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Airworthiness Directive Schedule Aeroplanes Cessna 421 Series

CESSNA 421C · Service Bulletins

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Overview

This document is an Airworthiness Directive (AD) schedule specifically for the Cessna 421 series aircraft, including the 421B and 421C models. Issued on May 31, 2018, it outlines mandatory inspections, modifications, and compliance requirements to ensure the airworthiness of these aircraft. The directives are issued by the Civil Aviation Authority of New Zealand and are applicable to various components and systems of the aircraft, including landing gear, fuel systems, and emergency procedures. The document serves as a critical reference for maintenance personnel and operators to maintain safety and compliance with aviation regulations.

  • The document is an Airworthiness Directive schedule for Cessna 421B and 421C aircraft.
  • Mandatory modifications and inspections are outlined to ensure safety and compliance.
  • Specific compliance dates are provided for various modifications and inspections.
  • The document includes critical information regarding severe icing conditions and necessary AFM revisions.
  • Operators must ensure that flight crews are aware of the revisions to the flight manual.

Document

Source

Originally published by www.aviation.govt.nz. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

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Document details

Type
Service Bulletins
Year
2018
Pages
7
File size
227 KB
Publisher
www.aviation.govt.nz
How rare is it?
551CESSNA 421C registered worldwide · 518 active

Common. One of the most common aircraft types we track.

Documentation completeness
5/7

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In this document

Landing Gear, Emergency Extension System - Modification

This directive applies to all Cessna 421C aircraft and mandates the modification of the emergency extension system to prevent malfunction. The modification involves adding an end fitting on the operating cable to ensure proper function. Compliance was required by January 31, 1981.

Windshield Installation - Inspection

Applicable to Cessna 421C aircraft with serial numbers 421C0273 through 421C1257, this directive requires an inspection of the windshield attachment bolt holes. Any necessary rework must be completed as per Cessna Service Information Letter ME 83-33. Compliance is required within the next 50 hours of flight time.

Nose Landing Gear Actuator Rod - Modification

This modification is required for Cessna 421C aircraft with serial numbers 421C0001 through 421C1402 to prevent potential collapse of the nose landing gear. Compliance must be achieved within the next 200 hours of flight time.

Fuel Inlet Float Valve - Inspection and Replacement

This directive applies to Cessna 421C aircraft with serial numbers 421C0001 through 421C1807. It outlines the inspection and replacement of fuel inlet float valves to prevent engine power loss. Compliance involves testing and potential replacement of valves within specified time frames.

Severe Icing Conditions - Flight Manual Revision

This directive applies to both Cessna 421B and 421C models. It requires revisions to the Aircraft Flight Manual to address hazards associated with severe icing conditions. Specific limitations and procedures for exiting severe icing environments must be incorporated into the AFM.

Safety notes

  • Severe icing may result from environmental conditions outside of those for which the aircraft is certificated.
  • Flight in freezing rain or mixed icing conditions may lead to ice build-up beyond the capability of the ice protection system.

Full document text

Issued 31 May 2018 Page 1 of 7 CAA of NZ Airworthiness Directive Schedule Aeroplanes Cessna 421 Series 31 May 2018 Notes: 1. This AD schedule is applicable to Cessna 421B and 421C series aircraft manufactured under FAA Type Certificate No. A7CE. 2. The Federal Aviation Administration (FAA) is the National Airworthiness Authority (NAA) responsible for the issue of State of Design Airworthiness Directives (ADs) for these aircraft. State of Design ADs can be obtained directly from the FAA website at: Dynamic Regulatory System (faa.gov) 3. The date above indicates the amendment date of this schedule. 4 New or amended ADs are shown with an asterisk * Contents DCA/CESS421/1 Landing Gear, Emergency Extension System - Modification ............................................ 2 DCA/CESS421/2 Windshield Installation - Inspection ................................................................................... 2 DCA/CESS421/3A Main Landing Gear Scissor Assembly - Modification ........................................................ 2 DCA/CESS421/4 Nose Landing Gear Actuator Rod - Modification ............................................................... 2 DCA/CESS421/5 Cancelled – DCA/CESS421/13 now refers ....................................................................... 2 DCA/CESS421/6A Passenger Seats - Modification ........................................................................................ 2 DCA/CESS421/7 Auxiliary Fuel Pump Wiring - Modification ......................................................................... 3 DCA/CESS421/8 MLG Inner Bearing - Inspection ........................................................................................ 3 DCA/CESS421/9A Fuel Inlet Float Valve - Inspection and Replacement ........................................................ 3 DCA/CESS421/10 Flexible Fuel Tanks - Inspection ....................................................................................... 4 DCA/CESS421/11 Fuel, Oil or Hydraulic Hose - Removal .............................................................................. 4 DCA/CESS421/12 Severe Icing Conditions - Flight Manual Revision ............................................................. 4 DCA/CESS421/13 Exhaust System – Inspection .......................................................................................... 6 The State of Design ADs listed below are available directly from the National Airworthiness Authority (NAA) websites. Links to NAA websites are available on the CAA website at https://www.aviation.govt.nz/aircraft/airworthiness/airworthiness-directives/links-to-state-of-design- airworthiness-directives/ If additional NZ ADs need to be issued when an unsafe condition is found to exist in an aircraft or aeronautical product in NZ, they will be added to the list below. ................................................ 7 2005-20-25 Avionics Bus Circuit Breaker Switches – Inspection and Life Limitation ........................... 7 2014-03-03 Flight Limitations – AFM Amendment, Maintenance Records and Placards ..................... 7 2016-07-24 Cancelled – FAA AD 2016-17-08 refers ............................................................................ 7 2016-17-08 Elevator Trim Push-pull Rod – Inspection ......................................................................... 7 * 2018-03-03R1 Carry Through Spars – Inspection ................................................................................... 7 Aeroplanes Cessna 421 Series Issued 31 May 2018 Page 2 of 7 CAA of NZ DCA/CESS421/1 Landing Gear, Emergency Extension System - Modification Applicability: Model 421C All S/N’s Requirement: To preclude possible emergency extension system malfunction, embody an end fitting on operating cable which, when inner cable is operated, fully restrains cable outer conduit and positively locates clamp assembly Compliance: By 31 January 1981 Effective Date: 19 December 1980 DCA/CESS421/2 Windshield Installation - Inspection Applicability: Model 421C S/N 421C0273 through 421C1257 Requirement: Inspect windshield attachment bolt holes and rework as necessary per Cessna SIL ME 83-33 & Rev. 1. (FAA AD 84-03-04 refers) Compliance: Within the next 50 hours TIS unless already accomplished Effective Date: 6 April 1984 DCA/CESS421/3A Main Landing Gear Scissor Assembly - Modification Applicability: Model 421 Series S/N 421-0001 through 421C0715 Requirement: To preclude possible loss of wheel alignment due to failure of scissor assembly washer allowing migration of connecting bolt, modify per Cessna SIL ME 83-37 Compliance: Within the next 100 hours TIS Effective Date: DCA/CESS421/3 - 29 June DCA/CESS421/3A - 27 July 1984 DCA/CESS421/4 Nose Landing Gear Actuator Rod - Modification Applicability: Model 421C S/N 421C0001 through 421C1402 Requirement: To preclude collapse of nose landing gear modify per Cessna SIL ME 84-10 (FAA AD 84-20-02 refers) Compliance: Within the next 200 hours TIS Effective Date: 16 November 1984 DCA/CESS421/5 Cancelled – DCA/CESS421/13 now refers DCA/CESS421/6A Passenger Seats - Modification Applicability: All model 421 Series All S/N’s fitted with Enviroform seats Requirement: To assure structural integrity of affected seats, modify per Cessna Service Kit SK 421-135A or SK 421-78A as applicable (FAA AD 92-16-18 refers) Compliance: Upon installation of any Enviroform seat or within next 100 hours TIS, unless already accomplished Effective Date: DCA/CESS421/6 - 2 December 1988 DCA/CESS421/6A - 2 October 1992 Aeroplanes Cessna 421 Series Issued 31 May 2018 Page 3 of 7 CAA of NZ DCA/CESS421/7 Auxiliary Fuel Pump Wiring - Modification Applicability: All model 421 Series which have been modified per Cessna MEB 88-3 Requirement: To overcome unsatisfactory features introduced by Cessna MEB 88-3, modify per Cessna MEB 88-3 Rev. 1 Compliance: Within the next 100 hours TIS unless already accomplished Effective Date: 16 February 1990 DCA/CESS421/8 MLG Inner Bearing - Inspection

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Applicability: Model 421 Series S/N 421-0001 through 421C0715. Aircraft fitted with P/N 5141109-1 bearing in each MLG are not affected Requirement: To prevent jamming of the MLG inner and outer barrels, inspect per Cessna MEB 88- 7. Rectify defective assemblies before further flight (FAA AD 90-02-13 refers) Compliance: At 1300 hours TTIS or within next 300 hours TIS which ever is the later and thereafter at intervals not exceeding 1000 hours TIS Effective Date: 25 May 1990 DCA/CESS421/9A Fuel Inlet Float Valve - Inspection and Replacement Applicability Model 421C, S/N 421C0001 through 421C1807. Requirement: To prevent possible loss of engine power caused by failure of a fuel inlet float valve, accomplish the following:- 1. For aircraft fitted with fuel inlet float valve P/N 9910242-1, -4, -5, -6, -7, -8, -205, - 206, -207 and -208: (a) Perform the appropriate valve test per paragraph 2 or 3 of Cessna MEB93-10R1. Any valve which fails the tests, must be replaced with a P/N 9910242-11 or -12 valve before further flight. (b) Replace the valve with a P/N 9910242-11 or -12 valve per MEB93-10R1. 2. For aircraft fitted with fuel inlet float valve P/N 9910242-9 or -10: (a) Perform the appropriate valve test per paragraph 2 or 3 of Cessna MEB93-10R1. Any valve which fails the tests, must be replaced with a P/N 9910242-11 or -12 valve before further flight. (b) Install the K74D retainer kit per MEB93-10R1. (FAA AD 95-09-13 refers) Compliance: 1. (a) Test within next 200 hours TIS and thereafter at intervals not to exceed 200 hours TIS until valve replacement per 1(b), then test at intervals not to exceed 600 hours TIS. (b) At 1800 hours TTIS or within next 12 months, whichever is the later. 2. (a) Test within next 200 hours TIS and thereafter at intervals not to exceed 200 hours TIS until valve modification per 2(b), then test at intervals not to exceed 600 hours TIS. (b) Within next 12 months. Effective Date: DCA/CESS421/9 13 April 1993 DCA/CESS421/9A 7 July 1995 Aeroplanes Cessna 421 Series Issued 31 May 2018 Page 4 of 7 CAA of NZ DCA/CESS421/10 Flexible Fuel Tanks - Inspection Applicability: All model 421 Series with Goodyear BTC-39 series fuel tanks Requirement: Accomplish the following: 1. Visual inspection per Cessna MESL ME 78-7 & Supl. 1. 2. Detailed inspection and pressure test per Cessna MESL ME 78-7 & Supl. 1. (Goodyear SB FT-77-1 and FAA AD 78-05-06 also refer) Compliance: 1. Within the next 25 hours TIS or 30 days whichever is the sooner. 2. Within the next 100 hours TIS or 6 months whichever is the sooner and thereafter at intervals not exceeding 12 months. Effective Date: 20 December 1996 DCA/CESS421/11 Fuel, Oil or Hydraulic Hose - Removal Applicability: All model 421 series, all S/Ns. Requirement: To prevent fuel, oil or hydraulic systems failure caused by a collapsed hose, check the aircraft maintenance records for any fuel, oil or hydraulic hose, Cessna P/N S51- 10, replaced between March 1995 and 14 March 1997. If any fuel, oil or hydraulic hose, Cessna P/N S51-10, has been replaced between March 1995 and 14 March 1997, accomplish the following:- Before further flight physically check for a diagonal or spiral external reinforcement wrap per Cessna SB MEB96-10. Replace any P/N S51-10 hose that has a diagonal or spiral pattern external reinforcement wrap with a P/N S51-10 hose that has a criss- cross pattern external wrap per SB MEB96-10. (FAA AD 97-01-13 refers) Compliance: Within next 60 hours TIS or 60 days, whichever is the sooner. Effective Date: 14 March 1997 DCA/CESS421/12 Severe Icing Conditions - Flight Manual Revision Applicability: Models 421B and 421C Requirement: To minimise the potential hazards associated with operating the aircraft in severe icing conditions (by providing more clearly defined procedures and limitations associated with such conditions), incorporate the following into the Aircraft Flight Manual (AFM):- 1. Limitations Section of the Aircraft Flight Manual “WARNING Severe icing may result from environmental conditions outside of those for which the aircraft is certificated. Flight in freezing rain, freezing drizzle, or mixed icing conditions (supercooled liquid water and ice crystals) may result in ice build-up on protected surfaces exceeding the capability of the ice protection system, or may result in ice forming aft of the protected surfaces. This ice may not be shed using the ice protection systems, and may seriously degrade the performance and controllability of the aircraft. • During flight, severe icing conditions that exceed those for which the aircraft is certificated shall be determined by the following visual cues. If one or more of these visual cues exists, immediately request priority handling from Air Traffic Control to facilitate a route or an altitude change to exit the icing conditions. • Unusually extensive ice accumulation on the airframe and windshield in areas not normally observed to collect ice. • Accumulation of ice on the upper surface of the wing aft of the protected area. Aeroplanes Cessna 421 Series Issued 31 May 2018 Page 5 of 7 CAA of NZ • Accumulation of ice on the engine nacelles and propeller spinners farther aft than normally observed. • Since the autopilot, when installed and operating, may mask tactile cues that indicate adverse changes in handling characteristics, use of the autopilot is prohibited when any of the visual cues specified above exist, or when unusual lateral trim requirements or autopilot trim warnings are encountered while the aircraft is in icing conditions. • All wing icing inspection lights must be operative prior to flight into known or forecast icing conditions at night. This supersedes any relief provided by the Master Minimum Equipment List (MMEL).” 2. Normal Procedures Section of the Aircraft Flight Manual “THE FOLLOWING WEATHER CONDITIONS MAY BE CONDUCIVE TO SEVERE IN-FLIGHT ICING: • Visible rain at temperatures below 0 degrees Celsius ambient air temperature. • Droplets that splash or splatter on impact at temperatures below 0 degrees Celsius ambient air temperature. PROCEDURES FOR EXITINGTHE SEVERE ICING ENVIRONMENT: These procedures are applicable to all flight phases from takeoff to landing. Monitor the ambient air temperature. While severe icing may form at temperatures as cold as -18 degrees Celsius, increased vigilance is warranted at temperatures around freezing with visible moisture present. If the visual cues specified in the Limitations Section of the AFM for identifying severe icing conditions are observed, accomplish the following: • Immediately request priority handling from Air Traffic Control to facilitate a route or an altitude change to exit the severe icing conditions in order to avoid extended exposure to flight conditions more severe than those for which the aircraft has been certificated. • Avoid abrupt and excessive manoeuvring that may exacerbate control difficulties. • Do not engage the autopilot. • If the autopilot is engaged, hold the control wheel firmly and disengage the autopilot. • If an unusual roll response or uncommanded roll control movement is observed, reduce the angle-of-attack. • Do not extend flaps when holding in icing conditions. Operation with flaps extended can result in a reduced wing angle-of-attack, with the possibility of ice forming on the upper surface further aft on the wing than normal, possibly aft of the protected area. • If the flaps are extended, do not retract them until the airframe is clear of ice. • Report these weather conditions to Air Traffic Control.” Note: This may be accomplished by inserting a copy of this AD in the AFM or by incorporating a manufacturer’s flight manual revision that contains the wording per this AD. 3. Flight Crew Notification Operators must ensure that flight crew are aware of the flight manual revision. (FAA AD 98-04-28 refers) Compliance: By 10 May 1998 Effective Date: 10 April 1998 Aeroplanes Cessna 421 Series Issued 31 May 2018 Page 6 of 7 CAA of NZ DCA/CESS421/13 Exhaust System – Inspection Applicability: All model 421, 421A, 421B and 421C. Requirement: To detect and correct cracks and corrosion in the exhaust system, which could result in exhaust system failure and a possible uncontrollable in-flight fire, accomplish FAA AD 2000-01-16. A copy of FAA AD 2000-01-16 will be provided free of charge to aircraft owners and maintenance engineers. A copy may be obtained from: The Library Civil Aviation Authority PO Box 31441 Lower Hutt Compliance: Compliance is required at the times specified within FAA AD 2000-01-16. Effective Date: 24 February 2000 Aeroplanes Cessna 421 Series Issued 31 May 2018 Page 7 of 7 CAA of NZ The State of Design ADs listed below are available directly from the National Airworthiness Authority (NAA) websites. Links to NAA websites are available on the CAA website at https://www.aviation.govt.nz/aircraft/airworthiness/airworthiness-directives/links-to-state-of- design-airworthiness-directives/ If additional NZ ADs need to be issued when an unsafe condition is found to exist in an aircraft or aeronautical product in NZ, they will be added to the list below. 2005-20-25 Avionics Bus Circuit Breaker Switches – Inspection and Life Limitation Applicability: Cessna aircraft models and S/N listed in FAA AD 2005-20-25 fitted with an avionics bus circuit breaker switch P/N CM3589-50, 593-250-101, 593-250-102, W31-X2M5A- 50, or W31-X1000-50. Effective Date: 9 November 2005 2014-03-03 Flight Limitations – AFM Amendment, Maintenance Records and Placards Applicability: Cessna models 310, 320, 340, 401, 402, 411, 414, and 421 aircraft identified in Cessna Aircraft Company Service Bulletin MEB97-4, dated 24 March 1997, or later approved revision. Effective Date: 7 April 2014 2016-07-24 Cancelled – FAA AD 2016-17-08 refers Effective Date: 12 September 2016 2016-17-08 Elevator Trim Push-pull Rod – Inspection Applicability: Cessna models 310 through to 310R, E310H, E310J, T310P through to T310R, 310J- 1, 320 through to 320F, 320-1, 335, 340, 340A, 401 through to 401B, 402 through to 402C, 411, 411A, 414, 414A, and 421 through to 421C, all S/N. Effective Date: 12 September 2016 * 2018-03-03R1 Carry Through Spars – Inspection Applicability: Refer to the applicability section of FAA AD 2018-03-03R1. Effective Date: FAA AD 2018-03-03 - 28 February 2018 FAA AD 2018-03-03R1 - 31 May 2018

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TCDS A7CERev 47· Issued 2007
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