SERVICE BULLETIN NO. 1399
Piper Pilot 100i · Service Bulletins
Overview
This Service Bulletin No. 1399 issued by Piper Aircraft, Inc. addresses a critical modification concerning the Wing Station (WS) 206.70 Nose Rib for several models, including the Piper Pilot 100i. The bulletin mandates compliance for affected aircraft to ensure structural integrity and safety. It outlines the specific serial numbers of affected aircraft, the purpose of the bulletin, and detailed instructions for inspection and modification of the nose rib. The compliance time is set to coincide with the next scheduled maintenance, not to exceed 25 hours of service. This document is essential for maintenance personnel and pilots to ensure their aircraft meet safety standards and regulatory compliance.
- The bulletin applies to the Piper Pilot 100i and other models listed.
- Compliance is mandatory and should coincide with the next maintenance event, not exceeding 25 hours of service.
- Inspect the right wing's WS 206.70 Nose Rib for structural integrity and compliance with design specifications.
- Modification may involve fabricating a stiffener angle from 2024-T3 aluminum and using specific rivets for installation.
- Document compliance in the aircraft logbook after completing the inspection and any modifications.
Document
Source
Originally published by redarrow.dolmint.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.
Document details
- Type
- Service Bulletins
- Year
- 2023
- Pages
- 7
- File size
- 467 KB
- Publisher
- redarrow.dolmint.com
Most owners only have the POH. Here's the essential set for the Piper Pilot 100i.
- Pilot's Operating Handbook / AFM
- Checklist
- Maintenance Manual
- Parts Catalog (IPC)
- Systems & Wiring
- Service Bulletins
- Type Certificate (TCDS)
More Piper Pilot 100imanuals & documents
See all 15 →- SERVICE BULLETIN NO. 1423AService Bulletins
- Airworthiness Concern SheetType Certificate
- CUSTOMER SERVICE INFORMATION FILEWiring Diagram
- CUSTOMER SERVICE INFORMATION FILETraining Manual
- SERVICE BULLETIN NO. 1375BMaintenance Manual
- SERVICE BULLETIN NO. 1355Service Bulletins
- Specifications for the Piper Pilot 100iSpecifications
- AOPA Aircraft Owner and Pilot June 2019Other Documents
- Pilot's Operating HandbookPilot's Operating Handbook
- Weight & Balance for Piper Pilot 100iWeight And Balance
- Emergency Procedures for the Piper Pilot 100iEmergency Procedures
- Pilot's Operating Handbook for the Piper Pilot 100iPilot's Operating Handbook
In this document
Affected Models and Serial Numbers
The service bulletin applies to a range of Piper aircraft, specifically including the PA-28-181 Piper Pilot 100i. It lists affected serial numbers from 28-7415001 through 28-7715314, and others, detailing which aircraft require inspection and potential modification.
Purpose of the Bulletin
The bulletin aims to address a potential issue with the WS 206.70 Nose Rib on the right wing, which may not conform to type design. This could compromise structural stability. The bulletin provides instructions for a one-time inspection and, if necessary, modification to restore the rib to original strength.
Compliance Instructions
Pilots and maintenance personnel are instructed to check the airplane logbook for specific part numbers installed within a defined date range. If the part is present, visual access to the right wing rib must be gained for inspection. If modifications are needed, detailed steps for fabricating and installing a stiffener angle are provided.
Materials Required
For compliance, materials include 0.040 thick 2024-T3 aluminum sheet, primer conforming to MIL-PRF-85582D, and specific rivets. These materials must be procured locally, and the bulletin specifies the exact quantities and specifications needed for the modification.
Logbook Entry
After completing the inspection and any required modifications, a logbook entry must be made to document compliance with this service bulletin, ensuring that maintenance records are up to date.
Safety notes
- Failure to comply with this service bulletin may result in inadequate structural stability of the aircraft's wing.
Full document text
Piper Piper Aircraft, Inc. 2926 Piper Drive Vero Beach, FL, U.S.A. 32960 SUBJECT: SERVICE NO. 1399 BULLETIN PIPER CONSIDERS COMPLIANCE MANDATORY Date: March 16, 2023 WING RIB MODIFICATION SERIAL NUMBERS AFFECTED: MODELS AFFECTED: Group A: PA-28-151 Cherokee Warrior PA-28-161 Cherokee Warrior II PA-28-161 Cadet PA-28-161 Warrior III PA-28-181 Archer II PA-28-181 Archer III PA-28-181 Piper Pilot 100i PA-28-201T Turbo Dakota PA-28-236 Dakota PA-28R-201 Arrow III / Arrow PA-28R-201T Turbo Arrow III PA-28RT-201 Arrow IV PA-28RT-201T Turbo Arrow IV Group B: PA-28-151 Cherokee Warrior PA-28-181 Archer II 28-7415001 through 28-7715314, less 28-7415050 and 28-7515302 28-7716001 through 28-8616057, 2816001 through 2816105 2841001 through 2841365 2816110 through 2842420 28-7690001 through 28-8690056, 2890001 through 2890205, less 28-7690126 2890206 through 2890231, 2881001 through 2881232, 2881234 through 2881464 28020001 through 28020018 28-7921001 through 28-7921095 28-7911002 through 28-8611009, 2811001 through 2811050 28R-7737001 through 28R-7837317, 2837001 through 2837061, 2844001 through 2844185 28R-7703001 through 28R-7803373, 2803001 through 2803012 28R-7918002 through 28R-8218026 28R-7931002 through 28R-8631004, 2831001 through 2831038 28-7415050 28-7690126 PA-28-181 Archer III 2881233, 2881465 through 2881618 PA-28-181 Piper Pilot 100i COMPLIANCE TIME: 28020019 through 28020110 To coincide with the next regularly scheduled maintenance event, but not to exceed the next 25 hours time in service. ATA/JASC: 5700 (OVER) SERVICE BULLETIN NO. 1399 PAGE 2 of 7 APPROVAL: PURPOSE: The engineering aspects of this service document have been shown to comply with the applicable Federal Aviation Regulations and are FAA approved. Some of the affected aircraft may have a Wing Station (WS) 206.70 Nose Rib that does not conform to type design, applicable to the right wing only. These ribs may not provide adequate structural stability to maintain the local wing contour for the outboard bay. This service bulletin provides instructions for a one-time inspection of this nose rib, and on condition, instructions to restore the nose rib to original type design strength. INSTRUCTIONS: 1. 2. 3. 4. NOTES: • • • • The temporary removal of fairings and/or access panels may be required in order to accomplish the instructions in this service bulletin. Refer to the applicable Piper Airplane Maintenance Manual (AMM) for removal and installation procedures. These instructions apply only to the right side of the aircraft. Unless otherwise specified, installed rivets shall conform to the requirements stated in Chapter 4, Section 4, of FAA Advisory Circular AC 43.13-1B. Treat all bare metal surfaces with primer conforming to MIL-PRF-85582 Type 1 Class C2 or any one of the primers listed in Table 1. For airplanes in Group A, check the airplane logbook for the installation of RH Nose Rib, Sta. 206.70, Piper part number (P/N) 35615-003 or RH Nose Rib Assembly, Sta. 206.70, Piper P/N 35615-001, between the dates of May 1st, 2021 through March 9th, 2023. • If either P/N was not installed within this date range, proceed to step 6. • If either P/N was installed within this date range, proceed to step 2. For airplanes in Group B, proceed to step 2. Gain visual access to the right wing WS 206.70 Nose Rib, Piper P/N 35615-003, as shown in Figure 1. Examine the Nose Rib for the presence of a stiffening bead at the location identified in View A-A. • • If the WS 206.70 Nose Rib has the stiffening bead feature, no modification is required. Proceed to step 6. If the WS 206.70 Nose Rib does not have the stiffening bead feature, modification of the Nose Rib is required. Proceed to step 4. Fabricate a Stiffener Angle, quantity one (1) each per aircraft, as defined in Figure 2. This Stiffener Angle shall conform to the following specifications: • ⋅ • • Material: 0.040 thick 2024-T3 aluminum sheet conforming to AMS-QQ-A-250 and AMS-QQ-A-250/5. Procure locally. Finish: Apply primer that conforms to MIL-PRF-85582D Type 1 Class C2, or, any one of the primers listed in Table 1. Procure locally. All dimensions shown are in inches. Tolerance on linear dimensions is ± 0.050 inches. Tolerance on bend radius is ± 0.030 inches. After the primer has cured, mark the Stiffener Angle with P/N “SB 1399-1" using a permanent felt tip marker, with minimum text height 0.25 inches. Locate the part number on a surface that will be visible after installation on the aircraft. SERVICE BULLETIN NO. 1399 5. Install the SB 1399-1 Stiffener Angle as shown in Figure 3. PAGE 3 of 7 a. Adjust the vertical position the SB 1399-1 Stiffener Angle so that the clearance from the upper and lower flanges of the WS 206.70 Nose Rib is the same, ± 0.05 inches. b. Install four (4) MS20470AD3 series rivets (aka “BJ 3”) to secure the SB 1399-1 Stiffener Angle to the outboard side of the 35615-003 WS 206.70 Nose Rib. Procure rivets locally. Alternatively, protruding Cherry-max type blind rivets may be used, -4 size only, provided the shank is aluminum, the stem is corrosion resistant steel, and the manufacturers recommended rivet puller and rivet puller head are used. NOTES: • • All rivets shall be installed per AC 43.13-1B. Poor installation of any rivets will require a repair that is outside the scope of this service bulletin. 6. Make a logbook entry documenting compliance with this service bulletin. TABLE 1 ACCEPTABLE EPOXY PRIMERS Vendor Product Name Vendor Product Number PPG Aerospace PRC-DeSoto AkzoNobel Aerospace Coatings AkzoNobel Aerospace Coatings Deft, Inc. EWDE072A/B 10P8-10NF / EC-283 10P30-5/EC-275 44GN036 SERVICE BULLETIN NO. 1399 PAGE 4 of 7 35615-003 NOSE RIB PA-28-181 ARCHER & PIPER PILOT LOOKING DOWN VIEW A-A LOOKING INBOARD AT RH WING AT W.S. 206.70 VIEW ROTATED CW 90° Figure 1 Nose Rib Inspection INSPECT HERE FOR STIFFENING BEAD A A WS 206.70 UP FWD SERVICE BULLETIN NO. 1399 0.50 1.20 0.65 R 0.16 + + 0.040 3.75 + + 0.50 1.40 0.50 PAGE 5 of 7 2.30 Figure 2
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Stiffener Angle (P/N SB1399-1) Fabrication Figure 3 Stiffener Angle Installation 31615-003 NOSE RIB W.S. 206.70 12.04 SB 1399-1 STIFFENER ANGLE + + + + SERVICE BULLETIN NO. 1399 UP FWD о PAGE 6 of 7 SERVICE BULLETIN NO. 1399 MATERIAL REQUIRED: Per aircraft: PAGE 7 of 7 AVAILABILITY OF PARTS: EFFECTIVITY DATE: SUMMARY: • • . As Required (A/R), 0.040 thick 2024-T3 aluminum sheet conforming to AMS-QQ-A-250 and AMS-QQ-A-250/5, procure locally A/R, Primer conforming to MIL-PRF-85582D Type 1 Class C2, or any primer listed in Table 1, procure locally Four (4) each, MS20470AD3 series rivets or Cherry-max type blind rivets, as described in step 5.b., procure locally Procure locally. This service bulletin is effective on March 16, 2023. Applicable factory participation is limited to new aircraft in warranty at the time of compliance. Factory participation will remain in effect for a period of time not to exceed 180 days from the effectivity date of this service bulletin. Please contact your Piper Approved Service Center to make arrangements for compliance with this service bulletin in accordance with the compliance time indicated. NOTE: Please notify the factory of any address/ownership corrections. Changes should include aircraft model, serial number, and current owner's name and address. Corrections and/or changes should be directed to: PIPER AIRCRAFT, INC. Attn: Customer Service 2926 Piper Drive Vero Beach, FL 32960 or: CustomerService@piper.com Please include in subject line: "Aircraft ownership update"