California Power Systems Catalog

AIRFRAME PARTS (AP) – Pg. 92-109 Rubber Goods, Fuel Supplies, Bearings, Propellers, Spinners, Cowlings, Windshields, Throttles, Wire/Cables, Fittings, Hose, Sails, Seat Belts/Harnesses LANDING GEAR (LG) – Pg. 110-111 Wheels & Brakes, Tires & Tubes, Axles, Master Cylinders ENGINE PARTS (EP) – Pg. 84-91 Magnetos, Carburetors, Starters, Generators, Alter nators, Spark Plugs, Engines, Engine Mounts, Air & Oil Filters, Maintenance Items, Replacement Parts COVERING SUPPLIES (CS) – Pg. 112-123 Fabric, Tapes, Dopes, Thinners, Finishes, Placards, Decals, Poly Fiber, Star Gloss, Randolph, PTI, Cleaning Products INSTRUMENTS (IN) – Pg. 124-140 Pitot Tubes, Turn Coordinators, ASI, Engine Gauges, EGTs Altimeters, Compasses, Timers ELECTRICAL (EL) – Pg. 141-147 Batteries, Lights, Strobes & Terminals, Chargers, Power Panels, Ignition Switches AVIONICS (AV) – Pg. 148-151 Radios, GPS, Headsets, Intercoms, Tranceivers, Scanners, Helmets, Goggles TOOLS (TO) – Pg. 152 Test Equipment, Oil Can Cutters, Wire Twisters, Tire Gauges, Rivet Guns, Calipers PILOT SUP PLIES (PS) – Pg. 153 Tie Downs, Chocks, Wind Socks, Log Books, Wind Meters BOOKS & VIDEOS (BV) – Pg. 154 Instructional DVDs, Sport Pilot Log Books, Procedure Books ON THE COVER: Photo Courtesy of Flight Design USA ORDER DESK HOURS (PST) Mon. - Fri.: 5:00am - 6:00pm, Sat.: 7:00am–3:30pm TOLL-FREE ORDER LINE / CUSTOMER SERVICE 1-800-AIR WOLF or 1-800-247-9653 SHOP ON-LINE www.800-airwolf.com 225 Airport Circle, Corona, CA 92880-2527 Phone: (951) 549-7786 • Fax: (951) 372-0555 CuStomer ServiCe HourS (Pacific time) Mon. thru Fri.: 5:00am–4:00pm • Saturday: 7:00am–3:30pm Store HourS Mon. thru Fri.: 8:00am–6:00pm • Saturday: 7:00am–3:00pm NAME: CUSTOMER #: CAN’T FIND WHAT YOU NEED? LET US HELP! While we try to offer everything you might need for your aircraft, there are some products that you may not find listed in this catalog. Let us help! Just give our Sales Department a call on our Toll Free number and provide our Sales representative with as much information as possible on the parts you need. They will source the product for you and provide a quotation and lead time for the product as quickly as possible. NOTICE! Many parts in this catalog are NOT FAA approved. Unless our catalog specifically indicates a part has a PMA (Parts Manufacturers Approval), that part may not be certified or approved for aviation use. The selling of a part should not be construed as a repre- sentation that the part is certified or approved for aviation use, nor can California Power Systems. include instructions for use or warnings unless provided by the manufacturer or distributor. Any concerns the purchaser may have about the suitability of a part for aviation use, instructions for use or warnings, should be promptly directed to the manufacturer. WAIVER OF LIABILITY AND INDEMNIFICATION AGREEMENT In as much as California Power Systems has no opportunity to supervise the manufacture, installation or maintenance of the parts supplied by it, nor any opportunity to participate in the design or manufacture of the various certificated and homebuilt aircraft in which its parts are utilized, the purchaser by placing this order and accepting said merchandise from California Power Systems agrees that all materials purchased will be used solely at purchaser’s risk and that purchaser will indemnify and hold California Power Systems, its owners and employees, free and harmless from all loss, liability or damage resulting from claims brought by reasons of any alleged failure or defect of any part or parts supplied by California Power Systems. California Power Systems was founded in 1981 by Mike Stratman and has been the western U.S. regional Rotax Service Center for many years, offering Rotax engines, parts, and other ultra- light and LightSport products to aviators around the world. We acquired CPS in November 2011 and moved the com- pany from San Leandro, CA to Corona, CA where CPS operates in a 62,000 sq. ft. facility. CPS also maintains a maintenance shop and a Rotax engine training facility nearby at Chino (CNO) Airport. Our family has been in the aircraft parts business for nearly 60 years, and we are pleased to offer this new 2013 edition of the CPS catalog. We look forward to serving you soon! Jim & Nanci irwin California Power Systems Welcome! independent SERVICE CENTRE AIRCRAFT ENGINES RTX EP AV CS IN EL AV TO PS BV 2 www.800-airwolf.com • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice VISIT THE CALIFORNIA POWER SYSTEMS STORE Stop by our store to view and purchase the many items listed in the California Power Systems catalog. The California Power Systems West store is open Monday thru Friday 8:00am to 6:00pm, and Saturday 7:00am to 3:00pm. Call the office ahead of time to place your order and we will have it ready for pick-up upon your arrival. THE CALIFORNIA POWER SYSTEMS CATALOG FREE ON REQUEST We want all aviators to have access to the wide range of products and services offered by California Power Systems. Just give us a call on our toll free order line, send us a request for a catalog by fax, mail, or e-mail, and we’ll have a complimentary copy of our catalog on the way to you the same day. Our catalog is also avail- able on CD, or for download in pdf format at www.800- airwolf.com. If you know of someone who needs a catalog, please let us know. Print Catalog ..................................................... FREE CLOSING THE TRANSACTION For our customer’s convenience we enclose a copy of the invoice cover- ing the order with each order shipped except those shipped to a third party. if the order is paid by check and the check did not cover the full amount of the invoice, the amount of underpayment will be sent C.o.D. for the balance due plus C.o.D. fee of $10.50 rather than delay the order. If you have overpaid by check, the overpayment will be credited to your account or refunded. C.O.D. shipments are considered “paid” as soon as we receive payment from UPS, and credit card orders are paid automati- cally at time of shipment. We look forward to your next order! WHEN YOU RECEIVE YOUR ORDER Upon receipt, the package should be opened promptly and material checked against the packing slip enclosed. Items out-of-stock at time of shipment will be marked as “back-ordered – to follow.” These items will not be charged on the invoice enclosed with the package and will be forwarded as soon as delivery is received from our suppliers. The back- ordered items will not be charged until shipped. About 90% of the items featured in our catalog are carried in stock. Special items of hardware, bearings, unusual fittings and slow moving items are special ordered as required. However, even with the large inventory we carry, it is not uncommon to “come up short” on some items. If an item is missing and not marked “backordered”, please advise us immediately by mail or call our Customer Service Dept. CALIFORNIA POWER SYSTEMS WILL NOT BE UNDER SOLD! California Power Systems works hard to bring you the lowest prices on every product we carry. If you have found a better price for an item at another authorized dealer, we will do everything possible to beat that price. Our Lowest Price Guaranteed is only applicable to identical conditions of sale. The item must be in stock at the other authorized dealer (not a floor sample, “open box” item, refur- bished or demo piece). This offer applies to new purchases only. CALIFORNIA POWER SYSTEMS ONLINE California Power Systems Online provides customers with up to the minute account and order status utilizing their own personal com- puters. The California Power Systems Web Site provides information on many of the products contained in this catalog, real time access to account information, open order status and filled order history available daily. Confirm order on line in real time as they are processed, and view backorder status and product availability. In addition, our partnership with UPS provides you with up to the minute shipping information including package status, scheduling, and delivery exception. http://www.800-airwolf.com PRODUCT WARRANTY In cooperation with the manufacturers we represent, California Power Systems warrants for a period of one year (on most products) from the date of original purchase its products to be free from defects in material and workmanship. California Power Systems obligation under this warranty is limited to repair or replacement of the purchased product only, and under no circumstances shall California Power Systems be liable for any loss, damage, injury, cost of repair or consequential damages of any kind in con- nection with the sale, use or repair of any product purchased from California Power Systems Products sold are subject to manufacturer’s warranty policy. Defective merchandise or out of box failure of product is repaired or replaced at manufacturer’s option. Avionics, electrical, instruments, or similar prod- ucts that are defective are subject to manufacturer’s warranty only, and will not be replaced immediately from California Power Systems inventory. WAIVER OF LIABILITY AND INDEMNIFICATION AGREEMENT Inasmuch as California Power Systems has no opportunity to supervise the manufacture, installation or maintenance of the parts supplied by it, nor any opportunity to participate in the design or manufacture of the various certificated and homebuilt aircraft in which its parts are utilized, the pur- chaser by placing an order and accepting said merchandise from California Power Systems agrees that all materials purchased will be used solely at purchaser’s risk and that purchaser will indemnify and hold California Power Systems, its owners and employees, free and harmless from all loss, liability or damage resulting from claims brought by any reason of any alleged failure or defect of any part or parts supplied by California Power Systems. BACKORDERS Although we make every effort to ship all orders “complete,” it is often necessary to backorder one or more items if we are out of stock. When the partial order is shipped and invoiced, you are not charged for the backordered item(s) until these items are shipped. You are billed only for what is shipped. A backorder is created and shipped as soon as the items arrive. The backorder is then invoiced and any overpayment from the first invoice is applied to it. If you do not wish to have any items backordered, or wish to cancel an existing backorder, just let us know. We will do so immediately if the backorder has not been shipped. We are working continuously to keep all items in stock to preclude backorders. If a backorder is necessary, we do appreciate your patience. California Power Systems pays the shipping costs within the 48 contiguous United States by surface shipping on backorders when the backordered items could have been shipped via UPS inside the first package at no addi- tional freight cost. Except when the backordered items are oversize, hazardous, contain one gallon or larger, or COD shipments. We will continue to strive to maintain stock of all our products to keep the neces- sity for backordering parts to a minimum. RETURNED MERCHANDISE Merchandise may be returned for credit or refund within 30 days from date of purchase if received in resalable condition—packed in original manufacturer’s box, complete with instructions and all components (if applicable). A copy of the original order showing purchase or informa- tion stating the invoice number and date of purchase, with reason for return must accompany the article. Do not mail purchase information in letter form under separate cover. Do not return any products C.O.D. as it cannot be accepted by our warehouse. All returns must be made to California Power Systems West in Corona, CA. Certain items may not be eligible for return (e.g. books, videos, DVDs software, special order items, cut materials, etc). Call first for a return authorization number and instructions to retun the product. Call California Power Systems customer service for a rmA Number Before returning any Product DAMAGE OR SHORTAGE Open and examine all packages promptly. Notify the California Power Systems Customer Service Department of any discrepancies in the order. If the merchandise is received in damaged condition or the carrier fails to deliver the entire shipment as shown on the Bill of Lading cover- ing motor freight delivery, make note of the damage or shortage on the Bill of Lading and ask the driver to sign it. Then call the terminal office of the carrier and institute a claim for the loss or damage. If a package delivered by UPS arrives damaged, report this to the driver immediately. UPS will issue a report on the damage to California Power Systems at which time a replacement shipment can be made. ORDERING INFORMATION OUR BIODEGRADABLE PACKING PEANUTS The packing “peanuts” that we use to fill product boxes for protection during shipping are 100% biodegradable, clean and hygienic, non-static, odorless, recyclable and non-polluting. They are a starch mixture made from potato or wheat and are water soluble; just dispose of them in the sink with water, hose them away, put in a garbage disposal, or flushed down a drain or toilet. They do not pollute groundwater. This material is the best we have found as an economical way to insure maximum protection of the contents of our shipping boxes. RTX EP AV CS IN EL AV TO PS BV 1-800-AIRWOLF (2479653) • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 3 iRC REPAIR CENTRES California Power Systems can supply all the parts you require worldwide. However, if you need service in the Western United States we manage a network of ROTAX factory trained technicians, or Independent Repair Centers (iRC). To find a local certified technician, please visit our website at www.800-airwolf.com/cpsrepairstations, or call our technical support line 951-549-7786. ROTAX FACTORY APPROVED TRAINING COURSES: CPS holds classes throughout the year at our facility in Chino California, for more information about the classes and the current schedule visit www.800-airwolf.com/classes. HOW TO BECOME AN INDEPENDENT REPAIR CENTER: For information about becoming a certified ROTAX iRC or trained technician, contact Kevin Kane at 800-247-9653 x302, or kevinkane@cps-parts.com. independent SERVICE CENTRE AIRCRAFT ENGINES RTX EP AV CS IN EL AV TO PS BV 4 www.800-airwolf.com • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice ROTAX OVERHAUL SERVICES 2 Stroke Engines Engine CPS PN Price Exhaust Carburetors Gearbox 582UL w/ Sidemount Exhaust 15-08209-1 $5,348.00 881-636 2 Not included with purchase of engine, 582UL w/ Straight Exhaust 15-08209-2 $5,348.00 881-631 2 choose from B, C, or E. Each gearbox has 582UL w/ 90° (Eipper Exhaust) 15-08209-3 $5,348.00 881-634 2 multiple gear ratios to choose from. B-Gearbox CPS PN Price 1:2.00 15-07767 $944.00 1:2.24 15-07774 $1,019.52 1:2.58 15-05343 $943.95 C-Gearbox CPS PN PRICE 1:2.62 15-07811 $1,499.00 1:3.00 15-07812 $1,499.00 1:3.47 15-07813 $1,499.00 1:4.00 15-07814 $1,499.00 E-Gearbox CPS PN PRICE 1:2.62 15-07815 $2,138.00 1:3.00 15-07816 $2,140.00 1:3.47 15-07817 $2,140.00 1:4.00 15-07818 $2,140.00 582 UL ENGINES 912UL, 80 Horsepower 15-07717 $16,710.00 No Yes Yes, 2.27:1, w/o Clutch Yes Yes 2 1 1 No 912ULS, 100 Horsepower 15-07722 $18,578.00 No Yes Yes, 2.43:1 with Clutch Yes Yes 2 1 1 No 912iS, 100 Horsepower Fuel Injected 15-08253 $24,958.00 Yes Fuel Injected Yes, 2.43:1 with Clutch Yes Yes 4 1 1 Yes 914UL, 115 Horsepower, Turbocharged 15-07723 $31,679.00 Yes Yes Yes, 2.43:1 with Clutch Yes Yes 2 1 1 Yes Expansion Tank Oil Tank CHT Sensors Oil Press Sensor Oil Temp Sensor Ring Mount 912 / 914 UL ENGINES Engine CPS PN Price Exhaust Carburetors Gearbox PISTONS AND CYLINDERS Nominal Piston w/ Rings Cylinder 67.450mm 67.505mm 447UL 886-050 823-908 (PTO) 823-899 (MAG) $273.33 $662.86 $662.86 71.930mm 72.005mm 503UL 996-245 923-010 $200.47 $733.16 582UL 75.94mm 76.005mm /90 888-590 913-448 $210.95 $1,206.30 582UL 75.94mm 76.005mm /99 888-590 913-448 $210.95 $1,206.30 75.94mm 76.005mm 618UL 888-590 913-440 $210.95 CALL* 1st Overside Boring Piston w/ Rings Cylinder 67.700mm 67.755mm 886-051 9737 (PTO) 9739 (MAG) $286.99 $662.86 $662.86 72.180mm 72.255mm 996-246 9741 $212.38 $7.95 76.19mm 76.255mm 888-591 9743 $226.74 $99.50 76.19mm 76.265mm 888-591 9743 $226.74 $99.50 76.19mm 76.265mm 888-591 9745 $226.74 $6.95 Re-Sleeve Service Nominal Only 67.450mm 9711 (PTO) 9709 (MAG) $375.00 76.005mm 9713 $375.00 76.005mm 9717 $402.00 76.005mm 9717 $402.00 76.005mm 9718 $402.00 2nd Overside Boring Piston w/ Rings Cylinder 67.950mm 68.005mm 68.005mm 886-052 9738 (PTO) 9740 (MAG) $286.99 $662.86 $662.86 72.430mm 72.505mm 996-247 9742 $212.38 76.44mm 76.505mm 888-592 9749 $226.74 $99.50 76.44mm 76.515mm 888-592 9749 $226.74 $99.50 2nd Oversize Not Permited on 618UL OVERHAUL SERVICES Estimated Crankshaft Estimated Gasket Set Labor Total Cost Gasket Set Assembly Labor Total Cost 150 Hour Inspection 300 Hour Overhaul 447UL 994-869 7 Hours 994-869 887-380 7 Hours $167.95 $689.50 $856.99 $167.95 $1,092.38 $689.50 $1,949.37 503UL 994-236 7 Hours 994-236 996-441 7 Hours $178.01 $689.50 $867.51 $178.01 $984.31 $689.50 $1,851.82 582UL/90 886-230 8 Hours 886-230 887-051 8 Hours $259.00 $788.00 $1,055.21 $259.00 $1,413.83 $788.00 $2,469.04 582UL/99 886-232 8 Hours 886-232 887-051 8 Hours $310.13 $788.00 $1,098.13 $310.13 $1,413.83 $788.00 $2,511.96 618UL 886-238 9 Hours 886-238 886-631 9 Hours $347.09 $886.50 $1,233.59 $347.09 $1,419.69 $886.50 $2,653.28 RTX EP AV CS IN EL AV TO PS BV 1-800-AIRWOLF (2479653) • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 5 447 UL ENGINE Version max rPm 447 UL-SCDI single carb 447 UL-SCDI dual carb kW HP RPM 29.5 39.6 6500 31.0 41.6 6500 Nm ft. lb. RPM 46 34.0 6000 47 34.7 6000 RPM 6800 6800 Performance Torque 67.5 mm 2.66 in 61 mm 2.40 in 436.5 cm3 th: 9.6 26.64 cu. in. ef: 6.3 bore sTroke disPlacemenT disPlacemenT PERFORMANCE GRAPHS 400 500 600 700 800 900 1000 3000 3500 4000 4500 5000 5500 6000 6500 7000 engine speed [RPM] fuel consumption [g/KWh] 447 UL SCDI 1V 447 UL SCDI 2V max. 6800 fuel consumption [lb/hph] 0,8 1,2 1,6 10 20 30 40 3000 3500 4000 4500 5000 5500 6000 6500 7000 engine speed [RPM] performance [hp ] 447 UL SCDI 2V 447 UL SCDI 1V 20 30 performance [KW] max. 680 0 10 20 25 30 35 40 45 50 3000 3500 4000 4500 5000 5500 6000 6500 7000 engine speed [RPM] torque [Nm] 447 UL SCDI 2V 447 UL SCDI 1V torque [ft. Lbf.] 30 20 max. 6800 FUEL CONSUMPTION ENGINE TORQUE ENGINE PERFORMANCE OPTIONAL INTAKE SILENCER KIT FRONT VIEW SHOWN W/”B” DRIVE - 447 ALL DIMENSIONS ARE IN MM. FRONT VIEW OF GEAR DRIVE SIDE VIEW OF INTAKE SIDE W/”B” DRIVE - 447 OPTIONAL “C” DRIVE THE 447 ROTAX ENGINE IS NO LONGER AVAILABLE, HOWEVER ROTAX WILL CON- TINUE TO MANUFACTURE PARTS FOR THIS ENGINE. 2V=Dual Carb 1V=Single Carb independent SERVICE CENTRE AIRCRAFT ENGINES RTX EP AV CS IN EL AV TO PS BV 6 www.800-airwolf.com • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 503 UL ENGINE Version max rPm 503 UL-DCDI single carb 503 UL-DCDI dual carb kW HP RPM 34.0 45.6 6500 37.0 49.6 6500 Nm ft. lb. RPM 51 37.6 6000 56 41.3 6000 RPM 6800 6800 Performance Torque 72 mm 2.84 in 61 mm 2.40 in 496.7 cm3 th: 10.8 30.31 cu. in. ef: 6.2 bore sTroke disPlacemenT disPlacemenT FRONT VIEW OF GEAR DRIVE “B”- 503 SIDE VIEW OF GEAR DRIVE “B”- 503 ALL DIMENSIONS ARE IN MM. OPTIONAL INTAKE SILENCER 5 10 15 20 25 30 35 40 3000 3500 4000 4500 5000 5500 6000 6500 7000 engine speed [RPM] performance [KW] 10 20 30 40 50 performance [hp] max. 6800 15 20 25 30 35 40 45 50 55 60 3000 3500 4000 4500 5000 5500 6000 6500 7000 engine speed [RPM] torque [Nm] torque [ft.lbf. ] 20 30 40 max. 6800 500 600 700 800 900 1000 1100 1200 3000 3500 4000 4500 5000 5500 6000 6500 7000 engine speed [RPM] fuel consumption [g/kWh] 503 UL DCDI 2V 503 UL DCDI 1V 503 UL DCDI 2V 503 UL DCDI 1V 503 UL DCDI 2V 503 UL DCDI 1V 1,0 1,2 1,4 1,6 1,8 fuel consumption [lb/hph] max. 6800 FUEL CONSUMPTION ENGINE TORQUE ENGINE PERFORMANCE THE 503 ROTAX ENGINE IS NO LONGER AVAILABLE, HOWEVER ROTAX WILL CON- TINUE TO MANUFACTURE PARTS FOR THIS ENGINE. SIDE VIEW OF DUAL CARB INTAKE - 503 PERFORMANCE GRAPHS 2V=Dual Carb 1V=Single Carb RTX EP AV CS IN EL AV TO PS BV 1-800-AIRWOLF (2479653) • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 7 582 UL ENGINE 30 35 40 45 50 55 60 65 70 3000 3500 4000 4500 5000 5500 6000 6500 7000 engine speed [RPM] torque [Nm] 50 40 30 torque [ft.lbf] max. 6800 400 420 440 460 480 500 520 540 560 580 600 2000 3000 4000 5000 6000 7000 engine speed [RPM] fuel consumption [g/kWh] 0,7 0,8 0,9 fuel consumption [lb/hph] max. 6800 0 5 10 15 20 25 30 35 40 45 3000 3500 4000 4500 5000 5500 6000 6500 7000 engine speed [RPM] performance [KW] 10 20 30 40 50 performance [hp] max. 6800 582 UL DCDI 48 & 99 582 UL DCDI 40 582 UL DCDI 48 & 99 582 UL DCDI 40 FUEL CONSUMPTION ENGINE TORQUE ENGINE PERFORMANCE 582 UL DCDI ENGINE PERFORMANCE GRAPHS 2V=Dual Carb 1V=Single Carb DESCRIPTION • 2-cylinder • 2-stroke liquid cooled engine with rotary valve intake • dual electronic ignition • integrated water pump and thermostat • exhaust system • carburetors 582UL w/ Sidemount Exhaust ..... $5,348.00 582UL w/ Straight Exhaust .......... $5,348.00 582UL w/ 90° (Eipper Exhaust) ... $5,348.00 FACTS Over 30.000 units of this popular Rotax 2-stroke engine have been sold. This engine type is well regarded for its easy maintenance and robustness. * leaded, unleaded, AVGAS 100LL or Ethanol 10 Version max rPm kW ft. lb. 1/min 582 Mod. 99 kW ft. lb. 1/min 48 65 6500 Nm ft. lb. 1/min 75 55.3 6000 1/min 6800 Performance Torque 76 mm 2.99 in 64 mm 2.52 in 580 cm 3 35.4 cu. in. bore sTroke disPlacemenT min. MON 83 RON 91* min. AKI 87* I-TC-Classification 1:50 or optional with fresh oil pump fuel 2 suPer sTroke - moToroil mixing raTio engine 29.1 64.0 2 carburetors 1.8 4.0 exhaust system 5.1 11.2 electric starter 3.5 7.7 propeller speed reduction unit “B“ / i = 2.58 4.5 9.9 propeller speed reduction unit “C“ / i = 2.62/3.0/3.47/4.0 8.0 17.6 propeller speed reduction unit “E“ / i = 2.62/3.0/3.47/4.0 11.2 24.7 WeigHT kg lb independent SERVICE CENTRE AIRCRAFT ENGINES RTX EP AV CS IN EL AV TO PS BV 8 www.800-airwolf.com • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 618 UL ENGINE engine speed [RPM] torque [Nm] torque [ft.lbf] engine speed [RPM] fuel consumption [g/kWh] fuel consumption [lb/hph] engine speed [RPM] performance [KW] performance [hp] FUEL CONSUMPTION ENGINE TORQUE ENGINE PERFORMANCE 600 500 400 -8.9 -8.8 -8.7 90 80 70 60 50 10 -60 -50 -40 -30 60 50 40 30 20 10 3000 4000 5000 6000 7000 1/mln 3000 4000 5000 6000 7000 3000 4000 5000 6000 7000 1/mln 1/mln -70 -60 -50 -40 -30 -20 618 UL DCDI ENGINE PERFORMANCE GRAPHS DESCRIPTION • 2-cylinder • 2-stroke liquid cooled engine with rotary valve intake • dual electronic ignition • integrated water pump and thermostat • exhaust system • carburetors FACTS Over 30.000 units of this popular Rotax 2-stroke engine have been sold. This engine type is well regarded for its easy maintenance and robustness. * leaded, unleaded, AVGAS 100LL or Ethanol 10 Version max rPm kW ft. lb. 1/min 582 Mod. 99 kW ft. lb. 1/min 48 65 6500 Nm ft. lb. 1/min 75 55.3 6000 1/min 6800 Performance Torque 76 mm 2.99 in 64 mm 2.52 in 580 cm 3 35.4 cu. in. bore sTroke disPlacemenT min. MON 83 RON 91* min. AKI 87* API-TC-Classification 1:50 or optional with fresh oil pump fuel 2 suPer sTroke - moToroil mixing raTio engine 29.1 64.0 2 carburetors 1.8 4.0 exhaust system 5.1 11.2 electric starter 3.5 7.7 propeller speed reduction unit “B“ / i = 2.58 4.5 9.9 propeller speed reduction unit “C“ / i = 2.62/3.0/3.47/4.0 8.0 17.6 propeller speed reduction unit “E“ / i = 2.62/3.0/3.47/4.0 11.2 24.7 WeigHT kg lb THE 618 ROTAX ENGINE IS NO LONGER AVAILABLE, HOWEVER ROTAX WILL CONTINUE TO MANUFACTURE PARTS FOR THIS ENGINE. RTX EP AV CS IN EL AV TO PS BV 1-800-AIRWOLF (2479653) • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 9 TECHNICAL CHART INFORMATION • Generally the fasteners on a ROTAX® engine are tightened with a torque wrench. Please look up the proper torque value in the appropriate maintenance manual. • Each screw connection which has to be secured additionally (i.e. LOCTITE) is marked with a drop and symbol that corresponds to a list on each illustration. See fig. 1 • If safety wire is required it will be listed as a part number in the illustration. • If the quantity is in brackets it indicates that the part is not absolutely necessary but optional on the respective engine type. See fig. 2 • A small letter added to the number refers to information at the end of the section. See fig. 2 • No number in the column parts per assembly indicates that this part is not planned for the respective engine. Explanations of symbols and statements in part number charts: N = Newly introduced part. s.v. = Still valid. Part was replaced by compatible component and can not be supplied any longer by the producer. Existing stock may be used. AR = As required. This generally refers to shims, hose, wires, and cable. Measure the amount you need before ordering. Many times there will be multiple listings of different lengths with the same part number. Use the individual part descriptions to determine the proper length needed. n.a. or NLA = No longer available, no replacement from Rotax. Part is no longer available due to incompatibility to current production or unavailability of part. CALL = Please call for price, 800-247-9653. THE ILLUSTRATIONS IN THIS PARTS CATALOG ARE DUPLICATED FROM THE CURRENT ROTAX© MANUALS AT THE TIME OF PRINTING AND ARE INTENDED FOR REFERENCE ONLY. THIS CATALOG IS NOT TO BE USED AS AN INSTRUCTION GUIDE FOR MAINTENANCE, ASSEMBLY, OR REPAIR TO ANY AIRCRAFT OR AIRCRAFT COMPONENT. PLEASE ENSURE YOU ARE USING THE MOST RECENT ROTAX© MANUALS BY VISITING OUR WEBSITE AT www.800-airwolf.com/enginemanuals.html. N= newly introduced part. s.v.= still valid, part was replaced by compatible component and can not be supplied any longer by the producer. Existing stock may be used. AR= part with volume with amount as required. -As needed sold in bulk. n.a.= not available. Teile pro Motortype parts per engine type Bild Nr. Fig. No. Status Teile Nr. Part No. Beschreibung / Description 582 UL mod.90 582 UL mod. 99 1 N 937969 DREHSCHIEBERWELLE / ROTARY VALVE SHAFT 1a 2 s.v. 837243 DREHSCHIEBERWELLE / ROTARY VALVE SHAFT (1) 1 3 n.a. 827465 ANLA 1 R E H S A W T S U R H T / G N I R F U optional on the respective engine still valid newly introduced information „a“ at end of section not available AR Fig. 1 Fig. 2 NO STATUS PART # DESCRIPTION QTY mod. 90 QTY mod. 99 PRICE 1 N 937-969 ROTARY VALVE SHAFT 1a $1.00 2 s.v. 827-243 ROTARY VALVE SHAFT (1) 1 $1.00 3-5 965-153 IGNITION CABLE 1,5/7MM AR AR $1.00 3 - IGNITION CABLE 480MM AR AR 4 - IGNITION CABLE 670MM AR AR 5 - IGNITION CABLE 440MM AR AR 6 n.a. 827-465 THRUST WASHER 1b 1b * 7 241-123 BOLT M6x14 1 1 NLA 8 243-300 HARNESS ASSEMBLY 1 1 newly introduced still valid use descriptions to determine length required no longer available optional for... call for current price CALL FOR PRICING! a ROTARY VALVE FOR CONFIGURATION WITH ROTARY SEAL (582UL DCDI MOD. 99) b USED ON SN XXXX.XX THRU XXXX.XX note independent SERVICE CENTRE AIRCRAFT ENGINES RTX EP AV CS IN EL AV TO PS BV 10 www.800-airwolf.com • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 447 UL ENGINE CRANKCASE NO STATUS PART # DESCRIPTION QTY PRICE 1-7 887-786 CRANKCASE ASSY. 1 $1,015.72 2 945-752 LOCK WASHER A8 10 $0.18 3 841-201 HEX. SCREW M8X70 6 $2.62 4 841-831 ALLEN SCREW M8X75 2 $3.15 5 640-611 ALLEN SCREW M8X45 2 $1.71 6 945-751 LOCK WASHER A6 DIN 128 4 $0.16 7 241-816 ALLEN SCREW M6X40 DIN 912 4 $1.34 8 940-190 STUD M10X29/20 4 $4.54 8 840-290 STUD M10X18/18 4 $4.38 8 940-190 STUD M10X29/20 4 $4.54 9 945-753 LOCK WASHER A10 4 $0.27 10 242-091 HEX.NUT M10 4 $1.18 11 940-326 HEX. SCREW M10X30 4 $1.87 12 841-149 STUD M8X167 8 $17.33 CRANKSHAFT, PISTON a WITH 2 RINGS, STANDARD RED 67,45 MM GREEN 67,46 MM b WITH 2 RINGS, 1ST OVERSIzE RED 67,70 MM GREEN 67,71 MM c WITH 2 RINGS, 2ND OVERSIzE RED 67,95 MM GREEN 67,96 MM d STANDARD SIzE e 1ST OVERSIzE f 2ND OVERSIzE g NOTICE USE ONLY ONCE! NO STATUS PART # DESCRIPTION QTY PRICE 1-7 887-380 CRANKSHAFT ASSY., 1 $1,092.38 2 250-165 O-RING 64-2 5 $5.09 3 832-231 B. BEARING 6207N TNH C3 35-72-17 3 $79.38 4 831-950 OIL SEAL 35X72X7/8,5 2 $37.50 5 246-055 WOODRUFF KEY 3X3,7 DIN 6888 1 $3.54 6-7 832-325 CAGEL. NEEDLE BEARING 18X22X21,8 2 $50.24 7 N.A. 827-465 THRUST WASHER 18/21,7/2,5 4 $13.47 8 945-759 LOCK WASHER 22 1 $1.68 9 842-239 HEX. NUT M22X1,5 1 $12.25 10-12 886-050 PISTON ASSY. 67,45/67,46 MM 2a $273.33 10-12 886-051 PISTON ASSY. 67,70/67,71 2b $286.99 NO STATUS PART # DESCRIPTION QTY PRICE 10-12 886-052 PISTON ASSY., 67,95/67,96 MM 2c $286.99 11 915-960 RECTANGULAR RING 67,5 MM 2d $58.62 11 915-961 RECTANGULAR RING 67,75 MM 2e $64.97 11 915-962 RECTANGULAR RING 68,0 MM 2f $64.97 12 915-845 SEMI-TAPEz RING 67,5 MM 2d $79.38 12 915-846 SEMI-TRAPEz RING 67,75 MM 2e $85.73 12 915-847 SEMI-TRAPEz RING 68,0 DIA. 2f $85.73 13 916-136 PISTON PIN 18X11X53,7 2 $45.85 14 945-735 CIRCLIP 18 2g $0.48 15 897-280 CAGELESS-LABEL 2 $1.68 A: LOCTITE 221 - P/N 899-785 D: LOCTITE 574 - P/N 899-784 D 2 A 5 4 3 6 7 10 9 8 11 1 2 12 1 12 3 A ATTENTION CAGELESS at disassembly: piston pin bearing 15 14 8 9 3 4 E O A 4 2 2 2 I E I E 5 7 1 6 14 13 7 13 10 11 6 12 10 E I I O E A: LOCTITE 221 - P/N 899-785 E: LOCTITE ANTI SEIZE - P/N 297-434 I: LITHIUM BASED GREASE - P/N 897-330 O: ENGINE OIL AUS AUS RTX EP AV CS IN EL AV TO PS BV 1-800-AIRWOLF (2479653) • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 11 A 4 5 9 4 3 2 1 10 6 7 8 447 UL ENGINE NO STATUS PART # DESCRIPTION QTY PRICE 1 430-351 DOUBLE GASKET 0,4 MM 1 $8.01 2 823-899 CYLINDER WITH SLEEVE,P.T.O. SIDE 1ab $662.86 3 823-908 CYLINDER WITH SLEEVE, MAGN. SIDE 1ac $662.86 4 850-136 GASKET 2 $10.30 5 823-828 CYLINDER HEAD 2 $222.39 6 250-311 WASHER 8,4 DIN 125 8 $0.39 7 242-209 HEX. NUT M8 DIN 934 5 $0.53 8 242-660 DISTANCE NUT M8X33 3 $6.71 9 831-866 INTAKE GASKET 1,0 MM 4 $5.98 10 867-435 INTAKE MANIFOLD ASSY. 1 $112.50 11 945-752 LOCK WASHER A8 4 $0.18 12 940-616 HEX. SCREW M8X40 2 $1.52 13 850-190 RUBBER RING 78X1,5X3,5 1 $3.34 14 867-445 INTAKE COVER 1 $86.84 15 841-311 HEX. SCREW M8X75 2 $2.81 16 945-751 LOCK WASHER A6 DIN 128 2 $0.16 17 240-036 HEX. SCREW M6X25 DIN 933 2 $0.81 18 860-060 SUPPORT DAMPER 1 $2.81 19 951-510 HOSE CLAMP 52 2 $10.30 20 867-484 RUBBER SOCKET 1 $35.50 CYLINDER AND INTAKE FLANGE: 2-CARB. CONFIGURATION a RED 67,50 MM - 67,51 MM GREEN 67,51 MM - 67,52 MM b CYLINDER P.T.O SIDE. c CYLINDER MAGNETO-SIDE. CYLINDER, CYLINDER HEAD AND INTAKE MANIFOLD: 1-CARB. CONFIGURATION a RED 67,50 MM - 67,51 MM GREEN 67,51 MM - 67,52 MM b CYLINDER P.T.O SIDE. c CYLINDER MAGNETO-SIDE. NO STATUS PART # DESCRIPTION QTY PRICE 1 430-351 DOUBLE GASKET 0,4 MM 1 $8.01 2 N 823-899 CYLINDER WITH SLEEVE,P.T.O. SIDE 1ab $662.86 3 N 823-908 CYLINDER WITH SLEEVE, MAGN. SIDE 1ac $662.86 4 831-866 INTAKE GASKET 1,0 MM 4 $5.98 5 867-610 INTAKE FLANGE 1 $301.23 NO STATUS PART # DESCRIPTION QTY PRICE 6 N.A. 845-085 FRICTION WASHER VS8 4 $0.71 7 240-081 ALLEN SCREW M8X25 DIN 912 4 $1.18 8 N 867-389 CARBURETOR SOCKET ASSY., 2 $108.00 9 250-311 WASHER 8,4 DIN 125 4 $0.39 10 940-591 HEX.SCREW M8X20 4 $1.16 independent SERVICE CENTRE AIRCRAFT ENGINES RTX EP AV CS IN EL AV TO PS BV 12 www.800-airwolf.com • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 29 I at disassembly: piston pin bearing 6 5 4 3 2 20 19 22 21 24 23 23 24 18 17 25 26 1 14 15 4 7 8 9 10 11 12 16 27 28 30 13 31 I: LITHIUM BASE GREASE - P/N 897-330 X: fix with adhesive THIS AIRCRAFT ENGINE DOES NOT COMPLY WITH FEDERAL SAFETY REGULATIONS FOR STANDARD AIRCRAFT. THIS ENGINE IS FOR USE IN EXPERIMENTAL AND ULTRALIGHT UNCERTIFIED AIRCRAFT ONLY AND ONLY IN CIRCUMSTANCES IN WHICH AN ENGINE FAILURE WILL NOT COMPROMISE SAFETY. BEFORE OPERATING THE ENGINE READ OPERATOR´S MANUAL. INFORMATIONIS AVAILABLE FROM YOUR LOCAL AUTHORIZED ROTAX DISTRIBUTOR. MOTORENFABRIK A-4623 Gunskirchen - Austria http.//www.rotax-aircraft-engines.com X AIRCRAFT ENGINES FAN HOUSING, CYLINDER COWLS, FAN, V-BELT 447 UL ENGINE CYLINDER AND INTAKE FLANGE: 2-CARB. CONFIGURATION NO STATUS PART # DESCRIPTION QTY PRICE 1 811-265 FAN HOUSING 1 $511.14 2 945-880 RETAINING RING 40X1,75 1 $3.05 3 244-585 SHIM 17,5/24/1,0 2 $1.52 4 832-161 BALL BEARING 6203-2RS C3 2 $35.80 5 937-940 FAN SHAFT 1 $90.88 6 246-015 WOODRUFF KEY 3X5 1 $3.15 7 827-650 DISTANCE SLEEVE 17,3/28/2,8 1 $9.08 8 980-496 PULLEY HALF 1 $12.25 9 827-080 SHIM 17,5/27/0,5 4 $1.50 9 827-080 SHIM 17,5/27/0,5 AR $1.50 9 827-082 SHIM 17,5/27/0,2 1 $1.68 9 827-082 SHIM 17,5/27/0,2 AR $1.68 10 866-295 FAN 1 $103.06 11 945-756 LOCK WASHER 16 1 $1.18 12 942-285 HEX. NUT M16X1,5 1 $6.81 13 980-436 V-BELT 10X6X590 1 $31.15 14 945-751 LOCK WASHER A6 DIN 128 4 $0.16 NO STATUS PART # DESCRIPTION QTY PRICE 15 840-880 ALLEN SCREW M6X30 DIN 912 4 $0.51 16 975-740 FAN COVER 1 $34.64 17 910-054 CYLINDER COWL, LOWER HALF 1 $295.65 18 842-390 SPRING NUT V 4,8 6 $1.34 19 912-027 CYLINDER COWL ASSY. 1 $281.03 20 960-961 SEALING STRIP 440 MM 1 $7.94 21 945-752 LOCK WASHER A8 3 $0.18 22 940-580 HEX. SCREW M8X16 DIN 933 3 $0.99 23 845-330 WASHER 5,1X16X1,2 6 $0.81 24 841-495 SELF-TAPPING SCREW 4.8X16 6 $0.35 25 240-385 TAPTITE-SCREW M6X12 1 $1.47 26 960-270 PLUG 1 $4.72 27 853-412 CABLE CLAMP 2 $5.44 28 941-250 TAPTITE-SCREW M6X20 1 $1.52 29 897-280 CAGELESS-LABEL AR $1.68 30 897-501 RED WARNING LABEL AR $6.31 31 865-992 MASS CABLE ASSY. 1 $6.36 RTX EP AV CS IN EL AV TO PS BV 1-800-AIRWOLF (2479653) • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 13 A: LOCTITE 221 - P/N 899-785 I: LITHIUM BASE GREASE - P/N 897-330 996-826 THIS AIRCRAFT ENGINE DOES NOT COMPLY WITH FEDERAL SAFETY REGULATIONS FOR STANDARD AIRCRAFT. THIS ENGINE IS FOR USE IN EXPERIMENTAL AND ULTRALIGHT UNCERTIFIED AIRCRAFT ONLY AND ONLY IN CIRCUMSTANCES IN WHICH AN ENGINE FAILURE WILL NOT COMPROMISE SAFETY. BEFORE OPERATING THE ENGINE READ OPERATOR´S MANUAL. INFORMATIONIS AVAILABLE FROM YOUR LOCAL AUTHORIZED ROTAX DISTRIBUTOR. MOTORENFABRIK A-4623 Gunskirchen - Austria http.//www.rotax-aircraft-engines.com 18 AIRCRAFT ENGINES MAGNETO GENERATOR 12V 170W, ELECTRONIC BOX, STARTING PULLEY NO STATUS PART # DESCRIPTION QTY PRICE 1 996-826 TRIGGER WHEEL ASSY., 1c $612.47 2 996-849 STATOR ASSY. 1 $713.80 3 966-207 STATOR PLATE 1 $172.89 4 945-750 LOCK WASHER A5 5 $0.14 5 940-880 ALLEN SCREW M5X30 3 $0.86 6 641-521 TORX-zYLINDER HEAD SCREW M5X16 2c $2.00 7-9 965-761 PICKUP ASSY., 1 $149.62 8 964-072 INSULATION SHEATH 1 $2.15 9 964-067 FASTON CONNECTOR 3,96 1 $2.15 10 827-800 WASHER A 5,5 DIN 6902 2 $0.39 11 941-925 TAPTITE SCREW M5X16 2 $1.18 12 945-759 LOCK WASHER 22 1 $1.68 13 842-230 HEX. NUT M22X1,5 1 $12.25 14 980-486 V-BELT PULLEY 1 $56.67 15 852-412 STARTING PULLEY 1 $38.72 16 845-310 LOCK WASHER VHZ 8 3 $0.39 17 841-520 ALLEN SCREW M8X12 3 $1.29 18 966-467 ELECTRONIC BOX 1 $372.95 NO STATUS PART # DESCRIPTION QTY PRICE 19 960-550 PROTECTION CAP 4 $3.05 20-21 965-153 IGNITION CABLE 1,5/7 MM ARb $14.95 20 965-153 IGNITION CABLE 730 MM 1 $14.95 20 965-153 IGNITION CABLE 560 MM 1A $14.95 21 965-153 IGNITION CABLE 500 MM 1 $14.95 21 965-153 IGNITION CABLE 560 MM 1A $14.95 22 830-962 PROTECTION HOSE 12X16X40 1 $2.15 23 866-705 SUPPRESSED SPARK PLUG CONNECTOR 2 $25.09 24 244-211 WASHER 6,4 DIN 134 2 $0.18 25 945-751 LOCK WASHER A6 DIN 128 2 $0.16 26 940-561 HEX.SCREW M6X20 2 $0.63 27 897-055 SPARK PLUG 14 MM, NGK BR 8 ES 2 $2.45 28 853-415 CABLE CLAMP 1A NLA 29 966-060 SPIRAL HOSE 6, 5X8, 5X0, 6 ARb $10.25 29 966-060 SPIRAL HOSE 70 MM 1 $10.25 THIS ITEM CAN USE 11-12316(SOLD PER FOOT) 30 860-962 CABLE GROMMET 24, 5/11 1 $8.39 IGNITION HOUSING, AIR GUIDES: CONFIGURATION FREE AIR COOLED NO STATUS PART # DESCRIPTION QTY PRICE 1 910-418 IGNITION HOUSING 1 $328.13 2 945-751 LOCK WASHER A6 DIN 128 4 $0.16 3 840-880 ALLEN SCREW M6X30 DIN 912 4 $0.51 4 827-286 PLUG WASHER 55/107 1 $35.01 5 852-412 STARTING PULLEY 1 $38.72 6 845-310 LOCK WASHER VHZ 8 3 $0.39 7 841-520 ALLEN SCREW M8X12 3 $1.29 8 823-828 CYLINDER HEAD 2 $222.39 9 250-311 WASHER 8,4 DIN 125 8 $0.39 NO STATUS PART # DESCRIPTION QTY PRICE 10 242-209 HEX. NUT M8 DIN 934 4 $0.53 11 242-660 DISTANCE NUT M8X33 4 $6.71 12 910-645 CYLINDER COWL RIGHT ASSY., 1a NLA 13 910-635 CYLINDER COWL LEFT ASSY., 1b NLA 14 250-311 WASHER 8,4 DIN 125 4 4 $0.39 15 945-752 LOCK WASHER A8 4 $0.18 16 940-580 HEX. SCREW M8X16 4 $0.99 17 897-280 CAGELESS-LABEL AR $1.68 18 897-501 RED WARNING LABEL AR $6.31 a AIR GUIDE, CARBURETOR SIDE b AIR GUIDE, EXHAUST SIDE a FOR CONFIGURATION FREE-AIR-COOLED b IN A ROLL c FOR MAGNETO FLYWHEEL NEW VERSION (WITH CLOSED CAGE), TORX SCREW ALSO VALID FOR OLD VERSION. AT DISASSEMBLY AND REASSEMBLY OF THE SCREW THE THREAD HAS TO BE CLEANED OF THE REMAINING COATING AND SECURED WITH LOCTITE 221. AS AN ALTERNATIVE A NEW SCREW CAN BE USED. 447 UL ENGINE independent SERVICE CENTRE AIRCRAFT ENGINES RTX EP AV CS IN EL AV TO PS BV 14 www.800-airwolf.com • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice A: LOCTITE 221 - P/N 899-785 D: LOCTITE 574 - P/N 899-784 D 1 2 3 4 5 6 7 8 9 10 11 11 1 2 2 2 8 A NO STATUS PART # DESCRIPTION QTY PRICE 1-6 887-796 CRANKCASE ASSY. 1a $1,084.75 2 945-752 LOCK WASHER A8 14 $0.18 3 841-201 HEX. SCREW M8X70 6 $2.62 4 940-631 HEX.SCREW M8X45 DIN 931 4 $1.68 5 640-611 ALLEN SCREW M8X45 2 $1.71 6 841-841 ALLEN SCREW M8X65 DIN 912 2 $2.28 7 940-190 STUD M10X29/20 4 $4.54 8 945-753 LOCK WASHER A10 4 $0.27 9 242-091 HEX.NUT M10 4 $1.18 10 940-326 HEX. SCREW M10X30 4 $1.87 11 840-556 STUD M8X173,5 8 $18.41 503 UL ENGINE CRANKCASE E 1 2 3 4 5 6 7 8 9 10 11 12 3 2 3 4 7 6 13 14 10 15 13 E E E E I I I I O O A A at disassembly: piston pin bearing 14 A: LOCTITE 221 - P/N 899-785 E: LOCTITE ANTI SEIZE - P/N 297-434 I: LITHIUM BASE GREASE - P/N 897-330 O: ENGINE OIL CRANKSHAFT, MAIN BEARINGS, PISTONS NO STATUS PART # DESCRIPTION QTY PRICE 1-7 996-441 CRANKSHAFT ASSY. 1 $984.31 2 832-231 B. BEARING 6207N TNH C3 35-72-17 3 $79.38 3 250-165 O-RING 64-2 5 $5.09 4 831-950 OIL SEAL 35X72X7/8,5 2 $37.50 5 246-055 WOODRUFF KEY 3X3,7 DIN 6888 1 $3.54 6-7 832-320 CAGEL. NEEDLE BEARING 18X22X23 2 $54.32 7 N.A. 827-465 THRUST WASHER 18/21,7/2,5 4 $13.47 8 945-759 LOCK WASHER 22 1 $1.68 9 842-239 HEX. NUT M22X1,5 1 $12.25 10-12 996-245 PISTON ASSY. 71,93/71,94 MM 2a $200.47 10-12 996-246 PISTON ASSY. 72,18/72,19 MM 2b $212.38 NO STATUS PART # DESCRIPTION QTY PRICE 10-12 996-247 PISTON ASSY. 72,43/72,44 MM 2c $212.38 11 915-850 RECTANGULAR RING 72,00 MM 2d $52.87 11 915-851 RECTANGULAR RING 72,25 MM 2e $59.22 11 915-852 RECTANGULAR RING 72,50 MM 2f $59.22 12 215-235 SEMI-TRAPEz RING 72,00 MM 2d $80.83 12 215-236 SEMI-TRAPEz RING 72,25 MM 2e $87.18 12 215-237 SEMI-TRAPEz RING 72,50 M 2f $87.18 13 916-186 PISTON PIN 18X11X58,7 2 $48.33 14 945-735 CIRCLIP 18 4g $0.48 15 897-280 CAGELESS-LABEL 1 $1.68 a WITH 2 RINGS, STANDARD RED 71,93 MM GREEN 71,94 MM b WITH 2 RINGS, 1ST OVERSIzE RED 72,18 MM GREEN 72,19 MM c WITH 2 RINGS, 2ND OVERSIzE RED 72,43 MM GREEN 72,44 MM d STANDARD SIzE e 1ST OVERSIzE f 2ND OVERSIzE g NOTICE USE ONLY ONCE! a FROM ENGINE S/N: 4,795.397 RTX EP AV CS IN EL AV TO PS BV 1-800-AIRWOLF (2479653) • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 15 503 UL ENGINE 1 2 2 1 8 8 9 3 5 7 6 7 6 3 4 3 4 7 6 7 6 3 5 CYLINDER, CYLINDER HEAD AND INTAKE MANIFOLD: 1-CARB. CONFIGURATION NO STATUS PART # DESCRIPTION QTY PRICE 1 831-855 GASKET 0,4 MM 2 $4.33 2 923-010 CYLINDER WITH SLEEVE 2a $733.16 3 831-881 GASKET 2 $10.95 4 823-668 CYLINDER HEAD 2 $449.00 5 250-311 WASHER 8,4 DIN 125 8 $0.39 6 242-209 HEX. NUT M8 4 $0.53 7 842-050 DISTANCE NUT M8X37 4 $6.81 8 831-866 INTAKE GASKET 1,0 MM 4 $5.98 9 867-450 INTAKE MANIFOLD 1 $110.45 10 945-752 LOCK WASHER A8 4 $0.18 11 940-616 HEX. SCREW M8X40 2 $1.52 12 851-100 CABLE CLAMP 18 1 $12.34 NO STATUS PART # DESCRIPTION QTY PRICE 13 850-151 RUBBER RING 83X1, 5X3, 5 1 $5.69 14 867-465 INTAKE COVER 1b $86.84 15 867-462 INTAKE COVER 1c $93.40 16 841-301 HEX. SCREW M8X65 2 $1.87 17 945-751 LOCK WASHER A6 DIN 128 2 $1.87 18 941-501 HEX.SCREW M6X30 2 $0.94 19 860-060 SUPPORT DAMPER 1 $2.81 20 860-096 NOISE DAMPER, SHORT 8 $11.43 21 860-091 NOISE DAMPER, LONG 2 $20.00 22 867-484 RUBBER SOCKET 1 $35.50 23 951-510 HOSE CLAMP 52 2 $10.30 a RED 72,00 MM - 72,01 MM GREEN 72,01 MM - 72,02 MM b FOR MIXTURE LUBRICATION c FOR OIL PUMP VERSION a RED 72,00 MM - 72,00 MM GREEN 72,00 MM - 72,00 MM b FOR MIXTURE LUBRICATION. c FOR OIL PUMP VERSION. CYLINDER AND INTAKE SOCKET FOR 2-CARBURETOR CONFIGURATION WITHOUT OIL PUMP *See Page 33 - Carbs WITHOUT OIL PUMP WITH OIL PUMP WITH OIL PUMP NO STATUS PART # DESCRIPTION QTY PRICE 1 831-855 GASKET 0,4 MM 2 $4.33 2 N 923-010 CYLINDER WITH SLEEVE 2a $733.16 3 831-866 INTAKE GASKET 1,0 MM 4 $5.98 4 867-400 INTAKE SOCKET 2b $70.05 5 867-407 INTAKE SOCKET 2c $72.87 6 945-752 LOCK WASHER A8 4 $0.18 7 840-681 ALLEN SCREW M8X40 DIN 912 4 $1.68 8 951-510 HOSE CLAMP 52 4 $10.30 9 867-484 RUBBER SOCKET 2 $35.50 independent SERVICE CENTRE AIRCRAFT ENGINES RTX EP AV CS IN EL AV TO PS BV 16 www.800-airwolf.com • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 503 UL ENGINE A I 12 13 11 9 19 10 8 14 15 6 5 4 3 2 1 7 18 19 15 14 12 3 13 9 8 10 11 A I I * * A: LOCTITE 221 - P/N 899-785 I: LITHIUM BASE GREASE - P/N 897-330 THIS AIRCRAFT ENGINE DOES NOT COMPLY WITH FEDERAL SAFETY REGULATIONS FOR STANDARD AIRCRAFT. THIS ENGINE IS FOR USE IN EXPERIMENTAL AND ULTRALIGHT UNCERTIFIED AIRCRAFT ONLY AND ONLY IN CIRCUMSTANCES IN WHICH AN ENGINE FAILURE WILL NOT COMPROMISE SAFETY. BEFORE OPERATING THE ENGINE READ OPERATOR´S MANUAL. INFORMATIONIS AVAILABLE FROM YOUR LOCAL AUTHORIZED ROTAX DISTRIBUTOR. MOTORENFABRIK A-4623 Gunskirchen - Austria http.//www.rotax-aircraft-engines.com AIRCRAFT ENGINES IGNITION HOUSING, AIR GUIDES, FOR CONFIGURATION: FREE AIR COOLED a FOR E-STARTER POSITION 93 OR 183 DEGR. b AIR GUIDE, CARBURETOR SIDE c AIR GUIDE, EXHAUST SIDE NO STATUS PART # DESCRIPTION QTY PRICE 1 910-418 IGNITION HOUSING E., 1a $328.13 2 945-751 LOCK WASHER A6 DIN 128 4 $0.16 3 840-880 ALLEN SCREW M6X30 DIN 912 4 $0.51 4 827-286 PLUG WASHER 55/107 1 $35.01 5 852-412 STARTING PULLEY 1 $38.72 6 845-310 LOCK WASHER VHZ 8 3 $0.39 7 841-520 ALLEN SCREW M8X12 3 $1.29 8 823-668 CYLINDER HEAD 2 $449.00 9 847-475 CONE SLEEVE 8,4/15/4 8 $7.43 NO STATUS PART # DESCRIPTION QTY PRICE 10 242-209 HEX. NUT M8 DIN 934 4 $0.53 11 842-050 DISTANCE NUT M8X37 4 $6.81 12 910-727 AIR GUIDE ASSY., 1b $407.66 13 910-707 AIR GUIDE ASSY. 1c $407.66 14 250-311 WASHER 8,4 DIN 125 4 $0.39 15 945-752 LOCK WASHER A8 4 $0.18 16 940-580 HEX. SCREW M8X16 4 $0.99 17 897-280 CAGELESS LABEL AR $1.68 18 897-501 RED WARNING LABEL AR $6.31 a FOR ELECTRIC STARTER CONFIGURATION MAGNETO-SIDE OR PTO SIDE. b IN A ROLL c FOR 1-CARBURETOR VERSION d FOR 2-CARBURETOR VERSION e RETROFITABLE FROM ENGINE S/N: 4,103.549 *See Page 29 - Starters NO STATUS PART # DESCRIPTION QTY PRICE 1 910-160 PUMP MOUNTING FLANGE 1 $90.88 2 886-096 OIL PUMP ASSY., 1e $285.14 3 927-945 WASHER 6, 2/12/1 2 $1.47 4 935-930 OIL PUMP GEAR 27 T., 1 $14.87 5 842-042 LOCK NUT M6 1 $2.52 6 841-971 PLASTITE SCREW 5, 5X16 2 $1.80 7 832-260 NEEDLE PIN B4X17, 8 1 $1.52 8 244-073 WASHER 4,3 1 $0.18 9 935-970 GEAR 9 T. 1 $17.46 9 935-972 GEAR 9 T. 1a $17.46 10 941-925 TAPTITE SCREW M5X16 4 $1.18 11 945-530 FRICTION WASHER A 5, 3 4 $0.53 12 227-500 GASKET RING 6,2/12/1 4 $1.39 NO STATUS PART # DESCRIPTION QTY PRICE 13 956-010 CHECK VALVE ASSY. 2 $24.28 14 241-830 BANJO BOLT M6X16 2 $6.66 15 960-040 OIL LINE 335 MM ARbc * 16 960-040 OIL LINE 380 MM ARbd * 17 960-040 OIL LINE 300 MM ARbd * 18 960-700 RUBBER RING 7X1,5X5 2 $1.47 19 853-840 CLAMP 3-5 MM 4 $2.15 OIL PUMP, OIL PUMP DRIVE 15-17 960-040 OIL LINE 2,2+/-0,1X4,3+0,4 AR $4.62* 960-040 SOLD IN 1 METER LENGTHS. FOR CORRECT LENGTHS NEEDED, SEE DESCRIPTION OF INDIVIDUAL PARTS BELOW. * CALL FOR PRICING! RTX EP AV CS IN EL AV TO PS BV 1-800-AIRWOLF (2479653) • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 17 503 UL ENGINE a IN A ROLL I: LITHIUM BASE GREASE - P/N 897-330 X: fix with adhesive 16 15 12 17 18 30 32 23 10 11 13 14 9 8 7 1 4 18 19 I 20 27 22 26 24 25 21 3 4 6 5 2 28 29 28 23 28 29 31 29 at disassembly: piston pin bearing X THIS AIRCRAFT ENGINE DOES NOT COMPLY WITH FEDERAL SAFETY REGULATIONS FOR STANDARD AIRCRAFT. THIS ENGINE IS FOR USE IN EXPERIMENTAL AND ULTRALIGHT UNCERTIFIED AIRCRAFT ONLY AND ONLY IN CIRCUMSTANCES IN WHICH AN ENGINE FAILURE WILL NOT COMPROMISE SAFETY. BEFORE OPERATING THE ENGINE READ OPERATOR´S MANUAL. INFORMATIONIS AVAILABLE FROM YOUR LOCAL AUTHORIZED ROTAX DISTRIBUTOR. MOTORENFABRIK A-4623 Gunskirchen - Austria http.//www.rotax-aircraft-engines.com AIRCRAFT ENGINES FAN HOUSING, CYLINDER COWLS, FAN, V-BELT NO STATUS PART # DESCRIPTION QTY PRICE 17 975-695 FAN-COVER 1 $40.22 18 853-412 CABLE CLAMP 4 $5.44 19 941-250 TAPTITE-SCREW M6X20 2 $1.52 20 810-273 CYLINDER COWL, LOWER HALF LEFT 1 $207.47 21 810-270 CYLINDER COWL, LOWER HALF RIGHT 1 $207.47 22 842-390 SPRING NUT V 4,8 8 $1.34 23 240-385 TAPTITE-SCREW M6X12 2 $1.47 24 912-215 CYLINDER COWL ASSY., UPPER HALF AR $353.52 25 960-961 SEALING STRIP 440 MM 1 $7.94 26 945-752 LOCK WASHER A8 4 $0.18 27 940-580 HEX. SCREW M8X16 4 $0.99 28 N 845-330 WASHER 5, 1X16X1, 2 8 $0.81 29 841-495 SELF-TAPPING SCREW 4.8X16 8 $0.35 30 897-280 CAGELESS LABEL AR $1.68 31 897-501 RED WARNING LABEL AR $1.68 32 865-992 MASS CABLE ASSY., 1 $6.36 NO STATUS PART # DESCRIPTION QTY PRICE 1 912-205 FAN HOUSING 1 $35.50 2 945-880 RETAINING RING 40X1, 75 1 $3.05 3 244-585 SHIM 17, 5/24/1,0 2 $1.52 4 N 832-161 BALL BEARING 6203-2RS C3, 17-40-12 2 $35.80 5 937-940 FAN SHAFT 1 $90.88 6 246-015 WOODRUFF KEY 3X5 1 $3.15 7 827-650 DISTANCE SLEEVE 17, 3/28/2, 8 1 $9.08 8 980-496 PULLEY HALF 1 $12.25 9 827-080 SHIM 17, 5/27/0, 5 AR $1.50 9 827-082 SHIM 17, 5/27/0, 2 AR $1.68 10 980-523 PROTECTION WASHER 1 $10.15 11 866-292 FAN 1 $116.66 12 945-756 LOCK WASHER 16 1 $1.18 13 942-289 HEX. NUT M16X1,5 1 $6.81 14 980-518 V-BELT 10X6X610 1 $35.85 15 945-751 LOCK WASHER A6 DIN 128 4 $0.16 16 840-880 ALLEN SCREW M6X30 DIN 912 4 $0.51 independent SERVICE CENTRE AIRCRAFT ENGINES RTX EP AV CS IN EL AV TO PS BV 18 www.800-airwolf.com • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 503 UL ENGINE 10 20 7 2 9 11 16 12 13 13 17 I I 14 14 17 20 1 19 3 B B 2 6 4 5 9 8 6 15 I I I 9 9 18 2 I * * B: LOCTITE 243 - P/N 897-651 I: LITHIUM BASE GREASE - P/N 897-330 *See Page 49 11 16 12 22 15 11 19 10 21 22 20 18 I 13 1 B B 2 6 4 5 9 8 6 I I I 9 9 2 19 14 14 I I 13 17 17 3 7 * * 2 B: LOCTITE 243 I: LITHIUM BASE GREASE *See Page 24 ELECTRONIC BOXES, SUPPORTING PLATE a IN A ROLL NO STATUS PART # DESCRIPTION QTY PRICE 1 851-040 MOUNTING PLATE 1 $60.93 2 244-211 WASHER 6,4 DIN 134 8 $0.18 3 240-036 HEX. SCREW M6X25 DIN 933 4 $0.81 4 241-236 ALLEN SCREW M6X16 2 $0.63 5 827-815 DISTANCE CAP 2 $9.39 6 960-865 RUBBER WASHER 18/26/3 4 $1.81 7 944-090 SHIM 6,05 2 $9.53 8 966-462 ELECTRONIC BOX 1 $361.94 9 960-550 PROTECTION CAP 4 $3.05 10 965-153 IGNITION CABLE 600MM ARa * 11 965-153 IGNITION CABLES 875MM ARa * 12 965-153 IGNITION CABLE 560MM ARa * 13 830-962 PROTECTION HOSE 12X16X40 4 $2.15 14 866-702 SUPPRESSED SPARK PLUG CONNECTOR 4 $32.55 15 966-467 ELECTRONIC BOX 1 $372.95 16 851-100 CABLE CLAMP 18 1 $12.34 17 853-412 CABLE CLAMP 4 $5.44 18 941-250 TAPTITE-SCREW M6X20 2 $1.52 19 897-055 SPARK PLUG 14 MM, NGK BR 8 ES 4 $2.45 20 842-042 LOCK NUT M6 1 $2.52 21 251-920 CLAMP 279X3,6 MM 1 $1.85 22 866-710 CLAMP 142X2,5 MM 2 $1.18 23 964-072 INSULATION SHEATH 2 $2.15 10-12 965-153 IGNITION CABLE 1,5/7 MM ARa $14.95 965-153 SOLD IN METER LENGTHS. FOR CORRECT LENGTHS NEEDED, SEE DESCRIPTION OF INDIVIDUAL PARTS BELOW. ELECTRONIC BOXES AND SUPPORTING PLATE FOR CONFIGURATION: FREE AIR-COOLED NO STATUS PART # DESCRIPTION QTY PRICE 1 851-040 MOUNTING PLATE 1 $60.93 2 244-211 WASHER 6,4 DIN 134 8 $0.18 3 240-036 HEX. SCREW M6X25 DIN 933 4 $0.81 4 241-236 ALLEN SCREW M6X16 2 $0.63 5 827-815 DISTANCE CAP 2 $9.39 6 960-865 RUBBER WASHER 18/26/3 4 $1.81 7 944-090 SHIM 6,05 2 $9.53 8 966-462 ELECTRONIC BOX 1 $361.94 9 960-550 PROTECTION CAP 4 $3.05 10 965-153 IGNITION CABLE 600MM ARa * 11 965-153 IGNITION CABLES 875MM ARa * 12 965-153 IGNITION CABLE 560MM ARa * 13 830-962 PROTECTION HOSE 12X16X40 4 $2.15 14 866-702 SUPPRESSED SPARK PLUG CONNECTOR 4 $32.55 15 966-467 ELECTRONIC BOX 1 $372.95 16 851-100 CABLE CLAMP 18 1 $12.34 17 897-055 SPARK PLUG 14 MM, NGK BR 8 ES 4 $2.45 18 842-042 LOCK NUT M6 4 $2.52 19 251-920 CLAMP 279X3,6 MM 1 $1.85 20 866-710 CLAMP 142X2,5 MM 2 $1.18 21 251-920 CLAMP 279X3,6 MM 1 $1.85 22 866-710 CLAMP 142X2,5 MM 2 $1.18 23 964-072 INSULATION SHEATH 2 $2.15 10-12 965-153 IGNITION CABLE 1,5/7 MM ARa $14.95 * 965-153 SOLD IN METER LENGTHS. FOR CORRECT LENGTHS NEEDED, SEE DESCRIPTION OF INDIVIDUAL PARTS BELOW. * CALL FOR PRICING! * CALL FOR PRICING! RTX EP AV CS IN EL AV TO PS BV 1-800-AIRWOLF (2479653) • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 19 503 UL ENGINE OIL PUMP, OIL PUMP DRIVE a FOR IGNITION CIRCUIT 1 b FOR IGNITION CIRCUIT 2 c FROM ENGINE S/N: 4,795.397 d IN A ROLL e MAGNETO FLYWHEEL NEW VERSION (WITH CLOSED CAGE), TORX SCREW ALSO VALID FOR OLD VERSION. AT DISASSEMBLY AND REASSEMBLY OF THE SCREW THE THREAD HAS TO BE CLEANED OF THE REMAINING COATING AND SECURED WITH LOCTITE 221. AS AN ALTERNATIVE A NEW SCREW CAN BE USED. A: LOCTITE 221 - P/N 899-785 I: LITHIUM BASE GREASE - P/N 897-330 996826 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 22 IGNITION CIRCUIT 2 IGNITION CIRCUIT 1 NO STATUS PART # DESCRIPTION QTY PRICE 1 N 996-826 MAGNETO FLYWHEEL ASSY. 1e $612.47 2 996-849 COIL KIT 1 $713.80 3 966-207 STATOR PLATE 1 $172.89 4 945-750 LOCK WASHER A5 5 $0.14 5 940-880 ALLEN SCREW M5X30 3 $0.86 6 641-521 TORX-zYLINDER HEAD SCREW M5X16 2e $2.00 7-9 965-769 PICK UP ASSY. 1a $161.11 8 964-072 INSULATION SHEATH 1 $2.15 9 964-067 FASTON CONNECTOR 3,96 1 $2.15 10-12 965-761 PICKUP ASSY., 1b $149.62 11 964-072 INSULATION SHEATH 1 $2.15 12 964-067 FASTON CONNECTOR 3,96 1 $2.15 13 941-925 TAPTITE SCREW M5X16 4 $1.18 14 827-800 WASHER A 5,5 DIN 6902 4 $0.39 15 945-759 LOCK WASHER 22 1 $1.68 16 N 842-239 HEX. NUT M22X1,5 1 $12.25 17 980-486 V-BELT PULLEY 1 $56.67 18 852-412 STARTING PULLEY 1 $38.72 19 845-310 LOCK WASHER VHZ 8 3 $0.39 20 841-520 ALLEN SCREW M8X12 3 $1.29 21 966-060 SPIRAL HOSE 70 MM 1 * 22 N 860-962 CABLE GROMMET 24, 5/11 1c $8.39 23 260-130 CABLE GROMMET $2.15 24 265-275 FASTON CONNECTOR $2.33 21 966-060 SPIRAL HOSE 6,5X8,5X0,6 ARd $10.25 THIS ITEM CAN USE 11-12316(SOLD PER FOOT) * CALL FOR PRICING! independent SERVICE CENTRE AIRCRAFT ENGINES RTX EP AV CS IN EL AV TO PS BV 20 www.800-airwolf.com • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 582 UL ENGINE CRANKCASE, ROTARY VALVE DRIVE, WATER PUMP a ROTARY VALVE FOR CONFIGURATION WITH ROTARY SEAL (582 UL DCDI MOD. 99). b THE CIRCLIP MUST BE POSITIONED AT THE INNER GROOVE ONLY (582 UL DCDI MOD. 99). c UP TO ENGINE S/N 582 UL MOD. 90: 4,172.691 (SEE ALSO SI-08-1994) d FROM ENGINE S/N 582 UL MOD. 90: 4,172.692 (SEE ALSO SI-08-1994) e CRANKCASE INCLUDING ROTARY VALVE DRIVE, CONFIGURATION WITH ROTARY SEAL MODEL 99 NO STATUS PART # DESCRIPTION QTY mod.90 QTY mod.99 PRICE 1-12 888-471 CRANKCASE-ASSY. 1 $1,475.23 1-29,42 888-476 CRANKCASE-ASSY. W/ROTARY VALVE DR. 1e 1e $1,641.31 2 940-900 SCREW M5X6 1 $1.68 3 945-752 LOCK WASHER A8 14 14 $0.18 4 841-301 HEX. SCREW M8X65 6 6 $1.87 5 841-561 ALLEN SCREW M8X45 6 6 $0.37 6 841-831 ALLEN SCREW M8X75 2 2 $3.15 7 945-751 LOCK WASHER A6 DIN 128 2 2 $0.16 8 241-811 ALLEN SCREW M6X35 DIN 912 2 2 $0.53 9 230-415 GASKET RING A 6X10 DIN 7603 1 1 $1.34 10 240-771 HEX.SCREW M6X10 1 1 $0.53 11 N 922-242 ANGULAR TUBE 1/4-18NPT 1 1 $16.97 12 940-190 STUD M10X29/20 4 4 $4.54 13 945-753 LOCK WASHER A10 4 4 $0.27 14 242-091 HEX.NUT M10 4 4 $1.18 15 932-797 B. BEARING 6201-z, 12-32-10 1 1 $25.25 16 245-420 RETAINING RING 32X1,2 1 1 $1.97 17 850-711 OIL SEAL 10X30X8 2 1 $23.23 18 937-969 ROTARY VALVE SHAFT 1 $185.12 18 837-243 ROTARY VALVE SHAFT 1a $193.47 19 930-580 OIL SEAL 20X40X7 1 1 $24.62 20 932-032 BALL BEARING 6203 TVH C3,17-40-12 1 1 $31.41 21 827-510 SHIM 15,3/32,5/0,5 1 $1.63 21 227-439 SHIM 17,2/32,5/1,5 1 $4.20 23 847-280 SPACER 15,2/22/24,5 1 $13.52 23 847-282 SPACER 1 $14.09 24 927-440 SHIM 15,1/22,5/0,5 1 $1.81 26 935-731 ROTARY VALVE GEAR 14 T. 1 $110.84 26 935-736 ROTARY VALVE GEAR 14 T. 1 $96.70 NO STATUS PART # DESCRIPTION QTY mod.90 QTY mod.99 PRICE 27 938-810 COMPRESSION SPRING 25,1 MM 1 1 $8.86 28 827-430 SPRING HOLDING CUP 1 1 $11.37 29 845-160 CIRCLIP 12 1 1b $1.63 30 227-945 THRUST WASHER 8,1/15/0,5 1 1 $1.81 31 227-155 FRICTION WASHER 1 1 $9.39 32 922-036 IMPELLER 1 1 $23.23 33 244-211 WASHER 6,4 DIN 134 1 1 $0.18 34 842-042 LOCK NUT M6 1 1 $2.52 35 831-616 GASKET 1 1 $8.70 36 222-388 WATER PUMP HOUSING 1 $219.53 36 922-503 WATER PUMP HOUSING 1 $242.14 37 230-415 GASKET RING 6,2/8,9/1 2 1 $1.34 38 841-580 HEX. SCREW M6X8 2 1 $0.53 39 N 940-551 HOSE NIPPLE M6 1 1 $16.70 41 841-540 TAPTITE-SCREW M6X25 4c $1.63 41 240-036 HEX. SCREW M6X25 DIN 933 4d $0.81 41 240-031 HEX. SCREW M6X25 4 $1.68 42 945-880 RETAINING RING 40X1,75 1 1 $3.05 43 924-504 ROTARY VALVE 132 DEGR., 1 1 $64.07 44 853-322 RECEPTACLE 1 $23.85 45 945-750 LOCK WASHER A5 2 2 $0.14 46 840-511 ALLEN SCREW M5X16 2 2 $0.48 47 897-280 CAGELESS-LABEL 1 1 $1.68 48 866-710 CLAMP 142X2,5 MM 1 $1.18 49 851-111 CABLE CLAMP 8/M5 1 $11.30 50 851-113 CLUMP 18/M5 1 $11.18 51 650-370 ROTARY SEAL 1 $43.32 52 897-501 RED WARNING LABEL 1 1 $6.31 53 865-993 MASS CABLE 1 $10.21 54 N.A. MASS CABLE ASSEMBLY 1 NLA J J A A A C 48 17 17 32 30 39 38 41 B 40 37 35 36 37 38 33 31 34 52 A 1 9 10 D 15 16 1 3 11 12 3 3 4 13 14 4 7 8 29 42 18 19 20 C 21 23 24 25 26 27 28 43 3 5 6 46 53 45 44 47 at disassembly: piston pin bearing * 41 2 5 THIS AIRCRAFT ENGINE DOES NOT COMPLY WITH FEDERAL SAFETY REGULATIONS FOR STANDARD AIRCRAFT. THIS ENGINE IS FOR USE IN EXPERIMENTAL AND ULTRALIGHT UNCERTIFIED AIRCRAFT ONLY AND ONLY IN CIRCUMSTANCES IN WHICH AN ENGINE FAILURE WILL NOT COMPROMISE SAFETY. BEFORE OPERATING THE ENGINE READ OPERATOR´S MANUAL. INFORMATIONIS AVAILABLE FROM YOUR LOCAL AUTHORIZED ROTAX DISTRIBUTOR. MOTORENFABRIK A-4623 Gunskirchen - Austria http.//www.rotax-aircraft-engines.com AIRCRAFT ENGINES 582/90 41 34 38 39 36 37 33 O 51 17 31 30 32 35 B 15 16 50 49 45 54 46 1 10 9 5 3 11 D 1 6 A 12 13 14 3 3 5 4 8 7 3 4 A A 29 28 27 26 25 23 22 21 20 19 42 43 * C 18 A: LOCTITE 221 - P/N 899-785 B: LOCTITE 243 - P/N 897-651 C: LOCTITE 648 - P/N 899-788 D: LOCTITE 574 - P/N 899-784 O: MOTOROIL 52 47 at disassembly: piston pin bearing THIS AIRCRAFT ENGINE DOES NOT COMPLY WITH FEDERAL SAFETY REGULATIONS FOR STANDARD AIRCRAFT. THIS ENGINE IS FOR USE IN EXPERIMENTAL AND ULTRALIGHT UNCERTIFIED AIRCRAFT ONLY AND ONLY IN CIRCUMSTANCES IN WHICH AN ENGINE FAILURE WILL NOT COMPROMISE SAFETY. BEFORE OPERATING THE ENGINE READ OPERATOR´S MANUAL. INFORMATIONIS AVAILABLE FROM YOUR LOCAL AUTHORIZED ROTAX DISTRIBUTOR. MOTORENFABRIK A-4623 Gunskirchen - Austria http.//www.rotax-aircraft-engines.com J: MOLYKOTE 44 MEDIUM - P/N 897-166 AIRCRAFT ENGINES 582/99 RTX EP AV CS IN EL AV TO PS BV 1-800-AIRWOLF (2479653) • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 21 582 UL ENGINE CRANKCASE, MAIN BEARINGS, PISTONS B: LOCTITE 243 - P/N 897-651 E: LOCTITE ANTI SEIZE - P/N 297-434 I: LITHIUM-BASE GREASE - P/N 897-330 O: ENGINE-OIL O I B E I B 17 16 6 3 4 5 E 3 4 2 9 11 9 7 E E I 8 10 8 12 15 1 21 22 13 14 22 21 18 18 19 20 13 14 O I a FROM ENGINE S/N 582 UL MOD. 90: 5,236.549 PISTON FOR MONOHOOK CIRCLIP CONFIGURATION (SEE ALSO SI-2ST-001) b WITH 2 RINGS, STANDARD RED 75,94 MM GREEN 75,95 MM c WITH 2 RINGS, 1ST OVERSIzE RED 76,19 MM GREEN 76,20 MM d WITH 2 RINGS, 2ND OVERSIzE RED 76,44 MM GREEN 76,45 MM e STANDARD SIzE f 1ST OVERSIzE g 2ND OVERSIzE h IN USE WITH PISTON PART NO. 888590 (SEE ALSO SI-2ST-001) i NOTICE USE ONLY ONCE. NO STATUS PART # DESCRIPTION QTY mod.90 QTY mod.99 PRICE 1-15 887-051 CRANKSHAFT ASSY. 1 1 $1,413.83 2 N 827-441 SPACER RING 30,5/42/2 1 1 $7.94 3 832-209 B. BEARING 6206 N TVH, 30-62-16 2 2 $68.50 4 830-355 O-RING 49,2-1,8 2 2 $5.26 5 827-715 STOP SHIM 30,4/51/1 1 1 $3.15 6 830-748 OIL SEAL 30X62X7/7,5 1 1 $34.94 7 827-760 DISTANCE RING 35,5/47/2 1 1 $6.71 8 832-231 B. BEARING 6207N TNH C3 35-72-17 2 2 $79.38 9 250-165 O-RING 64-2 2 2 $5.09 10 830-293 LABYRINTH SLEEVE 1 1 $58.64 11 830-370 O-RING 63-2,5 1 1 $6.66 12 831-950 OIL SEAL 35X72X7/8,5 1 1 $37.50 13-14 832-320 CAGEL. NEEDLE BEARING 18X22X23 2 2 $54.32 14 827-465 THRUST WASHER 18/21,7/2,5 4 4 $13.47 NO STATUS PART # DESCRIPTION QTY mod.90 QTY mod.99 PRICE 15 246-055 WOODRUFF KEY 3X3,7 DIN 6888 1 1 $3.54 16 945-759 LOCK WASHER 22 1 1 $1.68 17 N 842-239 HEX. NUT M22X1,5 1 1 $12.25 18-20 888-590 PISTON ASSY. 75,94/75,95 MM 2ab 2ab $210.95 18-20 888-591 PISTON ASSY. 76,19/76,20 MM 2ac 2ac $226.74 18-20 888-592 PISTON ASSY. 76,44/76,45 MM 2ad 2ad $226.74 19 215-200 RECTANGULAR RING 76,00 MM 2e 2e $56.81 19 215-201 RECTANGULAR RING 76,25 MM 2f 2f $63.16 19 215-202 RECTANGULAR RING 76,5 MM 2g 2g $63.16 20 915-820 SEMI-TRAPEz RING 76,0 MM 2e 2e $88.29 20 915-821 SEMI-TRAPEz RING 76,25 MM 2f 2f $94.64 20 915-822 SEMI-TRAPEz RING 76,5 MM 2g 2g $94.64 21 916-136 PISTON PIN 18X11X53,7 2 2 $45.85 22 845-540 MONOHOOK CIRCLIP 18 4hi 4hi $1.87 independent SERVICE CENTRE AIRCRAFT ENGINES RTX EP AV CS IN EL AV TO PS BV 22 www.800-airwolf.com • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 582 UL ENGINE 10 1 2 3 2 N 5 4 5 A 11 13 11 14 7 6 18 19 20 22 12 17 B 12 16 24 23 22 B 9 25 23 N 22 B 6 22 26 29 23 21 B 8 9 15 14 16 17 19 22 23 25 21 15 19 28 24 22 121212 B B N 27 28 2 3 4 5 1 2 5 N 3 N B A: LOCTITE 221 - P/N 899-785 B: LOCTITE 243 - P/N 897-651 N: MULTI-PURPOSE GREASE LZ CYLINDERS, CYLINDER HEAD a RED 76,00 MM - 76,01 MM GREEN 76,01 MM - 76,02 MM b FOR CONFIGURATION WITHOUT 2-PIECE RADIATOR. c FOR CONFIGURATION WITH 2-PIECE RADIATOR. d USABLE FOR CONFIGURATION WITH- AND WITHOUT 2-PIECE RADIATOR. NO STATUS PART # DESCRIPTION QTY mod.90 QTY mod.99 PRICE 1 850-775 DOUBLE GASKET 0,5 MM 1 1 $23.99 2 913-448 CYLINDER WITH SLEEVE 2a 2a $1,206.30 3 640-951 COLLAR HEX.SCREW M8X68,5 SW 11 8 8 $5.01 4 850-040 RUBBER RING 152,5X2,5X5 2 2 $7.66 5 850-540 O-RING 83X2 2 2 $24.49 6 941-390 STUD M8X79 12b $6.99 6 941-390 STUD M8X79 8c $6.99 7 240-490 STUD M8X84 4c $10.21 8 841-308 COLLAR HEX.SCREW M8X65 SW11 12d $6.86 9 913-310 CYLINDER HEAD 1 $795.42 9 913-845 CYLINDER HEAD 1 $795.42 10 842-471 COLLAR CAP NUT M8 12 $7.11 11 941-080 STUD M6X20/10 2 $5.37 12 230-980 GASKET 1 $5.75 13-14 222-014 THERMOSTAT WITH GASKET 1 $130.85 13 230-800 GASKET 1 $26.09 NO STATUS PART # DESCRIPTION QTY mod.90 QTY mod.99 PRICE 14-15 922-511 THERMOSTAT WITH GASKET 1 $95.96 16 922-025 WATER OUTLET SOCKET 1 1 $32.37 17 922-061 BENT OUTLET SOCKET 1 1 $51.94 18 244-211 WASHER 6,4 DIN 134 2 $0.18 19 945-751 LOCK WASHER A6 DIN 128 2 2 $0.16 20 242-211 HEX.NUT M6 2 2 $0.39 21 N 241-939 ALLEN SCREW M6X20 DIN 912 2 $1.16 22 240-483 PLUG SCREW 1/8-27NPT 3 3 $7.88 23 230-415 SEALING RING A 6X10 DIN 7603 2 2 $1.34 24 841-580 HEX. SCREW M6X8 1 1 $0.53 25 N 940-551 HOSE NIPPLE M6 1 1 $16.70 26 922-061 BENT OUTLET SOCKET 1 $51.94 27 850-338 GASKET 1 $7.11 28 951-880 CLAMP 20-32 2 $5.98 29 922-521 MOLDED HOSE_25/180 DEGREE 1 $72.75 582/90 582/99 RTX EP AV CS IN EL AV TO PS BV 1-800-AIRWOLF (2479653) • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 23 582 UL ENGINE 996826 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 13 14 20 19 A: LOCTITE 221 - P/N 899-785 I: LITHIUM-BASE GREASE - P/N 897-330 I 2 3 6 8 26 A 27 25 1 5 6 7 32 32 31 31 30 28 29 28 B 15 16 30 10 11 29 28 18 17 22 24 B 15 16 19 20 21 12 13 A 12 14 9 8 6 33 31 5 6 7 4 1 23 A: LOCTITE 221 - P/N 899-785 B: LOCTITE 243- P/N 897-651 I: LITHIUM-BASE GREASE - P/N 897-330 WITHOUT OIL PUMP WITH OIL PUMP a FROM ENGINE S/N 582 UL DCDI MOD. 90: 4,015.239 582 UL DCDI MOD.99: AT SERIAL PRODUCTION b FOR IGNITON CIRCUIT 1 c FOR IGNITON CIRCUIT 2 d UP TO ENGINE S/N 582 UL DCDI MOD. 90: 4,015.238 e FROM ENGINE S/N 582 UL DCDI MOD. 90: 4,015.239 f IN A ROLL. g WITHOUT REWIND STARTER DUCATI MAGNETO-GENERATOR 12V 170W, STARTING PULLEY NO STATUS PART # DESCRIPTION QTY mod. 90 QTY mod. 99 PRICE 1 996-826 MAGNETO FLYWHEEL P12W170 1 1 $612.47 2 996-849 COIL KIT 1 1 $713.80 3 966-207 STATOR PLATE 1 1 $172.89 4 945-750 LOCK WASHER A5 2 2 $0.14 5 940-880 ALLEN SCREW M5X30 3 3 $0.86 6 641-521 TORX-zYLINDER HEAD SCREW M5X16 2g 2g $2.00 7-9 965-769 PICKUP ASSY. 1b 1b $161.11 8 964-072 INSULATION SHEATH 1 1 $2.15 9 964-067 FASTON CONNECTOR 3,96 1 1 $2.15 10-12 965-761 PICK UP 1c 1c $149.62 11 964-072 INSULATION SHEATH 1 1 $2.15 12 964-067 FASTON CONNECTOR 3,96 1 1 $2.15 13 941-925 TAPTITE SCREW M5X16 4 4 $1.18 14 827-800 WASHER A 5,5 DIN 6902 4 4 $0.39 15 965-497 HYDRO DAMPER ASSY., 1a 1a $360.07 16 945-759 LOCK WASHER 22 1 1 $1.68 17 842-239 HEX. NUT M22X1,5 1 1 $12.25 18 852-422 STARTING PULLEY 1d $38.72 18 852-410 STARTING PULLEY 1e $38.72 18 852-411 STARTING PULLEY 1 $38.72 19 945-752 LOCK WASHER A8 3g $0.18 20 940-580 HEX.SCREW M8X16 DIN 933 3d $0.99 20 940-591 HEX.SCREW M8X20 3e 3 $0.99 22 960-288 CABLE GROMMET 20,5/11 1 1 $9.03 21 966-060 SPIRAL HOSE 6,5X8,5X0,6 ARf ARf $10.25* THIS ITEM CAN USE 11-12316(SOLD PER FOOT) ROTARY VALVE COVER, OIL PUMP DRIVE, OIL PUMP a FOR CONFIGURATION WITHOUT OILPUMP b IN A ROLL c FROM ENGINE S/N: 5,381.289 NO STATUS PART # DESCRIPTION QTY mod.90 QTY mod.99 PRICE 1 831-360 O-RING 132-1,7 1 1 $14.87 2 811-940 ROTARY VALVE COVER ASSY. 1c 1c $337.26 3 912-949 ROTARY VALVE COVER 1a $408.50 4 929-560 DOWEL TUBE 2X8 1 1 $3.11 5 250-311 WASHER 8,4 DIN 125 2 2 $0.39 6 945-752 LOCK WASHER A8 4 4 $0.18 7 240-276 HEX. SCREW M8X25 2 2 $1.18 8 940-591 HEX.SCREW M8X20 2 2 $1.16 9 831-700 RUBBER RING 126X1,5X3,5 1 1 $5.44 10 230-370 O-RING 18-1,3 1 1 $3.05 11 995-527 OIL PUMP ASSY., 1 1 $245.05 12 927-945 WASHER 6,2/12/1 2 2 $1.47 13 935-940 OIL PUMP GEAR 44 T., 1 1 $25.35 14 842-042 LOCK NUT M6 1 1 $2.52 15 945-750 LOCK WASHER A5 2 2 $0.14 16 240-761 SLOTTED HEAD SCREW M5X16 2 $0.14 16 940-561 HEX.SCREW M6X20 2 $0.63 17 945-751 LOCK WASHER A6 DIN 128 7 7 $0.16 18 940-561 HEX.SCREW M6X20 7 7 $0.16 19 931-566 GASKET 1a 1a $5.44 20 810-825 COVER PLATE 1a 1a $17.84 21 910-320 PUMP MOUNTING FLANGE 1 1 $192.36 22 851-065 CLAMP 62 2 2 $10.76 23 867-696 CARBURETOR SOCKET 2 2 $28.43 24 951-400 HOSE CLAMP 53 2 2 $10.30 25 267-785 RUBBER FLANGE CPL. 2 $112.24 26 250-311 WASHER 8,4 DIN 125 4 $0.39 27 940-591 HEX.SCREW M8X20 4 $1.16 28 227-500 GASKET RING 6,2/12/1 4 4 $1.39 29 241-830 BANJO BOLT M6X16 2 2 $6.66 30 956-010 CHECK VALVE ASSY., 2 2 $24.28 31 853-840 CLAMP 3-5 MM AR AR $2.15 32 960-040 OIL LINE 170 MM 2b 2b * 33 960-040 OIL LINE 120 MM 1b 1b * 32-33 960-040 OIL LINE 2,2+/-0,1X4,3+0,4 ARb ARb $4.62* 960-040 SOLD IN METER LENGTHS. FOR CORRECT LENGTHS NEEDED, SEE DESCRIPTION OF INDIVIDUAL PARTS. SEE BELOW. * CALL FOR PRICING! independent SERVICE CENTRE AIRCRAFT ENGINES RTX EP AV CS IN EL AV TO PS BV 24 www.800-airwolf.com • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice a IN A ROLL b THE FIX THE CABLE HARNESS c FOR IGNITON CIRCUIT 1 d FOR IGNITON CIRCUIT 2 OIL TANK, IGNITION COILS, SUPPORT PLATE 582 UL ENGINE 2 4 4 4 5 5 5 9 23 26 27 28 13 22 I F F F F 2 3 4 5 6 7 8 9 10 11 12 25 14 15 16 17 18 19 21 1 22 24 20 11 I B * 7 8 I * * * * B: LOCTITE 243 - P/N 897-651 F: LOCTITE 480 - P/N 898-241 I: LITHIUM-BASE GREASE - P/N 897-330 3233 * 2 4 4 4 5 5 5 I 2 3 4 5 8 7 8 9 10 11 26 14 15 16 17 18 19 21 1 22 24 20 7 9 11 13 25 22 23 27 29 30 31 28 B I 32 F F F F I 13 6 33 B: LOCTITE 243 - P/N 897-651 F: LOCTITE 480 - P/N 898-241 I: LITHIUM-BASE GREASE - P/N 897-330 NO STATUS PART # DESCRIPTION QTY mod.90 QTY mod.99 PRICE 1 951-615 SUPPORTING PLATE 1 $130.20 1 951-617 SUPPORTING PLATE 1 $180.52 2 960-445 GROMMET 4 4 $4.72 3 966-462 ELECTRONIC BOX 1a 1a $361.94 4 960-550 PROTECTION CAP 4 4 $3.05 5 965-153 IGNITION CABLE 360 MM 2ad 2ad * 6 966-467 ELECTRONIC BOX 1b 1b $372.95 7 IGNITION CABLE 180 MM 1bd 1bd * 8 IGNITION CABLE 440 MM 1bd 1bd * 9 866-705 SUPPRESSED SPARK PLUG CONNECTOR 4 4 $25.09 10 897-055 SPARK PLUG 14 MM, NGK BR 8 ES 4 4 $2.45 11 240-036 HEX. SCREW M6X25 DIN 933 4 4 $0.81 12 827-815 DISTANCE CAP 1 $9.39 13 244-211 WASHER 6,4 DIN 134 2 4 $0.18 14 244-211 WASHER 6,4 DIN 134 4 4 $0.18 15 842-042 LOCK NUT M6 4 4 $2.52 16 960-187 PROTECTION HOSE 170 MM 1 1 $2.52 17-19 956-240 OIL TANK ASSY., 1 1 $75.46 18 850-350 RUBBER GASKET 26,5 MM 1 1 $4.20 19 956-250 OIL TANK CAP S 103/2D 1 1 $10.97 NO STATUS PART # DESCRIPTION QTY mod.90 QTY mod.99 PRICE 20-21 956-230 LOW PRESSURE HOSE GC 9X14 ARd $51.29 20 OIL HOSE 155 MM 1d $51.29 21 OIL HOSE 360 MM 1d $51.29 20 956-140 HOSE 155 MM 1d * 21 956-140 HOSE 360 MM 1d * 22 951-260 CLAMP 14 4 $4.72 22 853-726 CLAMP MINI 16 W1 4 $4.72 23 860-425 RUBBER SPACER 1 1 $4.72 24 951-500 CLAMP 381X4,8 MM 1 1 $5.04 25 866-710 CLAMP 142X2,5 MM 1c 1c $1.18 26 250-311 WASHER 8,4 DIN 125 2 2 $0.39 27 945-752 LOCK WASHER A8 2 2 $0.18 28 240-276 HEX. SCREW M8X25 2 2 $1.18 29 244-211 WASHER 6,4 DIN 134 2 $0.18 30 945-751 LOCK WASHER A6 DIN 128 2 $0.16 31 241-236 ALLEN SCREW M6X16 2 $0.63 32 260-130 CABLE GROMMET 2 $2.15 33 265-275 FASTON CONNECTOR 2 $2.33 582/90 582/99 20-21 956-140 LOW PRESSURE HOSE OLN(E) ARd $67.41 956-140 SOLD IN METER LENGTHS. FOR CORRECT LENGTHS NEEDED, SEE DESCRIPTION OF INDIVIDUAL PARTS BELOW. 5,7,8 965-153 IGNITION CABLE 1,5/7 MM ARd ARd $14.95 965-153 SOLD IN METER LENGTHS. FOR CORRECT LENGTHS NEEDED, SEE DESCRIPTION OF INDIVIDUAL PARTS BELOW. * CALL FOR PRICING! RTX EP AV CS IN EL AV TO PS BV 1-800-AIRWOLF (2479653) • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 25 1 2 2 2 6 6 47 at disassembly: piston pin bearing D C C A 3 15 1 2 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 26 24 25 27 28 29 45 48 49 46 44 I 30 A 31 32 33 34 35 36 37 39 40 42 38 * O 51 43 41 50 A: LOCTITE 221 - P/N 899-785 C: LOCTITE 648 - P/N 899-788 D: LOCTITE 574 - P/N 899-784 O: MOTOROIL A THIS AIRCRAFT ENGINE DOES NOT COMPLY WITH FEDERAL SAFETY REGULATIONS FOR STANDARD AIRCRAFT. THIS ENGINE IS FOR USE IN EXPERIMENTAL AND ULTRALIGHT UNCERTIFIED AIRCRAFT ONLY AND ONLY IN CIRCUMSTANCES IN WHICH AN ENGINE FAILURE WILL NOT COMPROMISE SAFETY. BEFORE OPERATING THE ENGINE READ OPERATOR´S MANUAL. INFORMATIONIS AVAILABLE FROM YOUR LOCAL AUTHORIZED ROTAX DISTRIBUTOR. MOTORENFABRIK A-4623 Gunskirchen - Austria http.//www.rotax-aircraft-engines.com AIRCRAFT ENGINES 618 UL ENGINE CRANKCASE, ROTARY VALVE DRIVE, WATER PUMP NO STATUS PART # DESCRIPTION QTY PRICE 1 N.A. 886-406 CRANCASE ASSY., 1 NLA 2 945-752 LOCK WASHER A8 12 $0.18 3 841-831 ALLEN SCREW M8X75 4 $3.15 4 841-306 COLLAR HEX. SCREW M8X65 SW 11 2 $5.01 5 841-841 ALLEN SCREW M8X65 DIN 912 2 $2.28 6 841-561 ALLEN SCREW M8X45 6 $0.37 7 945-751 LOCK WASHER A6 DIN 128 2 $0.16 8 241-821 ALLEN SCREW M6X45 DIN 912 2 $0.63 9 230-415 GASKET RING A 6X10 DIN 7603 1 $1.34 10 240-771 HEX.SCREW M6X10 1 $0.53 11 922-242 ANGULAR TUBE 1/4-18NPT 1 $16.97 12 940-190 STUD M10X29/20 4 $4.54 13 945-753 LOCK WASHER A10 4 $0.27 14 242-091 HEX.NUT M10 4 $1.18 15 845-150 RETAINING RING 30X1,2 1 $1.81 16 932-330 BALL BEARING 16101-z 1 $37.40 17 850-975 OIL SEAL A 12X30X7 NBR 1 $29.33 18 837-246 ROTARY VALVE SHAFT 1 $245.49 19 930-580 OIL SEAL 20X40X7 1 $24.62 20 932-032 BALL BEARING 6203 TVH C3,17-40-12 1 $31.41 21 227-439 SHIM 17, 2/32, 5/1, 5 1 $4.20 22 845-450 RETAINING RING 17X1 1 $1.16 23 847-282 SPACER 1 $14.09 24 831-500 O-RING 14-3 1 $4.62 25 935-736 ROTARY VALVE GEAR 14 T. 1 $96.70 26 938-810 COMPRESSION SPRING 25,1 MM 1 $8.86 NO STATUS PART # DESCRIPTION QTY PRICE 27 827-430 SPRING HOLDING CUP 1 $11.37 28 845-160 CIRCLIP 12 1 $1.63 29 850-942 ROTARY SEAL 1 $80.83 30 430-800 O-RING 8X2 2 $5.25 31 847-810 ROTARY SEAL SLEEVE 1 $20.58 32 944-382 SHIM 12,1/18, 5/0, 5 1 $1.47 33 227-155 FRICTION WASHER 1 $9.39 34 922-036 IMPELLER 1 $23.23 35 244-211 WASHER 6,4 DIN 134 1 $0.18 36 842-042 LOCK NUT M6 1 $2.52 37 831-616 GASKET 1 $8.70 38 922-503 WATER PUMP HOUSING 1 $242.14 39 230-415 GASKET RING 6, 2/8, 9/1 1 $1.34 40 841-580 HEX. SCREW M6X8 1 $0.53 41 940-551 HOSE NIPPLE M6 1 $16.70 42 244-211 WASHER 6,4 DIN 134 4 $0.18 43 240-036 HEX. SCREW M6X25 DIN 933 4 $0.81 44 945-880 RETAINING RING 40X1,75 1 $3.05 45 N.A. 924-507 ROTARY VALVE 151 DEGR. 1 $64.07 46 851-250 CABLE CLAMP 15/M5 1 $6.49 47 827-800 WASHER A 5,5 DIN 6902 1 $0.39 48 945-750 LOCK WASHER A5 1 $0.14 49 840-511 ALLEN SCREW M5X16 1 $0.48 50 897-280 CAGELESS-LABEL 1 $1.68 51 897-501 RED WARNING LABEL 1 $6.31 independent SERVICE CENTRE AIRCRAFT ENGINES RTX EP AV CS IN EL AV TO PS BV 26 www.800-airwolf.com • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice OIL TANK, IGNITION COILS, SUPPORT PLATE CRANKSHAFT, BEARINGS, PISTON 618 UL ENGINE * I I I F F F F 9 22 2 5 21 8 5 4 4 4 5 7 12 11 12 26 25 27 30 29 C 2 3 4 5 6 7 8 9 10 11 24 13 14 15 16 17 18 19 28 1 22 23 20 C: LOCTITE 648 - P/N 899-788 F: LOCTITE 480 - P/N 898-241 I: LITHIUM-BASE GREASE - P/N 897-330 3132 A: LOCTITE 221 - P/N 899-785 E: LOCTITE ANTI SEIZE - P/N 297-434 I: LITHIUM-BASE GREASE - P/N 897-330 O: ENGINE-OIL A 8 7 3 22 18 13 14 2 3 4 5 6 7 8 9 10 11 12 16 17 15 13 14 18 19 20 1 22 21 I E I E E E A I I 21 O O a IN A ROLL b TO FIX THE CABLE HARNESS d FOR IGNITION CIRCUIT 1 d FOR IGNITION CIRCUIT 2 a PISTON FOR MONOHOOK CIRCLIP CONFIGURATION SEE SI-2ST-001 b WITH 2 RINGS, STANDARD RED 75,94 MM GREEN 75,95 MM c WITH 2 RINGS, 1ST OVERSIzE RED 76,19 MM GREEN 76,20 MM NOTICE 2ND OVERSIzE NOT PERMITTED (SEE SI-08-1996) e STANDARD SIzE f 1ST OVERSIzE g 1ST OVERSIzE h IN USE WITH PISTON PART NO. 888590 (SEE ALSO SI-2ST-001) i USE ONLY ONCE. NO STATUS PART # DESCRIPTION QTY PRICE 1-15 N.A. 886-631 CRANKSHAFT ASSY. 1 $1,419.69 2 827-445 DISTANCE RING 31/42/1, 5 1 $8.31 3 832-538 BALL BEARING 6206 TVH C4M ASSY., 1 $69.79 4 827-050 RETAINING DISK 55/65/1,5 1 $5.71 5 830-748 OIL SEAL 30X62X7/7,5 1 $34.94 6 827-767 DISTANCE RING 35,5/47/1,5 1 $6.09 7 832-231 B. BEARING 6207N TNH C3 35-72-17 2 $79.38 8 250-165 O-RING 64-2 2 $5.09 9 830-296 LABYRINTH SLEEVE 1 * 10 830-370 O-RING 63-2,5 1 $6.66 11 927-710 RETAINING DISK 64/75/2 1 $5.98 12 831-950 OIL SEAL 35X72X7/8,5 1 $37.50 13-14 832-320 CAGEL. NEEDLE BEARING 18X22X23 2 $54.32 14 827-465 THRUST WASHER 18/21,7/2,5 4 $13.47 15 246-015 WOODRUFF KEY 3X5 1 $3.15 16 945-759 LOCK WASHER 22 1 $1.68 17 842-239 HEX. NUT M22X1,5 1 $12.25 18-20 888-590 PISTON ASSY. 75,94/75,95 MM 2ab $210.95 18-20 888-591 PISTON ASSY. 76,19/76,20 MM 2ac $226.74 19 215-200 RECTANGULAR RING 76,00 MM 2e $56.81 19 215-201 RECTANGULAR RING 76,25 MM 2f $63.16 19 215-202 RECTANGULAR RING 76,5 MM 2g $63.16 20 915-820 SEMI-TRAPEz RING 76,0 MM 2e $88.29 20 915-821 SEMI-TRAPEz RING 76,25 MM 2f $94.64 20 915-822 SEMI-TRAPEz RING 76,5 MM 2g $94.64 21 916-137 PISTON PIN 18X10X53,7 2 $85.17 22 845-540 MONOHOOK CIRCLIP 18 4hi $1.87 NO STATUS PART # DESCRIPTION QTY PRICE 1 951-617 SUPPORTING PLATE 1 $180.52 2 960-445 GROMMET 4 $4.72 3 966-462 ELECTRONIC BOX ASSY., 1c $361.94 4 960-550 PROTECTION CAP 4 $3.05 5 965-153 IGNITION CABLE 360 MM 2 * 7 965-153 IGNITION CABLE 440 MM 1 * 8 965-153 IGNITION CABLE 180 MM 1 * 6 966-467 ELECTRONIC BOX ASSY., 1d $372.95 9 866-705 SUPPRESSED SPARK PLUG CONNECTOR 4 $25.09 10 897-055 SPARK PLUG 14 MM, NGK BR 8 ES 4 $2.45 11 240-036 HEX. SCREW M6X25 DIN 933 2 $0.81 12 244-211 WASHER 6,4 DIN 134 2 $0.18 13 244-211 WASHER 6,4 DIN 134 4 $0.18 14 842-042 LOCK NUT M6 WAS - 842-040 4 $2.52 15 960-187 PROTECTION HOSE 170 MM 1 $2.52 16-18 956-240 OIL TANK ASSY., 1 $75.46 17 850-350 RUBBER GASKET 26,5 MM 1 $4.20 18 956-250 OIL TANK CAP S 103/2D 1 $10.97 19 956-230 OIL HOSE 165 MM 1a $51.29 20 956-230 OIL HOSE 360 MM 1a $51.29 21 951-260 CLAMP 14 4 $4.72 22 860-425 RUBBER SPACER 1 $4.72 23 951-500 CLAMP 381X4,8 MM 1 $5.04 25 250-311 WASHER 8,4 DIN 125 2 $0.39 26 945-752 LOCK WASHER A8 2 $0.18 27 240-276 HEX. SCREW M8X25 2 $1.18 28 244-211 WASHER 6,4 DIN 134 2 $0.18 29 945-751 LOCK WASHER A6 DIN 128 2 $0.16 30 241-236 ALLEN SCREW M6X16 2 $0.63 31 964-072 INSULATION SHEATH 2 $2.15 32 964-067 FASTON CONNECTOR 3,96 2 $2.15 5,7,8 965-153 IGNITION CABLE 1,5/7 MM ARa $14.95* 965-153 SOLD IN METER LENGTHS. FOR CORRECT LENGTHS NEEDED, SEE DESCRIPTION OF INDIVIDUAL PARTS BELOW. 19-20 956-230 OIL PRESSURE HOSE GC 9X14 ARa $51.29* 956-230 SOLD IN METER LENGTHS. FOR CORRECT LENGTHS NEEDED, SEE DESCRIPTION OF INDIVIDUAL PARTS BELOW. * CALL FOR PRICING! * CALL FOR PRICING! RTX EP AV CS IN EL AV TO PS BV 1-800-AIRWOLF (2479653) • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 27 C 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 1 23 33 21 4 2 6 17 17 18 9 24 31 34 35 39 25 26 27 28 29 30 32 36 37 41 42 43 40 46 38 44 45 45 A N N Q N Q N Q Q Q A A: LOCTITE 221 - P/N 899-785 C: LOCTITE 648 - P/N 899-788 N: MULTI PURPOSE GREASE LZ Q: SILASTIC 732 RTV - P/N 297-386 618 UL ENGINE CYLINDER, CYLINDER HEAD, EXHAUST VALVE a RED 76,00 MM - 76,01 MM GREEN 76,01 MM - 76,02 MM NO STATUS PART # DESCRIPTION QTY PRICE 1 931-181 DOUBLE GASKET 0,5 MM 1 $20.06 2 N.A. 913-400 CYLINDER WITH SLEEVE 2a NLA 3 440-366 COLLAR HEX. SCREW M8X90 A/F 11 8 $5.22 4 850-540 O-RING 83X2 2 $24.49 5 850-560 RUBBER GASKET 1 $56.02 6 N.A. 841-881 STUD M8X75 2 $8.61 7 240-490 STUD M8X84 10 $10.21 8 N.A. 913-840 CYLINDER HEAD 1 NLA 9 842-471 COLLAR CAP NUT M8 12 $7.11 10-11 922-511 THERMOSTAT WITH GASKET 1 $95.96 11 S.V. 931-270 THERMOSTAT GASKET 1 $17.59 12 922-061 BENT OUTLET SOCKET 1 $51.94 13 945-751 LOCK WASHER A6 DIN 128 4 $0.16 14 940-561 HEX.SCREW M6X20 4 $0.63 15 850-338 GASKET 1 $7.11 16 922-061 BENT OUTLET SOCKET 1 $51.94 17 240-480 PLUG SCREW 1/8-27NPT 3 $5.22 18 230-415 SEALING RING A 6X10 DIN 7603 2 $1.34 19 940-551 HOSE NIPPLE M6 1 $16.70 20 841-580 HEX. SCREW M6X8 1 $0.53 21 N.A. 253-242 VALVE ROD 2 $30.08 22 242-031 HEX.NUT BM6 2 $0.81 23 244-211 WASHER 6,4 DIN 134 2 $0.18 NO STATUS PART # DESCRIPTION QTY PRICE 24 N.A. 854-058 EXHAUST VALVE 76 MM 2 $221.78 25 230-260 O-RING 6X3 2 $4.07 26 230-256 GASKET 2 $4.07 27 253-367 VALVE ROD HOUSING 2 $202.76 28 845-020 SPRING WASHER B6 4 $0.39 29 241-236 ALLEN SCREW M6X16 4 $0.63 30 N.A. 268-935 PIPE BEND 2 $34.68 31 942-810 HEX. SCREW M7X0,75 4 $1.97 32 942-541 HEX. NUT M6X0,75 HIGHT 3 MM 2 $1.03 33 241-440 ADJUSTMENT SCREW M6X0,75 2 $3.85 34 260-723 BELLOWS 2 $51.60 35 866-710 CLAMP 142X2,5 MM 2 $1.18 36 854-440 EXHAUST VALVE PISTON 2 * 37 239-043 HOSE SPRING 134-2,3-0,4-0,0 2 $10.76 38 N.A. 248-245 VALVE LEVER 2 $54.21 39 N.A. 239-995 SPRING 2 $14.30 40 N.A. 239-946 COMPRESSION SPRING 42 / 1,O MM 2 * 41 241-220 ADJUSTMENT SCREW 2 $15.07 42 N.A. 210-335 VALVE COVER 2 $51.07 43 N.A. 239-035 SPRING CLIP 2 $21.08 44 922-521 MOLDED HOSE_25/180 DEGREE 1 $72.75 45 951-880 CLAMP 20-32 2 $5.98 46 851-129 INTAKE SILENCER BR 1 $35.70 * CALL FOR PRICING! independent SERVICE CENTRE AIRCRAFT ENGINES RTX EP AV CS IN EL AV TO PS BV 28 www.800-airwolf.com • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice DUCATI MAGNETO-GENERATOR 12V 200W, STARTING PULLEY 618 UL ENGINE 5 19 20 12 21 22 23 26 24 B 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 1 23 25 21 25 26 24 I A A: LOCTITE 221 - P/N 899-785 B: LOCTITE 243 - P/N 897-651 I: LITHIUM-BASE GREASE - P/N 897-330 A: LOCTITE 221 - P/N 899-785 C: LOCTITE 648 - P/N 899-788 I: LITHIUM-BASE GREASE - P/N 897-330 C I A A 4 A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 1 22 24 25 23 20 14 15 * ROTARY VALVE COVER, OIL PUMP DRIVE, OIL PUMP a IN A ROLL a FOR IGNITION CIRCUIT 1 b FOR IGNITION CIRCUIT 2 c IN A ROLL NO STATUS PART # DESCRIPTION QTY PRICE 1 831-360 O-RING 132-1,7 1 $14.87 2 N.A. 910-318 ROTARY VLAVE COVER ASSY., 1 $335.65 3 929-650 DRIVE PIN 5X10 DIN 1474 1 $1.16 4 250-311 WASHER 8,4 DIN 125 2 $0.39 5 945-752 LOCK WASHER A8 4 $0.18 6 240-276 HEX. SCREW M8X25 2 $1.18 7 940-591 HEX.SCREW M8X20 2 $1.16 8 831-700 RUBBER RING 126X1,5X3,5 1 $5.44 9 910-320 PUMP MOUNTING FLANGE 1 $192.36 10 230-370 O-RING 18-1,3 1 $3.05 11 995-527 OIL PUMP ASSY., 1 $245.05 12 927-945 WASHER 6,2/12/1 2 $1.47 13 935-940 OIL PUMP GEAR 44 T., 1 $25.35 14 842-042 LOCK NUT M6 1 $2.52 15 945-750 LOCK WASHER A5 2 $0.14 16 240-761 SLOTTED HEAD SCREW M5X16 2 $0.53 17 945-751 LOCK WASHER A6 DIN 128 7 $0.16 18 940-561 HEX.SCREW M6X20 7 $0.63 19 227-500 GASKET RING 6,2/12/1 4 $1.39 20 956-010 CHECK VALVE ASSY., 2 $24.28 21 241-830 BANJO BOLT M6X16 2 $6.66 22 960-040 OIL LINE 2,2+/-0,1X4,3+0,4 ARa $4.62 23 853-840 CLAMP 3-5 MM 4 $2.15 24 851-065 CLAMP 62 2 $10.76 25 867-696 CARBURETOR SOCKET 2 $28.43 26 951-400 HOSE CLAMP 53 2 $10.30 NO STATUS PART # DESCRIPTION QTY PRICE 1-2 N.A. 886-621 MAGNETO GENERATOR P12W200 1 NLA 1 N.A. 996-827 MAGNETO FLYWHEEL P12W200 1 $572.26 2 N.A. 996-848 COIL KIT P12W200 1 NLA 3 966-207 STATOR PLATE 1 $172.89 4 945-750 LOCK WASHER A5 5 $0.14 5 N.A. 841-506 ALLEN SCREW M5X35 3 $1.29 6 927-571 WASHER 5,3 2 $0.18 7 N.A. 840-515 ALLEN SCREW M5X18 2 $0.94 8-10 965-769 PICKUP ASSY. 1a $161.11 9 964-072 INSULATION SHEATH 1 $2.15 10 964-067 FASTON CONNECTOR 3,96 1 $2.15 11-13 965-761 PICKUP ASSY., 1b $149.62 12 964-072 INSULATION SHEATH 1 $2.15 13 964-067 FASTON CONNECTOR 3,96 1 $2.15 14 941-925 TAPTITE SCREW M5X16 4 $1.18 15 827-800 WASHER A 5,5 DIN 6902 4 $0.39 16 965-497 HYDRO DAMPER ASSY., 1 $360.07 17 945-759 LOCK WASHER 22 1 $1.68 18 842-239 HEX. NUT M22X1,5 1 $12.25 19 852-410 STARTING PULLEY 1 $38.72 20 945-752 LOCK WASHER A8 3 $0.18 21 940-591 HEX.SCREW M8X20 3 $1.16 22 966-060 SPIRAL HOSE 6,5X8,5X0,6 ARc $10.25* *THIS ITEM CAN USE 11-12316(SOLD PER FOOT) 22 SPIRAL HOSE 70 MM 1 $10.25 23 960-289 CABLE GROMMET 20,5/13 1 $9.03 24 260-130 CABLE GROMMET 2 $2.15 25 265-275 FASTON CONNECTOR 2 $2.33 IGNITION CIRCUIT 2 IGNITION CIRCUIT 1 RTX EP AV CS IN EL AV TO PS BV 1-800-AIRWOLF (2479653) • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 29 29 2 4 3 1 13 7 6 5 9 10 8 11 14 12 L M 447 UL / 503 UL 582 UL mod 90 618 UL 25 12 11 16 28 15 19 20 21 22 27 24 17 26 23 L L A L L L A: LOCTITE 221 - P/N 899-785 L: MOLYKOTE PG 54 - P/N 899-763 M:MOLYKOTE G-N - P/N 297-433 582 UL mod 99 REWIND STARTER 2 STROKE STARTERS NO STATUS PART # DESCRIPTION 447 503 582 m90 582 m99 618 PRICE 1-12 994-839 REWIND STARTER ASSY., 1a 1a 1a 1a $367.05 1-12 995-583 REWIND STARTER ASSY. 1d 1d 1d 1d $381.26 2 N 939-078 REWIND SPRING ASSY., 1 1 1 1 $47.42 3 852-283 ROPE SHEAVE 1 1 1 1 $75.19 4 852-094 STARTER ROPE 5,5X30000 ARf ARf ARf ARf $1.00 4 STARTER ROPE 5,5X1700 MM 1a 1a 1a 1a * 4 STARTER ROPE 5,5X2600 MM 1b 1b 1b 1b * 4 STARTER ROPE 5,5X3200 MM 1c 1c 1c 1c * 4 STARTER ROPE 5,5X3700 MM 1d 1d 1d 1d * 5 852-070 KEY CLAMP 1 1 1 1 $4.15 6 852-290 PAWL 1 1 1 1 $25.03 7 852-305 PAWL LOCK 1 1 1 1 $14.82 8 845-300 RETAINING RING 15 1 1 1 1 $2.15 9 938-986 LOCKING SPRING 1 1 1 1 $2.15 10 945-770 SNAP RING AV 17 1 1 1 $1.29 11 960-415 RUBBER BUFFER 1 1 1 1 1 $9.98 12 N 852-177 STARTER GRIP 1 1 1 1 1 $28.21 13 945-751 LOCK WASHER A6 DIN 128 4 4 4 4 $0.16 14 241-236 ALLEN SCREW M6X16 4 4 4 4 $0.63 NO STATUS PART # DESCRIPTION 447 503 582 m90 582 m99 618 PRICE 11,12, 15-25 N 892-800 REWIND STARTER SET 1eg * 11,12 N 892-802 REWIND STARTER SET 1dg $343.41 15-25 N 939-078 REWIND SPRING ASSY., 1 1 1 1 $47.42 15 N 910-251 STARTER HOUSING 1 $106.96 16 N 939-115 REWIND SPRING 1 $47.42 17 852-286 ROPE SHEAVE 1g $66.19 19 N 852-630 PAWL 1 * 20 N 852-304 PAWL LOCK 1 * 21 N 847-926 STEP COLLAR 1 $11.80 22 250-400 O-RING 12X3,5 1 $3.15 23 852-520 LOCK LEVER 1 $4.02 24 845-560 LOCKING ELEMENT 1 $2.28 25 852-094 STARTER ROPE 5,5X30000 ARf $1.00 25 STARTER ROPE 5,3X2200 1e * 25 STARTER ROPE 5,5X3700 MM 1d * 26 810-866 CONNECTING FLANGE 1 $101.36 27 241-231 ALLEN SCREW M6X16 4 $1.34 28 941-256 TAPTITE SCREW M6X20 T 4 $1.98 29 S.V. 810-380 IGNITION COVER 1 1 1 1 1 $88.29 a STARTER ROPE 1700 MM b STARTER ROPE 2600 MM c STARTER ROPE 3200 MM d STARTER ROPE 3700 MM NOTICE whEN usINg NEw rEwINd sTarTEr wITThOuT kNOT usE NEw rOpE shEavE (17) e STARTER ROPE 2200 MM f IN METERWARE IN A ROLL. g MODIFIED ROPE FIXATION: KNOT INSTEAD OF KEY CLAMP (FROM S/N 5.742.150) * CALL FOR PRICING! independent SERVICE CENTRE AIRCRAFT ENGINES RTX EP AV CS IN EL AV TO PS BV 30 www.800-airwolf.com • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice NO PART # DESCRIPTION 447 503 582 m90 582 m99 618 PRICE 1 965-497 HYDRO DAMPER ASSY., 1a 1b 1b $360.07 2 852-374 STARTER GEAR ADAPTER 1d $129.95 2 852-378 STARTER GEAR ADAPTER 1a 1b 1b $129.95 3 834-053 STARTER GEAR 61 T., 1 1 1 1 1 $290.48 4 852-370 STARTER GEAR ADAPTER 1 1 $129.95 5 250-311 WASHER 8,4 DIN 125 3 3 3 3 3 $0.39 6 945-752 LOCK WASHER A8 3 3 3 3 3 $0.18 7 940-490 HEX.SCREW M8X35 3 3 $1.47 8 940-616 HEX. SCREW M8X40 3 3 3 $1.52 9-22 995-920 ELECTRIC STARTER SET 1 1 1 1 1 $1,294.03 9 910-731 STARTER COVER 1 1 1 1 1 $421.74 10 850-390 O-RING 60-4 1 1 1 1 1 $9.39 11 995-430 ELECTRIC STARTER ASSY., 1 1 1 1 1 $787.22 12 841-950 STUD M8X43/23 2 2 2 2 2 $10.76 NO PART # DESCRIPTION 447 503 582 m90 582 m99 618 PRICE 13 966-031 MASS CABLE 80 MM ASSY., 1 1 1 1 1 $35.27 14 944-038 WASHER 8,4/14/1 1 1 1 1 1 $1.34 15 942-030 LOCK NUT M8 2c 2c 2c 2c 2c $2.28 16 850-585 O-RING 8X5 2 2 2 2 2 $4.38 17 230-260 O-RING 6X3 10 10 10 10 10 $4.07 18 850-580 O-RING 8X4 2 2 2 2 2 $4.20 19 850-590 O-RING 16-4 2 2 2 2 2 $5.01 20 827-910 WASHER 8,2/26,3/2 2 2 2 2 2 $3.67 21 942-030 LOCK NUT M8 2c 2c 2c 2c 2c $2.28 22 941-935 TAPTITE SCREW M5X8 1 1 1 1 1 * 23 945-751 LOCK WASHER A6 DIN 128 4 $0.16 24 241-816 ALLEN SCREW M6X40 DIN 912 4 $1.34 25 445-331 LOCK WASHER VHZ 6 4 4 4 4 $0.53 26 240-631 HEX.SCREW M6X40 4 4 4 4 $1.16 10 1 12 11 9 19 14 13 4 18 16 17 15 2 25 24 22 20 21 C 5 B A 26 23 C 3 6 5 6 8 7 3 A: LOCTITE 221 - P/N 899-785 B: LOCTITE 243 - P/N 897-651 C: LOCTITE 648 - P/N 899-788 582 UL mod 90 582 UL mod 99 618 UL 447 UL / 503 UL ELECTRIC STARTER, MAGNETO-SIDE 2 STROKE STARTERS a AB MOTORNUMMER FROM ENGINE S/N 582 UL MOD. 90: 4,015.239 b FROM BEGINNING OF SERIAL PRODUCTION c TIGHTEN TO LEAVE 1MM DISTANCE BETWEEN STARTER COVER AND ELECTRIC STARTER d AT 582UL MOD. 90 TUNIL ENGINE S/N 4.015.238 (WITHOUT HYDRO DAMPER ASSY.) * CALL FOR PRICING! RTX EP AV CS IN EL AV TO PS BV 1-800-AIRWOLF (2479653) • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 31 * CALL FOR PRICING! 2 STROKE STARTERS a BRUSH, NOT AVAILABLE AS SPARE PART, USE BRUSH HOLDER ASSY. 866891. a BUSHING, NOT AVAILABLE AS SPARE PART, USE DRIVE HOUSING ASSY. 866880. b END FRAME WITH SLEEVE, NOT AVAILABLE AS SPARE PART, USE END FRAME ASSY. 866900. c BUSHING, NOT AVAILABLE AS SPARE PART, USE DRIVE HOUSING ASSY. 866900. d BRUSH, NOT AVAILABLE AS SPARE PART, USE BRUSH HOLDER ASSY. 866890. e SPRING, NOT AVAILABLE AS SPARE PART, USE BRUSH HOLDER ASSY. 866890. ELECTRIC STARTER-SINGLE PARTS, MAGNETO-SIDE ELECTRIC STARTER-SINGLE PARTS, “E” GEARBOX 11 13 14 4 1 3 2 5 9 8 7 6 10 12 24 16 15 19 18 17 21 20 22 28 27 9 25 23 26 1 3 4 7 6 5 2 4 10 9 15 8 13 12 11 14 18 17 16 19 NO PART # DESCRIPTION 447 503 582 m90 582 m99 618 PRICE 1-26 995-430 ELECTRIC STARTER ASSY., 1 1 1 1 1 $787.22 1-2 866-880 DRIVE HOUSING ASSY., 1 1 1 1 1 $187.91 2 BUSHING 1a 1a 1a 1a 1a NLA 3 866-870 ROTOR ASSY., 1 1 1 1 1 $463.74 4 927-057 THRUST WASHER 15,3/24/1 1 1 1 1 1 $5.09 5 866-850 OVERRUNNING-CLUTCH DRIVE ASSY., 1 1 1 1 1 $322.15 6 939-030 SPRING 1 1 1 1 1 $16.34 7 927-040 STOP COLLAR 1 1 1 1 1 $35.06 8 845-360 CIRCLIP 1 1 1 1 1 $4.38 9 850-500 O-RING 62-1,5 2 2 2 2 2 $10.85 10 866-860 YOKE ASSY., 1 1 1 1 1 $297.70 11 860-600 VENTING RUBBER 1 1 1 1 1 $10.48 12 827-600 SHIM AR AR AR AR AR $4.72 13 END FRAME WITH SLEEVE 1b 1b 1b 1b 1b NLA 14 BUSHING 1c 1c 1c 1c 1c NLA 15 866-892 CARBON BRUSH WITH SCREW 1 1 1 1 1 $70.65 16 260-820 ISOLATING BUSHING 1 1 1 1 1 $9.20 17 230-530 O-RING 6X1,7 1 1 1 1 1 $2.81 NO PART # DESCRIPTION 447 503 582 m90 582 m99 618 PRICE 1 965-497 HYDRO DAMPER ASSY., 1a 1b 1b $360.07 1-18 293-153 ELECTRIC STARTER ASSY. 1 1 1 1 1 $739.41 1 SUPPORT 1 1 1 1 1 * 2 250-140 O-RING DIN 3771-24,4X3,1-N NBR70 1 1 1 1 1 $6.81 3 250-130 OIL SEAL 15X24X5 NBR 1 1 1 1 1 $21.86 4 850-500 O-RING 62-1,5 2 2 2 2 2 $10.85 5 ROTOR ASSY., 1 1 1 1 1 * 6 827-600 SHIM AR AR AR AR AR $4.72 7 264-151 STATOR YOKE ASSY. 1 1 1 1 1 $249.12 8 ROTOR SUPPORT ASSY. 1 1 1 1 1 * 9 264-184 CARBON BRUSH ASSY. 1 1 1 1 1 $104.82 10 260-810 CONNECTOR SHEATH 1 1 1 1 1 $9.20 11 230-530 O-RING 6X1,7 1 1 1 1 1 $2.81 12 260-800 CONNECTOR SHEATH 1 1 1 1 1 $7.94 13 242-780 COMBINED NUT M6 1 1 1 1 1 $3.86 14-16 866-891 BRUSH HOLDER WITH SPRING 1 1 1 1 1 $70.65 15 SPRING 1a 1a 1a 1a 1a NLA 16 BRUSH 1a 1a 1a 1a 1a NLA 17 241-137 HEX. COLLAR SCREW M5X100 2 2 2 2 2 $15.83 18 850-510 O-RING 4,7X1,4 2 2 2 2 2 $5.23 19 232-260 B. BEARING R6002 z 1 1 1 1 1 $26.73 independent SERVICE CENTRE AIRCRAFT ENGINES RTX EP AV CS IN EL AV TO PS BV 32 www.800-airwolf.com • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 3 4 7 3 6 5 5 8 11 13 3 12 3 13 9 11 15 1 5 13 3 11 10 27 28 29 30 22 21 26 24 23 32 31 33 34 16 17 4141414141 19 20 18 25 2 447 UL 503 UL 582 UL mod 90 ELECTRIC STARTER-SINGLE PARTS, PTO-SIDE 2 STROKE STARTERS a WITH RING GEAR HOLDER b WITHOUT RING GEAR HOLDER c BRUSH HOLDER, NOT AVAILABLE AS SPARE PART, USE END FRAME ASSY. 866555. NO PART # DESCRIPTION 447 503 582 m90 582 m99 618 PRICE 1 935-828 STARTER GEAR 86 T. ASSY. 1a NLA 1 935-821 STARTER GEAR 86 T., 1b $308.65 1 935-957 STARTER GEAR 77 T. ASSY., 1a 1a NLA 1 935-810 STARTER GEAR 77 T., 1b 1b NLA 2 853-735 STARTER BRACKET 1 $70.34 2 853-765 STARTER BRACKET 1 NLA 2 853-760 STARTER BRACKET 1 $66.09 3 945-752 LOCK WASHER A8 5 5 5 $0.18 4 240-081 ALLEN SCREW M8X25 DIN 912 2 2 2 $1.18 5 992-805 ELECTRIC STARTER ASSY., 1 1 1 $1.18 6 240-276 HEX. SCREW M8X25 2 2 2 $1.18 7 242-209 HEX. NUT M8 2 2 2 $0.53 8 951-175 STARTER SUPPORT 1 $18.74 9 853-775 STARTER SUPPORT 1 * 10 853-890 STARTER SUPPORT 1 $19.73 11 841-510 TAPTITE SCREW 1/4-2OUNCX3/4 1 1 1 $2.00 12 250-311 WASHER 8,4 DIN 125 1 $0.39 13 940-580 HEX. SCREW M8X16 1 1 1 $0.99 NO PART # DESCRIPTION 447 503 582 m90 582 m99 618 PRICE 14-34 992-805 ELECTRIC STARTER ASSY., 1 1 1 NLA 14 866-165 ROTOR ASSY., 1 1 1 NLA 18-20 866-672 PINION SPRING SET 1 1 1 NLA 21-31 866-555 END FRAME ASSY., 1 1 1 NLA 21 BRUSH HOLDER 1c 1c 1c NLA 22 SPRING 4c 4c 4c NLA 23 BRUSH WITH SCREW ASSY. 1c 1c 1c NLA 24 CARBON BRUSH 1c 1c 1c NLA 25 COMBINED SCREW 2c 2c 2c NLA 26 866-540 ISOLATING PLATE 1 1 1 NLA 27 INSULATING WASHER 1c 1c 1c NLA 28 244-211 WASHER 6,4 DIN 134 1c 1c 1c $0.18 29 945-751 LOCK WASHER A6 DIN 128 1 1 1 $0.16 30 842-430 HEX. NUT 1/4 1 1 1 $21.33 31 CAP AND BEARING ASSY. 1c 1c 1c NLA 32 866-175 YOKE ASSY., 1 1 1 $96.50 33 945-751 LOCK WASHER A6 DIN 128 2 2 2 $0.16 34 841-395 HEX. 2 2 2 $8.61 * CALL FOR PRICING! RTX EP AV CS IN EL AV TO PS BV 1-800-AIRWOLF (2479653) • 225 Airport Circle, Corona, CA Prices Subject to Change Without Notice 33 2 STROKE CARBURETORS FOR PROPER JETTING, SEE CHART ON FOLLOWING PAGE. a NOTICE CARBURETOR WITHOUT CALIBRATION. AB MOTORNUMMER FROM ENGINE S/N 447 UL: 3,940.675 503 UL: 4,795.201 b NOTICE CARBURETOR WITHOUT CALIBRATION. AB MOTORNUMMER FROM ENGINE S/N 582 UL MOD. 90: 4,656.088 582 UL MOD. 99: AB STARTING WITH SERIAL PRODUCTION 618 UL : 4,380.198 c CARBURETOR HOUSING, NOT AVAILABLE AS SPARE PART, USE CARBURETOR ASSY. d JET-NEEDLE, SEE CARBURETOR CALIBRATION SHEET e IDLE-JET, SEE CARBURETOR CALIBRATION SHEET f NEEDLE-JET, SEE CARBURETOR CALIBRATION SHEET g MAIN-JET, SEE CARBURETOR CALIBRATION SHEET h ONLY NECCESSARY ON HIGHT ALTITUDE COMPENSATION KIT (NOT AVAILABLE ANYMORE) BING DOUBLE-FLOAT CARBURETOR 36 MM, MODEL 96 33 )noitisopeldeen( 1 4 3 2 CHOKE 1 - 34 19 20 17 16 14 39 38 22 21 23 28 25 24 27 26 47 48 34 35 36 6 5 4 37 3 2 45 46 29 13 12 11 10 9 8 7 11 32 31 30 43 42 41 13 12 44 40 15 18 447 UL - 29,5kW 503 UL - 34 kW 503 UL - 37 kW 582 UL mod 90 582 UL mod 99 618 UL NO PART # DESCRIPTION 447 503 582 m90 582 m99 618 PRICE 1-34 887-823 CARBURETOR 54/36/20 1a 1a $434.00 1-34 887-838 CARBURETOR 54/36/21 1b 1b 1b $532.01 2 CARBURETOR HOUSING 1c 1c 1c 1c 1c * 3 963-679 CARBURETOR PISTON 1 1 1 1 1 $123.26 4 963-500 NEEDLE CLIP 1 1 1 1 1 $8.21 5 950-430 O-RING 2,5X1,5 1 1 1 1 1 $2.68 6 827-347 SPRING CUP 1 1 1 1 1 $15.07 7 938-655 CARBURETOR PISTON SPRING 1,25/141 1 1 1 1 1 $6.04 8 831-450 RUBBER RING 1 1 1 1 1 $6.75 9 963-721 COVER PLATE WITH PIN 1 1 1 1 1 $30.83 10 241-430 HEX. SCREW M5X12 2 2 2 2 2 $1.68 11 942-541 HEX. NUT M6X0,75 HIGHT 3 MM 2 2 2 2 2 $1.03 12 241-440 ADJUSTMENT SCREW M6X0,75 2 2 2 2 2 $3.85 13 260-370 RUBBER GROMMET 2 2 2 2 2