristics of Aircrafts 36 3.2 Weight Configurations of Aircrafts 37 3.3 Performance of Aircraft 38 6.1 Fuel –Fraction for Several Mission Phases 50 6.2 Mission Cruise and loiter parameter for Several Phases 51 6.3 WE Values 56 6.4 Weight Parameters 57 7.1 Airfoil Selection 71 7.2 NACA 4412 72 7.3 Selected Wing Parameters 57 9.1 Engine Data 83 9.2 Engine Performance Data 83 13.1 Calculated Lift and Drag Data 97 14.1 Performance Parameters 99 15.1 Basic Parameters 100 vii List of Figures and Graphs FIGURE CONTENTS PAGE NO. 1.1 Design Process flow chart 6 2.1 Piper Pa-36 Pawnee Brave 10 2.2 Cessna 188 Ag Wagon 12 2.3 Air Tactor 13 2.4 Pac Fetcher 14 2.5 EMBRAER EMB 202 IPANEMA 15 2.6 Pzl-106 Kruk 17 2.7 ANTONOV AN-2 19 2.8 PZL-MIELEC M-18 DROMADER 23 2.9 Grumman Ag Cat 25 2.10 KAMOV KA-26 28 2.11 CAC CERES 30 2.12 GIPPSLAND GA200 33 2.13 AUSTER AGRICOLA 35 4.1 Graph: Rate of Climb Vs Crew 39 4.2 Graph: Rate of Climb Vs Length 40 4.3 Graph: Rate of Climb Vs Height 40 4.4 Graph: Rate of Climb Vs Wing Area 41 viii 4.5 Graph: Rate of Climb Vs Wingspan 41 4.6 Graph: Cruising Speed Vs Aspect Ratio 42 4.7 Graph: Cruising Speed Vs Empty Weight 42 4.8 Graph: Cruising Speed Vs Maximum Take-Off Weight 43 4.9 Graph: Cruising Speed Vs Maximum Loaded Weight 43 4.10 Graph: Cruising Speed Vs Maximum Speed 44 4.11 Graph: Cruising Speed Vs Maximum Altitude 44 4.12 Graph: Cruising Speed Vs Range 45 4.13 Graph: Cruising Speed Vs Wing Loading 45 6.1 Flight Profile 48 7.1 Monoplane 58 7.2 Biplane 59 7.3 Triplane 59 7.4 Cantilever Support 60 7.5 Semi-Cantilever Support 61 7.6 High Wing 62 7.7 Mid Wing 62 7.8 Low Wing 63 7.9 Shoulder Wing 63 7.10 Parasol Wing 64 7.11 Rectangle Wing 65 ix 7.12 Elliptical Wing 65 7.13 Tapered Wing 66 7.14 Swept Forward Wing 66 7.15 Swept Backward Wing 67 7.16 Types of Delta Wing 67 7.17 Anhedral Wing 69 7.18 Straight Wing 69 7.19 Dihedral Wing 70 7.2 NACA 4412 72 7.20 Pressure Contour 73 7.21 Velocity Contour 73 7.22 Coefficient of Lift Vs Alpha 74 7.23 Coefficient of Lift Vs Coefficient of Drag 74 7.24 Coefficient of Moment Vs Alpha 75 8.1 Conventional Tail 77 8.2 T - Tail 78 8.3 V – Tail 78 8.4 Inverted V - Tail 78 8.5 Cruciform Tail 79 8.6 Tailless 79 9.1 Reciprocating Engine 80 9.2 Turbojet Engine 81 x 9.3 Turbofan Engine 81 9.4 Turboprop Engine 81 9.5 Ramjet Engine 82 9.6 Scramjet Engine 82 9.7 Pulsejet Engine 83 10.1 Fixed landing gear 84 10.2 Retractable landing gear 85 10.3 Single wheel 86 10.4 Bicycle 86 10.5 Tricycle 87 10.6 Quadricycle 87 10.7 Multi-bogey 88 10.8 Tail wheel 89 11.1 Monocoque 90 11.2 Semi-Monocoque 91 11.3 Geodesic Truss 91 12.1 Top View 92 12.2 Side View 93 12.3 Front View 94 xi SYMBOLS AND ABBREVIATION • A.R - Aspect Ratio • B - Wing span(m) • C - Chord of the Aerofoil (m) • CRoot - Chord at Root (m) • CTip - Chord at Tip (m) • Cd - Drag Co-efficient • CD,0 - Zero lift Drag co-efficient • CP - Specific fuel consumption (lbs / hp / hr) • CL - Lift Co-efficient • D - Drag(N) • E - Endurance (hr) • e - Oswald efficiency factor • L - Lift (N) • (L/D)Loiter - Lift-to-drag ratio at loiter • (L/D)Cruise - Lift-to-drag ratio at cruise • M - Mach number of aircraft • MFF - Mission fuel fraction • R - Range (km) • Re - Reynolds number • S - Wing area (m2) • SRef - Reference surface area • SWet - Wetted surface area • Sa - Approach distance (m) • Sf - Flare distance (m) • Sfr - Freeroll distance (m) • S.C - Service ceiling • A.C - Absolute ceiling • T - Thrust (N) • TCruise - Thrust at cruise (N) • TTake-off - Thrust at take-off (N) • (T/W)Loiter - The thrust-to-weight ratio at Loiter xii • (T/W)Cruise - The thrust-to-weight ratio at cruise • (T/W)Take-off - The thrust-to-weight ratio at take-off • VCruise - velocity at cruise (m/s) • VStall - velocity at stall (m/s) • Vt - Velocity at touch down (m/s) • WCrew - Crew weight (kg) • Wempty - Empty weight of the aircraft (kg) • WFuel - Weight of fuel (kg) • WPayload - Payload of the aircraft (kg) • W0 - Overall weight (kg) • W/S - Wing loading (kg/m2) • ρ - Density of air (kg/m3) • μ - Dynamic viscosity (Ns/m2) • λ - Tapered ratio • R/C - Rate of Climb • η - Kinematic viscosity (m2/s) xii CHAPTER 1 INTRODUCTION TO DESIGN 1.1 INTRODUCTION TO DESIGN Modern aircraft are a complex combination of aerodynamic performance, lightweight durable structures and advanced systems engineering. Air passengers demand more comfort and more environmentally friendly aircraft. Hence many technical challenges need to be balanced for an aircraft to economically achieve its design specification. Aircraft design is a complex and laborious undertaking with a number of factors and details that are required to be checked to obtain optimum the final envisioned product. The design process begins from scratch and involves a number of calculations, logistic planning, design and real-world considerations, and a level head to meet any hurdle head on. Aerodynamics is the study of how air flows around an airplane. In order for an airplane to fly at all, air must flow over and under it’s every airplane goes through many changes in design before it is finally built in a factory. These steps between the first ideas for an airplane and the time when it is actually flown make up the design process. Along the way, engineers think about four main areas of aeronautics: Aerodynamics, Propulsion, Structures and Materials, and Stability and Control. Wings. The more aerodynamic, or streamlined the airplane is, the less resistance it has against the air. If air can move around the airplane easier, the airplane's engines have less work to do. This means the engines do not have to be as big or eat up as much fuel which makes the airplane more lightweight and easier to fly. Engineers have to think about what type of airplane they are designing because certain airplanes need to be aerodynamic in certain ways. For example, fighter jets maneuver and turn quickly and fly faster than sound (supersonic flight) over short distances. Most passenger airplanes, on the other hand, fly below the speed of sound (subsonic flight) for long periods of time. Propulsion is the study of what kind of engine and power an airplane needs. An airplane needs to have the right kind of engine for the kind of job that it has. A passenger jet carries many passengers and a lot of heavy cargo over long distances so its engines need to use fuel very efficiently. Engineers are also trying to make airplane engines quieter so they do not bother the passengers onboard or the neighborhoods they are flying over. Another important concern is making the exhaust cleaner and more environmentally friendly. Just like automobiles, airplane exhaust contains chemicals that can damage the earth's environment. 1 Structures and Materials is the study of how strong the airplane is and what materials will be used to build it. It is really important for an airplane to be as lightweight as possible. The less weight an airplane has, the less work the engines have to do and the farther it can fly. It is tough designing an airplane that is lightweight and strong at the same time. In the past, airplanes were usually made out of lightweight metals like aluminum, but today a lot of engineers are thinking about using composites in their designs. Composites look and feel like plastic but are stronger than most metals. Engineers also need to make sure that airplanes not only fly well but are also easy to build and maintain. Stability and Control is the study of how an airplane handles and interacts to pilot input and feed. Pilots in the cockpit have a lot of data to read from the airplane's computers or displays. Some of this information could include the airplane's speed, altitude, direction, and fuel levels as well as upcoming weather conditions and other instructions from ground control. The pilot needs to be able to process the correct data quickly, to think about what kind of action needs to be taken, and to react in an appropriate way. Meanwhile, the airplane should display information to the pilot in an easy-to-read and easy- tounderstand way. The controls in the cockpit should be within easy reach and just where the pilot expects them to be. It is also important that the airplane responds quickly and accurately to the pilot's instructions and maneuvers. When you look at aircraft, it is easy to observe that they have a number of common features: wings, a tail with vertical and horizontal wing sections, engines to propel them through the air, and a fuselage to carry passengers or cargo. If, however, you take a more critical look beyond the gross features, you also can see subtle, and sometimes not so subtle, differences. This is where design comes into play. Each and every aircraft is built for a specific task, and the design is worked around the requirement and need of the aircraft. The design is modelled about the aircraft role and type and not the other way around. Thus, this is why airplanes differ from each other and are conceptualized differently. Aircrafts that fall in the same category may have similar specifications and performance parameters, albeit with a few design changes. Design is a pivotal part of any operation. Without a fixed idea or knowledge of required aircraft, it is not possible to conceive the end product. Airplane design is both an art and a science. In that respect it is difficult to learn by reading a book; rather, it must be experienced and practiced. However, we can offer the following definition and then attempt to explain it. Airplane design is the intellectual engineering process of creating on paper (or on a computer screen) a flying machine to (1) meet certain specifications and requirements established by potential users (or as perceived by the manufacturer) and/or (2) pioneer innovative, new ideas and technology. An example of the former is the design of 2 most commercial transports, starting at least with the Douglas DC-1 in 1932, which was designed to meet or exceed various specifications by an airplane company. (The airline was TWA, named Transcontinental and Western Air at that time.) An example of the latter is the design of the rocket- powered Bell X1, the first airplane to exceed the speed of sound in level or climbing flight (October 14, 1947). The design process is indeed an intellectual activity, but a rather special one that is tempered by good intuition developed via experience, by attention paid to successful airplane designs that have been used in the past, and by (generally proprietary) design procedures and databases (handbooks, etc) that are a part of every airplane manufacturer. 1.1 DEFINING A NEW DESIGN The design of an aircraft draws on a number of basic areas of aerospace engineering. These include aerodynamics, propulsion, light-weight structures and control. Each of these areas involves parameters that govern the size, shape, weight and performance of an aircraft. Although we generally try to seek optimum in all these aspects, with an aircraft, this is practically impossible to achieve. The reason is that in many cases, optimizing one characteristic degrades another. There are many performance aspects that can be specified by the mission requirements. These include: • The aircraft purpose or mission profile • The type(s) and amount of payload • The cruise and maximum speeds • The normal cruise altitude • The range or radius with normal payload • The endurance • The take-off distance at the maximum weight • The purchase cost 1.1.1 Aircraft Purpose The starting point of any new aircraft is to clearly identify its purpose. With this, it is often possible to place a design into a general category. Such categories include combat aircraft, passenger or cargo 3 transports, and general aviation aircraft. These may also be further refined into subcategories based on particular design objectives such as range (short or long), take-off or landing distances, maximum speed, etc. The process of categorizing is useful in identifying any existing aircraft that might be used in making comparisons to a proposed design. With modern military aircraft, the purpose for a new aircraft generally comes from a military program office. For example, the mission specifications for the X-29 pictured in figure 1.1 came from a 1977 request for proposals from the U.S. Air Force Flight Dynamics Laboratory in which they were seeking a research aircraft that would explore the forward swept wing concept and validate studies that indicated such a design could provide better control and lift qualities in extreme maneuvers. With modern commercial aircraft, a proposal for a new design usually comes as the response to internal studies that aim to project future market needs. For example, the specifications for the Boeing commercial aircraft (B-777) were based on the interest of commercial airlines to have a twin-engine aircraft with a payload and range in between those of the existing B-767 and B-747 aircraft. Since it is not usually possible to optimize all of the performance aspects in an aircraft, defining the purpose leads the way in setting which of these aspects will be the ―design drivers.‖ For example, with the B-777, two of the prominent design drivers were range and payload. 1.2 DESIGN MOTIVATION Fundamentally, an aircraft is a structure. Aircraft designers design structures. The structures are shaped to give them desired aerodynamic characteristics, and the materials and structures of their engines are chosen and shaped so they can provide needed thrust. Even seats, control sticks, and windows are structures, all of which must be designed for optimum performance. Designing aircraft structures is particularly challenging, because their weight must be kept to a minimum. There is always a trade-off between structural strength and weight. A good aircraft structure is one which provides all the strength and rigidity to allow the aircraft to meet all its design requirements, but which weighs no more than necessary. Any excess structural weight often makes the aircraft cost more to build and almost always makes it cost more to operate. As with small excesses of aircraft drag, a small percentage of total aircraft weight used for structure instead of payload can make the difference between a profitable airliner or successful tactical fighter and a failure. Designing aircraft structures involves determining the loads on the structure, planning the general shape and layout, choosing materials, and then shaping, sizing and optimizing its many components to give every part just enough strength without excess weight. Since aircraft structures have relatively low densities, much of their interiors are typically empty space which in the complete aircraft is filled with equipment, payload, and fuel. Careful layout of the aircraft structure ensures structural components are placed within the interior of the structure so they carry the required loads efficiently and do not interfere with placement of other components and 4 payload within the space. Choice of materials for the structure can profoundly influence weight, cost, and manufacturing difficulty. The extreme complexity of modern aircraft structures makes optimal sizing of individual components particularly challenging. An understanding of basic structural concepts and techniques for designing efficient structures is essential to every aircraft design 1.3 DESIGN PROCESS The process of designing an aircraft and taking it to the point of a flight test article consists of a sequence of steps, as illustrated in the figure. It starts by identifying a need or capability for a new aircraft that is brought about by (1) a perceived market potential and (2) technological advances made through research and development. The former will include a market-share forecast, which attempts to examine factors that might impact future sales of a new design. These factors include the need for a new design of a specific size and performance, the number of competing designs, and the commonality of features with existing aircraft. As a rule, a new design with competitive performance and cost will have an equal share of new sales with existing competitors. The needs and capabilities of a new aircraft that are determined in a market survey go to define the mission requirements for a conceptual aircraft. These are compiled in the form of a design proposal that includes (1) the motivation for initiating a new design and (2) the ―technology readiness‖ of new technology for incorporation into a new design. It is essential that the mission requirements be defined before the design can be started. Based on these, the most important performance aspects or ―design drivers‖ can be identified and optimized above all others. Following the design proposal, the next step is to produce a conceptual design. The conceptual design develops the first general size and configuration for a new aircraft. It involves the estimates of the weights and the choice of aerodynamic characteristics that will be best suited to the mission requirements stated in the design proposal. The conceptual design is driven by the mission requirements, which are set in the design proposal. In some cases, these may not be attainable so that the requirement may need to be relaxed in one or more areas. This is shown in the iterative loop in the flow chart. When the mission requirements are satisfied, the design moves to the next phase, which is the preliminary design. 5 Figure. 1.1 Design Process flow chart Conceptual design This article deals with the steps involved in the conceptual design of an aircraft. It is broken down in to several elements, which are followed in order. These consist of: 1. Literature survey 2. Preliminary data acquisition 3. Estimation of aircraft weight a. Maximum take-off weight 6 b. Empty weight of the aircraft c. Weight of the fuel d. Fuel tank capacity 4. Estimation of critical performance parameters a. Wing area b. Lift and drag coefficients c. Wing loading d. Power loading e. Thrust to weight ratio 5. Engine selection 6. Performance curves 7. 3 View diagrams 1.4 DESIGN PROCESS BREAKDOWN What drives the design? • Conceptual Design: - Competing concepts evaluated Will it work/meet requirement? Performance goals established What does it look like? - Preferred concept selected • Preliminary Design:  Refined sizing of preferred - Do serious wind tunnel concept tests tests 7  Design examined data/establish - Make actual cost estimate parameters - Some changes allowed • Detail Design: Certification process - Final detail design Component/systems tests - Drawings released Manufacturing - Detailed performance Flight control system design - Only ―tweaking‖ of design allowed Table 1.1 Design Process Breakdown 8 • CHAPTER 2 INTRODUCTION TO AGRICULTURE AIRCRAFTS 1. PIPER PA-36 PAWNEE BRAVE The Piper PA-36 Pawnee Brave is a specialty agricultural aircraft with space for a pilot only. It can reach speeds of up to 117 knots, and has a maximum capacity of 4,400 lbs . The aircraft was a development of the original Piper PA-36 Pawnee, and has a larger hopper, a more powerful engine, and a better ventilation system. It first entered service in 1973. The most recent model was renamed the New Brave, and is currently being manufactured by WTA Incorporated. Figure 2.1 Piper Pa-36 Pawnee Brave Configuration and Component • Capacity: 38 cu ft (1.08 m3) • Length: 27 ft 6 in (8.38 m) 9 • Wingspan: 38 ft 9+1⁄2 in (11.824 m) • Height: 7 ft 6 in (2.29 m) • Wing area: 225.65 sq ft (20.964 m2) • Aspect ratio: 6.7:1 • Airfoil: NACA 633-618 • Empty weight: 2,465 Lb (1,118 kg) • Max takeoff weight: 4,800 Lb (2,177 kg) • Fuel capacity: 86 US gal (72 imp gal; 330 L) usable fuel • Powerplant: 1 × Avco Lycoming IO-720-D1C flat-eight air-cooled piston engine, 375 hp (280 kW) • Propellers: 3-bladed Hartzell constant-speed propeller 7 ft 2 in (2.18 m) diameter Performance • Maximum speed: 142 mph (229 km/h, 123 kn) (crop sprayer) • Cruise speed: 136 mph (219 km/h, 118 kn) • Range: 452 mi (727 km, 393 nmi) • Rate of climb: 920 ft/min (4.7 m/s) • Takeoff run to 50 ft (15 m): 1,500 ft (460 m) • Landing run from 50 ft (15 m): 1,440 ft (440 m) 2. CESSNA 188 AG WAGON The Cessna 188 was first flown on 19 February 1965. The aircraft was certified and entered production in February 1966, with 241 aircraft delivered the first year. The initial design of the Cessna 188 was so successful that over its 17-year production run the basic airframe remained unchanged. Only the engines and the agricultural products dispensing systems were 10 • upgraded, other than some minor changes to the ventilation systems .The main use for the Cessna 188 series was for agricultural purposes. Figure 2.2 Cessna 188 Ag Wagon Configuration and Component • Capacity: Hopper: 280 US gal • Length: 26 ft • Wingspan: 41 ft 8 in • Height: 7 ft 8+1⁄2 in • Wing area: 205 sq ft •Airfoil: NACA 2412 modified • Empty weight: 2,059 lb. • Gross weight: 3,300 lb. (1,497 kg) • Max takeoff weight: 4,200 lb. (1,905 kg) • Fuel capacity: 56 US gal (47 imp gal; 210 L) 11 • Propellers: 2-bladed McCauley metal constant-speed propeller Performance • Maximum speed: 121 mph (195 km/h, 105 kn) • Cruise speed: 113 mph (182 km/h, 98 kn) (75% power) • Stall speed: 57 mph (92 km/h, 50 kn) • Range: 295 mi (475 km, 256 nmi) • Service ceiling: 11,100 ft (3,400 m) • Rate of climb: 690 ft/min (3.5 m/s) • Takeoff distance to 50 ft (15m): 1,090 ft (330 m) • Landing distance from 50 ft (15 m): 1,265 ft (386 m) 3. AIR TACTOR Air Tractor Inc. is a United States aircraft manufacturer based in Olney, Texas. Founded in 1978, the company began manufacturing a new agricultural aircraft derived from the S-2B aircraft Designated Model AT-300 Air Tractor, the new aircraft first flew in 1973. Figure 2.3 Air Tactor 12 • 4. PAC FETCHER The Fletcher FU-24 is an agricultural aircraft made in New Zealand. One of the first aircraft designed for aerial topdressing, the Fletcher has also been used for other aerial applications as a utility aircraft, and for sky diving. Figure 2.4 Pac Fetcher Component and configuration • Capacity: 6 passengers o • Length: 31 ft 10 in (9.70 m) • Wingspan: 42 ft 0 in (12.80 m) • Height: 9 ft 4 in (2.84 m) • Wing area: 294.0 sq ft (27.31 m2) • Airfoil: NACA 4415 • Empty weight: 2,620 lb. (1,188 kg) 13 • Gross weight: 4,860 lb. (2,204 kg) normal maximum • Max takeoff weight: 5,430 lb. (2,463 kg) agricultural • Fuel capacity: 67 US Gallons, 254 L (normal) • Powerplant: 1 × Textron Lycoming IO-720-A1A air-cooled flat-eight engine Performance • Maximum speed: 145 mph (233 km/h, 126 kn) at sea level • Cruise speed: 130 mph (210 km/h, 110 kn) 75% power • Stall speed: 57 mph (92 km/h, 50 kn) flaps down • Never exceed speed: 165 mph (266 km/h, 143 kn) • Range: 441 mi (710 km, 383 nmi) • Service ceiling: 16,000 ft (4,900 m) • Rate of climb: 805 ft/min (4.09 m/s) 5. EMBRAER EMB 202 IPANEMA The Embraer EMB 202 Ipanema is a Brazilian agricultural aircraft used for aerial application, particularly crop dusting. It is produced by Indústria Aeronautical Neiva, a subsidiary of Embraer located in Batucada, Brazil. The latest version of this aircraft is the first ethanolpowered fixedwing aircraft, which could give it an economical advantage over the and the 1,000th delivery was completed on 15 March 2005. gasoline version. The aircraft is widely employed in Brazil, having market share of about 80%, 14 • Figure 2.5 EMBRAER EMB 202 IPANEMA Component and configuration • Capacity: 950 liters (250 US gal; 210 imp gal) liquid or 750 kilograms (1,650 lb.) dry chemicals • Length: 7.43 m (24 ft 5 in) (tail up) • Wingspan: 11.69 m (38 ft 4 in) • Height: 2.20 m (7 ft 3 in) (tail down) • Wing area: 19.94 m2 (214.6 sq ft) • Aspect ratio: 6.9:1 • Empty weight: 1,020 kg (2,249 lb.) • Max takeoff weight: 1,800 kg (3,968 lb.) (restricted category) • Fuel capacity: 264 liters (70 US gal; 58 imp gal) usable fuel • Powerplant: 1 × Textron Lycoming IO-540-K1J5D air-cooled flat-six, 224 kW. 15 Performance • Maximum speed: 230 km/h (140 mph, 120 kn) • Cruise speed: 213 km/h (132 mph, 115 kn) (75% power) • Stall speed: 92 km/h (57 mph, 50 kn) (power off) • Never exceed speed: 272 km/h (169 mph, 147 kn) • Range: 938 km (583 mi, 506 nmi) • Service ceiling: 3,470 m (11,380 ft) • Rate of climb: 4.7 m/s (930 ft/min) • Take-off run to 15 m (50 ft): 332 meters (1,089 ft) • Landing run from 15 m (50 ft): 412 meters (1,352 ft) 6. PZL-106 KRUK The PZL-106 Kruk is a Polish agricultural aircraft designed and built by WSK PZL Warszawa-Okezie. The PZL-106 was developed as a modern agricultural aircraft for Poland and Comecon countries to replace the less-capable PZL-101 Gawron and aging PZL Antonov An-2. (According to Comecon decisions, Polish industry was responsible for developing agricultural aircraft). There were several agricultural plane designs proposed in the early 1960s by a group of young designers from WSK PZL Warszawa-Okezie, led by Andrzej Frydrychewicz. These proposals were made on their own initiative, but they were never realized because the USSR was content with the An-2 and was planning to replace it with a jet aircraft (later PZL M-15 Belphegor). The first was the PZL-101M Kruk 63 of 1963. That remained a paper airplane, but it did give its name to later designs. Next were the PZL-106 Kruk 65 (1965), PZL-110 Kruk-2T (1969), and PZL M-14 Kruk (1970, which was planned to produce this variant in PZL-Mielec). Only in 1971 did the authorities decide to start development of new agricultural design such as the PZL-106 Kruk 71. Despite this decision, its development was quite protracted due to 16 • economic and political factors. The work, led by Andrzej Frydrychewicz, started in 1972 and was based on earlier designs. The first prototype was flown on April 17, 1973. Figure 2.6 Pzl-106 Kruk Component and Configuration • Capacity: 1 seat for mechanic (optional) / 1,300 kg (2,900 lb) / 1,400 l (370 US gal; 310 imp gal) hopper for chemicals • Length: 9.25 m (30 ft 4 in) • Wingspan: 14.9 m (48 ft 11 in) • Height: 3.32 m (10 ft 11 in) • Wing area: 31.69 m2 (341.1 sq. ft) • Aerofil: NACA 2415 • Empty weight: 1,790 kg (3,946 lb) 17 • Max take-off weight: 3,000 kg (6,614 lb) • Fuel capacity: 560 l (150 US gal; 120 imp gal) in two integral wing tanks with an optional 390 l (100 US gal; 86 imp gal) auxiliary tank in the hopper compartment • Powerplant: 1 × PZL-3SR 7-cylinder air-cooled geared and supercharged radial piston engine, 450 kW (600 hp) • Propellers: 4-bladed PZL US-133000 constant-speed propeller Performance • Maximum speed: 215 km/h (134 mph, 116 kn) at sea level • Operating speed: 150–160 km/h (93–99 mph; 81–86 kn) with max chemical load • Stall speed: 100 km/h (62 mph, 54 kn) • Never exceed speed: 145 km/h (90 mph, 78 kn) • Range: 900 km (560 mi, 490 nmi) with max standard fuel • Rate of climb: 3.8 m/s (750 ft/min) • Wing loading: 108.86 kg/m2 (22.30 lb/sq. ft) (restricted category) • Take-off run: 250 m (820 ft) (with agricultural equipment) 7. ANTONOV AN-2 The Antonov An-2 ("kukuruznik"—corn crop duster; USAF/DoD reporting name Type 22, NATO reporting name Colt) is a Soviet mass-produced single-engine biplane utility/agricultural aircraft designed and manufactured by the Antonov Design Bureau beginning in 1946. It's remarkable durability, high lifting power, and ability to take off and land from poor runways have given it a long service life. The An-2 was produced up to 2001 and remains in service with military and civilian operators around the world. 18 • The An-2 was designed as a utility aircraft for use in forestry and agriculture. However, the basic airframe is highly adaptable and numerous variants of the type have been developed; these include hopper-equipped versions for crop-dusting, scientific versions for atmospheric sampling, water bombers for fighting forest-fires, flying ambulances, float-equipped seaplane versions and lightly armed combat versions for dropping Para troops. The most common version is the An-2T 12seater passenger aircraft. All versions (other than the An-3 and the An-2-100) are powered by a 750 kW (1,010 hp) nine-cylinder Shvetsov ASh-62 radial engine, which was developed from the Wright R-1820. The An-2 typically consumes 2.5 l/min (0.66 US gal/min; 0.55 imp gal/min). The Antonov An-2 is a mass-produced single-engine biplane that has been commonly used as a utility and agricultural aircraft. It is deliberately furnished with a minimum of complex systems. The crucial wing leading edge slats that give the aircraft its slow flight ability is fully automatic, being held closed by the airflow over the wings. Figure 2.7 ANTONOV AN-2 Component and Configuration • Crew: 1–2 • Capacity: 12 passengers / 2,140 kg (4,718 lb) • Length: 12.4 m (40 ft 8 in) 19 • Upper wingspan: 18.2 m (59 ft 9 in) • Lower wingspan: 14.2 m (46 ft 7 in) • Height: 4.1 m (13 ft 5 in) • Wing area: 71.52 m2 (769.8 sq. ft) • Airfoil: TsAGI R-11 (14%) • Empty weight: 3,300 kg (7,275 lb) • Gross weight: 5,440 kg (11,993 lb) • Fuel capacity: 1,200 l (320 US gal; 260 imp gal) • Powerplant: 1 × Shvetsov ASh-62IR 9-cylinder air-cooled supercharged radial piston engine, 750 kW (1,010 hp) • Propellers: 4-bladed constant-speed propeller Performance • Cruise speed: 190 km/h (120 mph, 100 kn) • Stall speed: 50 km/h (31 mph, 27 kn) circa • Range: 845 km (525 mi, 456 nmi) • Service ceiling: 4,500 m (14,800 ft) • Rate of climb: 3.5 m/s (690 ft/min) • Power/mass: 0.136 kW/kg (0.083 hp/lb) 8. PZL-MIELEC M-18 DROMADER 20 • The PZL-Mielec M-18 Dromader is a single engine agricultural aircraft that is manufactured by PZL-Mielec in Poland. The aircraft is used as a Cropduster or firefighting machine. PZL-Mielec, then known as WSK-Mielec, began to design the Dromader in the mid-1970s, with help of United States aircraft manufacturer Rockwell International. PZL-Mielec asked for Rockwell's help because of the political situation at the time: operating in an Eastern Bloc country, PZL wanted the aircraft to sell well worldwide, and the company realized that certification by the United States Federal Aviation Administration would be important in reaching that goal. Rockwell on the other hand wanted to fit Polish high-power radial engines into its agricultural planes. As a result of this cooperation the Rockwell Thrust Commander aircraft was fitted with the PZL-3 engine, and the Polish designers created the higher payload M- 18 Dromader by introducing the more powerful ASz-62 engine, making structural changes to the airframe, and increasing dimensions. The cooperation led to the Dromader sharing outer wing panels and part of the fuselage with the Thrush Commander. The first prototype of the aircraft flew on August 27, 1976. In September 1978, the aircraft was given certification to fly in Poland. Certifications from many countries around the world followed soon. Many aircraft of the M-18 type and its variations can still be seen around the world. They were sold to 24 countries, over 200 are used in the US. In 2008, fifteen were sold to China. In 2012, PZL-Mielec was still selling models M-18B and M-18BS, with 759 built in total. As of 2017, the Dromader was sold by PZL-Mielec, but the production has been halted. The produced aircraft are still refurbished instead, with new engines (produced by WSK "PZL-Kalisz"). There are plans to acquire rights and renew the production in WZL-2 in Bydgoszcz 21 Component and Configuration • Crew: 1 / 2 (M18BS) • Capacity: 2,500 l (660 US gal; 550 imp gal) liquid or 2,200 kg (4,900 lb) dry chemical in fiberglass hopper forward of the cockpit (smaller hopper in M18BS) • Length: 9.47 m (31 ft 1 in) • Wingspan: 17.7 m (58 ft 1 in) • Height: 3.7 m (12 ft 2 in) to tailfin on ground • Wing area: 40 m2 (430 sq. ft) • Aspect ratio: 7.8 • Airfoil: ACA 4416; tip: NACA 4412 outer wing panels • Empty weight: 2,710 kg (5,975 lb) • Max take-off weight: 4,200 kg (9,259 lb) • Fuel capacity: 510 kg (1,120 lb) max fuel weight • Powerplant: 1 × PZL Kalisz ASz-621R 9-cylinder air-cooled radial piston engine, 731 kW (980 hp) • Propellers: 4-bladed PZL Warszawa AW-2-30, 3.3 m (10 ft 10 in) diameter constant speed aluminum alloy propeller 22 • 9. GRUMMAN AG CAT The Grumman G-164 Ag Cat is a single-engine biplane agricultural aircraft, developed by Grumman in the 1950s. The Ag Cat was the first aircraft specifically designed by a major aircraft company for agricultural aviation, and the first aircraft designed according to the regulations of Civil Aeronautics Manual Part 8, which had been written especially for agricultural aircraft. In 1955, Grumman preliminary design engineers Joe Lippert and Arthur Koch proposed the design for a "purpose-built" crop-dusting airplane as a means of fulfilling a pressing need in the agricultural community, as well as the perceived need for Grumman to diversify its product lines. The initial market survey indicated that 100 to 200 of this type could be sold each year. Lippert's initial proposal was made under the project name "Farm air 1000". The first G-164, which was built by Grumman (N74054), was equipped with a Continental W670 Series 6A-16 powerplant. The aircraft had its maiden flight on May 27, 1957, with Grumman test pilot Hank Kurt at the controls. This initial flight test consisted of three short familiarization hops with the take-off weight set at 3122 lb and the centre of gravity at 31.2%. Flight tests 2 and 3, with test pilot Victor Eble, were accomplished on May 28, 1958, to evaluate its general flight characteristics. In total, 46 test flights were completed by the end of August 1958 with a general finding that this was a well-behaved aircraft with only minor refinements needed before production. 23 When the decision was made to authorize production, Leroy Grumman suggested marketing the aircraft under the name "The Grasshopper"; however, Dick Reade suggested "Ag Cat" following Grumman's naming tradition using the suffix "cat" in aircraft names (e.g., F4F Wildcat and F6F Hellcat). Mr. Grumman agreed and the Grumman G-164 became the "Ag Cat". Large military orders prevented the production of the Ag Cat at Grumman's Bethpage facility. Grumman's board of directors chose to subcontract the entire program to the Schweizer Aircraft Corporation of Elmira, New York. Initial production was through a contract between Schweizer and Grumman. The first Schweizer-built Ag Cat, bearing registration number N10200, flew on October 17, 1958, under the control of Schweizer test pilot Clyde Cook. Full production began in January 1959, with Schweizer delivering 12 FAA-certified airplanes to Grumman by March 1959. The FAA granted type certification on January 20, 1959. Component And Configuration • Capacity: 400 US gal (333 imp gal; 1,514 l) in forward hopper • Length: 27 ft 7.25 in (8.4138 m) • Wingspan: 42 ft 4.5 in (12.916 m) • Height: 12 ft 1 in (3.68 m) • Wing area: 392.7 sq. ft (36.48 m2) Empty weight: 3,150 lb (1,429 kg) • Max take-off weight: 7,020 lb (3,184 kg) • Powerplant: 1 × Pratt & Whitney Canada PT6A-34AG turboprop, 750 shp (560 kW) • Propellers: 3-bladed constant-speed propeller Performance • Maximum speed: 113 kn (130 mph, 209 km/h) • Stall speed: 56 kn (64 mph, 104 km/h) 24 • • Never exceed speed: 136 kn (157 mph, 252 km/h) • Range: 172 nmi (198 mi, 319 km) Figure 2.9 Grumman Ag Cat 10. KAMOV KA-26 The Kamov Ka-26 (NATO reporting name Hoodlum) is a Soviet light utility helicopter with coaxial rotors. The Ka-26 entered production in 1969. 816 have been built. A variant with a single turboshaft engine is the Ka-126. A twin turboshaft-powered version is the Ka-226. (All the Ka26/126/128/226 variants are code-named by NATO as "Hoodlum"). The fuselage of the Ka-26 consists of a fixed, bubble-shaped cockpit containing the pilot and copilot, plus a removable, variable box available in medevac, passenger-carrying, and crop duster versions. The helicopter can fly with or without the box attached for flexibility. 25 It is powered by two 325 hp (239 kW) Vedeneyev M-14V-26 radial engines mounted in outboard nacelles. The Ka-26 is small enough to land on a heavy truck bed. The reciprocating engines are more responsive than turboshaft engines, but require more maintenance. It runs mostly at 95% power in crop dusting with usually excess payload, leaving little reserve power for emergencies. Due to frequent overloads, the interconnect shaft joining the two engines is prone to breakage and requires frequent inspection. The standard instrumentation of the Ka-26, like larger naval Kamovs, may be overkill for civilian or crop-dusting use. The 18-dials cockpit panel masks a part of the right-downwards view, needed to avoid telephone and power lines at low altitudes. The instrument panel may be simplified to retain the six main dials. As there is a low rotor clearance at the aircraft front, it is approached from the rear when the rotors are turning. Due to the limitations of the Ka-26, USSR and Romania agreed under the Comecon trade to build a single-turboshaft engine version, the Kamov Ka-126, with better aerodynamics and range. Component And Configuration • Capacity: 6 or 7 pax when passenger module fitted / 2 stretcher patients, 2 seated patients and medical attendant / 900 kg (1,984 lb) pax or liquid chemical / 1,065 kg (2,348 lb) dusting or with platform / 1,100 kg (2,425 lb) with slung load. • Length: 7.75 m (25 ft 5 in) fuselage • Width: 3.64 m (11 ft 11 in) over engine pods • Height: 4.05 m (13 ft 3 in) • Empty weight: 1,950 kg (4,299 lb) sans passenger pod / platform / agricultural equipment Gross weight: 3,076 kg (6,781 lb) passenger version 2,980 kg (6,570 lb) other versions 26 • • Max take-off weight: 3,250 kg (7,165 lb) • Fuel capacity: 360 kg (794 lb) with pax; 100 kg (220 lb) agricultural • Powerplant: 2 × Vedeneyev M-14V-26 9-cylinder air-cooled radial piston engines, 242.5 kW (325.2 hp) each • Main rotor diameter: 2 × 13 m (42 ft 8 in) Performance • Maximum speed: 170 km/h (110 mph, 92 kn) • Cruise speed: 150 km/h (93 mph, 81 kn) max 90–110 km/h (56–68 mph; 49–59 kn) economical • Agricultural operating speed: 30–115 km/h (19–71 mph; 16–62 kn) • Range: 400 km (250 mi, 220 nmi) with 7 pax,30 minutes reserve • Ferry range: 1,200 km (750 mi, 650 nmi) with auxiliary fuel tanks • Endurance: 3 hours 42 minutes at 90–110 km/h (56–68 mph; 49–59 kn) • Service ceiling: 3,000 m (9,800 ft) • Service ceiling one engine inoperative: 500 m (1,640 ft) • Hover ceiling IGE: 1,300 m (4,265 ft) at 3,000 kg (6,614 lb) AUW • Hover ceiling OGE: 800 m (2,625 ft) at 3,000 kg (6,614 lb) AUW • Disk loading: 12 kg/m2 (2.5 lb/sq. ft) 27 Figure 2.10 KAMOV KA-26 11. CAC CERES The Commonwealth Aircraft CA-28 Ceres was a crop-duster aircraft manufactured in Australia by the Commonwealth Aircraft Corporation (CAC) between 1959 and 1963. The aircraft was a development of the Wireway trainer of World War II. In the 1950s most crop-dusting aircraft in Australia were conversions of military types that met with varying success. Two CAC types so converted were the Wackett and the Wireway. Neither type was successful in this role, the Wackett because it was underpowered and the Wireway because it was not designed for low-level slow-speed flight. Following a market survey conducted together with ICI, CAC determined there was a need for a purpose-built aircraft optimized for agricultural work. Once the board approved the project a number of surplus Wirraways were purchased from the RAAF for use in the production of this new aircraft. 28 • Component And Configuration • Capacity: 2,380 lb (1,080 kg) max payload / 40 cu ft (1.1 m3) hopper • Length: 30 ft 9 in (9.36 m) Wingspan: 46 ft 11 in (14.3 m) • Height: 9 ft 0 in (2.74 m) • Wing area: 312 sq. ft (29.0 m2) • Empty weight: 4,400 lb (1,996 kg) • Gross weight: 6,720 lb (3,048 kg) • Max take-off weight: 7,350 lb (3,334 kg) • Powerplant: 1 × Pratt & Whitney R-1340 S3H1-G 9-cyl. air-cooled radial piston engine, 600 hp (450 kW) • Propellers: 3-bladed variable-pitch propeller Performance • Cruise speed: 105 kn (121 mph, 194 km/h) at4,950 lb (2,250 kg) • Operating speed: 96.5 kn (111.1 mph; 178.7 km/h) with max payload • Stall speed: 63.9 kn (73.5 mph, 118.3 km/h) at max AUW • Ferry range: 450 nmi (520 mi, 830 km) with 80 imp gal (96 US gal; 360 l) fuel • Rate of climb: 725 ft/min (3.68 m/s) at max AUW • Take-off to 50 ft (15 m): 2,185 ft (666 m) with max payload • Landing from 50 ft (15 m): 585 ft (178 m) at 5,500 lb (2,500 kg) AUW 29 Figure 2.11 CAC CERES 12. YEOMAN CROP MASTER The Yeoman Crop master was an Australian agricultural aircraft developed from the CAC Wackett trainer of World War II. The type was developed by Yeoman Aviation, a company set up by Kingsford Smith Aviation Services Pty. Ltd. (KSA) at Bankstown Airport to engage in agricultural aircraft production. KSA had obtained a number of Wacketts following the type's retirement from Royal Australian Air Force service and had converted four for agricultural use as KS-3 Crop masters in the second half of the 1950s. The conversion involved little more than the installation of a hopper located in the rear cockpit of the Wackett, the cutting of a hole in the centre section of the Wackett's wooden wing to allow the dispersal of the chemical load, and re-routing controls to bypass the hopper. Component And Configuration • Capacity: 23 cu ft (0.65 m3) capacity hopper, 1,456 lb (660 kg) payload 30 • • Length: 26 ft 4 in (8.03 m) Wingspan: 35 ft 0 in (10.67 m) • Height: 9 ft 9 in (2.97 m) • Wing area: 179 sq. ft (16.6 m2) • Empty weight: 1,800 lb (816 kg) • Max take-off weight: 3,530 lb (1,601 kg) • Fuel capacity: 34 imp gals (41 US gal; 150 L) • Powerplant: 1 × Continental IO-470-R six-cylinder air-cooled horizontally-opposed engine, 250 hp (190 kW) • Propellers: 2-bladed McCauley constant-speed Performance • Maximum speed: 152 mph (245 km/h, 132 kn) at sea level • Cruise speed: 129 mph (208 km/h, 112 kn) (econ cruise, 60% power) • Never exceed speed: 240 mph (390 km/h, 210 kn) • Endurance: 3 hr • Rate of climb: 1,100 ft/min (5.6 m/s) • Take-off run to 50 ft (15 m): 1,200 ft (370 m) 31 13. GIPPSLAND GA200 The Gippsland GA-200 Fatman is a low-wing single-engine agricultural aircraft built by Gipps Aero. Based loosely on the Piper Pawnee, the first two prototypes used damaged Pawnee frames. The third prototype, built in 1992, was the first all-original airframe. The GA-200 was fully certificated on 1 March 1991. Certificate of Type Approval No. 83-6 for the GA200 was issued by the Australian Civil Aviation Authority on that date; the first to be issued for a totally new aircraft design in Australia since the GAF Nomad, 20 years earlier. The certification basis was the Australian certification standards, Civil Aviation Orders, Sections 101.16 and 101.22. These standards in turn incorporated the airworthiness standards of Part 23 of the US Federal Aviation Regulations. Component And Configuration • Capacity: 1 pax / student / assistant / 776 l (205 US gal; 171 imp gal) hopper 726 l (192 US gal; 160 imp gal) in trainer versions) • Length: 7.48 m (24 ft 6 in) • Wingspan: 11.93 m (39 ft 2 in) • Height: 2.33 m (7 ft 8 in) static • Wing area: 19.6 m2 (211 sq. ft) • Aspect ratio: 7.3 • Empty weight: 770 kg (1,698 lb) • Gross weight: 1,315 kg (2,899 lb) normal • Max take-off weight: 1,700 kg (3,748 lb) agricultural • Fuel capacity: 214 l (57 US gal; 47 imp gal) in two integral wing tanks and small header tank in fuselage 32 • • Powerplant: 1 × Ly coming IO-540-H2A5 6-cylinder air-cooled horizontally-opposed piston engine, 190 kW (250 hp) (de-rated from 260hp) • Propellers: 2-bladed McCauley IA200/FA 84 52, 2.13 m (7 ft 0 in) diameter fixed-pitch metal propeller Performance - Cruise speed: 185 km/h (115 mph, 100 kn) at 305 m (1,001 ft) Stall speed: 100 km/h (62 mph, 54 kn) flaps up 91 km/h (57 mph; 49 kn) flaps down 84 km/h (52 mph; 45 kn) at typical landing weight flaps up 76 km/h (47 mph; 41 kn) at typical landing weight flaps down • Rate of climb: 4.917 m/s (967.9 ft/min) • Wing loading: 86.73 kg/m2 (17.76 lb/sq. ft) agricultural • Take-off run: 340 m (1,115 ft) at 1,600 kg (3,527 lb) AUW and 15° flat • Figure 2.12 GIPPSLAND GA200 33 14. AUSTER AGRICOLA The Auster B8 Agricola was a commercially unsuccessful British agricultural aircraft designed for the aerial topdressing market which opened in New Zealand in the early 1950s. Constructed of fabric over a corrosion-proofed steel frame, the design featured a large high-lift lowset monoplane wing, external control cables, fixed tailwheel undercarriage and a somewhat angular fuselage. It had an aft cabin that could seat two passengers, a hopper over the centre of the wing which could hold 750 kg of superphosphate in the topdressing role, or 654 litres of spray as a crop duster. The pilot sat forward of the hopper over the wing leading edge, a position which gave a good field of view compared with the American practice of placing the pilot behind the hopper, though this view was restricted by the extensive canopy joinery and bulky rear decking. Component And Configuration • Capacity: • 144 imperial gallons (650 L) insecticide • 1,700 lb; 760 kg • Length: 28 ft 1 in (8.56 m) • Wingspan: 42 ft 0 in (12.80 m) • Height: 8 ft 4 in (2.54 m) • Wing area: 254.7 sq. ft (23.66 m2) • Aspect ratio: 6.93:1 • Empty weight: 1,920 lb (871 kg) • Max take-off weight: 3,840 lb (1,742 kg) • Powerplant: 1 × Continental O-470-B air-cooled flat-six engine, 240 hp (180 kW) 34 Performance • Maximum speed: 127 mph (204 km/h, 110 kn) • Cruise speed: 101 mph (163 km/h, 88 kn) • Stall speed: 35 mph (56 km/h, 30 kn) (flaps down, power off) • Range: 220 mi (350 km, 190 nmi) • Service ceiling: 20,000 ft (6,100 m) (No payload), 10,500 ft (3,200 m) (3,675 lb (1,667 kg) weight) Figure 2.13 AUSTER AGRICOLA 35 CHAPTER 3 PREPARATION OF COMPARATIVE DATA SHEET OF DIFFERENT AIRCRAFTS 3.1 DATA COLLECTION We have collected data for from the previous chapter. The data are collected and tabulated for further analysis and the graphs are also plotted based on all the 10 Aircrafts as selected the tabulated data. 3.1.1. GENERAL CHARACTERISTICS Aircraft Cruising crew Length Height Wing Wing Aspect ratio /data speed m m area span kmph m2 m Piper PA- 219 1 8.38 2.29 20.96 11.82 6.7:1 36 Pawnee 4 4 Brave Cessna 188 182 1 7.9 2.35 19.04 12.7 8:9:4 AG 5 WAGON PAC 210 6 9.7 2.84 27.31 12.8 10:1 FETCHER Embraer 92 1 7.43 2.20 214.6 11.69 6.9:1 EMB 202 Ipanema PZL-106 180 1 or 9.25 3.32 31.69 14.9 7:38:1 Kruk 2 Antonov 190 1 or 12.4 4.1 71.52 18.2 12:13 An-2 2 PZL- 237 1 or 9.47 3.7 40 17.7 7.8:1 Mielec M- 2 18 Dromader Grumman 210 1 8.4 3.68 36.48 12.91 3:13 Ag Cat 6 Kamov 150 1 7.75 4.05 - - 16:13 Ka-26 CAC Ceres 180 1 9.36 2.74 29 14.3 12:13 36 Yeoman 208 1 8.03 2.97 16.6 10.67 6:13 Crop Master Gippsland 185 1 7.48 2.33 19.6 11.93 7.3:1 GA200 Auster 163 1 8.56 2.54 23.66 12.8 6.93:1 Agricola HA-31 185 1 9 2.55 23.34 12 6:9 Basant Table 3.1 General Characteristics 3.1.2. WEIGHT CONFIGURATION Aircraft\Data Cruising Empty Maximu m Loaded weight, speed, kg Takeoff weight/ kmph weight, g operating k weight, kg Piper PA-36 Paw ee 219 1118 2177 1845 Brave Cessna 188 AG 182 934 1905 1497 WAGON PAC FETCHER 210 1188 2463 2204 Embraer EMB 2 02 213 1020 1800 1453 Ipanema PZL-106 Kruk 180 1790 3000 2658 Antonov An-2 190 3300 5500 5440 PZL-Mielec M-18 237 2710 4200 3965 Dromader Grumman Ag C at 210 1429 3184 2980 Kamov Ka-26 150 1950 3250 3076 CAC Ceres 105 1996 3334 3048 37 Yeoman Crop master 208 816 1601 1246 Gippsland GA200 185 770 1700 1315 Auster Agricola 163 871 1742 1356 HA-31 Basant 185 1200 2600 2270 Table 3.2 Weight Configuration 3.1.3. PERFORMANCE Aircraft\Data Cruising Maximum Maximum Range, Rate o f speed, speed, altitude, m Km climb, kmph Mach m/s Piper PA-36 Pawnee Brave 219 229 4572 727 4.7 Cessna 188 AG WAGON 182 195 3400 475 3.5 PAC FETCHER 210 233 4900 710 4.09 Embraer EMB 202 Ipanema 213 230 3470 938 4.7 PZL-106 Kruk 180 215 4000 900 3.8 Antonov An-2 190 225 4800 845 3.5 PZL-Mielec M-18 Dromader 237 256 6500 970 6.5 Grumman Ag Cat 210 113 3962 319 5.48 Kamov Ka-26 150 170 3000 400 5.8 CAC Ceres 105 120 7000 648 3.68 Yeoman Crop master 208 245 4500 780 5.6 Gippsland GA200 185 266 3800 740 4.9 Auster Agricola 163 204 6100 350 3.1 HA-31 Basant 185 225 3800 645 3.8 Table 3.3 Performance 38 CHAPTER 4 PREPARATION OF COMPARATIVE GRAPHS 4.1 GRAPH PLOTTING The graphs are plotted for the tabulated data from the previous section. The inference from these graphs will give us the tentative design parameters. 4.1.1. CRUISING SPEED vs CREW Crew 2.5 2 1.5 1 0.5 0 0 50 100 150 200 250 Cruising Speed Graph 4.1 Cruising Speed Vs Crew 4.1.2. CRUISING SPEED vs LENGTH Length, m 14 12 10 8 6 4 2 0 50 100 150 200 250 0 Cruising Speed Graph 4.2 Cruising Speed Vs Length 39 4.1.3. CRUISING SPEED vs HEIGHT Height,m 4.5 4 3.5 3 2.5 2 1.5 1 0.5 0 0 50 100 150 200 250 Cruising Speed Graph 4.3 Cruising Speed Vs Height 4.1.4. CRUISING SPEED vs WING AREA Wing Area, m^2 80 70 60 50 40 30 20 10 0 0 50 100 150 200 250 Cruising Speed Graph 4.4 Cruising Speed Vs Wing Area 40 4.1.5. CRUISING SPEED vs WING SPAN Wing Span, m 20 18 16 14 12 10 8 6 4 2 0 0 50 100 150 200 250 Cruising Speed Graph 4.5 Cruising Speed Vs Wing Span 4.1.6. CRUISING SPEED vs ASPECT RATIO Aspect Ratio 7.4 7.3 7.2 7.1 7 6.9 6.8 6.7 6.6 0 50 100 150 200 250 Cruising Speed Graph 4.6 Cruising Speed Vs Aspect Ratio 41 4.1.7. CRUISING SPEED vs EMPTY WEIGHT Empty Weight, kg 3500 3000 2500 2000 1500 1000 500 0 0 50 100 150 200 250 Cruising speed Graph 4.7 Cruising Speed Vs Empty Weight 8. CRUISING SPEED vs MAXIMUM TAKE-OFF WEIGHT Graph 4.8 Cruising Speed Vs Maximum Take-Off Weight 42 4.1. 4.1.9. CRUISING SPEED vs MAXIMUM LOADED WEIGHT Loaded Weight/ Operating weight, kg 6000 5000 4000 3000 2000 1000 0 0 50 100 150 200 250 Cruising Speed Graph 4.9 Cruising Speed Vs Maximum Loaded Weight 10. CRUISING SPEED vs MAXIMUM SPEED Graph 4.10 Cruising Speed Vs Maximum Speed 43 4.1. 4.1.11. CRUISING SPEED vs MAXIMUM ALTITUDE Graph 4.11 Cruising Speed Vs Maximum Altitude 12. CRUISING SPEED vs RANGE Graph 4.12 Cruising Speed Vs Range 44 4.1. 4.1.13. CRUISING SPEED vs WING LOADING Wing Loading, kg/m^2 12 10 8 6 4 2 0 0 2 4 6 8 10 12 14 16 18 20 Cruising Graph 4.13 Cruising Speed Vs Wing Loading 45 CHAPTER 5 SELECTION OF TENTATIVE DESIGN PARAMETERS 5.1 TENTATIVE DESIGN PARAMETERS Based on the comparative study from the literature survey as well as the graphs plotted from the tabulated data of the selected 10 aircrafts, we have selected the tentative design parameters for out aircraft. These parameters will be used to proceed with the design steps and weight estimation processes. 5.1.1 GENERAL CHARACTERISTICS The tentative parameters for the general characteristics for the design are listed as follows, 1. Crew : 1 2. Length : 7.5 m 3. Height : 2.5 m 4. Wing area : 25 m2 5. Wing span : 12 m 6. Aspect ratio : 6.9 7. Cruising speed : 124.27mile/hr 5.1.2 WEIGHT CONFIGURATION The tentative parameters for the weight configuration for the design are listed as follows, 1. Empty weight : 1000 kg 2. Take-Off weight : 2500 kg 46 3. Loaded Weight : 1500 kg 5.1.3 PERFORMANCE The tentative parameters for the performance for the design are listed as follows, 1. Maximum speed : 0.202 Mach 2. Maximum Altitude : 4000 m 3. Range : 3.073 miles 4. Wing Loading : 85 kg/m2 47 CHAPTER 6 WEIGHT ESTIMATION 6.1 FLIGHT PROFILE Flight profile can be defined as the trajectory of flight or the flight plan which consists of the altitude, speed, distance of flight and the maneuvers to be performed and the number of stops etc. A flight plan plays a very important role as it helps us to be prepared in advance. The following is the flight profile of our aircraft. I Engine Start and Warm up III Take -Off IV Climb V Cruise VI Loiter VII Descent VIII Landing Taxiing FLIGHT PROFILE II Figure 6.1 FLIGHT PROFILE I. ENGINE START & WARM UP: The engine is started and it is allowed to run for some time so that system warms up before the actual flight. AI. TAXIING: The aircraft is taxied in order to align with the runway before taking off. 48 BI. TAKE-OFF: The aircraft takes off into air from the ground surface. IV. CLIMB: The aircraft climbs to reach its maximum altitude. V. CRUISE: The aircraft travels in the maximum altitude in the cruising speed. VI. LOITER: The aircraft is diverted for loitering when the runway in the airport is engaged. VII. DESCENT: After the aircraft has travelled 60% of its course, it starts to descend for landing. VIII. LANDING: The aircraft completes the journey and lands. After landing, the aircraft is taxied to the warehouse. 6.2 WEIGHT ESTIMATION The following are the steps involved in weight estimation of the designed aircraft. 6.2.1 PAYLOAD WEIGHT The following is the calculation for the maximum payload weight of the aircraft. Considering the maximum weight of 1 passenger as 175 lbs and maximum allowable fertilizer weight is 100lbs For 10 passengers along with baggage, Wpl = (Wpassenger + WFERTILIZER) * (No. of passengers)  WPL = 1 passenger + fertilizer 49  WPL = 175 + 100 = 275 lbs 6.2.2 CREW WEIGHT The following is the calculation for the maximum weight of the crew in the aircraft. Considering the maximum weight of 1 crew member as 175 lbs and maximum allowable baggage weight for each crew member as 30 lbs, For 1 crew members along with their baggage, Wcr = (Wcrew + WBaggage) * (No. of crew members)  Wcr = 175 6.2.3 WEIGHT RATIO CALCULATIONS The weight ratio are used to obtain the weight of the aircraft at various stages. It is then used to calculate Mff which is used in calculation of Wused. The below calculations are made considering WTo Guess as Take-off weight . The following tables are used to obtain the weight ratios of respective phases along with cruise and loiter, Table 6.1 Fuel –Fraction for Several Mission Phases 50 Table 6.2 Mission Cruise and loiter parameter for Several Phases 51 I. ENGINE START & WARM UP: The following calculation gives the weight of the aircraft in the engine start and warm up phase, = 0.996 W1 = WTo Guess * 0.996  W1 = 2204.5 * 0.996  W1 = 2195.68lbs. AI. TAXIING: b The following calculation gives the weight of the aircraft in the taxiing phase, 52 = 0.995 W2 = W1 * 0.995  W2 = 2195.68* 0.995  W2 = 2184.7 lbs. BI. TAKE-OFF: The following calculation gives the weight of the aircraft in the take-off phase, =0.996  W3 = W2 * 0.996  W3 = 2184.7 * 0.996  W3 = 2175.96lbs. IV. CLIMB: The following calculation gives the weight of the aircraft in the take-off phase,  W4 = W3 * 0.998  W4 = 2175.96* 0.998  W4 = 2171.61 lbs. V. CRUISE: The Range of the jet aircraft is given by the following equation and W5 is calculated from the same, =( / ) 5 The following values are taken from the table, s Rcr = 3.073 miles V = 124.27 mph 3.073 = 375 (0.82/0.6) ln(w4/w5) W4/w5=1.001 53 W5/w4= 0.999 W5= 2171.61*0.999 =2177.43 VI. LOITER: The Loiter time of the jet aircraft is given by the following equation and W7 is calculated from the same, 6 The following values are taken from the table 6.2, Eltr = 4.5 hour V = 528.16 mph Eltr=375(1/Vcr)(np/cp)(L/D) ln (w5/w6) 4.5 = 375 (1/ 124.27)(0.72/0.5)(10) ln (w5/w6) W5/w6 = 1.108 W6/w5 = 0.902 W6= w5*0.902 W6=1964.04 VII. DECEND: The following calculation gives the weight of the aircraft in the descent phase, = 0.999  W7 = W6* 0.999  W7 = 1964.04* 0.999  W7= 1962.07 lbs. 54 VIII. LANDING The following calculation gives the weight of the aircraft in the landing phase, = 0.998  W8 = W7 * 0.998  W8 = 1962.07 * 0.998  W8 = 1958.15 lbs. Calculation of Mff : The Mff is given by the following formula, = 7 6 5 4 3 2 1 Mff = 0.999*0.902*0.998*0.998*0.996*0.996*0.995*0.999 Mff = 0.884. 6.2.4 WEIGHT OF FUEL The weight of the fuel, Wf is calculated using the following formula, Wf = (Wused + Wres) Where, Wused = (1 - Mff) * WTo Guess Wfused= (1-Mff)Wto guess = (1-0.884) 2204.5 =255.72 lbs Wresv= 15% of 255.72 55 = 38.35 lbs Wf = Wfused + Wresv = 255.72+38.35 = 294.07 lbs 6.2.5 WOE Tentative The WOE Tentative is calculated using the following formula, WOE Tentative = WTo Guess - Wf – Wpl Where, WTo Guess = 2204.5 lbs. Wf = 294.07lbs. Wpl = 275 lbs. WOE Tentative = Wto guess – Wf – Wpl = 2204.5-294.07-275 = 1635.4 6.2.6 WE Tentative The WE Tentative is calculated using the following formula, WE Tentative = WOE Tentative – WTFO – Wcrew Where, WOE Tentative = 1635.4 lbs. WTFO = NA for smaller aircrafts Wcrew = 175 lbs. WE tent = WOE-tent – Wtfo – Wcrew =1635.4-0-175 56 = 1460.42lbs 6.2.7 WE Actual The WE Actual is calculated using the following formula, = log10 [ log10 −] The values of A and B are obtained from the following table, Table 6.3 WE Values 57 Where, A= -0.4398 B= 1.1946  = log10 [ ]  = 1479.1 . 6.2.8 Error percentage The Error is given by the following formula, − 58 % = [ ]∗100 % error =1.2% 6.2.9 Conclusion Thus the weight estimation for the aircraft has been calculated and all the values can be observed from the above steps. The weight estimation has been done with an error percentage of 1.2% which ensures the accuracy of the calculations done. The following data are obtained from the calculations, Table 6.4 Weight Parameters Name Parameters Take Off Weight 2204.5 lbs. 294.07 lbs. Fuel Weight 1461.3 lbs Actual weight 59 CHAPTER 7 AEROFOIL AND WING SELECTION 7.1 WING SELECTION We will select the wing and its configuration in this chapter. We have also given the appropriate reason for the selection of our components respectively. 7.1.1 NUMBER OF WINGS There are different configurations of wings based on number of wings present in the fuselage of the aircraft. They are predominantly classified as, • Monoplane • Biplane • Triplane 7.1.1.1 MONOPLANE A monoplane is a fixed-wing aircraft with a single main wing plane. A monoplane has inherently the highest efficiency and lowest drag of any wing configuration and is the simplest to build. However, during the early years of flight, these advantages were offset by its greater weight and lower manoeuvrability, making it relatively rare until the 1930 since then, the monoplane has been the most common form for a fixed-wing. 60 Figure 7.1 MONOPLANE 7.1.1.2 BIPLANE A biplane is a fixed-wing aircraft with two main wings stacked one above the other. The first powered, controlled aeroplane to fly, the Wright Flyer, used a biplane wing arrangement, as did many aircraft in the early years of aviation. While a biplane wing structure has a structural advantage over a monoplane, it produces more drag than a similar unbraced or cantilever monoplane wing. Figure 7.2 BIPLANE 61 7.1.1.3 TRIPLANE A tri plane arrangement has a narrower wing chord than a biplane of similar span and area. This gives each wing-plane a slender appearance with higher aspect ratio, making it more efficient and giving increased lift. This potentially offers a faster rate of climb and tighter turning radius, both of which are important in a fighter. A tri plane is a fixed-wing aircraft equipped with three vertical stacked wing planes. Figure 7.3 TRIPLANE Selected configuration MONO-PLANE 7.1.2 WING SUPPORT The type of support of a wing can determine the strength of the aircraft during flight. Wings are also classified based on their type of support, they are, • Cantilever • Semi-Cantilever 7.1.2.1 CANTILEVER A cantilever is a rigid structural element, such as a beam or a plate, anchored at one end to a usually vertical support from which it protrudes; this connection could also be perpendicular to a flat, 62 vertical surface such as a wall. Cantilevers can also be constructed with trusses or slabs. These types of wings are mostly preferred in modern aircrafts. Figure 7.4 CANTILEVER SUPPORT 7.1.2.2 SEMI-CANTILEVER The semi-cantilever usually has one, or perhaps two, supporting wires or struts attached to each wing and the fuselage. Many high-wing airplanes have external braces, or wing struts, which transmit the flight and landing loads through the struts to the main fuselage structure. Since the wing struts are usually attached approximately halfway out on the wing, this type of wing structure is called semi-cantilever. Figure 7.5 SEMI-CANTILEVER SUPPORT 63 Selected configuration CANTILEVER 7.1.3 WING LOCATION The location of the wing also plays a major role in an aircraft. Wings are classified based on their location in the fuselage as follows, • High wing • Mid wing • Low wing • Shoulder • Parasol 7.1.3.1 HIGH WING A high wing is a configuration with the wings set on the top of the airplane’s body, called the fuselage. By design they provide both shade in the sun and an ―umbrella‖ in the rain for passengers during boarding or debarking. On the ground they offer clearance over many fences. Figure 7.6 HIGH WING 7.1.3.2 MID WING A mid-wing configuration places the wings exactly at the midline of the airplane, at half of the height of the fuselage. The mid-wing also has neutral roll stability, which is good from the perspective of 64 combat and aerobatic aircraft as it allows for the performance of rapid roll manoeuvres with minimum yaw coupling. Figure 7.7 MID WING 7.1.3.3 LOW WING Fuelling a low wing airplane usually does not involve a step ladder, and neither does checking the security of the fuel caps. The low wing being closer to the ground may allow for a shortened take-off roll and faster acceleration because of ground effect. Figure 7.8 LOW WING 65 7.1.3.4 SHOULDER WING A monoplane with a wing mounted near the top of the fuselage but not on the top; the wing is between the middle and the high position. Figure 7.9 SHOULDER WING 7.1.3.5 PARASOL WING A parasol wing aircraft is essentially a biplane without the lower pair of wings. The parasol wing is not directly attached to the fuselage, but is held above it, supported either by cabane struts or by a single pylon. Figure 7.10 PARASOL WING 66 Selected configuration SHOULDER WING 7.1.4 WING PLANFORM The wing planform allows the aircraft to have more control for stability and maneuverability. Wings are classified based on their planform as follows, • Rectangle • Elliptical • Tapered • Swept ▪ Swept forward ▪ Swept backward • Delta ▪ Ogival ▪ Cranked ▪ Compound ▪ Cropped ▪ Tailed ▪ Tailless 7.1.4.1 RECTANGLE WING Arguably the simplest wing planform from a manufacturing point of view, the rectangular wing is a straight, untapered wing. 67 Figure 7.11 RECTANGLE WING 7.1.4.2 ELLIPTICAL WING Aerodynamically, the elliptical plan form is the most efficient as elliptical span wise lift distribution has the lowest possible induced drag (as given by thin aerofoil theory). However, the most important disadvantage of the elliptical wing is that its manufacturability is poor. Figure 7.12 ELLIPTICAL WING 68 7.1.4.3 TAPERED WING This is a modification of the rectangular wing where the chord is varied across the span to approximate the elliptical lift distribution. While not as efficient as the elliptical lift distribution, it offers a compromise between manufacturability and efficiency. Figure 7.13 TAPERED WING 7.1.4.4 SWEPT WING A swept wing is a wing that angles either backward or occasionally forward from its root rather than in a straight sideways direction. Wing sweep has the effect of delaying the shock waves and accompanying aerodynamic drag rise caused by fluid compressibility near the speed of sound, improving performance. The swept wings are classified as, ▪ Swept forward ▪ Swept backward Swept forward: Forward-swept wings make an aircraft harder to fly, but the advantages are mainly down to maneuverability. Wing sweep has the effect of delaying the shock waves and accompanying aerodynamic drag rise caused by fluid compressibility near the speed of sound, improving performance. They maintain airflow over their surfaces at steeper. 69 Figure 7.14 SWEPT FORWARD WING Swept backward: The leading edges of these wings are swept back. This is done order to reduce drag in transonic speeds, which is determined by the velocity normal to the wind. A swept wing is a wing that angles either backward. Figure 7.15 SWEPT BACKWARD WING 7.1.4.5 DELTA WING The delta wing is a wing shaped in the form of a triangle. It is named for its similarity in shape to the Greek uppercase letter delta. Although long studied, it did not find significant applications until the jet age, when it proved suitable for high-speed subsonic and supersonic flight. The delta wings are classified as, 70 a) Tailless b) Tailed c) Cropped d) Compound e) Cranked f) Ogival Figure 7.16 TYPES OF DELTA WING Tailless delta: Tailless aircraft has no tail assembly and no other horizontal surface besides its main wing. The aerodynamic control and stabilization functions in both pitch and roll are incorporated into the main wing. Tailed delta: A conventional tail stabilizer allows the main wing to be optimized for lift and therefore to be smaller and more highly loaded. Cropped delta: Wing tips are cut off. This helps avoid tip drag at high angles of attack. The Fairey Delta 1 also had a tail. At the extreme, merges into the "tapered swept" configuration. 71 Compound delta: Inner section has a (usually) steeper leading edge sweep as on the Saab Draken. This improves the lift at high angles of attack and delays or prevents stalling. By contrast, the Saab Viggen has an inner section of reduced sweep to avoid interference from its canard foreplane. Cranked delta: The goal of the cranked arrow was to have a high sweep inboard panel for low drag at supersonic speeds, and a low sweep outboard panel to provide better handling and maneuverability at subsonic speeds. Ogival delta: The Ogive is a type of supersonic wing used in high speed aircraft. This is a complex mathematical shape derived for minimizing drag, especially at supersonic speeds. They offer excellent supersonic performance, with minimal drag. Selected configuration RECTANGLE 7.1.5 WING ANGLE The angle of the wing plays a major role in generating lift for the aircraft. The angles in a wing are classified as follows, • Anhedral • Straight • Dihedral 7.1.5.1 ANHEDRAL Anhedral angle, the downward angle from horizontal of the wings or tail plane of a fixed-wing aircraft. Anhedral angles are also seen on aircraft with a high mounted wing. 72 Figure 7.17 ANHEDRAL WING 7.1.5.2 STRAIGHT The straight wing does not have any angle between the base of root chord and tip chord. These wings are naturally stable and generate enough lift in straight conditions. Figure 7.18 STRAIGHT WING 7.1.5.3 DIHEDRAL Dihedral angle is the upward angle from horizontal of the wings or tail plane of a fixed-wing aircraft. It has a strong influence on dihedral effect. 73 Figure 7.19 DIHEDRAL WING Selected configuration STRAIGHT 7.2 REYNOLDS NUMBER The Reynolds number for our working conditions of the aircraft can be found by using the following formula, Re=ρ*V*l • Re=841,221 Where, l = 0.2 V = 200kmph Thus the Reynolds number for our conditions is found to be. 74 7.3 AIRFOIL SELECTION The below table gives the table of selected airfoils and their respective information, Name of ThicknessCambered Alpha Min Stall Stall Airfoil Clmax (L/D)max (Cl/Cd)max Cdmin Coeff of % % max moment angle quality NACA4412 12 40 15.75 1.435 33.57 83.67 0.0058 -0.084 3.5 good Eppler 635 11.616 2.889 4 0.964 22.283 113.4 0.0254 0.04 14 good MH62 9.3 1.5 6.5 1.2 67.879 98.3 0.0152 -0.004 8 medium MH60 10.28 1.8 6 0.906 65.726 94.6 0.0190 0.0175 9 medium Langley Whitcomb 11 2.4 11.5 1.1312 NA 68.95 0.0046 -0.1257 11.5 medium integral supercritical Table 7.1 Airfoil Selection SELECTION: The NACA 4412 airfoil has been selected for the aircraft. The diagram shows the selected airfoil. An NACA 4412 airfoil section was selected for this design since it combines a high maximum lift coefficient with a smooth stall break 75 . Thickness% 12 Camber% 40 αmax 9.75 Clmax 1.435 Stall Angle 3.5 (L/D)max 33.57 (Cl/Cd)max 33.4 Stall angle 3.5 (Cd)min 0.0058 Cm -0.084 Stall quality Good Efficiency 33.1 Table 7.2 NACA 4412 PRESSURE CONTOUR Figure 7.20 Pressure Cont 76 VELOCITY CONTOUR Figure 7.21 Velocity Contour 7.4 PERFORMANCE CURVES The performance curves for the selected airfoil are given as follows Graph 7.22 Cl Vs Alpha 77 Graph 7.23 Cl Vs Cd 78 Graph 7.24 Cm Vs Alpha 7.5 WING SETTING ANGLE The wing setting angle is initially determined to be the angle corresponding to the airfoil ideal lift coefficient. Since the airfoil ideal lift coefficient 0.57, the corresponding angle to be 2 deg. This value will be revised based on calculation to satisfy the design requirements. The selected wing setting angle for our aircraft, αset = 2 7.6 ASPECT RATIO The aspect ratio is selected from Chapter 4 in the tentative parameters. The Aspect ratio for our aircraft, A.R. = 3:2 7.7 WING AREA (S) The wing area is selected from Chapter 4 – 4.1.1 in the tentative parameters. The wing area for our aircraft, S = 500m2 7.8 WING SPAN (b) The wing span is calculated from the formula, AR=b^2/s Wings span=27.3m 7.9 TAPER RATIO (λ) The taper ratio for rectangle is 1. 7.10 CRoot The Chord root is given by the formula, CRoot= 2 S/b (1+λ )CRoot= 2 S/b (1+λ ) Where, λ is the Taper ratio 79 • CRoot= 2 25/27.3 (1+1 ) • CRoot= 0.915m 7.11 CTip The Chord tip is given by the formula, CTip = λ CRoot CTip = 1*0.915 =0.915 CTip = 0.915 m 7.12 CMean The Chord mean is given by the formula, CMean=2/3 CRoot *((1+λ+ λ^2) \ (1+λ)) CMean=2/3 0.915*(1+1+ 1)/ (1+1) CMean=0.915m 7.13 CL The wing lift coefficient is given by the formula, CL=2 W/ρ V^2Cruise S CL=2 2204.5/200^2*25*0.8195 CL=5.3 *10^-3 Where, W is the Take-Off weight ρ is the Density at cruise altitude V is the Cruise velocity S is the Wing area ACCESSORIES 1. SPRAYER 2. FERTILIZER STORAGE 3. FEED LINE SYSTEM 80 CHAPTER 8 TAIL PLANE SELECTION 8.1 TAIL PLANE SELECTION A tailplane, also known as a horizontal stabiliser, is a small lifting surface located on the tail behind the main lifting surfaces of a fixed-wing aircraft as well as other non-fixed-wing aircraft such as helicopters and gyroplanes. Not all fixed-wing aircraft have tailplanes. Canards, tailless and flying wing aircraft have no separate tailplane, while in V-tail aircraft the vertical stabiliser, rudder, and the tail-plane and elevator are combined to form two diagonal surfaces in a V layout. The function of the tailplane is to provide stability and control. In particular, the tailplane helps adjust for changes in position of the centre of pressure or centre of gravity caused by changes in speed and attitude, fuel consumption, or dropping cargo or payload. 8.1.1 CONVENTIONAL TAIL The conventional tail design is the most common form. It has one vertical stabilizer placed at the tapered tail section of the fuselage and one horizontal stabilizer divided into two parts, one on each side of the vertical stabilizer. For many airplanes, the conventional arrangement provides adequate stability and control. Figure 8.1 CONVENTIONAL TAIL 81 8.1.2 T - TAIL The horizontal stabilizer is mounted on top of the fin, creating a "T" shape when viewed from the front. T-tails keep the stabilizers out of the engine wake, and give better pitch control. T-tails have a good glide ratio, and are more efficient on low-speed aircraft. Figure 8.2 T - TAIL 8.1.3 V - TAIL A V-tail can be lighter than a conventional tail in some situations and produce less drag. A V-tail may also have a smaller radar signature. Figure 8.3 V - TAIL 82 8.1.4 INVERTED TAIL The inverted V-tail is similar to V-tail but it is inverted and it provides more stability and manoeuvrability. It is mostly used in Unmanned Aerial Vehicles. Figure 8.4 Inverted V – TAIL 8.1.5 CRUCIFORM TAIL The horizontal stabilizers are placed midway up the vertical stabilizer, giving the appearance of a cross when viewed from the front. Cruciform tails are often used to keep the horizontal stabilizers out of the engine wake, while avoiding many of the disadvantages of a T-tail. Figure 8.5 CRUCIFORM TAIL 83 8.1.6 TAILLESS A tailless aircraft has no tail assembly and no other horizontal surface besides its main wing. The aerodynamic control and stabilization functions in both pitch and roll are incorporated into the main wing. A tailless type may still have a conventional vertical fin (vertical stabilizer) and rudder. Figure 8.6 TAILLESS SELECTED TAIL PLANE: Conventional Tailplane 84 CHAPTER 9 ENGINE SELECTION 9.1 ENGINE SELECTION An aircraft engine, often referred to as an aero engine, is the power component of an aircraft propulsion system. Most aircraft engines are either piston engines or gas turbines, although a few have been rocket powered and in recent years many small UAVs have used electric motors. 9.1.1 RECIPROCATING ENGINE A reciprocating engine, also often known as a Piston engine, is typically a heat engine. Uses one or more reciprocating pistons to convert pressure into a rotating motion. There may be one or more pistons. Each piston is inside a cylinder, into which a gas is introduced, either already under pressure or heated inside the cylinder either by ignition of a fuel air mixture or by contact with a hot heat exchanger in the cylinder. The linear movement of the piston is converted to a rotating movement via a connecting rod and a crankshaft or by a swashplate or other suitable mechanism. Figure 9.1 RECIPROCATING ENGINE 9.1.2 TURBOJET ENGINE A turbojet engine is a jet engine which produces all of its thrust by ejecting a high energy gas stream from the engine exhaust nozzle. In contrast to a turbofan or bypass engine, 100% of the air entering the 85 intake of a turbojet engine goes through the engine core. Air is drawn into the engine through the inlet and compressed and heated by the compressor. Fuel is then added in the combustion chamber and ignited. Figure 9.2 TURBOJET ENGINE 9.1.3 TURBOFAN ENGINE A Turbofan engine is the most modern variation of the basic gas turbine engine. As with other gas turbines, there is a core engine. In the turbofan engine, the core engine is surrounded by a fan in the front and an additional turbine at the rear. The fan and fan turbine are composed of many blades, like the core compressor and core turbine, and are connected to an additional shaft. Figure 9.3 TURBOFAN ENGINE 9.1.4 TURBOPROP ENGINE A turboprop engine is a turbine engine that drives an aircraft propeller. In its simplest form a turboprop consists of an intake, compressor, combustor, turbine, and a propelling nozzle. 86 Figure 9.4 TURBOPROP ENGINE 9.1.5 RAMJET ENGINE A ramjet, sometimes referred to as a flying stovepipe or an athodyd, is a form of air breathing jet engine that uses the engine's forward motion to compress incoming air without an axial compressor or a centrifugal compressor. Figure 9.5 RAMJET ENGINE 9.1.6 SCRAMJET ENGINE A scramjet is a variant of a ramjet air breathing jet engine in which combustion takes place in supersonic airflow. Scramjet relies on high vehicle speed to compress the incoming air forcefully before combustion (hence ramjet), but whereas a ramjet decelerates the air to subsonic velocities before combustion, the airflow in a scramjet is supersonic throughout the entire engine. 87 Figure 9.6 SCRAMJET ENGINE 9.1.7 PULSEJET ENGINE A scramjet is a variant of a ramjet air breathing jet engine in which combustion takes place in supersonic airflow. Scramjet relies on high vehicle speed to compress the incoming air forcefully before combustion (hence ramjet), but whereas a ramjet decelerates the air to subsonic velocities before combustion, the airflow in a scramjet is supersonic throughout the entire engine. Figure 9.7 PULSEJET ENGINE SELECTED ENGINE TYPE: Turboprop Engine NUMBER OF ENGINES: 1 ENGINE LOCATION: At the front. 9.2 ENGINE THRUST Aircraft\Data Type of engine/Power Thrust (kW) plant 88 Air Tractor P&W PT6A-65AG 910 AT-1002 Cessna 188 Ag Wagon Continental O470R 172 230 Piper Pa 36 Continental Tiara 6-285 224 Pawnee Brave Table 9.1 Engine Data SELECTED ENGINE: P&W PT6A-65AG Table 9.2 Engine Performance Data Data Parameters Thrust 910kW Fan Diameter 4.64 m Dry Weight 227 kg Chapter 10 LANDING GEAR SELECTION 10.1 LANDING GEAR SELECTION Landing gear is the undercarriage of an aircraft or spacecraft and may be used for either takeoff or landing. For aircraft it is generally both. For aircraft, the landing gear supports the craft when it is not flying, allowing it to take off, land, and taxi without damage. 10.2 TYPES OF LANDING GEAR The landing gears are classified as follows, a) Fixed b) Retractable Fixed Landing Gear Landing gear employing a rear-mounted wheel is called fixed landing gear. Fixed gear is designed to simplify design and operation. The advantages are that it is always deployed and its initial instalments cost is low. Whereas its disadvantage is that produces constant drag. Figure 10.1 Fixed landing gear Retractable Landing Gear A retractable gear is designed to streamline the airplane by allowing the landing gear to be stowed inside the structure during cruising flight. Retractable landing gear systems may be operated either hydraulically or electrically, or may employ a combination of the two systems. 9 Retractable Landing Gear A retractable gear is designed to streamline the airplane by allowing the landing gear to be stowed inside the structure during cruising flight. Retractable landing gear systems may be operated either hydraulically or electrically, or may employ a combination of the two systems. 90 Figure10.2 Retractable landing gear SELECTION: The Retractable landing gear is implemented in the aircraft due to the following reasons, • There will be less drag during cruise as the landing gear will be retracted. • It helps in higher cruise speeds and increased climb performance. 10.3 LANDING GEAR CONFIGURRATIONS The landing gears have different configurations based on the number of wheels and their arrangement. They are classified as follows, a) Single wheel b) Bicycle c) Tricycle d) Quadricycle e) Multi-bogey 91 Single wheel Landing Gear The single-wheel configuration, defined as a main gear of having a total of two wheels, one on each strut, the dual-wheel configuration, defined as a main gear of having a total of four wheels, two on each strut, and the dual-tandem configuration, defined as two sets of wheels on each strut. Figure 10.3 single wheel Bicycle A relatively uncommon landing gear option is the bicycle undercarriage. Bicycle gear features two main gear along the centreline of the aircraft, one forward and one aft of the centre of gravity. Preventing the plane from tilting over sideways are two small outrigger gear mounted along the wing. 92 Figure 10.4 bicycle Tricycle The most commonly used landing gear arrangement is the tricycle-type landing gear. It is comprised of main gear and nose gear. Tricycle-type landing gear is used on large and small aircraft. It allows more forceful application of the brakes without nosing over when braking, which enables higher landing speeds. Figure 10.5 tricycle 93 Quadricycle Quadricycle gear are also very similar to the bicycle arrangement except there are four main gear roughly equal in size and mounted along the fuselage. Like bicycle gear, the Quadricycle undercarriage also requires a very flat attitude during take-off and landing. This arrangement is also very sensitive to roll, crosswinds, and proper alignment with the runway. Figure 10.6 quadricycle Multi-bogey A final variation that is worth mentioning is the use of multiple wheels per landing gear strut. This additional tire is particularly useful on carrier-based aircraft where two nose wheels are a requirement. Multiple wheels