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EASA AD 2010-0254

EUROCOPTER EC135P1 · Service Bulletins

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Overview

This document is an Airworthiness Directive (AD) issued by EASA for the Eurocopter EC135 and EC635 helicopters. It outlines mandatory actions to ensure the continued airworthiness of these aircraft, particularly focusing on inspections and modifications related to the aft ring frame due to safety concerns.

  • This AD is effective from December 20, 2010.
  • It supersedes EASA AD 2009-0065R1.
  • Visual inspections of the rear structure tube must occur every 25 flight hours.
  • Modification of the aft ring frame is mandatory within 12 months.
  • Failure to comply may result in loss of airworthiness.
  • The AD applies to all serial numbers of specified EC135 and EC635 models.
  • Cracks in the ring frame can lead to loss of control of the helicopter.
  • Amendments to the Flight Manual are required.

Document

Source

Originally published by gov.cz. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

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Document details

Type
·
Service Bulletins
Year
·
2010
File size
·
156 KB
Publisher
·
gov.cz
Language
·
cs
About this document
What is the EASA AD 2010-0254?

The EASA AD 2010-0254 is a service bulletins for the EUROCOPTER EC135P1, dated 2010.

Where does the EASA AD 2010-0254 come from?

This copy of the EASA AD 2010-0254 was originally published by gov.cz and is hosted on Sprinkle as a free, searchable reference copy.

What year was the EASA AD 2010-0254 published?

The EASA AD 2010-0254 — the EUROCOPTER EC135P1 service bulletins on file — is dated 2010.

In this document

Applicability

This AD applies to EC 135 P1, P2, T1, T2 and EC 635 T1, P2+ helicopters, all serial numbers.

Reason

A crack was detected on the ring frame connecting the tail rotor housing to the tail boom, which could lead to loss of control if not addressed.

Required Actions

Operators must perform visual checks, modify the aft ring frame, and follow specific compliance timelines.

Modification Requirements

Modification of the aft ring frame to a new part number is required within 12 months to terminate repetitive inspections.

Flight Manual Revisions

Specific revisions to the Flight Manual are required for different helicopter models.

Contact Information

For technical questions, contact Eurocopter Deutschland GmbH in Germany.

Safety notes

  • Failure to comply with this AD may result in loss of airworthiness.
  • Cracks must be addressed before further flight.
  • Do not install an aft ring frame P/N L535A3501230 on modified helicopters.

Full document text

SEKCE TECHNICKÁ PŘÍKAZ K ZACHOVÁNÍ LETOVÉ ZPŮSOBILOSTI Číslo: EASA AD 2010-0254 Ruší EASA AD 2009-0065R1 Účinnost od: 20. prosince 2010 Eurocopter Deutschland GmbH EC 135, EC 635 Tento PZZ je vydáván pro výrobek transferovaný pod působnost EASA. Na základě rozhodnutí EASA je následující Příkaz k zachování letové způsobilosti závazný pro všechny výrobky provozované v EU na které se daný PZZ vztahuje. Provedení PZZ, který se vztahuje podle typu a výrobního čísla na výrobek je pro provozovatele/vlastníka letadla zapsaného do leteckého rejstříku závazné. Neprovedením PZZ ve stanoveném termínu dojde ke ztrátě letové způsobilosti výrobku. Poznámky: - Provedení tohoto PZZ musí být zapsáno do provozní dokumentace letadla. - Případné dotazy týkající se tohoto PZZ adresujte na ÚCL sekce technická. - Pokud to vyžaduje povaha tohoto PZZ, musí být zapracován do příslušné části dokumentace pro obsluhu, údržbu a opravy letadla. ÚŘAD PRO CIVILNÍ LETECTVÍ, Letiště Ruzyně, 160 08 Praha 6 fax: +420 220 561 823 • telefon: +420 225 421 111 • www.ucl.cz • email: podatelna@caa. EASA AD No.: 2010-0254 EASA Form 110 Page 1/4 EASA AIRWORTHINESS DIRECTIVE AD No.: 2010-0254 Date: 06 December 2010 Note: This Airworthiness Directive (AD) is issued by EASA, acting in accordance with Regulation (EC) No 216/2008 on behalf of the European Community, its Member States and of the European third countries that participate in the activities of EASA under Article 66 of that Regulation. This AD is issued in accordance with EC 1702/2003, Part 21A.3B. In accordance with EC 2042/2003 Annex I, Part M.A.301, the continuing airworthiness of an aircraft shall be ensured by accomplishing any applicable ADs. Consequently, no person may operate an aircraft to which an AD applies, except in accordance with the requirements of that AD, unless otherwise specified by the Agency [EC 2042/2003 Annex I, Part M.A.303] or agreed with the Authority of the State of Registry [EC 216/2008, Article 14(4) exemption]. Type Approval Holder’s Name : Eurocopter Deutschland GmbH Type/Model designation(s) : EC 135 and EC 635 helicopters TCDS Number : EASA.R.009 Foreign AD : Not applicable Supersedure : This AD supersedes EASA AD 2009-0065R1 dated 08 September 2009. ATA 53 Fuselage – Rear Structure / Tail Boom – Pre-Flight Check / Inspection / Modification Manufacturer(s): Eurocopter Deutschland GmbH, Eurocopter ESPANA S.A. Applicability: EC 135 P1(CDS), EC 135 P1(CPDS), EC 135 P2(CPDS), EC 135 P2+, EC 135 T1(CDS), EC 135 T1(CPDS), EC 135 T2(CPDS), EC 135 T2+, EC 635 T1(CPDS), EC 635 P2+ and EC 635 T2+ helicopters, all serial numbers. Reason: During a pre-flight check on an EC135 helicopter, a crack was detected on the ring frame that connects the tail rotor Fenestron housing to the rear structure tube (tail boom). The crack ran alongside one rivet row over about one third of the circumference of the ring frame. This condition, if not corrected, could lead to crack propagation remaining undetected, possibly resulting in loss of the Fenestron structure and consequent loss of control of the helicopter. To address and correct this unsafe condition, EASA issued Emergency AD 2008-0190-E that required the amendment of the basic Flight Manual (FLM), the accomplishment of repetitive pre-flight checks, a one-time inspection and corrective actions. Based on in-service feedback, Eurocopter Deutschland (ECD) revised Alert Service Bulletin (ASB) EC135-53A-022 to introduce a repetitive visual inspection. For the reason described above, EASA AD 2009-0065 was issued, retaining the requirements of EASA AD 2008-0190-E, which was superseded, expanding the applicability to include EC 135 helicopters manufactured in Spain and adding a repetitive inspection of the rear fuselage structure (tail boom) area for cracks. ECD subsequently developed a modification (reinforcement) of the aft ring frame, including Part Number (P/N) change, for both production and in-service application. Consequently, AD 2009-0065 was revised to remove helicopters EASA AD No.: 2010-0254 EASA Form 110 Page 2/4 from the Applicability of the AD that have a new or modified aft ring frame P/N L535H2120302 installed and to introduce modification (and re-identification) of the aft ring frame as optional terminating action for the required repetitive checks and inspections. More recently, EASA have determined that, to ensure an adequate safety level, the interval of the visual inspection must be reduced from 100 flight Hours (FH) to 25 FH. In addition, the optional terminating action is to be made mandatory. For the reasons described above, this new AD retains the requirements of EASA AD 2009-0065R1, which is superseded, reduces the interval of the visual inspection and requires modification (and re-identification) of the aft ring frame as terminating action for the repetitive checks and inspections. Effective Date: 20 December 2010 Required Action(s) and Compliance Time(s): Required as indicated, unless accomplished previously: For helicopters that have an aft ring frame P/N L535A3501230 installed: (1) Before next flight after 27 March 2009 [the effective date of AD 2009- 0065], amend the FLM, Section 4 Pre-Flight Check, by inserting page 6 or 7, as applicable to helicopter Model, of ECD EC135 ASB EC135-53A-022 into the FLM, and inform the flight crew accordingly. Amending the FLM to the revision level as indicated in Appendix 1 of this AD, as applicable to helicopter Model, is acceptable to comply with the requirement of paragraph (1) of this AD. (2) Before next flight after 27 March 2009 [the effective date of AD 2009-0065] and thereafter before each first flight of a day, accomplish the visual check of the rear structure tube in accordance with the instructions of ECD ASB EC135-53A-022. The pilot is allowed to accomplish this check as part of the regular pre-flight checks. (3) Within 25 FH (+ 5 FH tolerance) or within 100 FH since the last inspection

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as required by EASA AD 2009-0065R1, whichever occurs first after the effective date of this AD, and thereafter at intervals not to exceed 25 FH (+ 5 FH tolerance), accomplish a visual inspection in accordance with the instructions of ECD ASB EC135-53A-022 Revision 2. (4) If, during any check or inspection as required by paragraph (2) or (3) of this AD, cracks are detected within the ring frame as specified in the ASB, before further flight, replace the ring frame with a serviceable part. (5) Installation of a P/N L535A3501230 ring frame as replacement part does not constitute terminating action for the repetitive check/inspection requirements of this AD. (6) Within 12 months after the effective date of this AD, modify the aft ring frame and change the ring frame P/N to L535H2120302, in accordance with the instructions of ECD Service Bulletin (SB) EC135-53-023. (7) Modification of a helicopter as required by paragraph (6) of this AD constitutes terminating action for the repetitive check/inspection requirements of this AD for that helicopter. After modification of a helicopter as required by paragraph (6) of this AD, do not install an aft ring frame P/N L535A3501230 on that helicopter For helicopters that have an aft ring frame P/N L535H2120302 installed: (8) From the effective date of this AD, do not install an aft ring frame P/N L535A3501230 on a helicopter. Ref. Publications: Eurocopter Deutschland ASB EC135-53A-022, Revision 2 dated 30 November 2010. Eurocopter Deutschland SB EC135-53-023, original issue dated 19 August EASA AD No.: 2010-0254 EASA Form 110 Page 3/4 2009. The use of later approved revisions of these documents is acceptable for compliance with the requirements of this AD. Remarks : 1. If requested and appropriately substantiated, EASA can approve Alternative Methods of Compliance for this AD. 2. The required actions and the risk allowance have granted the issuance of a Final AD with Request for Comments, postponing the public consultation process after publication. 3. Enquiries regarding this AD should be referred to the Airworthiness Directives, Safety Management & Research Section, Certification Directorate, EASA. E-mail ADs@easa.europa.eu 4. For any question concerning the technical content of the requirements in this AD, please contact: Eurocopter Deutschland GmbH, Industriestrasse 4, 86607 Donauwörth, Federal Republic of Germany Telephone: + 49 (0)151-1422 8976, Fax: + 49 (0)906-71 4111. EASA AD No.: 2010-0254 EASA Form 110 Page 4/4 Appendix 1 Flight Manual (FLM) Revisions Helicopter Model FLM Revision EC135 T2+ 6 EC635 T2+ 5 EC135 P2+ 6 EC635 P2+ 5 EC135 T2 (CPDS) 15 EC135 P2 (CPDS) 19 EC135 T1 (CPDS) 25 EC635 T1 (CPDS) 25 EC135 P1 (CPDS) 21 EC135 T1 (CDS) 24 EC135 P1 (CDS) 21