Service Bulletin No: 57-017
PILATUS PC-7 · Service Bulletins
Overview
This Service Bulletin No. 57-017 from Pilatus Aircraft Ltd. outlines the mandatory inspection for corrosion on the angle brackets installed on the left-hand (LH) and right-hand (RH) wing middle rib 23 of the PC-7 aircraft. It provides detailed instructions for conducting the inspection and subsequent actions based on the findings.
- Mandatory inspection for corrosion on wing brackets.
- Applicable to MSN 101 through MSN 618.
- Inspection must be completed within 12 months of the effective date.
- Corrosion may be caused by silver-plated anchor nuts.
- Borescope inspection required for eight brackets.
- Different procedures based on type of anchor nuts found.
- No modification kit is required for this bulletin.
- Operators must report findings to Pilatus.
Document
Source
Originally published by admin.ch. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.
Document details
- Type ·
- Service Bulletins
- Year ·
- 2019
- File size ·
- 707 KB
- Publisher ·
- admin.ch
- Language ·
- en
What is the Service Bulletin No: 57-017?
The Service Bulletin No: 57-017 is a service bulletins for the PILATUS PC-7, dated 2019.
Where does the Service Bulletin No: 57-017 come from?
This copy of the Service Bulletin No: 57-017 was originally published by admin.ch and is hosted on Sprinkle as a free, searchable reference copy.
What year was the Service Bulletin No: 57-017 published?
The Service Bulletin No: 57-017 — the PILATUS PC-7 service bulletins on file — is dated 2019.
Most owners only have the POH. Here's the essential set for the PILATUS PC-7.
- Pilot's Operating Handbook / AFM
- Checklist
- Maintenance Manual
- Parts Catalog (IPC)
- Systems & Wiring
- Service Bulletins on file
- Type Certificate (TCDS)
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In this document
Planning Information
Details the effectivity, concurrent requirements, reason for the bulletin, and compliance timeline.
Description
Outlines the purpose of the bulletin, including inspection and recovery procedures.
Accomplishment Instructions
Step-by-step instructions for conducting the borescope inspection and applying corrosion preventative.
Material Information
Lists materials required for the inspection and application, including tools and consumables.
Compliance
States that the accomplishment of the inspection is mandatory and must be done within a specified timeframe.
Documentation
Instructions for documenting the completion of the service bulletin in the aircraft logbook.
Safety notes
- Be careful when using consumable materials; obey health and safety instructions.
- Only qualified personnel may perform the borescope inspection.
- If corrosion is found, brackets must be replaced as per Service Bulletin 57-018.
Full document text
Service Bulletin No: 57-017 Ref No: 183 Modification No: Inspection ATA Chapter: 57 SERVICE BULLETIN PILATUS AIRCRAFT LTD. STANS, SWITZERLAND Service Bulletin No: 57-017 Date: Sep 06/19 Rev. No. Date: Page 1 of 12 WINGS - WING STRUCTURE DO AN INSPECTION FOR CORROSION OF THE ANGLE BRACKETS INSTALLED ON THE LH AND RH WING MIDDLE RIB 23 1. Planning Information A. Effectivity MSN 101 thru MSN 618. B. Concurrent Requirements None. C. Reason (1) Problem An operator has reported that during a scheduled inspection corrosion was found on the angle brackets installed on the LH and RH wing middle rib 23. The angle brackets are made of steel and during manufacture of the wing, anchor nuts are installed on them. The anchor nuts are for the installation of the aileron outboard-bearing supports. Two types of anchor nuts were used, silver-plated or cadmium plated. It is possible that the silver-plated anchor nuts have caused the corrosion after being installed without corrosion preventative during manufacture of the wing. (2) Solution A borescope inspection is done for corrosion on the eight brackets installed on the LH and RH wing middle rib 23 around the area of the anchor nuts. The inspection will also identify what type of anchor nuts are installed, silver-plated or cadmium plated: If silver-plated anchor nuts are identified: • If corrosion is found on the brackets, the details of the corrosion will be reported to Pilatus • If corrosion is not found, mandatory inspections (added to Chapter 5 of the Aircraft Maintenance Manual (AMM)) become applicable. If cadmium-plated anchor nuts are identified: • If corrosion is found on the brackets, the details of the corrosion will be reported to Pilatus • If corrosion is not found, a layer of corrosion preventative will be applied to the brackets. Service Bulletin No: 57-017 Date: Sep 06/19 Rev. No. Date: Page 2 of 12 SERVICE BULLETIN D. Description This Service Bulletin gives the data and instructions necessary to: (1) Do the borescope inspection for corrosion on the eight brackets installed on the LH and RH wing middle rib 23 and identify the type of anchor nuts installed. (2) Do the recovery procedures dependent on the results of the borescope inspection. E. Compliance Mandatory. Accomplishment required not later than 12 months after the effective date of this Service Bulletin. F. Approval The technical content of this Service Bulletin is approved under the authority of Letter of DOA Acceptance ref. FOCA.21J.002. Pilatus advises Operators/Owners to check with their designated Airworthiness Authorities for any changes, local regulations or sanctions that may affect the embodiment of this Service Bulletin. G. Copyright Information © Pilatus Aircraft Ltd. This document contains proprietary information that is protected by copyright. All rights are reserved. No part of this document may be copied, reproduced or translated to other languages without the prior written consent of Pilatus Aircraft Ltd. H. Manpower I. Weight and Balance (1) Weight Change None. (2) Moment Change None. Man-Hours Borescope Inspection Corrosion Preventative Application Preparation 0.50 - Do the corrosion inspection with the borescope 0.50 - If necessary, apply the corrosion preventative - 0.50 Close-Up 0.50 - TOTAL MAN-HOURS 1.50 0.50 SERVICE BULLETIN Service Bulletin No: 57-017 Date: Sep 06/19 Rev. No. Date: Page 3 of 12 J. Electrical Load Data Not changed. K. Software Not changed. L. References Aircraft Maintenance Manual (AMM): 12-00-00, 20-31-00, 20-40-01. Tool and Equipment Manual (TEM): 20-40-01, 20-40-02. M. Publications Affected AMM: 05-10-20. N. Interchangeability of Parts Not applicable. Service Bulletin No: 57-017 Date: Sep 06/19 Rev. No. Date: Page 4 of 12 SERVICE BULLETIN 2. Material Information No modification kit is required for this Service Bulletin. Operators who require further information on Price and Availability should contact their Customer Liaison Manager at: Pilatus Aircraft Ltd, 6371 Stans, Switzerland. Operators are requested to advise Pilatus Aircraft Ltd. of the Manufacturer’s Serial Number (MSN), the flying hours and landings of aircraft which are allocated for this Service Bulletin using the Service Bulletin Evaluation Form. A. Material - Price and Availability B. Material Necessary for Each Aircraft (1) Material to be Procured None. (2) Operator Supplied Materials (Ref. AMM, 20-31-00): C. Material Necessary for Each Spare None. D. Re-identified Parts None. E. Tooling - Cost and Availability MATERIAL NO. DESCRIPTION QTY REMARKS P01-010 SOLVENT A/R Or equivalent P02-031 ABSORBENT PAPER A/R Or equivalent P10-015 CPC ARDROX AV 30 A/R Only required when corrosion not found to brackets with cadmium plated anchor nuts PART No. DESCRIPTION QTY REMARKS 904.21.06.622 CORROSION TREATMENT EQUIPMENT, PUMP 1 TEM 20-40-01 904.21.06.623 CORROSION TREATMENT EQUIPMENT, PRESSURE CUP 1 TEM 20-40-02 - BORESCOPE (MINIMUM X 10) 1 Local supply SERVICE BULLETIN Service Bulletin No: 57-017 Date: Sep 06/19 Rev. No. Date: Page 5 of 12 - ANGLE TUBE 1 Local supply to dimensions given in Fig. 1, Sheet 2 PART No. DESCRIPTION QTY REMARKS Service Bulletin No: 57-017 Date: Sep 06/19 Rev. No. Date: Page 6 of 12 SERVICE BULLETIN 3. Accomplishment Instructions WARNING: BE CAREFUL WHEN YOU USE THE CONSUMABLE MATERIALS. OBEY THE MANUFACTURERS HEALTH AND SAFETY INSTRUCTIONS BEFORE. A. Preparation (1) Put a warning sign “DO NOT OPERATE THE FLIGHT CONTROLS” in the front and rear cockpits. (2) Remove the LH (L 1) and RH (R 1) wing tip fairings (Ref. AMM, 12-00-00). (a) Remove and keep the 18 screws that attach the wing tip fairing to the wing. (b) Disconnect the position light electrical connector. (c) Disconnect the bonding lead from the wing. (d) Remove the wing tip fairing. B. Inspection (1) Do a borescope inspection to find corrosion and to identify the type of anchor nuts on the brackets on the LH and RH middle ribs 23 (Ref. Fig. 1).
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NOTE: Only personnel that are qualified and authorized by their delegated Airworthiness Authorities are allowed to do this test. NOTE: Obey the manufacturer’s instructions when you use the borescope for the inspection. NOTE: You can identify what type of anchor nuts (5) or (6) are installed by the colour: • The silver-plated anchor nuts (5) or (6) have a silver colour • The cadmium-plated anchor nuts (5) or (6) have a yellow/bronze colour. NOTE: If you find corrosion, you must replace the brackets (Ref. Service Bulletin 57-018). (a) Do the borescope inspection of these outboard brackets through the aft lightening hole in the end rib 25 (Ref. Detail A): • Angle bracket LH (1) • Angle bracket RH (2) • Channel bracket LH (3) • Channel bracket RH (4). (b) Do the borescope inspection to these forward inboard brackets through the 2nd to aft lightening hole in the end rib 25 (Ref. Detail D): • Channel bracket LH (9) • Channel bracket RH (10). SERVICE BULLETIN Service Bulletin No: 57-017 Date: Sep 06/19 Rev. No. Date: Page 7 of 12 (c) Do the borescope inspection to these aft inboard brackets through the 2nd to aft lightening hole in the end rib 25 (Ref. Detail D): • Angle bracket LH (7) • Angle bracket RH (8). Use the angle tube (Local supply) with the borescope probe to direct the probe towards the aft brackets (Ref. Detail E). (2) Do the recovery procedures dependent on the results of the borescope inspections you did in Step 3.B.(1). WARNING: BE CAREFUL WHEN YOU USE THE CONSUMABLE MATERIALS. OBEY THE MANUFACTURERS HEALTH AND SAFETY INSTRUCTIONS BEFORE. (a) If silver-plated anchor nuts are identified: • If corrosion is found on the brackets, contact Pilatus and report the details of the corrosion • If corrosion is not found, mandatory inspections (added to Chapter 5 of the Aircraft Maintenance Manual (AMM)) become applicable. (b) If cadmium-plated anchor nuts are identified: • If corrosion is found on the brackets, contact Pilatus and report the details of the corrosion • If corrosion is not found, apply a layer of CPC Ardrox AV 30 (Material No. P10-015) to the brackets, refer to Step 3.B.(2)(c). (c) Apply the CPC Ardrox AV 30 (Material No. P10-015) to the brackets. 1 Use the equipment that follows to apply the CPC Ardrox AV 30 (Material No. P10-015): • The corrosion-treatment equipment pump (Ref. TEM 20-40-01) • The corrosion-treatment equipment pressure cup (Ref. TEM 20-40-02) • The angle tube (Local supply), as necessary to guide the rod nozzle to the application area. NOTE: Use the rod nozzle of approximately 650 mm length on the corrosion-treatment equipment with the minimum spray opening angle, this will minimise the application of CPC outside the affected area. 2 Apply the CPC Ardrox AV 30 (Material No. P10-015) to the brackets (Ref. AMM, 20-40-01-201). NOTE: When you apply the CPC to the inboard brackets, use a rod nozzle with a 90º angle, this will avoid the application of too much CPC to rib 22. (d) Do the inspection of the brackets again, refer to Step 3.B.(1), and make sure the application of CPC is sufficient (Ref. AMM, 20-40-01). Service Bulletin No: 57-017 Date: Sep 06/19 Rev. No. Date: Page 8 of 12 SERVICE BULLETIN (e) If necessary, apply the CPC again, refer to Step 3.B.(2)(c). C. Job Close-Up (1) Remove all equipment, materials and tools from the work area. Make sure that the work area is clean. (2) Install the LH (L 1) and RH (R 1) wing tip fairings (Ref. AMM, 12-00-00). (a) Put the wing tip fairing in position on the wing. (b) Connect the bonding lead from the wing. (c) Connect the position light electrical connector. (d) Install the 18 screws that attach the wing tip fairing to the wing. (3) Remove the warning signs from the front and rear cockpits. D. Documentation (1) Make an entry in the Aircraft Logbook that this Service Bulletin has been incorporated. (2) Use the Service Bulletin Evaluation Sheet and report your results and the serial number of the aircraft to Pilatus. SERVICE BULLETIN Service Bulletin No: 57-017 Date: Sep 06/19 Rev. No. Date: Page 9 of 12 Borescope Inspection of the LH and RH Wing Middle Ribs 23 Figure 1 (Sheet 1 of 2) SB 3286 MIDDLE RIB 23 LH MIDDLE RIB 24 LH LH SHOWN RH SIMILAR TOP WING SKIN NOT SHOWN FOR CLARITY A A D END RIB 25 LH 2 (RH) 1 (LH) 4 (RH) 3 (LH) B C TYPICAL 4 PLACES TYPICAL 4 PLACES 5 6 BORESCOPE Service Bulletin No: 57-017 Date: Sep 06/19 Rev. No. Date: Page 10 of 12 SERVICE BULLETIN Borescope Inspection of the LH and RH Wing Middle Ribs 23 Figure 1 (Sheet 2 of 2) SB 3287 Max. 50mm MIDDLE RIB 23 LH MIDDLE RIB 24 LH B C 8 (RH) 7 (LH) 10 (RH) 9 (LH) END RIB 25 LH BORESCOPE Approx. 600 mm 1 BETWEEN 1.5x AND 2x DIAMETER OF BORESCOPE PROBE. 1 NOTE: END RIB 25 LH E LH SHOWN RH SIMILAR TOP WING SKIN NOT SHOWN FOR CLARITY LH SHOWN RH SIMILAR TOP WING SKIN NOT SHOWN FOR CLARITY MIDDLE RIB 24 LH MIDDLE RIB 23 LH SERVICE BULLETIN Service Bulletin No: 57-017 Date: Sep 06/19 Rev. No. Date: Page 11 of 12 SERVICE BULLETIN EVALUATION SHEET FOR SB No. 57-017 Title Wings - Wing Structure Do an Inspection for Corrosion of the Angle Brackets Installed on the LH and RH Wing Middle Rib 23 Customer Service Center EMBODIMENT REPORTING This SB has been embodied: On the entire fleet Only partially Provide embodiment details per aircraft (use additional copies of this table, if necessary) MSN Flying Hours MSN Flying Hours Additional embodiment comments/findings EDITORIAL COMMENTS (procedure, kit quality, suggested improvements, etc.) Name Signature Date Please complete and forward this form to: Pilatus Aircraft LTD, Customer Technical Support (MCC), P.O. BOX 992, 6371 Stans, Switzerland Fax: +41 (0)41 619 6773 Email: Techsupport@pilatus-aircraft.com SERVICE BULLETIN EVALUATION SHEET Service Bulletin No: 57-017 Date: Sep 06/19 Rev. No. Date: Page 12 of 12 SERVICE BULLETIN INTENTIONALLY BLANK