Engine Service and Maintenance Record

malntenance adjustment and test in cessna MM chapter ~;I~on 3ftand post e test flown swaped TIT prob f V . Ircra needs to than LH.Perf~rmed compressi~~ t~~t ~t~jO~~~ R~TIT 20 degree C hotter syetem checks/adjustment need to . cy In er 7/80. A complete fuel operation. At Hobbs 1830 R t . comp".ed With no later than 10 hours of " e urnlng engine to service. Daniel Ram 2 Q2J2"CZ_ _ .L---I----I--I---~f__-------~ 3 ---- ---- - --- - - ------------- ---- - Total Time Time Since Engine Service and Maintenance RecordLast Ovemaul Installations, Inspections, Airworthiness Directives, Special Inspections, Min. Hrs. Min. Hrs. Modifications and Service Bulletins , ~ - ~·.l····i....•. .~ ~ j 970 Ben Epps Drive· Athens, Georgia 30605·706-546-7969 N1241G MFG: CESSNA HOBBS: 152.5 152.5 MIN: LC41-550FG TACH: N/A 09-23-08 SIN: 41777 TSO: N/A DRAINED OIL AND PERFORMED OIL ANALYSIS. REMOVED FILTER AND CUT AND EXAMINED FOR METAL CONTAMINATION WITH NONE NOTED. REPLACED FILTER WITH NEW PIN CH48108-1. SERVICED ENGINE WITH 8 QTS EXXON ELITE OIL. RAN ENGINE WITH NO LEAKS NOTED. INSTALLED TWO ADDmONAL ENGINE BAFFLE FASTENERS ON RIGHT FORWARD BAFFLE MATERIAL. WORK PERFORMED IN ACCORDANCE WITH CURRENT FEDERAL AVIATION REGULATIONS AND Date Brought Forward Atheon, Turltoprop lMn_ment. Inc. ENGINE LOG ENTRY ACFT: AFTT: DATE: 1. 2. 3. ALL --------~--- - Ath.ns - - - r--- r--- '-- r-- r-- r-- "- f-- f-- f-- r- f---. MANUFACTURER'S MAI~~ ENGINE IDENTIFIED ABOVE HAS BEEN INSPECTED, WAS DETERMINED TO BE IN A RTHY COND D IS A~2D ~OR ~ ERVICE. ~ . {/./<7 _:<.. Samuel R. Humbles AP240113770IA ...~ - ~ Turltoprop Management, Inc. 970 Ben Epps Drive· Athens. Georgia 30605·706-546-7969 ENGINE LOG ENTRY ACFT: N1241G MFG: CONTINENTAL HOBBS: 202.7 AFTT: 202.7 MIN: TSIO-550Cll TACH: N/A DATE: 02-03-09 SIN: 802881 TSO: N/A 1. PERFORMED ANNUAL/lOO HOUR INSPECTION lAW TCM T510-550 MM TOPCARE PROGRAM AND CESSNA 400 MM. PERFORMED DIFFERENTIAL CYUNDER COMPRESSION TEST lAW TCM TSIO-550 MM AND CESSNA 400 MM WITH THE FOLLOWING RESULTS: #1-75/80, #2-75/80, #3-76/80, #4-74/80, #5-76/80, #6-74/80. REMOVED NOZZLES AND PLACED IN CLEANING SOLUTION. REMOVED NOZZLES FROM SOLUTION AND CLEANED WITH CONTACT CLEANER. INSTALLED NEW O-RINGS AND GASKETS AND TORQUED. INSTALLED FUEL SUPPLY UNES WITH NEW GASKETS. ALL WORK DONE lAW TCM TSIO-550 MM AND CESSNA 400 MM. ALL WORK DONE lAW TCM TSIO-550 M AND CESSNA 400 MM. 2. DRAINED OIL AND REMOVED FILTER. CUT AND EXAMINED FILTER FOR METAL CONTAMINATION WITH NONE NOTED. REPLACED FILTER WITH NEW AND SERVICED ENGINE WITH 8 QTS EXXON ELITE OIL. PERFORMED SOAP SAMPLE. 3. REMOVED SPARK PLUGS, CLEANED, GAPPED, SPARK TESTED AND ROTATED lAW TCM TSIO-550 MM. REINSTALLED WITH NEW GASKETS, TORQUED AND SECURED LEADS. ALL WORK PERFORMED IN ACCORDANCE WITH CURRENT FEDERAL AVIATION REGULATIONS AND MANUFACTURER'S ~~NCE MANUALS. THE ENGINE IDENTIFIED ABOVE HAS BEEN SPECTED, WAS DETERMINED TO BE IN ORTHY CONDmO ~APPROVED~URNTO S"D\I~ C ~ __J/ ~ '/..,. /f.Y ·f r /.L- Samuel R. Humbles AP2401l37701A Page I of I 4 -- - 2601 Cessna Lane Kennesaw, GA 30144 770-427-4954 LOG 10# 12303 01-March-2010 WO# 10057 N1241G SIN 41777 COLUMBIA LC41-550FG p~l<~ Pg 1/1 . HOBBS 251.7 TTENG 251.7 *** ENGINE LOG ENTRY *** REPLACED ENGINE INLET FILTER. ADJUSTED MP 1/4 TURN CCW ON CONTROLLER. SEE AIRCRAFT LOG FOR AD'S COMPLIED WITH DURING THIS ANNUAL. DRAINED OIL. CHECKED AND REPLACED OIL FILTER - NO METAL NOTED. OIL SAMPLE TAKEN. CLEANED AND GAPPED SPARK PLUGS. SERVICED WITH EXXON ELITE 20W50 OIL. WASHED ENGINE, RAN ENGINE - ALL CHECKS NORMAL. NO OIL LEAKS NOTED. LUBRICATED TURBO CONTROLS. INSPECTED EXHAUST SYSTEM. CHECKED TIMING OF MAGNETOS - MAGNETOS CHECKED AT 23 DEGREES LEFT AND 25 DEGREES RIGHT. PERFORMED COMPRESSION CHECK: #1 72/80 #2 68/80 #3 70/80 #4 70/80 #5 68/80 #6 68/80. SET FUEL PRESSURES IN ACCORDANCE WITH SID 97-3D. I CERTIFY THAT THIS AIRCRAFT AND/OR ENGINE HAS BEEN INSPECTED IN ACCORDANCE WITH A/AN ANNUAL INSPECTION AND DETERMINED TO BE IN AIRWORTHY CONDITION. MAINTENANCE RELEASE. THIS AIRCRAFT, AIRFRAME, AIRCRAFT ENGINE, OR APPLIANCE IDENTIFIED ABOVE WAS REPAIRED AND INSPECTED - IN ACCORDANCE WITH CURRENT MAINTENANCE RULES OF THE FEDERAL AVIATION REGULATIONS AND IS APPROVED FOR THE si"§'ned RETURN TO SERVICE FOR WORK PERFORMED UNDER WO#10057 AT REPAIR STATION DK7R795J. PERTINENT DETAILS OF REPAIR ARE ON FILE AT THIS REPAIR STATION. a,J~_d~ DK7R795J ~OR DLK AVIATION, INC. • -- Athen~ ~ Turboprop Manaaement. Inc. 970 Ben Epps Drive' Athens, Georgia 30605' 706-546-7969 ENGINE LOG ENTRY ACFT: N1241G MFG: CONTINENTAL HOBBS: 286.0 AFTT: 286.0 M/N: TSIO-550C11 TACH: N/A DATE: 08-27-10 SIN: 802881 150: N/A COMPUED WITH ANNUAL/l00 HOUR INSPECTION AND TCM TOP CARE PROGRAM ON ENGINE lAW TCM 1510-550C M/M AND CESSNA 400 M/M. PERFORMED COMPRESSION TEST WITH THE FOLLOWING RESULTS: #1 68/80, #2- 62/80, #3- 68/80, #4- 68/80, #5- 69/80, #6- 64/80. REMOVED NOZZLES AND PLACED IN CLEANING SOLUTION. REMOVED NOZZLES FROM SOLUTION AND CLEANED WITH CONTACT CLEANER. INSTALLED NEW O-RINGS AND GASKETS AND TORQUED. INSTALLED FUEL SUPPLY LINES WITH NEW GASKETS. ALL WORK DONE lAW TCM TSIO 550 MM AND CESSNA 400 MM. REMOVED, CLEANED, GAPPED, SPARK TESTED, ROTATED, AND REINSTALLED SPARK PLUGS. TORQUED SPARK PLUGS AND INSTALLED NEW TCM MAG LEADS lAW TCM TSIO-5S0C MM AND CESSNA 400 MM. ALL WORK DONE lAW TCM TSIO-550 MM AND CESSNA 400 MM. ENGINE OIL CHANGE DUE AT THIS TIME. DRAINED ENGINE OIL AND REMOVED FILTER. CUT FILTER AND EXAMINED FOR METAL CONTAMINATION WITH NONE NOTED. INSTALLED NEW OIL FILTER AND ADDED 8 QTS EXXON ELITE 20WSO OIL. WORK ACCOMPLISHED lAW CESSNA 1. 400 M/M AND TCM TSIO-550C M/M. FOUND 5Bl0-81-01 N/A DUE TO TURBOCHARGER PART NUMBERS AND SERIAL NUMBERS. COMPLIED WITH 5Bl0-71-01 (ENGINE CRANKCASE INSPECTION) BY INSPECTING SUSPECT AREA FOR CRACKS WITH 2. 3. NO DISCREPANCIES NOTED. REMOVED AlC COMPRESSOR, STARTER, AND AlC COMPRESSOR BRACKET. REPLACED AlC COMPRESSOR BRACKET WITH NEW STYLE BRACKET, TORQUED IT TO SPECS. REINSTALLED STARTER USING NEW 0 RING AND REINSTALLED AlC COMPRESSOR. ALL WORK ACCOMPLISHED lAW INSTRUCTIONS PROVIDED IN TCM SB09-4A AND SB10-71-01. Page I of3 • - - - --- • 5 --- ----- -- --- --- 1 1 ..~ ,1 1 Date Total Time Time Since Engine Service and Maintenance RecordLast Overhaul Inst~IIati~ns, Inspections, Airworthiness Directives, Special Inspections Hrs. Min. Hrs. I Min. ModIfications and Service Bulletins ' Brought Forward - - Turboprop -Manaaement. Inc. 970 Ben Epps Drive" Athens, Georgia 30605 * 706-546-7969 - ENGINE lOG ENTRY HOBBS: 286.0 MFG: CONTINENTAL ACFT: N1241G TACH: N/A MIN: TSIO-550C11 AFTT: 286.0 TSO: N/A SIN: 802881 DATE: 08-27-10 - COMPLIED WITH 5B10-78-01 (ENGINE EXHAUST SYSTEM TURBOCHARGER TRANsmON INSPECTION) BY VISUAL 4. INSPECTION OF L/H AND R/H ENGINE EXHAUST TURBO TRANSmONS FOR CRACKS WITH NO DISCREPANCIES NOTED. ALL WORK ACCOMPLISHED lAW SB1O-78-01 AND TCM 5B10-1. COMPLIED WITH 5B10-28-01 (GASCOLATOR AND FUEL MANIFOLD VALVE INSPECTION) BY REMOVING GASCOLATOR 5. BOWL, GASCOLATOR SCREEN, AND FUEL MANIFOLD VALVE. DISASSEMBLED FUEL MANIFOLD VALVE. INSPECTED GASCOLATOR SCREEN AND FUEL MANIFOLD VALVE SCREEN FOR FIBER OR LINT-TYPE FOREIGN DEBRIS WITH NO DISCREPANCIES NOTED. REASSEMBLED FUEL MANIFOLD VALVE AND INSTALLED GASCOLATOR SCREEN, GASCOLATOR BOWL, AND FUEL MANIFOLD VALVE. ALL WORK ACCOMPLISHED lAW SB10-28-01 INSTRUCTIONS AND CESSNA 400 M/M. COMPLIED WITH 5B09-71-02 (ENGINE OIL COOLER WINTERIZATION MODIFICATION) BY INSTALLATION OF OIL 6. COOLER WINTERIZATION SYSTEM. ALL WORK ACCOMPLISHED lAW SB09-71-Q2 INSTRUCTIONS AND INSTRUCTIONS PROVIDED IN MK400-71-Q1. REMOVED OIL SUMP QUICK DRAIN, CLEANED AND REPLACED CRUSH WASHER WITH NEW, THEN REINSTALLED QUICK 7. DRAIN, TORQUED, AND SECURED. LEAK CHECK GOOD. ALL WORK ACCOMPLISHED lAW CESSNA 400 M/M. DRAINED ENGINE OIL, REMOVED VERNATHERM, CLEANED SEALING SURFACES, REINSTALLED VERNATHERM WITH 8. NEW GASKET lAW TCM TSIO-550C M/M. DISCONNECTED TURBO SCAVENGE LINE FROM 45 DEGREE ELBOW TO SCAVENGE PUMP. REMOVED ELBOW, CLEANED 9. THREADS, SEALED THREADS, REINSTALLED ELBOW AND SCAVENGE LINE lAW TCM TSIO-550C M/M. - Page 2 of3 - I I I I::::r = - Ath"ns ~ Turboprop ManaBement, Inc. 970 Ben Epps Drive' Athens, Georgia 30605 • 706-546-7969 ENGINE lOG ENTRY - - - - - - - F ~ ./ Samuel R. Humbles 2401'rfr70IA """- Page 3 oD - - - - AND WAS 6 • Date Total Time Time Since Engine Service and Maintenance RecordLast Overtlaul Installations, Inspections, AilWorthiness Directives, Special Inspections, Hrs. Min. Hrs. Min. Modifications and Service Bulletins Brought FOlWard •ENGINE MODEL: ~ Houston Aviation Center, LLC DATE: 211612011 TSIO·550·C AlC TSN: i ENGINE SIN: . 12888 Hwy 6 S Ste 113 ENGTT: REG. NO: N1241G Sugar Land, TX 77498 USA HOBBS: 322.8 i WORK ORDER: Phone: 281-494-5800 , 1804-02-2011 I Engine Entries Adjusted manifold pressure to 35.5 in. Checked all engine parameters. Operational check satisfactory. Maintenance Release - The aircraft andlor component(s) on N1241 G was repaired andlor inspected in eccordance with curre~1 reqUirements of the Federal Aviation Regulations and was found Airworthy for relum to service. Pertinent details of the repair are on file at Houslon AViation Center, LLC under Work Order No. 1804-02-2011. - I DATE: 2116/2011 SIGNED'1fiij. [>,/'~;t;;1i;tI. . ·v, Pustejovsky, N, A&P: 3194257 I Work Order: 1804·02·2011 Printed by EBis 3 (datcomedia.com) - - I I I I I ENGINE MODEL: TSIO-550-C ENGINE SIN: ~ Houston Aviation Center, LLC 12888 Hwy6 S Ste 113 DATE: 4/1412011 AlC TSN ENGTT: 3.1 REG. NO: N1241G Sugar Land, TX 77498 USA HOBBS: 325.9 WORK ORDER: Phone: 281-494-5800 1887-04·2011 Engine Entries Drained oil and inspected filter for contaminants (sample taken). Installed new oil filter PIn CH48108-1 and serviced with 8 qts. Aeroshell W1OO. Ran engine and checked ror leaks. Maintenance Release The aircraft andlor component(s) on N1241G was repaired andlor inspected in accordance with current requirements of lhe Federal Aviation Regulations and was found Airworthy for return to service. Pertinent details of the repair are on file at Houston Aviation Center, LLC under Work Order No. 1887-04-2011. DATE: 4/14/2011 SIGNED: POAA. IJ Work Order: 1887-04-2011 P Hoang, A&P:2712235 C7' Printed by EBis 3 (datcomedia.com) I I I I I ENGINE MODEL: DATE: 9/1312011 ~ Houston Aviation Center, LLC , TSIO-55O-C AlC TSN: 392.9 ENGINE SIN: 602881 .•.. 12888 Hwy 6 S Ste 113 ENG TT: 392.9 REG. NO: N1241G Sugar Land, TX 77498 USA HOBBS: 392.9 WORK ORDER: Phone: 281-494-5800 2043-07-2011 Engine Entries Completed an Annual Inspection this dale Ref Cessna Model LC41-55FG MM 5-20. Performed a cylinder compression check Ref TCM SB03-3 using differential compression lester with a calibrated orifice value of 44 PSI with results as follows: #1176,2174, 3172, 4172, 5172, 6/72 over 80 PSI. Drained oil and inspected filler for matal (oil sample laken). Installed new oil filter PIn CH48108-1 and serviced engine with Ran engine with 8 Qts. Aeroshell Wloo. Ran engine and checked for leaks. Inspected and tested Continuous Flow Fuel Injection system per TeM SID 97-3E. Inspected inlake and exhaust system for leaks. Inspected and cleaned all fuel injectors nozzles and reinstalled nozzles with new a-rings PIn 630979-9. Purged system and checked for leaks. Checked AD's thru BW 2011·17. Hydraulic valve lifter AD 2009-24-51, AD 2009-24-52 & AD 2010-11-04 are N/A by affected parts were not installed after June 19,2009 .... Installed (12) new Champion spark plugs PIn RHB32E. Ran engine and checked operation.... I certify Ihallhis Engine has been inspected in accordance with an Annual Inspection and was determined to be in Airworthy condition. Maintenance Release The aircraft andlor component!s) on N1241 G was repaired andlor inspected in accordance with current requirements of the Federal Aviation Regulations and was found Airworthy for relurn to service. Pertinent details of the repair are on file at Houston Aviation Cenler, LLC under Work Order No. 2043-07-2011. , DATE: 9113/2011 SIGNED: ?~7.)-·· Work Order: 2043-07·2011 Fouad Hussain, A&P: 3204861 IA Printed by EBis 3 (datcomedia.com) • 7 ---- -- ------- ------------ Date Total Time Time Since Engine Service and Maintenance RecordLast Overhaul Installations, Inspections, Airworthiness Directives, Special Inspections, IHrs. Min. Hrs. I Min. Modifications and Service Bulletins Brought Forward - • - ENGINE MODEL: DATE: 5/4/2012 Houston Aviation Center, LLC TSIO-550-C AJC TSN: 391.9 ENGINE SIN: 802881 12888 Hwy6 S Ste 113 ENGTI: 386.2 ~ REG. NO: N1241G Sugar Land, TX 77498 USA HOBBS: 391.9 WORK ORDER: Phone: 281-494·5800 2388-04-2012 I Engine Entries t= Drained oil and inspected filter for contaminants (oil sample taken). Installed new oil filter Pin CH48108-1 and serviced engine with 8 qts. Aeroshell W100. Ran engine and checked for leaks. -Maintenance Release - The aircraft andlor component(s) on N1241 G was repaired amllor inspected in accordance with current requirements of the Federal Aviation Regulations I and was found Airworthy for return to service. Pertinent details of the repair are on file at Houston Aviation Center LLC under Work Order No 2388-04-2012 ' . SIGNED: 1Jt~~ DATE: 5/4/2012 Work Order: 2388-04-2012 Pustejovsky, N, A&P: 3{g4251 Printed by EBis 3 (datcomedia.com) - - - I I I I I ENGINE MODEL: ~ Houston Aviation Center, LLC DATE: 10124/2012 TSIO-550-C AJC TSN: 411.2 ENGINE SIN: 802881 12888 Hwy 6 S Ste 113 ENG TI: 411.2 REG. NO: N1241G Sugar Land, TX 77 498 USA HOBBS: 411.2 WORK ORDER: Phone: 281-494-5800 2593-08-2012 Engine Entries Completed an Annual Inspection this date Ref Cessna Model LC41-55FG MM 5-20. Performed a cylinder compression check Ref TCM SB03-3 using differential compression tester with a calibrated orifice value of 44 PSI with results as follows: #1175,2170,3172,4175,5170,6172 over 80 PSI. Drained oil and inspected filter for metal (oil sample taken). Installed new oil filter Pin CH48108-1 and serviced engine with Ran engine with 8 Qts. Aeroshell W100. Ran engine and checked for leaks. Inspected and tested Continuous Flow Fuel Injection system per TCM SID 97-3E. Inspected intake and exhaust system for leaks. Inspected and cleaned all fuel injectors nozzles and reinstalled nozzles with new o-rings Pin 630979-9. Purged system and checked lor leaks. Checked AD's thru BW 2012-21. Starter Adapter AD 2011-25-51 superseded by AD 2012-10-13 is NJA by engine model no. and affected part is not installed. AFS Servo Diaphragm AD 2012-03-06 is NIA by engine is not equipped with AvStar fuel system .. " I certify this Engine has been inspected in accordance with a Annual Inspection and was determined to be in Airworthy condition. - - - ~ ~ Maintenance Release The aircraft andlor component(s) on N1241 G was repaired andlor inspected in accordance with current requirements 01 the Federal Aviation Regulations and was lound Airworthy for return to service. Pertinent details of the repair are on file at Houston Aviation Center, LLC under Work Order No. 2593-08·2012. - tv...-J l-j-w Work Order: 2593-08-2012 DATE: 10/24/2012 SIGNED: - Fouad Hussain, A&P: 3204861 IA Printed by EBis 3 (datcomedia.com) 8