ENGIN
MOONEY M20M TLS · Maintenance Manual
Overview
This document is a maintenance record for the Mooney M20M TLS aircraft, detailing various inspections, repairs, and adjustments performed on the aircraft's engine. It includes entries related to engine maintenance, oil changes, and compliance with aviation regulations.
- The aircraft model is Mooney M20M TLS.
- Engine model is TIO-540-AF1B.
- Regular oil changes and filter replacements are documented.
- Compression tests were performed multiple times.
- All maintenance was conducted in accordance with FAA regulations.
- The aircraft was certified airworthy after inspections.
- Various parts were replaced or serviced, including spark plugs and oil filters.
- Maintenance records span from 2005 to 2012.
Document
Source
Originally published by primaryflightcontrol.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.
Document details
- Type ·
- Maintenance Manual
- Year ·
- 1994
- File size ·
- 3.1 MB
- Publisher ·
- primaryflightcontrol.com
- Language ·
- en
Specifications & performance
Extracted from this document.
Specifications
- Engine model ·
- TIO-540-AF1B
- Engine serial ·
- L12079.61A
- Registration number ·
- N381KH
What is the ENGIN?
The ENGIN is a maintenance manual for the MOONEY M20M TLS, dated 1994.
Where does the ENGIN come from?
This copy of the ENGIN was originally published by primaryflightcontrol.com and is hosted on Sprinkle as a free, searchable reference copy.
What year was the ENGIN published?
The ENGIN — the MOONEY M20M TLS maintenance manual on file — is dated 1994.
Most owners only have the POH. Here's the essential set for the MOONEY M20M TLS.
- Pilot's Operating Handbook / AFM
- Checklist
- Maintenance Manual
- Parts Catalog (IPC)
- Systems & Wiring
- Service Bulletins on file
- Type Certificate (TCDS)
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In this document
Engine Maintenance
Details of engine maintenance including oil changes, filter replacements, and inspections.
Compliance with Regulations
All maintenance performed in accordance with Federal Aviation Regulations.
Inspection Records
Records of annual inspections and findings of airworthiness.
Repair Entries
Specific repairs and adjustments made to the engine and components.
Service Bulletins
References to service bulletins and additional instructions followed during maintenance.
Maintenance Certification
Certification of airworthiness and compliance with maintenance standards.
Safety notes
- All work performed must comply with the manufacturer's maintenance manuals.
- Engine must be inspected regularly to ensure airworthiness.
- Use only approved parts and fluids for maintenance.
- Document all maintenance activities for future reference.
- Follow proper procedures for engine run-ups and checks.
Full document text
LYCo A T ENGIN S S P - 1 8 7 2 - 1 V E N G I N ENGIN AIRCR A I R C R A I R C R A Textron company MJIflCOtytttMG ^^mMmwmmmmmx ENG AND MAINTE ,. * • ! i' RECORD OF LYCOMING MAKE F R O M - r P ^ ^ t r 2 0 ^ DETAILING TIME FROM ^ " HOURS SSP-1872-1 © 1994 by Textron NEW RECIPR This is to certify that the en run-in and tested as presc Aviation Regulations. No Aviation Airworthiness Dir complied with at time of Ma MODEL_ DATE TIO-540-AF1B LYCOMtiMa A Textron Company ENGINE Mfgr. LYCOMING Type Rated H P . Rated R.P.M. Bore Compression Ratio Reduction Gear Ratio Propeller Blade Design Blad Max. Hub H.P. Pitch Name Address ENG Date Time Hrs Min REPAIRS - ADJUSTMENTS - E N G I N E M O D E L : T 1 O - 5 4 0 . A F 1 B E N G I N E S / N L . 1 2 0 7 9 . 6 1 A R E G . N O N381KH W O R K O R D E R 804-08-2005 •^=;Q^ Mooney Airplane C Repair Slaliorr No C R S « M P Y R 4 5 6 165 Al Mooney R o a d North Kerrvllle, T X 78028 P h o n e : 830-792-2924 Engine Entries (1) Drained oil and removed filter. Filter inspection passed CH48110-1 oil filter. The aircraft or components identified above on N381KH was repaired Federal Aviation Regulations and was found Airworthy for leturn to se repair station under Ebis 3 Work Order No. 804-08-2 fIB. Brian Kendrick Certified Repair Station No. CRS# IVIPY Page Total Brought Forward Total to Date E N G I N Date Time REPAIRS - A D J U S T M E N T S - S E R Date Mrs Min REPAIRS - A D J U S T M E N T S - S E R - Page Total Brought Forward Total to Date EN AvDyne AeroServices, LLC MAKE:Moonev M O D E L : M 2 0 M S E R I A L NO.:27-<)345 R E G I S T R A T I O N NO.:N231KH 1. 2. 3. T h i i cuhenX Feder Sign Ran engine to normal operating te Removed and inspected filter for c Replenished engine w i t h 10 quarts Wa.shed d c v n a:id ran tiigine for l irEompqTlBnfidentified above w (s and was fo , A&P Page Total Brought Forward Total to Date ENGI ENGI DATE: 04-10-2006 Mooney M TIO540 A/C S/N: 2 Maintenance Release: This aircraft, airframe, airc repaired and inspected in accordance with current reg approved to return for service. All work was perform appliance maintenance manuals and instructions. Engine oil drained, filter removed and disassemb serviced with lOqts AeroShell 15w50 and new CH4 Copies of this work are filed under Shop Order #06 Signature /.^^r*^^^ ^ CRS #P Paris Airflnc, 3300 Airport West Dr., Vero Beach, Page Total Brought Forward Total to Date Henry Weber Aircraft Distribut Maintenance Release N38 27 July 28,2006 Engine Tightened all rocker box drain tube specs. Safetied all wastegate clamp assy. Changed oil and filter. Chec Aeroshell 15W50 oil. Engine test r The component identified above was repair regulations of the Federal Aviation Admini Pertinent details of the repair are on file at Order No: 14189 Inspector: 500-B Airport Road, Lan Date Time Hrs MIn VAV N#: 381KH WO#: M06-102197 DATE: 8/23/2006 HOBBS: 93.0 TTSN: 93.0 Changed oil & filter -serviced w gapped spark plugs. Performed 77/80, #3 77/80, #4 79/80, #5 7 (Eff. 01-31-03) by visual inspe contact point assys P/N M3081 to engine. A l l ground run ops a this engine has been inspected inspection and was determined Signature: / v ^ ^ Please affix to your aircrafVeng Brought Forward Total to Date EN Date Time REPAIRS - ADJUSTMENTS Date Hrs Min REPAIRS - ADJUSTMENTS Hagerstow • C e r t i f i e 14235 Oak Springs R N# 381KH DATE 12/08/06 H Changed o i l and f i l t e r . Opened secured new f i l t e r , CH48110-1. Performed o p e r a t i o n a l checks, r e t u r n t o s e r v i c e o n l y i n r e s p m a n u f a c t u r e r ' s maintenance man work o r d e r f o r f u r t h e r d e t a i l s : P7. %M Signed _ _ ^ Hagerstown A i r c r a f t S e r v i FAA Approved R e p a i r s t a t i Page Total Brought Forward Total to Date I Time ENGI S P E C T R U M 4029 Airport AVIATION A Date: 04/27/07 RegNo :N381KH Air AF Total Time: 172.1 Changed engine oil with 10 Quarts Aeros old filter and no particles were found. Oil Leak checked good on Engine mn The aircraft, airframe, engine, propeller, o current regulations of the Federal Aviation Date: 04/27/07 Brought Forward Total to Date Date Time ^ Date Hrs REPAIRS - AC \ \ \\ N#: 381K WO#: 101 DATE: 9/1 HOBBS: 2 TTSN: 20 Changed oi gapped spa 70/80, #3 7 assy P/N M timed mag visual insp 06) N/A by RHB37E. ground run been inspec determined Signature: PaVe Total Please affix iht Forward Totallto Date ENGIN Date Time Mrs I MIn REPAIRS - A D J U S T M E N T S - S E N#: 381KH WO#: M07-200009 DATE: 10/19/2007 HOBBS: VJIVirginia Aviation ^ ^ ^ ^ Performed compression test #1 74/80, #2 75/80, # 76/80, #6 75/80. Removed fuel injector servo- had B&S Aircraft Parts & Accessories, Inc. WO# R07 adjusted fuel servo^/a/w Mooney Mainteance Man Signature: .yq'iy^ - ^ Please affix to your aircrafVi logbook. Page Total Brought Forward Total to Date EN Date Time Hrs I M i n REPAIRS - ADJUSTMENTS ENGINE MODEL: 110-540-AF16 ENGINE SIN. L12079.61A REG. NO:381KH WORK ORDER: 1683-12-2007 Prem 5540 NW Fort Lau Phone: PERFORMED COMPRESSION TEST 1/74 2/74 3/7 CLEANED AND GAPED SPARK PLUGS... CHANG AND NEW CH48110-1 FILTER. OIL FILTER WAS C GROUND RUN AND LEAK CHECKED OK Engine Entries THIS ENGINE WAS GROUND RUN AND LEAK CHECKED CERTIFIES FUTURE AIRWORTHINESS ~ DATE: 12/18/2007 SIGNED: HECKED Adrian Arias, A&P: 276 Brought Forward Total to Date ENGIN Date Time REPAIRS - ADJUSTMENTS - SE Date Hrs MIn REPAIRS - ADJUSTMENTS - SE E N G I N E M O D E L - 110-540-AF16 E N G I N E SIN: L 1 2 0 7 9 . 6 1 A REG. NO: 3 8 1 K H " W O R K O R D E R ; 1707-12-2007
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Premier Aircra 5540 N W 23 r d A v e n u e Fort Lauderdale, FL 3 Phone: (954) 334-239 Engine Entries - REPLACED LEFT MAG AND TIME TO ENGINE. FUNCTIONAL ' ? U T u 1 f Z ' X ™ r N E S r ' ' ° ' ° -DATE: 12/20/2007 ^ ^ ^ : \ SIGNED Adrian /Vias, ASP: 2 7 6 1 9 7 4 EN Date Time Hrs Min REPAIRS - ADJUSTMENTS Page Total Brought Forward Total to Date ENGI Time 7717; REPAIRS - A D J U S T M E N T S - S E N381KH Date 09-05-08 TS Performed Annual Inspection. C CH48110-1. Serviced sump with new spark plugs PN RHB37E. C not apply per PN installed. AD 0 413.3. Complied with AD 08-08 AD's complied with through 20 been inspected in accordance wi inspection ajid found airworthy. Rspection ana tound airworthy . U H T ^ H INC 3ii Co Page Total Brought Forward Total to Date Date Time Hrs I Min N381KH Changed oil 1( Date: d oil filter eroshejl.oshejl. N381KH Date: 4/19/09 Tac Installed new Sun Visor P/N 130355-0 new Fuel Lanyard P/N 452-16-6. Com 2009-02-03 by installation of New Ser 2577258. Page Total Brought Forward Total to Date ENGI Date Time Hrs I Min REPAIRS - A D J U S T M E N T S - S E N381KH Date 09-25-0 Performed Annual Inspe CH48110-1. Serviced su Compressions as follows Complied with AD 08-1 Complied with AD 08-19 ECI Cylinders. AD's co certify this engine has be 43 App D armual inspect ^VJ ^^.X j(}..^f X A J H T E C H T N C ^ Page Total Brought Forward Total to Date A Textron Company 3/2/2010 Engine S/N L-12079-61A was return Engine was disassembled, cleaned, and insp Cylinders # 2, 3, 4, 5 & 6 honed. Engine w magneto with S/N 10010920, cylinder #1 with pins, tappets, rings, bearings, hardware nece accordance with Lycoming specifications an Additional service bulletins and instructions c 10-14), 554 and SI 1424 and 1487. All pertin REP12079. ENGIN Date Time Date Hrs Min E N G I N t M O D E L T I O - 5 4 0 A F 1 B E N G I N E SIN: L 1 2 0 7 9 . 6 1 A R E G . N O N 3 8 1 K H W O R K O R D E R 2 0 8 2 - 0 1 2 0 1 0 Moone Repair S l a 165 Al M o Kerrville, T P h o n e . 8 3 Engine Entries (2) Reinstalled this TIO-540-AF1B sn L-1 Installed new engine isolation mounts. Re 15W50 oil..(7) Replaced exhaust tailpipe MORE RETORQUES ALLOWED..(51) P M20M service manual. Performed compr gapped, tested and reinstalled all sparkpl magneto to engine timing..(52) Removed Installed new CH48110-1 oil filter..(65) R new..(68) Replaced all (4 ea) baffle retain (Stainless Steel Tube Assy.) and Support Next inspection due at 523.9 G1000 hrs.. not apply to due installation date .(86) Re repair by Navajo Accessories .(87) Repla I certify that this Engine installed on N381KH t^^ to be in airworthy condition. Pertinent details 2082-01-2010 DATE. 3/22/2010 SIGNED: Brian Kendrick Certified Repair ' , , c 1 1 X ^ • A J 4. Otganizotion N 1 S 6. Item 7. Limited Life parts New CatiJiwffMrheiiownl blodi I3ii««(wat «)m NOn Inri'Beolptllsfo 17 ^^ame (Tvped Of Pr F O R : LYCOMUStC 652 Oliver Street Williamsport, PA 17701 USA Repair Station #EJ1R115K Form 302A (3/04-LM) ENG 1 V t y • ENGINE MODEL: 110-540-AF16 ENGINE S/N:L12079^1A REG. NO; 381KH WORK ORDER: 3702-06-2010 Premier Aircraft Service,. Inc Repair Station No. CRS # 9PRR402 5540 NW 23rd Avenue Hanger 14 Fort Lauderdale, FL 33309 Ptione: (954) 334-2393 Engine Entries (3) UNCOWLED ENGINE CHECKED MAG TIMING BOTH LEFT MAG CHECK AT IDLE AND HIGH RPM OPS CHECK GOOD. .. lAW MOONEY M20M M M ENGINE WAS GROUND RUN AND MAINTENANCE RELEASE: IN REFERENCE TO THE WORK PERFORM OR APPLIANCE WAS REPAIRED AND INSPECTED I.A.W. CURRENT R APPROVED FOR RETURN TO SERVICE. ALL WORK WAS PERFORME MAINTENANCE MANUALS AND INSTRUCTIONS. PERTINENT DETAILS DATE: 6/9/2010 SIGNED: — JONATHAN RANNEY Certified Repair Station No. CRS # 9 Brought Forward Total to Date ENGIN Date Time REPAIRS - ADJUSTMENTS - SE Date Hrs Min REPAIRS - ADJUSTMENTS - SE N381KH 07/21 Changed oil and oil filte sump with 10 quarts of Ae leak checked good. N381KH 07/21 Changed oil and oil filte sump with 10 quarts of Ae leak checked good. N381KH 07/21 Changed oil and oil filte sump with 10 quarts of Ae leak checked good. N381KH 07/21 Changed oil and oil filte sump with 10 quarts of Ae leak checked good. LUHTECH'JET Page Total Brought Forward Total to Date EN Date Time Mrs I Min REPAIRS - A D J U S T M E N T S N381KH Mod ENGINE 1 Changed oil and Oil sump with 10 quarts o LUHTECH JET Page Total Brought Forward Total to Date ENGIN Date Time Mrs Min REPAIRS - A D J U S T M E N T S - S E N381KH Model ENGINE 04-08-11 Performed Annual Insp P/N CH48110-1. Servic 15W50 oil. Compressio 4) 77, 5) 78, 6) 76. inspection next due lO 2011-07. I certify th accordance with FAR 4 found airworthy. LUHTECH Page Total Brought Forward Total to Date ENG Date Time Mrs Min 1^381KH M ENGSMfii Changed oil and O sump with 10 quart TT^c/^^>3S:m LUHTECHJET N381KH Mod ENGINE 12 Changed oil and Oil sump with 10 quarts o LUHTECH JET ENGIN Date Time Mrs Min N381KH Model: ENGINE 4/18/12 Performed annual Inspec P/N CH48110. Service Aeroshell Oil 15w50. Co 2) 77/80 3) 78/80 4) 76 complied with through 2 has been inspected in a annual inspection and founual^inspi^ LUHTECHJET Page Total Brought Forward Total to Date EN Date Time Mrs Min REPAIRS - ADJUSTMENTS Page Total Brought Forward Total to Date Columbia Aircraft S 301 Airpor Bloomsburg, Pa 5 June 2014 TTeng 808. Sudden Stoppage Inspection C/W L-12079-61A as per Lycoming MSB C/W new bolt P/N STD-2247 Insta Safetied as per SB475C. Inspected Injector Fuel Lines i.a.w. Lyc MSB Camshaft Kit 05K22755. Replaced 16R22021, Engine Test Cell Run an Itemized Parts List and Yellow Tag Mdl. TIO-540-A1FB S/N L-12079-6 Repaired in Accordance with Fact 60294-7-14. All parts have been In determined Airworthy for return t details of the repair are on file at t J order No. 2S076 Completed 4 Jun Signed AO/HAJC ay^a/9 • Services,lnc.4iroomsburg, Pa 1781 ROYAL\ , Illllll O M I W ' \- r S E R V I C E S Date: 6/19/2014 N381KH ....... \ Tach: 808. Lycoming Performed engine piston ring break-in flight in acc 1427(C). Pertinent details of the maintenance/chec work order #1311113.-END- Thomas E Young A f P 1919963 ENG Time Hrs ^kki Xh ^akji REPAIRS - A D J U S T M E N T S r^c Q j Affl.rb p I iX) ^ f hqk^ chrfc Page Total Brought Forward Total to Date ' Servic DATE lne >4-ri • AieroiUif ,r/s-v CH '^^/C ^ ''W Ail m dh DATE Serv Instr