ROTORCRAFT FLIGHT MANUAL SUPPLEMENT
BELL 206L-1 · Pilot's Operating Handbook
Overview
The Bell 206L/407 Suspension System Rotorcraft Flight Manual Supplement provides essential information for operating the cargo hook suspension kits installed on Bell 206L models. It outlines limitations, procedures, and performance information specific to the cargo hook system, supplementing the basic Rotorcraft Flight Manual.
- Supplement must be attached to the Rotorcraft Flight Manual when cargo hook kits are installed.
- Cargo hook kits include a suspension beam assembly and load weigh system.
- Maximum weight for cargo hook is 2650 lbs (1202 kg) or as specified by the Flight Manual.
- Operational approval for external load operations must be granted by local Aviation Authority.
- Pre-flight checks are essential for safe operation of the cargo hook.
- Nylon straps or rope must not be used directly on the cargo hook load beam.
- The load weigh system is for monitoring only and should not be used for primary performance indications.
- Care should be taken to avoid exceeding 55° angle with trailing loads.
Document
Source
Originally published by regulations.gov. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.
Document details
- Type ·
- Pilot's Operating Handbook
- File size ·
- 789 KB
- Publisher ·
- regulations.gov
- Language ·
- en
Specifications & performance
Extracted from this document.
Specifications
- Max cargo weight kg ·
- 1202
- Max cargo weight (lb) ·
- 2650
What is the ROTORCRAFT FLIGHT MANUAL SUPPLEMENT?
The ROTORCRAFT FLIGHT MANUAL SUPPLEMENT is a pilot's operating handbook for the BELL 206L-1.
Where does the ROTORCRAFT FLIGHT MANUAL SUPPLEMENT come from?
This copy of the ROTORCRAFT FLIGHT MANUAL SUPPLEMENT was originally published by regulations.gov and is hosted on Sprinkle as a free, searchable reference copy.
Most owners only have the POH. Here's the essential set for the BELL 206L-1.
- Pilot's Operating Handbook / AFM
- Checklist
- Maintenance Manual
- Parts Catalog (IPC)
- Systems & Wiring
- Service Bulletins on file
- Type Certificate (TCDS)
More BELL 206L-1manuals & documents
- Instructions for Continued Airworthiness Dual Cargo Hook SystemMaintenance Manual
- EXHAUST DUCT R&O – 206L INSTRUCTIONS FOR CONTINUING AIRWORTHINESSMaintenance Manual
- 400W Series Instructions for Continued Airworthiness Bell 206L SeriesMaintenance Manual
- ALERT SERVICE BULLETIN 206L-08-150Service Bulletins
- BELL 206L-1 LONG RANGER II PERFORMANCE AND OPERATIONS HANDBOOKPerformance
Related documents
- Interagency Aviation TECH BULLETINBELL 206L-3 · Service Bulletins
- Owner's Manual For the Cargo Hook Suspension System on the Robinson R44 and R44 II HelicopterRobinson R44 Raven II · Wiring Diagrams
- Instructions for Continued Airworthiness Dual Cargo Hook SystemMD HELICOPTERS 600N · Maintenance Manual
- Bell 206 A & B - Onboard SystemsBELL 206A · Maintenance Manual
- Instructions for Continued Airworthiness Dual Cargo Hook SystemBELL 206L-1 · Maintenance Manual
In this document
Introduction
This section explains the purpose of the supplement and the components included in the cargo hook suspension kits.
Limitations
Details operational limitations, including certification requirements and maximum weight for cargo hook operations.
Normal Procedures
Outlines pre-flight checks and operational procedures for using the cargo hook and suspension system.
Weight and Center of Gravity
Refers to the Rotorcraft Flight Manual Supplement for specific weight and CG limitations.
Emergency Procedures
States that the basic Rotorcraft Flight Manual Supplement remains applicable for emergency situations.
Performance
Indicates that the load weigh system is for monitoring purposes and should not be relied upon for primary operational decisions.
Safety notes
- Operational approval for external load operations must be granted by the local Aviation Authority.
- Inadvertent loss of load can result from improper cable adjustment.
- Do not use nylon straps or rope directly on the cargo hook load beam.
- Avoid exceeding a 55° angle with trailing loads to prevent bending stresses.
- The load weigh system should not be used as a primary indication of performance.
Full document text
Document Number 121-003-00 Page 1 of 14 Rev. 3 Bell 206L/407 Suspension System Rotorcraft Flight Manual Supplement FAA APPROVED ROTORCRAFT FLIGHT MANUAL SUPPLEMENT Bell Models 206L, 206L-1, 206L-3, 206L-4, 407 R/N ___________ S/N ____________ Page 2 of 14 Rev. 3 Bell 206L/407 Suspension System Rotorcraft Flight Manual Supplement Document Number 121-003-00 FAA Approved INTRODUCTION This supplement must be attached to the appropriate Bell FAA approved Rotorcraft Flight Manual when an Onboard Systems 200-258-00, 200-259-00, or 200-259-01 Cargo Hook Suspension Kit is installed in accordance with Supplemental Type Certificate (STC) NO. SR00898SE. The information contained herein supplements or supersedes the basic manual only in those areas listed herein. For limitations, procedures and performance information not contained in this supplement, consult the basic Rotorcraft Flight Manual and Rotorcraft Flight Manual Supplement – Cargo Hook issued by Bell Helicopter. The 200-258-00, 200-259-00, and 200-259-01 Cargo Hook Suspension Kits include the cargo hook, suspension beam assembly, and pillow blocks. The suspension beam assembly supports the cargo hook and allows it to align itself with a load. The pillow blocks support each end of the suspension beam assembly and attach to the rotorcraft’s hard points. In addition the kits include the external manual release cable and external electrical harness. These items interface with the fixed cargo hook provisions on the rotorcraft. The 200-259-00 and 200-259-01 kits include a load weigh system. The load weigh system consists of a cockpit-mounted indicator, a load cell above the cargo hook, and the interconnecting wiring harness. Page 3 of 14 Rev. 3 Bell 206L/407 Suspension System Rotorcraft Flight Manual Supplement Document Number 121-003-00 FAA Approved 1. LIMITATIONS 1-3. Types of Operation The basic Rotorcraft Flight Manual and Rotorcraft Flight Manual Supplement – Cargo Hook issued by Bell remain applicable and are complemented by the following. With a load attached to the cargo hook, operation shall be conducted in accordance with the respective national operational requirements. For US operators 14 CFR part 133 is applicable. The cargo hook kit configurations (as installed in accordance with this STC SR00898SE) do not meet the 14 CFR part 27 certification requirements for Human External Cargo (HEC). The cargo hook equipment certification approval does not constitute operational approval; operational approval for external load operations must be granted by the local Aviation Authority. The load weigh indicator (included with kit P/N 200-259-00 and 200-259-01) shall be operated in accordance with Section 3 of Owner’s Manual 120-092-00. Page 4 of 14 Rev. 3 Bell 206L/407 Suspension System Rotorcraft Flight Manual Supplement Document Number 121-003-00 FAA Approved 1-6 Weight and Center of Gravity Consult the Rotorcraft Flight Manual Supplement – Cargo Hook issued by Bell for Weight and Center of Gravity Limitations. The maximum weight to be carried on the cargo hook is the lesser of that specified by the Bell Flight Manual Supplement – Cargo Hook issued by Bell for your particular model or 2650 lbs (1202 kg). Page 5 of 14 Rev. 3 Bell 206L/407 Suspension System Rotorcraft Flight Manual Supplement Document Number 121-003-00 FAA Approved 1-20 Placards The following placards are applicable to all of the kits applicable to this STC. Mounted on the bottom of the suspension beam assembly: Conversions: 2650 LBS = 1202 kg 2000 LBS = 907 kg Located on the manual release cable near the cargo hook: One Side Opposite Side Located on the bottom of the cargo hook: Inadvertent loss of load can result from improper cable adjustment. See manual for complete instructions. Page 6 of 14 Rev. 3 Bell 206L/407 Suspension System Rotorcraft Flight Manual Supplement Document Number 121-003-00 FAA Approved 1-20 Placards continued When an Onboard Systems kit P/N 200-259-00 or 200-259-01 is installed the following placards apply. Mounted adjacent to the Onboard Systems load weigh indicator in full view of pilot or co-pilot: Mounted adjacent to the power switch and the circuit breaker in full view of the pilot and co-pilot. TURN THE WEIGHING SYSTEM OFF WHEN NAVIGATION EQUIPMENT IS IN USE. NO AIRCRAFT OPERATION SHOULD BE PREDICATED ON THE READING OF THE ONBOARD WEIGHING SYSTEM. ELECTRONIC WEIGHING SYSTEM Page 7 of 14 Rev. 3 Bell 206L/407 Suspension System Rotorcraft Flight Manual Supplement Document Number 121-003-00 FAA Approved 2. NORMAL PROCEDURES The basic Rotorcraft Flight Manual and Rotorcraft Flight Manual Supplement – Cargo Hook issued by Bell remain applicable and are complemented by the following. 2-3 Pre-flight Check Before a flight involving external load operations perform the following procedures. If the procedures are not successful do not use the equipment until the problem has been corrected. 1. Check all cargo hook fasteners to ensure that they are tight. 2. Check the cargo hook case and covers for cracks and damage. 3. Check the cargo hook load beam for gouges and cracks. 4. Check the electrical connector for damage and security. 5. Check the manual release cable for damage, paying close attention to the flexible conduit at the area of transition to the cargo hook end fitting (see below). Check for kinked, broken, or splitting of the outer black conduit in this area and separation of the conduit from the steel end fitting. Figure 1 Manual Release Cable Check Page 8 of 14 Rev. 3 Bell 206L/407 Suspension System Rotorcraft Flight Manual Supplement Document Number 121-003-00 FAA Approved 2. NORMAL PROCEDURES continued 2-3 Pre-flight Check continued 6. Cycle the manual release mechanism to ensure proper operation. Pull the manual release lever in the cockpit. The cargo hook load beam must open. Return the cargo hook load beam to the locked position by manually pushing up on it. The load beam should snap shut. The cargo hook may be flown in
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the open position to facilitate loading by a ground crew. The cargo hook interfaces with the rotorcraft’s manual release system as supplied by Bell. Consult the Flight Manual Supplement – Cargo Hook for operation of manual release system. 7. Cycle the cargo hook’s electrical release mechanism to ensure proper operation. Pressing the CARGO RELEASE switch on cyclic should cause the cargo hook load beam to open. The cargo hook may be returned to the locked position by manually pushing up on the load beam. The load beam should snap shut. The cargo hook interfaces with the rotorcraft’s electrical release system as supplied by Bell. Consult the Flight Manual Supplement – Cargo Hook for operation of the electrical release system. Page 9 of 14 Rev. 3 Bell 206L/407 Suspension System Rotorcraft Flight Manual Supplement Document Number 121-003-00 FAA Approved 2. NORMAL PROCEDURES continued 2-3 Pre-flight Check continued 8. Move the cargo hook and the suspension system throughout their full ranges of motion to ensure the manual release cable and electrical harnesses have enough slack. The cable or electrical harnesses must not be the stops that prevent the cargo hook or suspension from moving freely in all directions. 9. Move the cargo hook back and forth on the suspension beam to ensure that it rolls freely and that there are no obstructions within the beam. When an Onboard Systems 200-259-00 or 200-259-01 Cargo Hook Suspension System with Load Weigh is installed, perform the following additional procedure: 1. Zero the load weigh system or tare the weight on the cargo hook that is not wanted, such as the weight of a cargo net or long line, by depressing the zero button on the indicator. Page 10 of 14 Rev. 3 Bell 206L/407 Suspension System Rotorcraft Flight Manual Supplement Document Number 121-003-00 FAA Approved 2. NORMAL PROCEDURES continued Cargo Hook Rigging Extreme care must be exercised in rigging a load to the Cargo Hook. The following illustration shows the recommended rigging configuration and rigging configurations to avoid. The example shown is not intended to represent all possibilities. It is the responsibility of the operator to ensure the hook will function properly with the rigging. Nylon Type Straps or Rope Nylon type straps (or similar material) or rope must not be used directly on the cargo hook load beam. If nylon straps or rope must be used they should be first attached to a steel primary ring. Verify that the ring will freely slide off the load beam when it is opened. Only the primary ring should be in contact with the cargo hook load beam. See Figure 2. Page 11 of 14 Rev. 3 Bell 206L/407 Suspension System Rotorcraft Flight Manual Supplement Document Number 121-003-00 FAA Approved 2. NORMAL PROCEDURES continued Figure 2 Example of Recommended Cargo Hook Rigging Primary Ring Long Line Primary Ring Long Line Recommended Avoid Page 12 of 14 Rev. 3 Bell 206L/407 Suspension System Rotorcraft Flight Manual Supplement Document Number 121-003-00 FAA Approved 2. NORMAL PROCEDURES continued Trailing Loads The suspension system is designed to accommodate loads through an angle of up to 55° from vertical —both forward and aft. However, when loads exceed 55°, the travel stops on the Pillow Blocks prevent the Suspension Beam from further rotation and cause bending stresses to be carried by the Load Cell. Care should be taken to avoid this flight regime. The situation is most likely to occur when flying at high speeds with light loads, which have large aerodynamic drag, for example - an empty fire or fertilizer bucket or an empty long line. Figure 3 illustrates the adverse loading situation. Page 13 of 14 Rev. 3 Bell 206L/407 Suspension System Rotorcraft Flight Manual Supplement Document Number 121-003-00 FAA Approved 2. NORMAL PROCEDURES, continued Figure 3 Trailing Loads Page 14 of 14 Rev. 3 Bell 206L/407 Suspension System Rotorcraft Flight Manual Supplement Document Number 121-003-00 FAA Approved 3. EMERGENCY PROCEDURES The Rotorcraft Flight Manual Supplement – Cargo Hook issued by Bell remains applicable. 4. PERFORMANCE The Rotorcraft Flight Manual Supplement – Cargo Hook issued by Bell remains applicable. When an Onboard Systems 200-259-00 or 200-259-01 Cargo Hook Suspension System with Load Weigh is installed the following applies. The Load Weigh System is designed and installed as a means of MONITORING the load (weight) suspended from the cargo hook. Functional and performance characteristics have not been determined on the basis of the load cell indication or display. Therefore, this instrument shall NOT be used as a primary indication of performance and flight operation must NOT be predicated on its use.