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SERVICE BULLETIN NO. 1423A

Piper Pilot 100i · Service Bulletins

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Overview

Service Bulletin No. 1423A addresses the inspection of the wing aft spar-to-fuselage attachment hardware for the Piper Pilot 100i and other affected models. This bulletin supersedes previous service letters and bulletins, ensuring compliance with updated instructions and serial number specifications. The purpose of this bulletin is to prevent the loosening of attachment bolts, which has been reported in some aircraft. Compliance with this bulletin is mandatory and should coincide with the next scheduled maintenance event, not exceeding 100 hours of time in service. The document provides detailed inspection procedures, torque specifications, and necessary actions based on the inspection results.

  • Initial compliance with the inspection must occur within 100 hours of service.
  • 5/16 inch bolts require a minimum off-torque of 100–115 in-lbs; 3/8 inch bolts require 180–195 in-lbs.
  • Replacement hardware specifications are provided in Chart 1 of the bulletin.
  • Inspection must be performed with the aircraft on weight (not on jacks).
  • Document compliance in the aircraft logbook after inspection.

Document

Source

Originally published by pa34owners.org. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

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Document details

Type
Service Bulletins
Year
2025
Pages
8
File size
12 MB
Publisher
pa34owners.org
Documentation completeness
2/7

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In this document

Compliance Time

Initial compliance with the inspection is to be performed during the next scheduled maintenance event, but must not exceed 100 hours of time in service. Recurring compliance is required every 100 hours thereafter.

Inspection Instructions

The inspection involves removing the lower wing-to-fuselage fairing and examining the aft wing-to-fuselage attachment bolts. Pilots must verify the security of the bolts through visual confirmation or an off-torque test, with specified torque values for different bolt sizes.

Torque Specifications

For 5/16 inch diameter bolts, the off-torque value is 100–115 in-lbs minimum. For 3/8 inch diameter bolts, the off-torque value is 180–195 in-lbs minimum. These values are critical for ensuring the bolts are properly secured.

Replacement Hardware

The bulletin includes a chart detailing acceptable replacement hardware, including specific part numbers for bolts, washers, and nuts, along with their respective torque specifications.

Reporting and Documentation

After completing the inspection and any necessary actions, a logbook entry must be made to document compliance with this service bulletin. Additionally, any address or ownership changes should be reported to Piper Aircraft.

Safety notes

  • Failure to comply with this service bulletin may result in unsafe flight conditions due to loosening of the wing attachment hardware.

Full document text

Date: May 13, 2025 (S) (M) SERVI CE BULLETIN NO. 1423A PIPER CONSIDERS COMPLIANCE MANDATORY Piper Aircraft, Inc. 2926 Piper Drive Vero Beach, FL, U.S.A. 32960 (OVER) ATA/JASC: 5740 Service Bulletin (SB) 1423A supersedes Service Letter (SL) 1087 and SB 1423 in its entirety. Aircraft that have complied with SB 1423 are in compliance with SB 1423A until the next recurring compliance interval. SUBJECT: WING AFT SPAR-TO-FUSELAGE ATTACHMENT HARDWARE INSPECTION REASON FOR REVISION: SB 1423A updates select serial numbers, revises instructions for clarity, in particular step 3.a to clarify the purpose of the torque values listed are for performing an off-torque (i.e., loosening torque) test of the bolt head, and revises instructions to direct customers to contact a DER for a suitable repair when a condition exists that is outside the scope of this service bulletin. MODELS AFFECTED: SERIAL NUMBERS AFFECTED: Group A: PA-32-260 Cherokee Six 260 32-03, 32-04, 32-1 thru 32-14, 32-16 thru 32-20, 32-22 thru 32-1297, 32-7100001 thru 32-7800008 PA-32-300 Cherokee Six 300 32-15, 32-21, 32-40000 thru 32-40974, 32-7140001 thru 32-7940290 PA-32R-300 Lance 32R-7680001 thru 32R-7880068 PA-32-S300 Cherokee Six Seaplane 32S-15, 32S-40000 thru 32S-40974, 32S-7140001 thru 32S-7240137 Group B: PA-28-140 Cherokee 140 28-20001 thru 28-26946, 28-7125001 thru 28-7725290 PA-28-150 Cherokee 150 28-03, 28-1760A, 28-1 thru 28-4377 PA-28-160 Cherokee 160 28-03, 28-1760A, 28-1 thru 28-4377 PA-28-180 Cherokee 180 28-03, 28-671 thru 28-5859, 28-7105001 thru 28-7205318, 28-E13, 28-7305001 thru 28-7505260 PA-28-235 Cherokee 235 28-10001 thru 28-11378, 28-7110001 thru 28-7210023, 28E-11, 28-7310001 thru 28-7710089 SERVICE BULLETIN NO. 1423A PAGE 2 of 8 MODELS AFFECTED: SERIAL NUMBERS AFFECTED: Group B: (cont.) PA-28-151 Cherokee Warrior 28-7415001 thru 28-7715314 PA-28-161 Cadet 2841001 thru 2841365 PA-28-161 Warrior II 28-7716001 thru 28-8216300, 28-8316001 thru 28-8616057, 2816001 thru 2816109 PA-28-161 Warrior III 2816110 thru 2816119 2842001 thru 2842420 PA-28-181 Archer II 28-7690001 thru 28-8690056, 28-8690061, 28-8690062, 2890001 thru 2890205 PA-28-181 Archer III 2890206 thru 2890231, 2843001 thru 2843999, 2881001 and up PA-28-181 Piper Pilot 100i 2881041, 28020001 and up PA-28-201T Turbo Dakota 28-7921001 thru 28-7921095 PA-28R-180 Arrow 28R-30002 thru 28R-31270, 28R-7130001 thru 28R-7130013 PA-28R-200 Arrow 28R-35001 thru 28R-35820, 28R-7135001 thru 28R-7135229 PA-28R-200 Arrow II 28R-7235001 thru 28R-7635462 PA-28R-201 Arrow III 28R-7737001 thru 28R-7837317, 2837001 thru 2837061 2844001 thru 2844185 PA-28R-201T Turbo Arrow III 28R-7703001 thru 28R-7803373, 2803001 thru 2803015 PA-28RT-201 Arrow IV 28R-7918001 thru 28R-8218026 PA-28RT-201T Turbo Arrow IV 28R-7931001 thru 28R-8631005, 2831001 thru 2831038 PA-28-236 Dakota 28-7911001 thru 28-8611008, 2811001 thru 2811050 PA-32-301 Saratoga 32-8006002 thru 32-8606023,3206001 thru 3206019, 3206042 thru 3206044,3206047, 3206050 thru 3206055, 3206060 PA-32-301T Turbo Saratoga 32-8024001 thru 32-8424002 PA-32-301FT Piper 6X 3232001 thru 3232074 PA-32-301XTC Piper 6XT 3255001 thru 3255051 PA-32R-301 Saratoga SP 32R-8013001 thru 32R-8613006, 3213001 thru 3213028, 3213030 thru 3213041 PA-32R-301 Saratoga II HP 3213029, 3213042 thru 3213103, 3246001 thru 3246244 PA-32R-301T Turbo Saratoga SP 32-8029001 thru 32-8629008, 3229001 thru 3229003 PA-32R-301T Saratoga II TC 3257001 thru 3257493 PA-32RT-300 Lance II 32R-7885002 thru 32R-7985106 PA-32RT-300T Turbo Lance II 32R-7787001, 32R-7887002 thru 32R-7987126 PA-34-200 Seneca 34-E4, 34-7250001 thru 34-7450220 PA-34-200T Seneca II 34-7570001 thru 34-8170092 PA-34-220T Seneca III 34-8133001 thru 34-8633031, 3433001 thru 3433172, 3448001 thru 3448037 PA-34-220T Seneca IV 3448038 thru 3448079, 3447001 thru 3447029 PA-34-220T Seneca V 3449001 thru 3449514 SERVICE BULLETIN NO. 1423A PAGE 3 of 8 MODELS AFFECTED: SERIAL NUMBERS AFFECTED: Group B: (cont.) PA-44-180 Seminole 44-7995001 thru 44-8195026, 4495001 thru 4495013, 4496001 and up PA-44-180T Turbo Seminole 44-8107001 thru 44-8207020 COMPLIANCE TIME: Initial compliance is to coincide with the next regularly scheduled maintenance event, but not to exceed the next one hundred (100) hours time in service (TIS). Thereafter, recurring compliance shall occur every 100 hours TIS. APPROVAL: The content of this service document has been reviewed and determined to already comply with applicable Federal Aviation Regulations. PURPOSE: There have been isolated reports that the left hand and right hand aft wing spar- to-fuselage attachment nut and bolt have loosened. This Service Bulletin requires inspection and corrective action to prevent recurrence of the bolts loosening. All applicable Airplane Maintenance Manuals (AMMs) and Service Manuals (SM) will incorporate the requirements of this service bulletin into their one hundred (100) hour inspection programs in a future revision. INSTRUCTIONS: NOTE: The following applies to both the left hand side and right hand side of the aircraft. Perform the following with weight on wheels (i.e., not on jacks). 1. Remove the lower wing-to-fuselage fairing in the area of the wing aft spar. See Figures 1 and 2. 2. Lower the flaps to gain access to the head of the aft wing-to-fuselage attachment bolt. 3. Examine bolt to determine the nominal diameter. Inspect the bolt in the fittings. a. Verify the bolt is secured by performing one of the following actions: • Visually confirm the bolt head or nut has an unbroken torque stripe. • Perform an off-torque (i.e., loosening torque) test to confirm the bolt head does not loosen (e.g., does not rotate in the counter-clockwise direction) when the following torque value range is applied: ○ For 5/16 inch diameter bolts, off-torque value is 100–115 in-lbs minimum. ○ For 3/8 inch diameter bolts, off-torque value is 180–195 in-lbs minimum.

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If the bolt is secured, no further action is required. Proceed to step 4. If the bolt is not secured, further action is required. Proceed to step b. b. If the bolt head or nut has a missing/broken torque stripe or the bolt fails the off-torque test described in step a, perform the following: 1) Remove the attachment hardware (bolt, washer, and nut – retain/replace hardware on condition) to inspect the holes in the fittings for size and make sure no out-of-round condition exists outside of allowable limits. The specified hole size is as follows: • For 5/16 inch diameter bolts, the specified hole size is 0.3115–0.3135 inch diameter. • For 3/8 inch diameter bolts, the specified hole size is 0.3745–0.3765 inch diameter. If the holes meet the requirements specified above, proceed to step 2). If the holes do not meet the requirements specified, proceed to step 3). SERVICE BULLETIN NO. 1423A PAGE 4 of 8 2) If the holes meet the requirements specified above, inspect gap between the fittings. a) If gap is below 0.032 inches, reinstall the attachment hardware. Refer to chapter 57-40-00 of the applicable Piper AMM/SM for installation instructions. Then proceed to step 4. b) If gap is above 0.032 inches, but does not exceed 0.15 inches (before shimming with washers), install replacement hardware as required per Chart 1. Ensure that 1 1/2 threads of the bolt protrude from the nut. Then proceed to step 4. c) If the measured gap (before shimming with washers) exceeds 0.15 inches, contact an FAA designated engineering representative (DER) (or the equivalent authorized by civil aviation regulators outside the U.S.) for an approved repair before returning the airplane to service. The FAA website provides a DER directory that lists designees by their location and lists their credentials. Visit https://designee.faa.gov/#/designeeLocator for more details. 3) If the holes do not meet the requirements of step 1), perform the following action: a) Group A: If your aircraft is in Group A and does not meet the 5/16 hole requirements of step 1), contact an FAA designated engineering representative (DER) (or the equivalent authorized by civil aviation regulators outside the U.S.) for an approved repair before returning the airplane to service. The FAA website provides a DER directory that lists designees by their location and lists their credentials. Visit https://designee.faa.gov/#/designeeLocator for more details. b) Group B: (1) For 5/16 inch diameter bolt holes: If a 0.3724–0.3765 inch diameter reamed hole will clean out an out-of-round hole, open up the hole to 0.3724–0.3765 inch diameter and install 3/8 inch diameter replacement hardware, as specified in Chart 1. (2) For 3/8 inch diameter bolt holes, as well as 5/16 inch diameter bolt holes that do not meet the above criteria: If a 0.437–0.438 inch diameter reamed hole will clean out an out-of-round hole, order and install Piper Kit - Wing Aft Spar/Fuselage Attach FTG, Piper Part Number (P/N) 88365-002 (767-383), revision A or later. (3) If the above criteria cannot be met, contact an FAA designated engineering representative (DER) (or the equivalent authorized by civil aviation regulators outside the U.S.) for an approved repair before returning the airplane to service. The FAA website provides a DER directory that lists designees by their location and lists their credentials. Visit https:// designee.faa.gov/#/designeeLocator for more details. 4. Reinstall the fairings and make a logbook entry documenting compliance with this service bulletin. SERVICE BULLETIN NO. 1423A PAGE 5 of 8 CHART 1 ACCEPTABLE REPLACEMENT HARDWARE Model / Group Bolt Washer Nut Torque (in-lbs) Group A (Excluding PA-32S-300) AN5-6A or AN5-7A (1) NAS1149F0516P and / or AN960-516 (1) MS210045-5 200–225 Group A (PA-32S-300 Only) NAS1105-7 NAS1149F0516P and / or AN960-516 (1) MS210045-5 200–225 Group B (5/16 Inch Bolt) AN5-6A or AN5-7A (1) NAS1149F0516P and / or AN960-516 (1) MS210045-5 200–225 Group B (3/8 Inch Bolt) NAS464P6LA6 or NAS464P6LA4 (1) (2) NAS1149F0632P and / or NAS1149F0663P (1) MS21042-6 360–390 (1) Use bolt and thick or thin washer options listed as required to ensure that gap between fuselage and wing fittings is less than 0.032 inches, and 1 1/2 threads of the bolt protrude from the nut. (2) For PA-28-181 aircraft only, if a NAS464P6LA4 bolt is required, installation is only permissible when no gap exists between the fuselage and wing fittings. If a gap of 0.015 inch or greater exists, installation of a NAS464P6LA6 bolt, along with washers as required to ensure 1 1/2 threads protrude from the nut, is required. SERVICE BULLETIN NO. 1423A PAGE 6 of 8 Figure 1 Typical Panel Location (Under RH Wing) TYPICAL ACCESS PANEL LOCATION LOOKING UP AT INBOARD SECTION OF RH WING SERVICE BULLETIN NO. 1423A PAGE 7 of 8 Figure 2 Wing-to-Fuselage Attachment Bolt Location A A ATTACHMENT BOLT LOCATION LOOKING DOWN AT INBOARD SECTION OF RH WING VIEW A-A LOOKING FWD AT AFT SPAR ATTACHMENT RIGHT WING SHOWN (LEFT WING OPPOSITE) OUTBD UP INSPECT HERE AFT SPAR PLATE 0.56R MIN. AFT SPAR FITTING SERVICE BULLETIN NO. 1423A PAGE 8 of 8 MATERIAL REQUIRED: Per aircraft, as required: • Up to two (2) each, AN or NAS Series Bolts, see Chart 1 for applicable P/Ns • As required, AN or NAS Series Washer(s), see Chart 1 for applicable P/Ns • Up to two (2) each, MS Series Nuts, see Chart 1 for applicable P/Ns AVAILABILITY OF PARTS: Procure from your General Aviation Supplier or your Piper Approved Service Center – Find your local service center at https://www.piper.com/ EFFECTIVITY DATE: This service bulletin is effective on May 14, 2025. SUMMARY: There is no warranty participation for the accomplishment of the additional one hundred (100) hour re-torquing of the aft spar-to-fuselage attach hardware inspection introduced in this service bulletin. If the wing aft spar-to-fuselage attachment nut and bolt have loosened and any of the Instruction steps 1) through 3) are required, contact the Piper Warranty department for warranty compensation. Please contact your Piper Approved Service Center to make arrangements for compliance with this service bulletin in accordance with the compliance time indicated. NOTE: Please notify the factory of any address/ownership corrections. Changes should include aircraft model, serial number, and current owner’s name and address. Corrections and/or changes should be directed to: PIPER AIRCRAFT, INC. Attn: Customer Service 2926 Piper Drive Vero Beach, FL 32960 or: CustomerService@piper.com Please include in subject line: “Aircraft ownership update”