AIRWORTHINESS BULLETIN AWB 28-017 Issue 1 – 1 February 2018
Robinson R22 · Service Bulletins
Overview
This Airworthiness Bulletin (AWB) addresses critical updates regarding fuel tank modifications for all Robinson R22 helicopters. It serves as a reminder for operators and maintainers to adhere to the manufacturer's maintenance program and comply with relevant service bulletins. The bulletin highlights the importance of retrofitting all-aluminium fuel tanks with bladder-type tanks to enhance safety and reduce the risk of post-accident fuel leaks, particularly in survivable crashes. The document outlines the background of recent incidents involving post-crash fires and emphasizes the need for compliance with the amended Service Bulletin SB-109A, which provides incentives for installation. Operators are urged to implement these modifications promptly to ensure the safety of their aircraft and occupants.
- All Robinson R22 helicopters are affected by this bulletin.
- Operators must retrofit all-aluminium fuel tanks with bladder-type tanks as per SB-109A.
- Compliance with the retrofit is required by the next 2200-hour overhaul, 12-year inspection, or by January 15, 2020, whichever comes first.
- The modifications aim to reduce the risk of post-accident fuel leaks and fires.
- Operators are encouraged to take advantage of the discount kit and rebate for the retrofit installation.
Document
Source
Originally published by www.casa.gov.au. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.
Document details
- Type
- Service Bulletins
- Year
- 2018
- Pages
- 2
- File size
- 157 KB
- Publisher
- www.casa.gov.au
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In this document
Effectivity
This bulletin applies to all Robinson Helicopter Company R22 helicopters.
Purpose
The purpose of this bulletin is to inform operators and maintainers about the latest revisions to service bulletins regarding fuel tank modifications, aimed at improving the resistance of the R22 fuel system to post-accident leaks.
Background
The bulletin discusses multiple crashes of R22 helicopters that resulted in post-crash fires, emphasizing the need for improved safety measures. It references a specific incident involving a survivable training flight where occupants escaped before a fire ignited due to ruptured fuel tanks.
Recommendations
Operators are strongly recommended to retrofit their R22 helicopters with bladder-type fuel tanks as per Service Bulletin SB-109A at their earliest convenience.
Supporting Documentation
The bulletin references supporting documents including an ATSB investigation and FAA Safety Alerts related to fuel systems.
Safety notes
- Operators must follow their approved maintenance system and comply with all RHC service bulletins.
Full document text
Page 1 of 2 AIRWORTHINESS BULLETIN AWB 28-017 Issue 1 – 1 February 2018 Robinson R22 Fuel Tanks 1. Effectivity All Robinson Helicopter Company (RHC) R22 helicopters. 2. Purpose To ensure that all operators and maintainers are aware of the manufacturers latest revision to Service Bulletins pertaining to fuel tank modifications. The manufacturer modifications are designed to improve the R22 fuel system’s resistance to a post-accident fuel leak. This AWB is to act as a timely reminder to operators and maintainers that they have a responsibility to ensure that they follow their approved system of maintenance or the manufacturer’s maintenance program which includes ensuring compliance to all RHC service bulletins. 3. Background To date there have been multiple crashes of Robinson R22 helicopters with post- crash fires in Australia. A majority of these post-crash fires have been associated with non-survivable high energy impacts consistent with the type of work or the environment where the helicopters are operated. One crash however, involved a survivable training flight where the occupants were able to egress the helicopter before the ruptured fuel tanks ignited. Robinson Helicopter Company (RHS) have recently amended R22 Service Bulletin SB-109A “Bladder Fuel Tank Retrofit” on 15 January 2018. This Service Bulletin requires R22 helicopters with all-aluminium fuel tanks to be retrofitted with bladder-type tanks to improve the fuel system’s resistance to a post-accident fuel leak. The Service Bulletin provides information on a discount kit and a rebate available for each field installation by way of incentive to accomplish the Service Bulletin. The revised Service Bulletin gives a revised compliance time as soon as practical but no later than next 2200-hour overhaul, 12 year inspection, or 15 January 2020, whichever occurs first. Page 2 of 2 The design features introduced by Service Bulletin SB-109A increase the level of safety in the event of a survivable crash by either decreasing the likelihood or delaying the onset of post-crash fire. The features minimize crash-induced fuel leaks and their contact with potential fuel ignition sources both during and after the crash, and increase the time occupants have available to egress before a post-crash fire could become critical). 4. Recommendations CASA strongly recommends that all operators of RHC R22 helicopters incorporate the following modification listed below at their earliest convenience. SB-109A Bladder Fuel Tank Retrofit 5. Supporting Documentation ATSB Occurrence Investigation 200000125 FAA SAIB SW-17-31 Fuel System Robinson Helicopters Technical Publications 6. Enquiries Enquiries with regard to the content of this Airworthiness Bulletin should be made via the direct link email address: AirworthinessBulletin@casa.gov.au Or in writing, to: Airworthiness & Engineering Branch Aviation Group Civil Aviation Safety Authority GPO Box 2005, Canberra, ACT, 2601
What's in the Robinson R22 TCDS
A Type Certificate Data Sheet (TCDS) is the FAA's record of what an aircraft type was approved as. It is the source of truth for weights, seating, fuel and the rules the design was certified against. Expand any line to see what it means.
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