CAA-AD-065/2003
SCHWEIZER 269C · Service Bulletins
Overview
This document is a service bulletin for the Schweizer 269C helicopter, detailing mandatory inspections and modifications to ensure flight safety. It addresses specific components that may lead to loss of control if not properly maintained.
- Applies to Schweizer 269A, 269A-1, 269B, 269C, and TH-55A helicopters.
- Focuses on tailboom support strut and cluster fitting inspections.
- Mandatory inspections must be performed within specified time intervals.
- Cracked or defective parts must be replaced before further flight.
- Modifications with specific kits are required for certain components.
- Documentation of compliance must be recorded in the aircraft logbook.
- Special flight permits may be issued for compliance.
- Alternative compliance methods may be approved by FAA.
Document
Source
Originally published by gov.cz. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.
Document details
- Type ·
- Service Bulletins
- Year ·
- 2003
- File size ·
- 162 KB
- Publisher ·
- gov.cz
- Language ·
- cs
What is the CAA-AD-065/2003?
The CAA-AD-065/2003 is a service bulletins for the SCHWEIZER 269C, dated 2003.
Where does the CAA-AD-065/2003 come from?
This copy of the CAA-AD-065/2003 was originally published by gov.cz and is hosted on Sprinkle as a free, searchable reference copy.
What year was the CAA-AD-065/2003 published?
The CAA-AD-065/2003 — the SCHWEIZER 269C service bulletins on file — is dated 2003.
Most owners only have the POH. Here's the essential set for the SCHWEIZER 269C.
- Pilot's Operating Handbook / AFM
- Checklist
- Maintenance Manual
- Parts Catalog (IPC)
- Systems & Wiring
- Service Bulletins on file
- Type Certificate (TCDS)
More SCHWEIZER 269Cmanuals & documents
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In this document
Applicability
This AD applies to Model 269A, 269A-1, 269B, 269C, and TH-55A helicopters with specific part numbers for tailboom support struts and cluster fittings.
Compliance Requirements
Inspections and modifications must be completed within specified time frames, including a one-time inspection and potential replacement of cluster fittings.
Inspection Procedures
Procedures include removing paint, conducting dye-penetrant inspections, and replacing any cracked components.
Modification Instructions
Details on modifying or replacing strut assemblies and cluster fittings are provided, including specific part numbers.
Documentation
All actions taken must be documented in the aircraft's logbook and relevant maintenance records.
Alternative Methods of Compliance
Operators may request alternative compliance methods through the FAA, which must be approved for safety.
Safety notes
- Failure of tailboom support strut can lead to loss of control.
- Cracked cluster fittings must be replaced before further flight.
- Inspections must be performed at specified intervals to ensure safety.
- Modifications must be done according to the specified service bulletins.
- Documentation of compliance is mandatory.
- Special flight permits may be required to operate the helicopter for compliance.
Full document text
(1) CAA-AD-065/2003 1/4 PŘÕKAZ K ZACHOV¡NÕ LETOV… ZPŮSOBILOSTI ⁄ŘAD PRO CIVILNÕ LETECTVÕ ČESK¡ REPUBLIKA Sekce technick· letiötě Ruzyně, 160 08 Praha 6 tel: 233320922, fax: 220562270 ČÌslo: CAA -AD-065/2003 Nahrazuje CAA-AD-T-115/2001 Datum vyd·nÌ: 18. července 2003 Schweizer Aircraft Corp. 269A, 269A-1, 269B, 269C, TH-55A VRTULNÕK - SILOV› UZEL PŘÕHRADOV… KONSTRUKCE DRAKU ñ KONTROLA/V›MĚNA T˝k· se: vrtulnÌků 269A, 269A-1, 269B, 269C, TH-55A vyroben˝ firmou Schweizer Aircraft Corp., certifikovan˝ch ve kterÈkoliv kategorii, vybaven˝ch uzlem vzpěry ocasnÌho nosnÌku jak je blÌûe specifikov·no v č·sti ÑApplicabilityì FAA AD 2003-13-15 (přÌloha tohoto PZZ). Důvod vyd·nÌ: předejÌt poruöe oka třmenu zadnÌ vzpěry silovÈho uzlu přÌhradovÈ konstrukce draku, coû můûe vÈst k otočenÌ ocasnÌho nosnÌku do roviny ot·čenÌ listů hlavnÌho rotoru a n·slednÈ ztr·tě řiditelnosti vrtulnÌku. Datum ˙činnosti: ihned po obdrûenÌ. ProvÈst v termÌnech: Jak je pops·no v FAA AD 2003-13-15 od data ˙činnosti tohoto PZZ. Postup provedenÌ pracÌ: Dle FAA AD 2003-13-15. Pozn·mky: - ProvedenÌ tohoto PZZ musÌ b˝t zaps·no do letadlovÈ knihy. - PřÌpadnÈ dotazy t˝kajÌcÌ se tohoto PZZ adresujte na ⁄CL sekce technick· ñ Ing. B. Fiala. - Pokud to vyûaduje povaha tohoto PZZ, musÌ b˝t zapracov·n do přÌsluönÈ č·sti dokumentace pro obsluhu, ˙drûbu a opravy letadla. - Tento PZZ byl vypracov·n na z·kladě FAA AD 2003-13-15, kter˝ nahrazuje FAA E AD 2001-25-52. Ing. Pavel MATOUäEK ředitel CAA-AD-065/2003 2/4 2003-13-15 Schweizer Aircraft Corporation: Amendment 39-13217. Docket No. 2002-SW-25-AD. Supersedes AD 2001-25-52, Amendment 39-12726, Docket No. 2001-SW-58-AD. Applicability: Model 269A, 269A-1, 269B, 269C, and TH-55A helicopters, certificated in any category, with a tailboom support strut (strut) assembly, part number (P/N) 269A2015 or 269A2015-5; or with a center frame aft cluster fitting, P/N 269A2234 or 269A2235, and an aft cluster fitting listed in the following table: Helicopter model number Helicopter serial number With aft cluster fitting, P/N Model 269C 0570 through 1165 269A2234-3 Model 269C 0500 through 1165 269A2235-3 Model 269A, A-1, B, or C, or TH- 55A All 269A2234-3 or 269A2235-3 Exception: For the Model 269A, A-1, B, or C or TH-55A helicopters with Hughes-manufactured cluster fittings, P/N 269A2234-3 or P/N 269A2235-3, installed, if there is written documentation in the aircraft or manufacturer's records that shows the cluster fitting was originally sold by Hughes after June 1, 1988, the requirements of this AD are not applicable. Note 1: This AD applies to each helicopter identified in the preceding applicability provision, regardless of whether it has been otherwise modified, altered, or repaired in the area subject to the requirements of this AD. For helicopters that have been modified, altered, or repaired so that the performance of the requirements of this AD is affected, the owner/operator must request approval for an alternative method of compliance in accordance with paragraph (h) of this AD. The request should include an assessment of the effect of the modification, alteration, or repair on the unsafe condition addressed by this AD; and if the unsafe condition has not been eliminated, the request should include specific proposed actions to address it. Compliance: Required as indicated, unless accomplished previously. To prevent failure of a tailboom support strut or lug on a cluster fitting, which could cause rotation of a tailboom into the main rotor blades, and subsequent loss of control of the helicopter, accomplish the following: (a) Within 10 hours time-in-service (TIS), and thereafter at intervals not to exceed 50 hours TIS, for helicopters with cluster fittings, P/N 269A2234 or P/N 269A2235: (1) Using paint remover, remove paint from the lugs on each cluster fitting. Wash with water and dry. The tailboom support strut must be removed prior to the paint stripping. (2) Dye-penetrant inspect the lugs on each cluster fitting. See the following Figure 1: BILLING CODE 4910-13-P CAA-AD-065/2003 3/4 Figure 1 BILLING CODE 4910-13-C (3) If a crack is found, before further flight, replace the cracked cluster fitting with an airworthy cluster fitting. (b) Cluster fittings, P/N 269A2234 and P/N 269A2235, that have NOT been modified with Kit P/N SA-269K- 106-1, are NOT eligible replacement parts. (c) Within 150 hours TIS or 6 months, whichever occurs first, replace each cluster fitting, P/N 269A2234 and P/N 269A2235, with an airworthy cluster fitting or modify each cluster fitting, P/N 269A2234 and P/N 269A2235, with Kit, P/N SA-269K-106-1. Installing the kit is terminating action for the 50-hour TIS repetitive dye-penetrant inspection for these cluster fittings. Broken or cracked cluster fittings are not eligible for the kit modification. (d) For helicopters with strut assemblies, P/N 269A2015 or 269A2015-5, accomplish the following: (1) At intervals not to exceed 50 hours TIS: (i) Remove the strut assemblies, P/N 269A2015 or P/N 269A2015-5. (ii) Visually inspect the strut aluminum end fittings for deformation or damage and dye-penetrant inspect the strut aluminum end fittings for a crack in accordance with Step II of Schweizer Service Information Notice No. N- 109.2, dated September 1, 1976 (SIN N-109.2). (iii) If deformation, damage, or a crack is found, before further flight, modify the strut assemblies by replacing the aluminum end fittings with stainless steel end fittings, P/N 269A2017-3 and -5, and attach bolts in accordance with Step III of SIN N-109.2; or replace each strut assembly P/N 269A2015 with P/N 269A2015-9, and replace CAA-AD-065/2003 4/4 each strut assembly P/N 269A2015-5 with P/N 269A2015-11. (2) Within 500 hours TIS or one year, whichever occurs first, modify or replace the strut assemblies in accordance with paragraph (d)(1)(iii) of this AD. (e) For the Model 269C helicopters, within 100 hours TIS, serialize each strut assembly, P/N 269A2015-5 and
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P/N 269A2015-11, in accordance with Schweizer Service Information Notice No. N-108, dated May 21, 1973. (f) Within 25 hours TIS or 60 days, whichever occurs first, for cluster fittings, P/N 269A2234-3 and P/N 269A2235-3, perform a one-time inspection and repair, if required, in accordance with Procedures, Part II of Schweizer Service Bulletin No. B-277, dated January 25, 2002. (g) Before further flight, replace any cluster fitting that is cracked or has surface defects beyond rework limits with an airworthy cluster fitting. (h) An alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used if approved by the Manager, New York Aircraft Certification Office (NYACO), FAA. Operators shall submit their requests through an FAA Principal Maintenance Inspector, who may concur or comment and then send it to the Manager, NYACO. Note 2: Information concerning the existence of approved alternative methods of compliance with this AD, if any, may be obtained from the NYACO. (i) Special flight permits may be issued in accordance with 14 CFR 21.197 and 21.199 to operate the helicopter to a location where the requirements of this AD can be accomplished. (j) The inspections, modifications, replacements and serializations shall be done in accordance with Schweizer Service Information Notice No. N-109.2, dated September 1, 1976; Schweizer Service Information Notice No. N-108, dated May 21, 1973; and Schweizer Service Bulletin No. B-277, dated January 25, 2002. This incorporation by reference was approved by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be obtained from Schweizer Aircraft Corporation, P.O. Box 147, Elmira, New York 14902. Copies may be inspected at the FAA, Office of the Regional Counsel, Southwest Region, 2601 Meacham Blvd., Room 663, Fort Worth, Texas; or at the Office of the Federal Register, 800 North Capitol Street, NW., suite 700, Washington, DC. (k) This amendment becomes effective on August 12, 2003. Issued in Fort Worth, Texas, on June 24, 2003. David A. Downey, Manager, Rotorcraft Directorate, Aircraft Certification Service. [FR Doc. 03-16685 Filed 7-7-03; 8:45 am] BILLING CODE 4910-13-P