Beech Bonanza HID Light Assembly Kit – Manual No. HID-B-001

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Beech Bonanza HID Light Assembly Kit – Manual No. HID-B-001 Issue Date: 5-8-05 STC No. SA01834CH Revision Date: 12-22-07 Knots 2U, Ltd. 709 Airport Road Burlington, WI 53105 ph 262 763-5100 fax 262 763-5125 www.knots2u.com Page 1 of 7 Beechcraft Bonanza HID Landing Light Assembly KitINSTALLATION MANUAL No. HID-B-001 Beechcraft 33 / 35 / 36 / YT-34 / T-34A / T-34B Models KNOTS 2U, LTD. 709 Airport Road Burlington, WI 53105 262 763-5100 www.knots2u.com REV # DATE EFFECT A 11-23-05 Changed ballast mounting and associated hardware to three mount ballast B 3-21-06 Added EMI Checklist as Section 8.0. Changed ballast part numbers as follows: RMD-2281-08 became RMD-2281-08A, RMD-2281-09 became RMD-2281-09A. C 12-22-07 ECO 0119 Beech Bonanza HID Light Assembly Kit – Manual No. HID-B-001 Issue Date: 5-8-05 STC No. SA01834CH Revision Date: 12-22-07 Knots 2U, Ltd. 709 Airport Road Burlington, WI 53105 ph 262 763-5100 fax 262 763-5125 www.knots2u.com Page 2 of 7 TABLE OF CONTENTS Cover Page …………………………………………………………………………….. 1 Table of Contents …………………………………………………………………… 2 Section 1.0 Introduction …………………………………………………………………………. 3 Section 2.0 Bulb And Ballast Installation ………………………………………………………. 3 Section 3.0 Parts List …………………………………………………………………………….. 3 Section 4.0 Specifications and Paperwork ……………………………………………………… 3 Section 5.0 Figure B .....................………………………………………………………………. 4 Section 6.0 Maintenance / Troubleshooting Guide ……………………………………………. 5 Section 7.0 Typical Wiring Schematic ………………………………………………………….. 6 Section 8.0 EMI Checklist ……………………………………………………………………….. 7 Section 9.0 Supplemental Type Certificate …………………………………………………….. Beech Bonanza HID Light Assembly Kit – Manual No. HID-B-001 Issue Date: 5-8-05 STC No. SA01834CH Revision Date: 12-22-07 Knots 2U, Ltd. 709 Airport Road Burlington, WI 53105 ph 262 763-5100 fax 262 763-5125 www.knots2u.com Page 3 of 7 Section 1.0 Introduction This manual describes the installation of a cowl mounted HID light which replaces the factory cowl mounted landing light. This approval does not extend to models not listed on the AML. The installation must be accomplished in accordance with AC43.13-1B and 2A. The installation requires the mounting of a ballast and bulb. Before installing confirm the voltage of the ballast being installed is correct for the aircraft voltage. Section 2.0 Bulb And Ballast Installation A) Remove the landing light retainer and bulb from the cowling, remove the air cleaner and the left hand cowl access door to allow more room for ballast installation. B) Install HID ballast off to the side of, and in proximity to, the air filter as shown in Figure A. Reference Figure B for installation details. (Alternate ballast mounting locations may be chosen by the installer, provided that they will withstand the inertia forces stipulated in AC43.13-2A Chapters 1 & 3 to Section 2 A) C) Connect black lead of cable # RMD-2281-11 to aircraft ground. verify ground continuity per AC43.13 1B/2A section 11. (Lead may be shortened if necessary) D) Connect red or white lead of cable # RMD-2281-11 to original aircraft landing light power wire. (Lead may be shortened if necessary) E) Per Figure B, install Part No. RMD-2280-09 to Part No. BON-HID-001, 002, or 003 using bulb retainer from original assembly. F) Connect cable # RMD-2281-10 from ballast to bulb. G) Confirm that all wires are secured with tie wraps or Adel clamps. For further information reference AC43.13-1B section 11-126 H) Install new Light Assembly to cowling. (Figure B) I) Test HID light, confirm there are no circuit breakers popped with all electrical equipment turned on. Also check for any electrical/magnetic interference with all radio and navigation equipment per EMI checklist, section 8.0 of this manual. J) Re-install air filter and left hand cowl access door. Figure –A- Section 3.0 Parts List See Figure B for Parts List Section 4.0 Specifications And Paperwork Complete FAA Form 337 for return to service and log book entry. Place a copy of the supplemental type certificate and maintenance / trouble shooting manual with aircraft logs. HID Assembly Weight ............………………. .95 lbs. Minus Weight of Assembly Removed………. .84 lbs. Weight Change ................................................. .11 lbs. - Negligible HID Amperage 12/14 Volt .............................. 2.9 Amps HID Amperage 24/28 Volt .............................. 1.5 Amps Amperage chart of stock bulb(s) removed: 12 / 14 Volt Systems 24 / 28 Volt Systems 50 watt 4.2 Amps 50 watt 2.1 Amps 100 watt 8.3 Amps 100 watt 4.2 Amps 150 watt 12.5 Amps 150 watt 6.3 Amps 200 watt 16.7 Amps 200 watt 8.3 Amps 250 watt 20.8 Amps 250 watt 10.4 Amps 300 watt 25 Amps 300 watt 12.5 Amps Beech Bonanza HID Light Assembly Kit – Manual No. HID-B-001 Issue Date: 5-8-05 STC No. SA01834CH Revision Date: 12-22-07 Knots 2U, Ltd. 709 Airport Road Burlington, WI 53105 ph 262 763-5100 fax 262 763-5125 www.knots2u.com Page 4 of 7 INDEX No. PART No. DESCRIPTION UNITS PER ASSY. 1 BON-HID-001 HID RETAINER ………….................................................................. 1 Or BON-HID-002 HID RETAINER ………….................................................................. 1 Or BON-HID-003 HID RETAINER ………….................................................................. 1 2 RMD-2280-08 REFLECTOR HOUSING, HID LIGHT, CLEAR ....................................... 1 OR RMD-2280-09 REFLECTOR HOUSING, HID LIGHT, DIFFUSED .................................. 1 3 36-GASK PAR 36 .0625 GASKET - SILICONE .................................................... 1 4 *002-410000-143 BEECHCRAFT RETAINER (ORIGINAL) ................................................ 1 5 AN507C-632R-8 S.S. C/S SCREW .............................................................................. 11