SERVICE BULLETIN NO. 1379A
Piper PA-22 Tri-Pacer · Maintenance Manual
Overview
This document is Service Bulletin No. 1379A issued by Piper Aircraft, Inc., concerning the inspection and potential replacement of rudders on various aircraft models, including the Piper PA-22 Tri-Pacer. The bulletin addresses concerns regarding rudder posts made from AISI 1025 carbon steel, which may be prone to fatigue failure, posing a risk of loss of control. Compliance with this bulletin is mandatory and should coincide with the next scheduled maintenance event, not exceeding 100 hours of time in service. The document provides detailed instructions for inspecting the rudder post and replacing it if necessary, ensuring safety and compliance with FAA regulations.
- Affected serial numbers for PA-22 Tri-Pacer: 22-1 to 22-532.
- Compliance with the bulletin is mandatory and should occur within the next 100 hours of service.
- Inspection of the rudder post is required to determine if it is made from 1025 steel or 4130N steel.
- If the rudder post is 1025 steel, it must be replaced with one made from 4130N steel.
- Safety precautions must be taken when handling nitric acid during inspections.
Document
Source
Originally published by s3.amazonaws.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.
Document details
- Type
- Maintenance Manual
- Year
- 2023
- Pages
- 5
- File size
- 636 KB
- Publisher
- s3.amazonaws.com
Common. One of the most common aircraft types we track.
Most owners only have the POH. Here's the essential set for the Piper PA-22 Tri-Pacer.
- Pilot's Operating Handbook / AFM
- Checklist
- Maintenance Manual
- Parts Catalog (IPC)
- Systems & Wiring
- Service Bulletins
- Type Certificate (TCDS)
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In this document
Models Affected
The service bulletin applies to several Piper aircraft models, including the PA-22 Tri-Pacer, with specific serial numbers listed for each model. For the PA-22 Tri-Pacer, the affected serial numbers are 22-1 through 22-532.
Compliance Time
Compliance with the service bulletin should occur during the next regularly scheduled maintenance event, but not to exceed 100 hours of time in service.
Inspection Instructions
Part I of the bulletin outlines inspection procedures for the rudder post. Owners/operators are advised to remove the rudder and conduct a visual inspection to determine the material of the rudder post, using nitric acid testing as a method to identify if the post is made from 1025 steel.
Replacement Instructions
If the rudder post is confirmed to be made from 1025 steel, Part II mandates the replacement of the rudder with one made from 4130N steel. Detailed steps for replacement and documentation are provided.
Safety Notes
The bulletin includes safety warnings regarding the use of nitric acid, emphasizing the need for personal protective equipment and proper disposal of hazardous materials.
Safety notes
- Nitric acid is highly corrosive and toxic; proper PPE must be worn.
- In case of accidental release, avoid breathing vapors and contact with skin.
- Prepare a baking soda paste to neutralize acid before conducting tests.
Full document text
(OVER) Date: July 27, 2023 (S) SER V ICE BUL L E TIN NO. 1379A PIPER CONSIDERS COMPLIANCE MANDATORY ATA/JASC: 5540 Piper Aircraft, Inc. 2926 Piper Drive Vero Beach, FL, U.S.A. 32960 Service Bulletin (SB) 1379A supersedes SB 1379 in its entirety. Aircraft that were previously made compliant with SB 1379 are in compliance with SB 1379A. SUBJECT: RUDDER INSPECTION REASON FOR REVISION: To revise models affected, serial numbers affected, approval statement, and revise instructions and figure artwork to improve the clarity of the service bulletin. MODELS AFFECTED: SERIAL NUMBERS AFFECTED: J-2 Cub ALL J-3/L-4/NE-1/NE-2 Cub ALL J-4 Cub Coupe 4-400 thru 4-1649 PA-11/L-18B Cub Special 11-1 thru 11-1353 PA-15 Vagabond 15-1 thru 15-388 PA-16 Clipper 16-01, 16-2 thru 16-736 PA-17 Vagabond 17-1 thru 17-215 PA-18/-18A/-19/L-18C/L-21A/L-21B Super Cub 18-1 thru 18-9004 18-7309016 thru 18-7409151 18-7509001 thru 18-8309025 1809002 thru 1809113 19-1 thru 19-3 PA-20 Pacer 20-01, 20-1 thru 20-1121 PA-22 Tri-Pacer 22-1 thru 22-532 COMPLIANCE TIME: To coincide with the next regularly scheduled maintenance event, but not to exceed the next 100 hours time in service. APPROVAL: The engineering aspects of this service document have been shown to comply with the applicable Federal Aviation Regulations and are FAA approved. PURPOSE: Rudders installed on the affected aircraft may have a rudder post manufactured from American Iron and Steel Institute (AISI) 1025 carbon steel. Over time, rudder posts manufactured from 1025 steel are prone to fatigue failure, which could lead to loss of control of the aircraft. If it cannot be confirmed that the rudder post is made of 4130N steel, this service bulletin mandates the replacement of the rudder with one that is known to contain a rudder post made from 4130N steel. SERVICE BULLETIN NO. 1379A PAGE 2 of 5 INSTRUCTIONS: NOTE: Instructions contained within this service bulletin apply only to genuine Piper parts. Piper has no knowledge of the materials or manufacturing processes used by STC (Supplemental Type Certificate) or PMA (Parts Manufacturer Approval) holders that manufacture replacement parts for Piper products. Contact the component manufacturer for guidance. NOTE: Replacement parts for affected aircraft may no longer be available from Piper. NOTE: Early Piper Aircraft models were certified under CAR 3 rules and there is no regulatory requirement for a manufacture’s maintenance manual. For aircraft models that do not have an Airplane Maintenance Manual (AMM) or Service Manual (SM), Piper recommends the use of AC 43-13-1B (or latest revision). See also “Civil Aeronautics Manual 18”. The affected aircraft will fall into one of the following categories: • For aircraft with an airworthiness certificate issued prior to June 3rd, 1974, these aircraft were delivered from the factory with a rudder post made from 1025 steel. If a complete service history exists and it can be confirmed that the original rudder is still installed, proceed to Part II. Otherwise, proceed to Part I. • For aircraft with an airworthiness certificate issued on or after June 3rd, 1974, these aircraft were delivered from the factory equipped with a rudder post made from either 1025 steel or 4130N steel. At owner/operator discretion, proceed to Part I. Otherwise, proceed to Part II. • Aircraft equipped with a rudder of unknown or incomplete service history may have a rudder post made from either 1025 steel or 4130N steel. For these aircraft, the type of steel alloy used in the manufacture of the rudder post cannot be determined by visual inspection. At owner/operator discretion, proceed to Part I. Otherwise, proceed to Part II. Part I. Inspection Instructions in Part I are at owner/operator discretion. If Part I is not accomplished, proceed to Part II. NOTE: As an alternative to the acid test method described in this service bulletin, a portable X-ray Fluorescence (XRF) analyzer may be used to determine the alloy used in the rudder post. Follow device manufacturer’s instructions. 1. Remove the rudder from the aircraft and place on a flat horizontal work surface. 2. Mark the location along the rudder post according to Figure 1. Remove fabric covering to reveal a 3–5 inch length of rudder post tube. Using 220-grit or finer abrasive paper, remove paint, primer and any visible corrosion, to achieve a bare metal surface free of contamination. 3. Solvent wipe area with isopropyl alcohol or acetone to remove any debris. Allow solvent to evaporate. 4. Obtain a small quantity of Certified ACS nitric acid (70% v/v). One possible source is Fisher Scientific under Catalog No. A200-500. NOTE: Thoroughly review the nitric acid Safety Data Sheet (SDS) that is supplied by the chemical manufacturer. Don all required personal protective equipment (PPE) and ensure all exposure controls are in place prior to performing the nitric acid test below. SERVICE BULLETIN NO. 1379A PAGE 3 of 5 WARNING: NITRIC ACID IS HIGHLY CORROSIVE AND TOXIC. IT CAN CAUSE SERIOUS EYE AND/ OR SKIN DAMAGE. IN CASE OF ACCIDENTAL RELEASE, DO NOT BREATHE VAPORS OR AEROSOLS. AVOID SUBSTANCE CONTACT. CAUTION: BEFORE CONDUCTING THE TEST, PREPARE A BAKING SODA PASTE TO NEUTRALIZE THE ACID AND ENSURE WATER IS AVAILABLE TO CLEAN THE RUDDER POST. 5. Apply one drop of the 70% nitric acid onto the surface of the part. Do not allow nitric acid to drip/run. Observe the drop for a reaction, which, if it occurs, will be immediate. • If the drop remains clear, the rudder post is made from 4130N steel. No replacement interval applies. Proceed to step 6. • If the drop turns a yellowish orange or brown, the rudder post is made from 1025 steel. In this configuration, the rudder is subject to a replacement interval. Proceed to Part II. NOTE: Regardless of findings, neutralize the drop of acid using a baking soda paste, followed by a clean water rinse and drying. Any unused waste nitric acid must be disposed of in accordance with the
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national and local regulations. 6. Finish all bare metal surfaces as follows: Apply primer that conforms to MIL-PRF-85582 Type 1 Class C2, or any one of the primers listed in Table 1. Follow with a top coat of Axalta Imron paint, or other compatible paint. 7. Repair the portion of the fabric covering that was removed to accomplish this inspection. 8. Reinstall the rudder onto the aircraft. 9. Perform a functional check on any systems that were disturbed during this inspection. 10. Make a logbook entry documenting compliance with Part I of this service bulletin, specifically stating the results of this inspection. Part II. Replacement 1. Replace the rudder with a rudder that is known to contain a rudder post made from 4130N steel. 2. Make a logbook entry documenting compliance with Part II of this service bulletin. TABLE 1 ACCEPTABLE EPOXY PRIMERS Piper Part No. Vendor Product Name Vendor Product Number 279-179 PPG Aerospace PRC-DeSoto EWDE072A/B 279-506 AkzoNobel Aerospace Coatings 10P8-10NF / EC-283 279-108 AkzoNobel Aerospace Coatings 10P30-5 / EC-275 279-359 Deft Inc. 44GN036 SERVICE BULLETIN NO. 1379A PAGE 4 of 5 Figure 1 Rudder Assembly FWD UP RUDDER POST REMOVE FABRIC COVERING TO ACCESS RUDDER POST 24 ± 5 IN SERVICE BULLETIN NO. 1379A PAGE 5 of 5 MATERIAL REQUIRED: One (1) each, Rudder Assembly, per applicable specifications, per aircraft EFFECTIVITY DATE: This service bulletin is effective on July 31, 2023. SUMMARY: Please contact your Piper Approved Service Center to make arrangements for compliance with this service bulletin in accordance with the compliance time indicated. NOTE: Please notify the factory of any address/ownership corrections. Changes should include aircraft model, serial number, and current owner’s name and address. Corrections and/or changes should be directed to: PIPER AIRCRAFT, INC. Attn: Customer Service 2926 Piper Drive Vero Beach, FL 32960 or: CustomerService@piper.com Please include in subject line: “Aircraft ownership update”
What's in the Piper PA-22 Tri-Pacer TCDS
A Type Certificate Data Sheet (TCDS) is the FAA's record of what an aircraft type was approved as. It is the source of truth for weights, seating, fuel and the rules the design was certified against. Expand any line to see what it means.



