MAULE TAILWHEEL INSPECTION, REPAIR and SET-UP

MAULE M-6 · Maintenance Manual

Free account — keep the POHs & checklists you reference in one place.

Overview

This document provides maintenance information for the Maule M-6 aircraft, detailing procedures for the aircraft's tailwheel assembly and related components. It includes guidelines for repairs, inspections, and parts replacement.

The document outlines maintenance procedures for the Maule M-6 tailwheel assembly.
It emphasizes the importance of using qualified personnel for repairs.
The tailwheel assembly is designed to support the aircraft during ground operations.
Safety precautions must be followed during maintenance to prevent accidents.
The document includes references to specific figures and diagrams for clarity.
It highlights the need for regular inspections of the tailwheel components.
Replacement parts should meet specified standards.
The document is intended for use by certified maintenance personnel.

Document

Source

Originally published by bowersflybaby.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

View original at bowersflybaby.com

Report a problem or request removal

Document details

Type: Maintenance Manual
File size: 828 KB
Publisher: bowersflybaby.com
Language: en

About this document

What is the MAULE TAILWHEEL INSPECTION, REPAIR and SET-UP?

The MAULE TAILWHEEL INSPECTION, REPAIR and SET-UP is a maintenance manual for the MAULE M-6.

Where does the MAULE TAILWHEEL INSPECTION, REPAIR and SET-UP come from?

This copy of the MAULE TAILWHEEL INSPECTION, REPAIR and SET-UP was originally published by bowersflybaby.com and is hosted on Sprinkle as a free, searchable reference copy.

Documentation completeness

1/7

Most owners only have the POH. Here's the essential set for the MAULE M-6.

Pilot's Operating Handbook / AFM
Checklist
Maintenance Manual
Parts Catalog (IPC)
Systems & Wiring
Service Bulletins on file
Type Certificate (TCDS)

More MAULE M-6manuals & documents

In this document

General Description

The Maule tailwheel assembly consists of a main bracket and associated components that support the aircraft during ground operations.

Maintenance Procedures

Detailed procedures for inspecting, repairing, and replacing components of the tailwheel assembly are provided.

Safety Precautions

The document stresses the importance of following safety protocols to avoid accidents during maintenance.

Parts Replacement

Guidelines for sourcing and installing replacement parts that meet the required specifications are included.

Inspection Guidelines

Regular inspection intervals and checklists for tailwheel components are outlined to ensure safety and functionality.

References

The document includes references to figures and diagrams that assist in understanding the maintenance procedures.

Safety notes

Always use qualified personnel for maintenance tasks.
Follow all safety precautions to prevent accidents.
Inspect components regularly to ensure they are in good condition.
Use only approved replacement parts that meet specifications.
Ensure the aircraft is secure before performing maintenance.
Be aware of potential hazards when working on the tailwheel assembly.

Full document text

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

Show full text

WKHQERWKWKHWDLOZKHHOIRUNDQGWKH VWHHULQJDUPDVVHPEO\DOLJQXSLQDQLGHQWLFDO SRVLWLRQIRUFRFNSLWFRQWUROOHGVWHHULQJ7KHVHWZRHOHPHQWVORFNHGWRJHWKHUZLOO 0DXOH7DLOZKHHOV)LGRH WKHQDFWDVDVLQJOHXQLWIRUGLUHFWVWHHULQJYLDWKH )O\%DE\SODQVILJXUH% WDLOZKHHOVWHHULQJKRUQ )RUIXOOVZLYHOIHDWXUHWKH ORFNSLQLVSXOOHGRXWRIHQJDJHPHQWIURPWKH ORFNULQJ DWDSSUR[LPDWHO\GHJUHHVOHIWUXGGHU+HUHD FDPSODWH>@ZKLFKLVVFUHZHGWR WKHXSSHUHQGRIWKH EUDFNHWDVVHPEO\>@DFWVXSRQDSURWUXGLQJWLWRIWKHORFNSLQ LWVHOIGUDZLQJWKHORFNSLQ>@IURPHQJDJHPHQWZLWK ORFNULQJ>@IRUIXOOVZLYHO IHDWXUH7KH IRUNZLOOQRZSLYRWLQGHSHQGHQWO\RIWKH VWHHULQJDUPDQGUXGGHULQSXW &RQIXVHG\HW" )LJXUH6WHHULQJ$UP$VVHPEO\SDUWVEUHDNGRZQ 0DXOH7DLOZKHHOV)LGRH )LJXUH$VVHPEOHG6WHHULQJ$UP$VVHPEO\>@GLVSOD\HGERWWRPVLGH XSIRUFODULW\DORQJZLWKWKHWRSSRUWLRQRIWKH)RUN>@ 1RWHWKH/RFN5LQJ3LQRQWKH)RUNDQGFRUUHVSRQGLQJGHWHQWNH\ZD\LQ WKH/RFN5LQJ>@LWVHOI )LJXUH/RFN3LQ7,7ULGLQJRQ&DP3ODWH>@ 1RWHWKHSRVLWLRQRIWKHZKHHOLVDWULJKWUXGGHU$WIXOOOHIWUXGGHU WKH&DP3ODWHDFWVXSRQWKH7,7GUDZLQJWKH/RFN3LQ>@IURP HQJDJHPHQWZLWK/RFN5LQJ>@IRUIXOOVZLYHOIHDWXUH :KHHOV 7KHVROLGZKHHOKDVLQWHJUDOEHDULQJVZKLFK,QHYHUKDGWRUHSODFHP\VHOIEXW, DVVXPHDUHUHSODFHDEOH7KHSQHXPDWLFZKHHOFRPHVLQWZRDOXPLQLXPFDVWLQJKDOYHV EROWHGWRJHWKHU2QHKDOILVILWWHGZLWKWZRVHDOHGEHDULQJVSUHVVHGLQSODFH 0DXOH7DLOZKHHOV)LGRH )LJXUH FROODJH 6)63$SQHXPDWLFZKHHOFRPSRQHQWV 1RWHWKDWWKHQRQEHDULQJZKHHOKDOIKDVGDPDJHGKXEFXSFLUFOLSULQJ JURRYHZKLFKKDVEHHQFOHDQHGXSRQDODWKH$67$1'$5'0DXOH KXEFDSRUSHUKDSVDFXWWRILWSLHFHRIDOXPLQXPRUSODVWLFVKHHWFRXOG EHVLOLFRQHGLQSODFHIRUDQLQH[SHQVLYHUHSDLU" ,QVSHFWLRQ 6R\RXSXUFKDVHGDXVHG0DXOHWDLOZKHHOIURPWKHIO\PDUWDQG\RXZDQWWRJLYHLWWKH RQFHRYHU7KHVHDUHVRPHRIWKHLWHPVWKDW,LQVSHFW 'RHVWKH IRUNVZLYHOIHHO\LQWKH EUDFNHWDVVHPEO\",VLWZREEO\"7U\DQGVOLGHWKH IRUNXSDQGGRZQLQWKH EUDFNHWDVVHPEO\$Q\PDMRUPRYHPHQW RUELQGLQJ ZLOO 0DXOH7DLOZKHHOV)LGRH UHTXLUHFORVHDWWHQWLRQ+ROGWKH IRUNILUPO\DQGWU\DQGZLJJOHWKH VWHHULQJDUP DVVHPEO\'RHVLWKDYHDSSUHFLDEOHZLJJOH"'RHVLWEUHDNIUHHRIWKH IRUNWRURWDWH" 8QOHVVWKHZKHHOIRUNLVDERXWGHJUHHWRVWDUERDUGVWHHULQJ WKDW VWKHZKHHOWR WKH/()7 IURPWKH EUDFNHWDVVHPEO\ VFHQWUHOLQHLWVKRXOGQ WGLVHQJDJH 1H[WYLVXDOO\LQVSHFWWKHZKHHOW\UH,VWKHUHDQ\VORSLQWKHZKHHOEHDULQJV"&DQ WKHZKHHOW\UHEHZLJJOHGLQWKHD[OH"7KHZKHHOW\UHVKRXOGURWDWHZLWKPLQLPDO UHVLVWDQFHZLWKQRZLJJOHGXHWRORRVHEHDULQJVDQGZLWKQRWLJKWVSRWVIURPGHJUDGHG EHDULQJUDFHV5ROOWKHZKHHOW\UHDQGORRNIRUWUXHQHVVRIWKHW\UHWKHUHVKRXOGQ W EHDQ\ZREEOHRUHFFHQWULFPRYHPHQW7KHUHVKRXOGEHQRPDMRUFKXQNVPLVVLQJIURP WKHVROLGZKHHODQGWKHSQHXPDWLFW\UHVKRXOGKDYHWUHDGDQGKROGDLU 7KHDOXPLQLXPZKHHOKXEZKLFKFRPHVLQWZRSLHFHVRQWKHSQHXPDWLFPRGHORIWHQ JHWVGDPDJHG7KHKXEFDSVDUHRIWHQPLVVLQJIURPERWKPRGHOVDVZHOODVWKHGXVW FDSRQWRSRIWKHIRUNDVVHPEO\+ROGWKHWDLOZKHHODVVHPEO\DWDUP VOHQJWK,VWKH ZKHHOW\UHLQDSURSHUYHUWLFDOSODQHLQWRWKH EUDFNHWDVVHPEO\"1RWKLQJEHQW"1R FUDFNV",VWKH FDPSODWHDIIL[HGE\WZRVFUHZVWRWKHWRSRIWKHEUDFNHWDVVHPEO\ LPPHGLDWHO\EHORZWKH VWHHULQJDUPDVVHPEO\" 'LVDVVHPEO\ 5HPRYHWKH KXEFDSFLUFOLSULQJ>@DQG KXEFDS>@IURPWKH6)63$SQHXPDWLF W\UHPRGHORUWKHWKUHHVFUHZV>@DQG KXEFDS>@6)6$VROLGUXEEHUZKHHOPRGHO 5HPRYHWKH$1 D[OHQXW>@DQGUHPRYHWKHZKHHO ,IILWWHGUHPRYHWKHVKLPP\GDPSHU WKLVLVVSULQJORDGHG 5HPRYHWKH GXVWFRYHUFDS>@IURPWKHWRSRIWKHWDLOZKHHODVVHPEO\5HPRYHWKH FRWWHUSLQDQG IRUNUHWDLQHUQXW>@IURPWKHWRSRIWKH IRUN FDXWLRQWKH IRUNPD\ VOLSRXWRIWKH EUDFNHWDVVHPEO\XQH[SHFWHGO\IURPWKLVSRLQWRQ 7KHIRUNUHWDLQHU QXWLVVKRZQDVDQ\ORFNVW\OHQXWLQWKHFDWDORJXHEXW,KDYHDOVRVHHQ$1 FDVWHOODWHGVKHDUQXWVFRPSOHWHZLWKFRWWHUSLQ /RRNRQWKHERWWRPVLGHRIWKH VWHHULQJDUP>@DQGQRWHWKHSRVLWLRQRIWKH ORFNSLQ V WLW>@LQUHODWLRQWRWKH FDP>@5RWDWHWKH IRUNXQWLOWKH FDPUHOHDVHVWKH ORFN SLQIURPWKH ORFNULQJ>@7KLVFDQEHDSDLQLQWKHEXWWDQGPD\UHTXLUHWKH DVVLVWDQFHRIDVFUHZGULYHUEXWGRQ WIRUFHDQ\WKLQJ<RXPD\ZDQWWRWU\UHPRYLQJ WKH ORFNFRYHUSODWH>@DQGUHPRYHWKH VWHHULQJDUPVSULQJ>@ILUVW VSULQJORDGHG FRPSRQHQWVZHDUH\HSURWHFWLRQVSURLQJ 2QFHWKH ORFNSLQLVGLVHQJDJHGWKH ORFNULQJVKRXOGEHUHWDLQLQJWKH VWHHULQJDUPDQG VWLOOKHOGLQSODFHE\WKH ORFNULQJSLQ>@7KLVLVRIWHQDQLQWHUIHUHQFHILW,KDYH XVHGDJHDUSXOOHULVWRSXOOWKH VWHHULQJDUPDQG ORFNULQJRIIWRJHWKHUIURPWKH WKUHDGGLDPHWHUVKDIWRIWKHIRUN, YHDOVRFDUHIXOO\VHFXUHGWKH VWHHULQJDUPLQD 0DXOH7DLOZKHHOV)LGRH YLFHDQGWDSSHGWKHIRUNRXW5HJDUGOHVVRIWKHPHWKRGXVHFDUHWRQRWGDPDJHWKH VWHHULQJDUPDQGPDNHVXUHWKDWWKH ORFNSLQLVGLVHQJDJHGILUVW 2YHUKDXO3RLQWV SDUWQXPEHUVZLOOQRWEHUHSHDWHGIURPQRZRQ %UDFNHW$VVHPEO\ &DUHIXOO\FKHFNWKH EUDFNHWDVVHPEO\IRUJLQJIRUFUDFNVRUGHIHFWV,KDYHKDGRQH RIWKHVHXQLWVZHOGHGEXWEHZDUHWKDWLWLVJDOYDQL]HG RUVLPLODUFRDWHG DQGWKH ZHOGHUZDVQ WWRRKDSS\ZLWKPH SRLVRQJDV EXWWKHUHSDLULVVWLOOLQVHUYLFH&KHFN WKHEROWKROHLWVKRXOGQ WEHH[FHVVLYHO\ZRUQHLWKHURULWZLOOUHTXLUHDWWHQWLRQ ,QVSHFWWKH RLOLWHEHDULQJIRUZHDU7KHVHDUHQRUPDOO\ZRUQWRSIURQWDQGERWWRP UHDUDQGWKHORZHUEULPRIWKHKDWFDQZHDUDVZHOO QRWHILJXUH 7KH LROLWH EHDULQJLVDSUHVVILWLQWRWKHEUDFNHWDVVHPEO\LWFDQEHUHPRYHGE\DQDUERXUSUHVV UHPRYHWKHJUHDVHQLSSOHDQGVKLPP\GDPSHUEHIRUHGRLQJWKLV ,I\RXRUGHUDQHZ RQH\RXPD\KDYHWRGULOORXWDKROHIRUWKHVKLPP\GDPSHUVRGRQ WFKXFNRXWWKH ROGRQH\HW ,KDYHKDGVXFFHVVPDFKLQLQJXSP\RZQEXVKLQJIURPERWKLROLWHDQGUHJXODUEUDVV, PDFKLQHWKHRXWVLGHGLDPHWHURIWKHEXVKLQJIRUD]HURWRWKRX LQWHUIHUHQFHILW ,KDYHVLPSO\GULOOHGDQGUHDPHGWKHLQVLGHGLDPHWHUWRVL]HEXWIRUWKHUDWKHUZRUQ EXVKLQJGLDPHWHURIP\WDLOZKHHO IRUN,ERUHGWKHGLDPHWHUWRFXVWRPVL]HDQGWKHQ FDUHIXOO\ILWWKH IRUNIRUDQLFHURWDWLQJILWZKHQLQVWDOOHGLQWKH EUDFNHWDVVHPEO\ %HZDUHRIWKHWKLFNQHVVRIWKHKDWEULPZKLFKDVPHQWLRQHGLVWKHEHDULQJDUHDWKDW VXSSRUWVWKHZHLJKWRIWKHWDLO\RXFRXOGDOPRVWWKLQNRILWDVDWKUXVWIDFH7RR WKLQDKDWEULPPD\FUHDWHLQWHUIHUHQFHEHWZHHQWKHVWHSRIWKH IRUNDQGWKHERWWRP RIWKH EUDFNHWDVVHPEO\ ILJXUH 7RRWKLFNDKDWEULPPD\FUHDWHSUREOHPVRQ DVVHPEO\DV LI,UHFDOOFRUUHFWO\KHUH ZLWKWKH IRUNILWWHGLQWKH EUDFNHWDVVHPEO\ ZLWK LROLWHEHDULQJSUHVVHGLQSODFH WKH ORFNULQJVKRXOGVHDWWKH VWHHULQJDUPRQWKH VWHSEHWZHHQWKHWKUHDGGLDPHWHUDQGEXVKLQJGLDPHWHUZLWKWKH IRUNUHWDLQHUQXW EROWHGLQSODFHZLWKDPLQLPXPRIIRUNHQGIORDW WKLVLVXSDQGGRZQSOD\RIWKHIRUN VOLGLQJLQWKH LROLWHEXVKLQJRIWKH EUDFNHWDVVHPEO\ WRRPXFKHQGIORDWPD\FDXVH VKLPP\WRROLWWOHZLOOFDXVHELQGLQJ 7KHVKLPP\GDPSHULIILWWHGFDQJHWZRUQDVZHOO3DUWVDUHDYDLODEOH DQGSUREDEO\ HDV\HQRXJKWRPDNH EXW,XVXDOO\MXVWUHPRYHWKHP,I\RXGRHQVXUHWKDWWKHQHZ LROLWHEHDULQJWKDW\RXLQVWDOOKDVQRKROHFXWLQLWWRDFFRPPRGDWHWKHVKLPP\GDPSHU 7KHUHPDLQLQJKROHLQWKH EUDFNHWDVVHPEO\VLGHVKRXOGEHSXUHO\FRVPHWLFDQGFRXOGEH OHIWDVLV$V,ZRXOGQ WUHFRPPHQGWKH EUDFNHWDVVHPEO\ZHOGLQJLGHDRQFHWKHXQLW LVUHDVVHPEOHGDQGWHVWHG\RXFRXOGWU\ILOOLQJWKHKROHLQWKH EUDFNHWDVVHPEO\ZDOO ZLWKVRPH-%:HOGSULRUWRQLFHFRDWRIJDOYDQL]HGFRPSDWLEOHSDLQW +RZGRHVWKH FDPSODWHORRN"7KH FDPSODWHLVWKHIXQQ\ORRNLQJSUHVVHGVWHHOWKLQJ\ VFUHZHGWRWKHWRSUHDUVLGHRIWKH EUDFNHWDVVHPEO\FDVWLQJ7KHVHFDQZHDUDQG 0DXOH7DLOZKHHOV)LGRH DUHFKHDSWRUHSODFH ,DOZD\VSXWDQHZRQHRQLIWKHUHLVDQ\TXHVWLRQ 7KHVFUHZ KROHVLQWKH FDPSODWHVKRXOGEHFOHDQDQGWUXHLIQRWFDPPD\VKLIWFDXVLQJHUUDWLF IXOOVZLYHOUHOHDVH )LJXUH&ORFNZLVHIURPWRSOHIWKRPHEXLOWZKHHOEHDULQJSUHVV KRPHEXLOWULQJIRUEUHDNLQJSQHXPDWLFW\UH VEHDGIURPULPKRPHEXLOW EUDVVEXVKLQJDQGROGLROLWHEXVKLQJQRWHKROHVIRUJUHDVHQLSSOHDQG DQWLVKLPP\GHYLFH )RUN 7KH IRUNLVDPDMRUSLHFHRIWKHWDLOZKHHO,IWKLVLVGHIHFWLYHLWZLOOKDYHWREH UHSDLUHGDVLWLVQRWHYHQOLVWHGLQWKH$&6 6FDWDORJXH $UHWKHWKUHDGVRIWKHWKUHDGGLDPHWHULQJRRGVKDSH",IQRWFOHDQWKHPXSZLWKD GLHQXW,IWKHVHIDLOWKH IRUNZLOOGHSDUWWKHDLUFUDIW7KHVHFDQRIWHQEHLQSRRU FRQGLWLRQIURPSHRSOHWU\LQJWRRYHUWRUTXHWKHIRUNUHWDLQHUQXW,VWKHUHWDLQLQJQXW LQJRRGFRQGLWLRQ", YHVHHQERWKQ\ORFNDQGFDVWHOODWHGQXWVKHUH,ZRXOGSUHIHU WKHFDVWHOODWHGQXWLIWKHVKDIWLVVXLWDEO\GULOOHGIRUDFRWWHUSLQ ,VWKH ORFNULQJSLQLQLWVNH\ZD\UHODWLYHO\WUXHDQGFOHDQ",IQRWWKH ORFNULQJPD\ QRWVHDWFRUUHFWO\RUHYHQVKHDUUHVXOWLQJLQORVVRIVWHHULQJFRQWURO7KH ORFNULQJ SLQILWVLQDKROHGULOOHGLQWRWKHEXVKLQJGLDPHWHUVWHSDWWKHERWWRPRILWVURXQG ERWWRPHGNH\ZD\7KHSLQLVSUHVVHGLQWRWKLVKROHDQGVKRXOGQRWEHORRVH,I, UHFDOOFRUUHFWO\DWOHDVWRIWKHORFNULQJSLQVKRXOGVHDWLQWKLVKROHEXWWKHSLQ 0DXOH7DLOZKHHOV)LGRH 6+28/'127H[WHQGDERYHWKHORFNULQJRWKHUZLVHLQWHUIHUHQFHDQGELQGLQJPD\ UHVXOW ,VWKHEXVKLQJGLDPHWHURIWKH IRUNZRUQ"7KLVFDQEHDSUREOHP:KDW,GLGWR DFFRXQWIRUWKLVRQP\RZQWDLOZKHHOZDV,PDFKLQHGDFXVWRPEUDVVEXVKLQJWR DFFRPPRGDWHWKHZHDUHYHQWKRXJKLWZDVDV\PPHWULFDOWKHQ,FDUHIXOO\KDQGILWWKH EXVKLQJWRDFFRPPRGDWHWKHVKDIWIRUPLQLPXPVORSZLWKIXOOVZLYHOIUHHGRP DV PHQWLRQHGSUHYLRXVO\LQWKH %UDFNHW$VVHPEO\RYHUKDXOQRWHV ,I,UHFDOOFRUUHFWO\, FDUHIXOO\SROLVKHGWKHZRUQVKDIWRQDEXIILQJZKHHODVZHOO,KDYHWKRXJKWWKDW SHUKDSVD5HDGL6OHHYHILWWHGRYHUWKHH[LVWLQJVKDIWPD\ZRUNDVZHOOSHUKDSVZLWK VRPH-%:HOGXQGHUQHDWKWRILOOWKHYRLGVIURPWKHLUUHJXODUZHDU"-XVWD WKRXJKW 6WHHULQJ$UP$VVHPEO\ ,VWKH FROODUORFNULQJLQJRRGVKDSH",VWKHNH\ZD\JURRYHIRUWKH ORFNSLQRN"+RZ DERXWWKH ORFNULQJSLQJURRYH"'RHWKH ORFNULQJVHDWZHOOLQWKH VWHHULQJDUPZLWKRXW DQ\VLGHSOD\" +RZGRHVWKH VWHHULQJDUPORRN"$UHWKHVWHHULQJVSULQJDWWDFKSRLQWKROHV H[FHVVLYHO\ZRUQ"$Q\EHQGVFUDFNVRURWKHUGHIHFWV"7KHVWDUERDUGEHOOFUDQNDUP KRXVHVWKH ORFNSLQLWVKRXOGDOUHDG\KDYHEHHQUHPRYHG7KH ORFNSLQVKRXOGVKRZQR ZHDUDQGWKHWLWRQWKHXQGHUVLGHVKRXOGEHLQJRRGVKDSHDQGQRWEHQW'RHVWKH ORFN SLQVOLGHVPRRWKO\LQLWVNH\ZD\LQWKH VWHHULQJDUP",VWKHUHDQ\VLGHWRVLGHZLJJOH" 3ODFHWKH ORFNULQJLQLWVFROODULQWKH VWHHULQJDUPDQGFKHFNWKH ORFNSLQHQJDJHPHQW 7KHUHVKRXOGQRWEHH[FHVVLYHUDGLDOSOD\7U\WKLVZLWKWKH ORFNFRYHUSODWHLQVWDOOHG DVZHOO QRVWHHULQJDUPVSULQJ 7KH:KHHO 7KHSQHXPDWLFPRGHODOXPLQLXPZKHHOKXEVKRXOGQ WEHFUDFNHG,WRIWHQGLVSOD\V GDPDJHE\WKH KXEFDSDUHD+HUHWKHZKHHOKDOYHVDUHVROGVHSDUDWHO\WKHEHDULQJ SRUWLRQLVWKHH[SHQVLYHKDOI,IGDPDJHLVQ WWRRH[FHVVLYHDFOHDQXSRQDODWKHPD\ ZRUNEXW\RXPD\QRWEHDEOHWRVHFXUHWKH KXEFDS3HUKDSVDIODWKRPHEUHZ UHSODFHPHQWFRXOGEHPDGHIURPDOXPLQLXPVKHHW FDQ WUHPHPEHULIWKHUHLVFOHDUDQFH IRUWKHD[OHQXWRUQRW ",IWKHFLUFOLSJURRYHLVPLVVLQJGDPDJHGDELWRIVLOLFRQH PD\GRWKHMREEXWWKHZKHHOUHDOO\VSLQVXSVREHFDUHIXOLIWU\LQJWKLVLGHD 7KHW\UHLQVSHFWLRQLVFRPPRQVHQVHVWXIIWKHZKHHOEHDULQJVLQWKHWZRSLHFHZKHHO KXEDUHUHSODFHDEOH)RUWKLV,MXVWWRRNRQHGRZQWRDORFDOLQGXVWULDOEHDULQJ VXSSOLHUSXUFKDVHGQHZRQHV IRU\RXUGLVKZDVKHU ,I\RXFDQWU\DQGJHWKLJK VSHHGUDWHGEHDULQJVWKHGHDOHUZLOOSUREDEO\ZDQWWRFRQVXOWWKHPRGHOQXPEHURQWKH VLGHRIWKHEHDULQJUDFH,KDYHORRNHGRYHULQGXVWULDOZKHHOUHSODFHPHQWVIRU GDPDJHGZKHHOKXEVWKHVHDUHXVXDOO\SUHWW\LQH[SHQVLYHFRPSOHWHZLWKW\UHEXWWKH 0DXOH7DLOZKHHOV)LGRH EHDULQJVDUHRIWHQRISRRUTXDOLW\RURILQFRUUHFWLQVLGHGLDPHWHUWRILWWKH0DXOH D[OH,I\RXILQGDVXLWDEOHZKHHOWKHEHDULQJVDUHRIWHQUHSODFHDEOHWHOOWKH EHDULQJVXSSOLHUWKHLQVLGHDQGRXWVLGHGLDPHWHUVDQGWKHUHLVXVXDOO\DVXLWDEOH VXEVWLWXWLRQDYDLODEOH ,I\RXGRDWWHPSWWRVXEVWLWXWHDZKHHOHQVXUHWKHRIIVHWLVWKHVDPHVRWKDWWKH ZKHHOW\UHVLWVLQWKHLGHQWLFDOSRVLWLRQRQWKHKXEDVWKHRULJLQDORWKHUZLVH\RXZLOO H[SHULHQFHVWHHULQJWURXEOHJXDUDQWHHG7KHVROLGZKHHOUXEEHUVKRXOGEH URXQGFRQFHQWULFMXVWDVWKHSQHXPDWLFW\UHVKRXOGEH$VPHQWLRQHG, YHQHYHUKDG WRUHSODFHWKHEHDULQJVLQWKHVROLGZKHHO6)6$PRGHOEXWWKH\DSSHDUWREH UHSODFHDEOHDVZHOO%HVLGHVZKHHOEHDULQJDIIHFWLQJFRQWUROVKLPP\DOVRFRQVLGHU ZKHHOEDODQFHHVSHFLDOO\RQWKHSQHXPDWLFPRGHO)ODWVSRWVPD\DOVRDIIHFWFRQWURO 7KH KXEFDSVDOZD\VVHHPWRPLVVLQJRQXVHGXQLWV)RUWKHVROLGZKHHOPRGHO,ORVW PLQHRQDIOLJKWDQGPDFKLQHGXSDQHZFDS,LQVWDOOHGP\QHZRQHZLWKVWDLQOHVV VWHHOVFUHZVKHOGLQSODFHZLWK/RFNWLWH $VVHPEO\ $VVHPEO\LVVWUDLJKWIRUZDUGEXWJHWWLQJWKH ORFNSLQDQG VWHHULQJDUPDVVHPEO\ LQVWDOOHGRQWKH EUDFNHWDVVHPEO\DQG IRUNLVDSDLQLQWKH $Q\VORSRUZHDULQ WKHDUHDVPHQWLRQHGDERYHPD\DIIHFWWKHRSHUDWLRQRIWKLVPHFKDQLVP(QVXUHWKDW WKH IRUNVZLYHOVIUHHO\LQWKH EUDFNHWDVVHPEO\ZLWKQRELQGLQJZLWKPLQLPDOHQG IORDWWKH IRUNUHWDLQHUQXWLQSODFH QRWHDERYHWKDWWKHHQGIORDWDSSHDUVWREH GHWHUPLQHGE\WKHWKLFNQHVVRIWKH LROLWHEHDULQJKDWEULPVRDGGLQJZDVKHUVZLOOQRW KHOS\RXKHUH (QVXUHWKDWDOOQXWVDUHSURSHUO\VDIHWLHG ,KDYHJRRGVXFFHVVZLWKPRVWWDLOZKHHOVEXWKDGRQHWKDWMXVWZRXOGQ WFRRSHUDWH FRUUHFWO\7KH FDPSODWHPXVWGLVHQJDJHWKHGLUHFWVWHHULQJWRIXOOFDVWRUDWWKH PD[LPXPWUDYHORIOHIWUXGGHU,ILWGLVHQJDJHVWRRVRRQ\RXZLOOORVHGLUHFWVWHHULQJ $IHZWHFKQLFDOWDSVWRWKH FDPKHOSHGEXW\RXKDYHWRHQVXUHWKDWDOOFRPSRQHQWV ZRUNDVDV\VWHP DQGWKDW\RXDUHQ WWUHDWLQJWKHV\PSWRPVDQGQRWWKHURRW FDXVH 7KLVEULQJVPHWRWKH )O\%DE\SODQVILJXUH% WDLOZKHHOVWHHULQJKRUQ.HHSLQ PLQGWKDWWKHJHRPHWU\RI\RXUVWHHULQJKRUQRQ\RXUDHURSODQH VUXGGHUPD\DIIHFW WKLVDVZHOO, YHVHHQDIHZ SODQHVZLWKQHZKROHVGULOOHGLQWKHLUUXGGHUKRUQV WU\LQJWRFRUUHFWZKDWDSSHDUVWREHJHRPHWU\SUREOHPDIIHFWLQJWKHVWHHULQJFRQWURO DQGIXOOVZLYHOGLVFRQQHFWIHDWXUH ,RQO\XVHVDIHW\VSULQJVQRWWHQVLRQVW\OHEHGVSULQJV$VIRUWHQVLRQVW\OHEHG VSULQJV,KDGDJURXQGORRSLQDIULHQG V&KLHIRQFHZKHQWKHSRUWVSULQJGHSDUWHGWKH DHURSODQHRQWRXFKGRZQSXOOLQJWKHWDLOZKHHOLQWRDULJKWWXUQ QRGDPDJHWKDQNIXOO\ ,UHSODFHGWKHVSULQJVZLWKSURSHUVDIHW\VSULQJVWKHIROORZLQJGD\ ,GRQ WOLNH WHQVLRQRQP\WDLOZKHHOVDQ\KRZ,EHOLHYHWKDWWRRPXFKVSULQJWHQVLRQOHDGVWR 0DXOH7DLOZKHHOV)LGRH H[FHVVLYHZHDURQWKHWDLOZKHHODVVHPEO\DVZHOODVFRQWULEXWLQJWRWKHVWHHULQJKRUQ FUDFNLQJSUREOHPRQRXU)O\%DE\VDVZHOODVUXGGHUKLQJHZHDU ,OLNHWRVHWWKHVDIHW\VSULQJVDQGWKHLUFKDLQVWREHMXVWVQXJZKHQWKHWDLOZKHHO VSULQJLVLQWKHUHOD[HGSRVLWLRQ7KLVWDNHVDZD\VRPHVHQVLWLYLW\IURPWKHWDLOZKHHO EXW,QHYHUKDGDSUREOHPZLWKWKLV WKLVPD\DOVREHDQHDV\IL[WRHOLPLQDWHD WDLOZKHHOZKLFKUHOHDVHWRIXOOVZLYHOWRRVRRQ" 1RWHWKDW\RXUWDLOVSULQJWHQVLRQPD\ FKDQJHEHWZHHQWKHOHDIVSULQJ VUHOD[HGSRVLWLRQ LQIOLJKW DQGZKHQLWLVRQWKH JURXQGLQWHQVLRQ%HZDUHWKDWVRPHSHRSOHPRVWOLNHO\ZLWKVRPHMXVWLILFDWLRQEHOLHYH WKDWODFNRIVSULQJWHQVLRQFRQWULEXWHVWRWDLOZKHHOVKLPP\EXW,EHOLHYHWKDWP\WDLO VSULQJJHRPHWU\HOLPLQDWHVWKLV,XVHWKHWDLOVSULQJNLWIURP$&6 6ZKLFKLQFOXGHV WZRVOLJKWO\GLVVLPLODUVSULQJVWRKRSHIXOO\GDPSHQVKLPP\ 6HW8S )RUVWHHULQJVWDELOLW\,HQVXUHWKDWP\WDLOVSULQJLVWUXHWRWKHDLUFUDIWFHQWUHOLQH ERWKKRUL]RQWDOO\DQGYHUWLFDOO\ ZKHQORRNLQJIURPWKHUHDU DQGDOVRWKDWWKH WDLOZKHHOYHUWLFDOSODQHLVWUXHHVSHFLDOO\LQWKHFRPSUHVVHGSRVLWLRQ DWDLOZKHHO FRFNHGWRRQHVLGHPD\KDYHVTXLUUHOO\FKDUDFWHULVWLFV ,OLNHWRKDYHP\WDLOZKHHOVHWZLWKWKHYHUWLFDOIRUNVKDIWVHWIRUDERXWWR GHJUHHVLQWKHIRUZDUGWRDIWSODQH7KLVDOORZVWKHZHLJKWRIWKHDHURSODQHWDLOWR QDWXUDOO\VWUDLWHQWKHWDLOZKHHOJLYLQJDELWRIVWDELOLW\ZKHQRQWKHUROO 7KLVDQJOHPD\PDNHJURXQGKDQGOLQJDELWVWLIIKRZHYHU,IHHOWKHDGGHGVWDELOLW\LV ZRUWKLW7KLVYHUWLFDODQJOHFDQEHDGMXVWLQJWKHDQJOHRIWKHWDLOVSULQJOHDI GUDZEDFNVDUHLQFUHDVHGZHDUWRWKHRLOLWHEXVKLQJDQGUHGXFHGVHQVLWLYLW\%HVXUH WKDW\RXUWDLOVSULQJZLOOQRWHDVLO\FRQWDFW\RXUUXGGHUZKHQFRPSUHVVHGLQDERXQFHG ODQGLQJ 0DXOH7DLOZKHHOV)LGRH )LJXUHSDUWLDOO\DVVHPEOHGWDLOZKHHO 0DXOH7DLOZKHHOV)LGRH )LJXUH8QDFFHSWDEOHYHUWLFDORIIVHW 0DXOH7DLOZKHHOV)LGRH )LJXUH)RUZDUGRIIVHWIRUSRVLWLYHRQWKHUROOVWDELOLW\ &RQFOXVLRQ :HOOWKDW VDOOWKDW,FDQWKLQNRIUHJDUGLQJWKHVHWDLOZKHHOV7RUHYLHZVORSLQDQ\ FRPSRQHQWLVEDGDVZHOODVDQ\ELQGLQJ7KLVFDQOHDGWRVKLPP\RUXQSODQQHG GLVFRQQHFWWRIXOOVZLYHO7KHJHRPHWU\RI\RXUWDLOZKHHOPRXQWHGWRWKHWDLOVSULQJ OHDILVYHU\LPSRUWDQWIRUVWDELOLW\DQGVWHHULQJPDQQHUV:KHQWURXEOHVKRRWLQJRU UHSDLULQJ\RXUWDLOZKHHOORRNDWLWDVDV\VWHPDOOFRPSRQHQWVUHODWHWRHDFKRWKHU DQGFDQDIIHFWHDFKRWKHU VIXQFWLRQ:RUQFRPSRQHQWVRUPLVDOLJQPHQWFDQDIIHFW VWHHULQJFRQWUROVWHHULQJVWDELOLW\DQGSRWHQWLDOVKLPP\ $VDILQDOWKRXJKWIRUILUVWIOLJKWVLI\RXDUHKDSS\ZLWKWKHWDLOZKHHOEXW FRQFHUQHGZLWKDFFLGHQWDOO\XQORFNLQJWRIUHHVZLYHOGXULQJRYHUO\HQHUJHWLFXVHRI\RXU UXGGHU\RXFDQDOZD\VUHPRYHWKHFDPSODWHWRGLVDEOHWKLVIHDWXUH +DSS\KRPHEXLOGLQJ 'UHZ)LGRH )O\%DE\&)8)/

All MAULE M-6 maintenance manual