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Cessna Caravan 1 Pilot Training Manual - Biobor Fuel Additives

CESSNA C-165 · Systems Description

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Overview

This Pilot's Operating Handbook (POH) is specifically designed for the Cessna Grand Caravan EX, providing essential information for pilots operating this aircraft. It includes detailed sections on aircraft specifications, operating procedures, performance data, and emergency procedures. The handbook serves as a comprehensive guide for both new and experienced pilots, ensuring safe and efficient operation of the Grand Caravan EX. Key information includes weight and balance calculations, fuel management, and performance charts for various flight conditions.

  • Maximum takeoff weight: 8,750 lbs
  • Engine: Pratt & Whitney PT6A-140, 867 shp
  • Takeoff distance at sea level: approximately 1,800 feet
  • Landing distance at sea level: approximately 1,600 feet
  • Weight and balance calculations are essential for safe operation.

Document

Source

Originally published by www.biobor.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

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Document details

Type
Systems Description
Pages
70
File size
5.2 MB
Publisher
www.biobor.com
How rare is it?
22CESSNA C-165 registered worldwide · 21 active

Common. Rarer than 4% of the aircraft models we track.

Documentation completeness
4/7

Most owners only have the POH. Here's the essential set for the CESSNA C-165.

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In this document

Aircraft Specifications

This section outlines the key specifications of the Cessna Grand Caravan EX, including its dimensions, weight limits, and engine specifications. The aircraft has a maximum takeoff weight of 8,750 lbs and a maximum landing weight of 8,000 lbs. It is powered by a Pratt & Whitney PT6A-140 engine, providing 867 shp.

Operating Procedures

This section details the standard operating procedures for the Grand Caravan EX, including preflight checks, engine start procedures, and normal flight operations. Pilots are instructed to perform a thorough preflight inspection and follow the checklist for engine start, ensuring all systems are operational before takeoff.

Performance Data

Performance data for the Grand Caravan EX includes takeoff and landing distances under various weight conditions and environmental factors. For example, at sea level and standard conditions, the takeoff distance is approximately 1,800 feet, while the landing distance is around 1,600 feet.

Emergency Procedures

This section provides critical emergency procedures, including engine failure during takeoff, in-flight emergencies, and emergency landing techniques. Pilots are advised to follow the emergency checklist and maintain control of the aircraft while executing emergency maneuvers.

Weight and Balance

Weight and balance calculations are crucial for safe flight operations. This section provides guidelines on how to calculate the center of gravity and ensure the aircraft is within weight limits for safe operation.

Safety notes

  • Always perform a thorough preflight inspection before flight.
  • Follow the emergency procedures outlined in the handbook during in-flight emergencies.

Full document text

Flight Safety N24798 CESSNA CARAVAN I PILOT TRAINING MANUAL FlightSafety International, Inc. Marine Air Terminal, LaGuardia Airport Flushing, New York 11371 (718) 565-4100 FOR TRAINING PURPOSES ONLY NOTICE The material contained in this training manual is based on information obtained from the aircraft manufacturer's Pilot Manuals and Mainte- nance Manuals. It is to be used for familiarization and training purposes only. At the time of printing it contained then-current information. In the event of conflict between data provided herein and that in publications issued by the manufacturer or the FAA, that of the manufacturer or the FAA shall take precedence. We at FlightSafety want you to have the best training possible. We welcome any suggestions you might have for improving this manual or any other aspect of our training program. FOR TRAINING PURPOSES ONLY CONTENTS Chapter 1 Chapter 2 AIRCRAFT GENERAL ELECTRICAL POWER SYSTEMS Chapter 3 LIGHTING Chapter 4 MASTER WARNING SYSTEM Chapter 5 FUEL SYSTEM Chapter 6 POWERPLANT Chapter 7 ICE AND RAIN PROTECTION Chapter 8 LANDING GEAR AND BRAKES Chapter 9 FLIGHT CONTROLS Chapter 10 AVIONICS Chapter 11 Chapter 12A Chapter 13 Appendix A Appendix B MISCELLANEOUS SYSTEMS PERFORMANCE/WEIGHT AND BALANCE (208 AND 208A) CHECKLIST GENERAL PILOT INFORMATION ANNUNCIATORS Appendix C ANSWERS TO QUESTIONS V INTRODUCTION, GENERAL MODEL DIFFERENCES STRUCTURES Fuselage Wings Empennage AIRPLANE SYSTEMS. General....... Electrical System..... Lighting... CHAPTER 1 AIRCRAFT GENERAL CONTENTS Warnings and Annunciators... Fuel System Powerplant Ice and Rain Protection.. Landing Gear and Brakes Flight Controls Oxygen System.... LIMITATIONS AND SPECIFICATIONS.. Engine. Propeller FlightSafety international Page 1-1 1-1 1-2 1-2 1-2 1-2 1-2 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-8 7-8 1-8 1-8 1-8 1-10 NOVEMBER 1989 FOR TRAINING PURPOSES ONLY 1-1 FlightSafety international Fuel Oil.... 1-10 1-11 Maximum Certificated Weights Standard Airplane Weights. 1-13 1-13 Specific Loadings. 1-13 Airspeed Limitations.. Instrument Markings.. 1-14 1-15 Center-of-Gravity Limits……………. 1-18 Maneuver Limits 1-18 Flight Load Factor Limits.. 1-18 Flight Crew Limits 1-18 Kinds of Operation Limits-Required Equipment 1-18 Maximum Operating Altitude Limits.... 1-20 Outside Air Temperature Limits. 1-20 Maximum Passenger Seating Limits. Flap Limitations Placards WALKAROUND 1-21 1-21 1-21 W-1 1-11 FOR TRAINING PURPOSES ONLY NOVEMBER 1989 ILLUSTRATIONS FlightSafety international Figure Title Page 1-1 Cessna Caravan I.... 1-2 1-2 Exterior Dimensions-208 and 208A 1-3 1-3 Exterior Dimensions-208B.. 1-4 1-4 Minimum Turning Radius-208 and 208A. 1-5 1-5 Minimum Turning Radius--208B 1-6 TABLES Table Title Page 1-1 Engine Operating Limits. 1-9 1-2 Approved Fuel Grades (Specifications) 1-10 1-3 Fuel Capacity… 1-12 1-4 Fuel Limitations 1-12 1-5 Maximum Certificated Weights.. 1-13 1-6 Standard Airplane Weights 1-13 1-7 Specific Loadings.. 1-13 1-8 Airspeed Limitations... 1-14 NOVEMBER 1989 FOR TRAINING PURPOSES ONLY 1-111 FlightSafety international CHAPTER 1 AIRCRAFT GENERAL INTRODUCTION This training manual provides a description of the major airframe and engine systems installed in the Cessna Caravan I. No material is meant to supercede or substitute for any of the manufacturer's system or operating manuals. The material presented has been prepared from the basic design data, and all subsequent changes in airplane appearance or system operation will be covered during aca- demic training and subsequent revisions to this manual. This chapter covers the structural makeup of the airplane and gives a general description of the systems as well as operating limitations. Appendix B displays all light indications; page B-1 should be folded out for reference while study- ing this manual. GENERAL The airplane is an all-metal, high-wing, single- engine airplane equipped with tricycle landing gear and designed for general utility purposes. A composite cargo pod is installed as standard equipment but may be removed, if desired, for increased performance and useful load (Figure 1-1). NOVEMBER 1989 FOR TRAINING PURPOSES ONLY 1-1 CE65NA FEDEX FlightSafety international Figure 1-1. Cessna Caravan | MODEL DIFFERENCES The Caravan I is produced as the Model 208, 208A, and 208B. The major differences are the presence or absence of passenger windows and the length of the fuselage. Figures 1-2 and 1-3 illustrate the aircraft dimensions for the various models, and Figures 1-4 and 1-5 show the differ- ent minimum turning radii. STRUCTURES FUSELAGE The construction of the fuselage is of a conven- tional formed sheet metal bulkhead, stringer, and skin design referred to as semimonocoque. Major items of structure are the front and rear carry-through spars to which the wings are at- tached, a bulkhead and forgings for main land- ing gear attachment, and a bulkhead with attaching plates at its base for the strut-to- fuselage attachment of the wing struts. WINGS The externally braced wings, having integral fuel tanks, are constructed of a front and rear spar with formed sheet metal ribs, doublers, and stringers. The entire structure is covered with aluminum skin. EMPENNAGE The empennage consists of a conventional ver- tical stabilizer, rudder, horizontal stabilizer, and elevator. The top of the rudder incorporates a leading-edge extension which contains a balance weight. An elevator trim tab is attached to the trailing edge of each elevator by full-length pi- ano hinges. Both elevator tip leading-edge ex- tensions provide aerodynamic balance and incorporate balance weights. A row of vortex generators on the top of the horizontal stabilizer just forward of the elevator enhances nosedown elevator and trim authority. 1-2 FOR TRAINING PURPOSES ONLY NOVEMBER 1989 NOTES: 1. Dimensions shown are based on standard empty weight and proper inflation of standard nose and main gear tires. Tail height may increase with oversize tires.

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2.- Wing span dimension includes strobe lights. 3. Maximum height is shown with nose gear depressed as far as possible. 4. Wheel base length is 11 FT 7½ IN. 37 FT 7 IN. 20 FT 6 IN. 5. Wing area is 279.4 square feet. 6. Minimum turning radius (* pivot point to outboard wingtip strobe light) is 31 FT 10½ IN. * * PIVOT POINT PIVOT POINT 52 FT 1 IN. 100 IN. 7. Propeller ground clearance with standard tires: • Nose tire inflated and nose gear extended 42 IN.-1434 IN. • Nose tire deflated and nose strut fully compressed-6% IN. 11 FT 8 IN. Figure 1-2, Exterior Dimensions-208 and 208A NOVEMBER 1989 FOR TRAINING PURPOSES ONLY FlightSafety international 14 FT 10 IN. MAX 1-3 NOTES: 1. Dimensions shown are based on standard empty weight and proper inflation of nose and main gear tires. 2. Wing span dimension includes strobe lights. 3. Maximum height is shown with nose gear depressed as far as possible. 4. Wheel base length is 13 FT 312 IN. 1-4 5. Wing area is 279.4 square feet. 6. Minimum turning radius (* pivot point to outboard wingtip strobe light) is 32 FT 8% IN. ป 41 FT 7 IN. 20 FT 6 IN. * * PIVOT POINT PIVOT POINT 52 FT 1 IN. 100 IN. 7. Propeller ground clearance: • Nose tire inflated and nose gear extended-18% IN. * Nose tire deflated and nose strut fully compressed-5% IN. 11 FT 8 IN. Figure 1-3. Exterior Dimensions-208B FlightSafety international 14 FT 10 IN. MAX FOR TRAINING PURPOSES ONLY NOVEMBER 1989 NOVEMBER 1989 63 FT 9 IN. (WITH STROBE LIGHTS) 3 FT 102 IN. (WITH STROBE LIGHTS) 12 FT 11.6 IN. 11 FT 8 IN. -то FlightSafety international NOTE: MINIMUM TURNING RADIUS WITH BRAKE LOCKED, FULL RUDDER AND POWER Figure 1-4. Minimum Turning Radius-208 and 208A FOR TRAINING PURPOSES ONLY 1-5 1-6 LEGSNA 65 FT 4 IN. (WITH STROBE LIGHTS) 32 FT 8% IN. (WITH STROBE LIGHTS) 14 FT 10 IN. 13 FT 3 IN. FlightSafety international NOTE: MINIMUM TURNING RADIUS WITH IN- BOARD WHEEL BRAKE LOCKED, FULL RUDDER AND POWER Figure 1-5. Minimum Turning Radius-208B FOR TRAINING PURPOSES ONLY NOVEMBER 1999 FlightSafety international AIRPLANE SYSTEMS GENERAL The following is a brief overview of the airplane systems installed in the Cessna Caravan I. De- tailed descriptions of these systems are contained within the individual chapters of this training manual. ELECTRICAL SYSTEM The airplane is equipped with a 28-VDC elec- trical system. The system uses a 24-volt, 40-ampere-hour nicad battery or a 24-volt, 45-ampere-hour lead-acid battery as a source of electrical energy and a 200-amp, engine-driven starter-generator to maintain the battery's state of charge. Power is supplied to most general elec- trical and all avionics circuits through two general buses, two avionics buses, and a battery bus. A standby electrical system, which consists of an engine-driven alternator and separate busing system, is also installed in the airplane. LIGHTING Exterior lighting consists of three navigation lights, two landing lights, two taxi/recognition lights, two strobe lights, a flashing beacon, and two underwing courtesy lights. All exterior lights are controlled by toggle switches located on the lighting control panel on the left side of the in- strument panel. Instrument and control panel lighting is provided by integral flood and post lights. Four concen- tric dual lighting control knobs are grouped together on the lower part of the instrument panel to the left of the control pedestal. WARNINGS AND ANNUNCIATORS The annunciator panel is located at the top edge of the instrument panel directly in front of the pilot. The panel contains separate indicator lamps which illuminate green. amber, or red when a specific condition occurs in the asso- ciated airplane system. A green-colored lamp is illuminated to indicate a normal or safe condi- tion in the system. An illuminated amber lamp indicates that a cautionary condition exists which may or may not require immediate corrective saction. When a hazardous condition exists re- quiring immediate corrective action, a red lamp illuminates.. FUEL SYSTEM The airplane fuel system consists of two vented, integral fuel tanks with shutoff valves, a fuel- selectors-off warning system, a fuel reservoir, an ejector fuel pump, an electric auxiliary boost pump, a reservoir manifold assembly, a firewall shutoff valve, a fuel filter, an oil-to-fuel heater, an engine-driven fuel pump, a fuel control unit, a flow divider, dual manifolds, and 14 fuel noz- zle assemblies. A fuel can and drain are also provided. Fuel flows from the tanks through the two fuel tank shutoff valves at each tank. The fuel tank shutoff valves are mechanically controlled by two fuel selectors located on the overhead panel. By manipulating the fuel selectors, the pilot can select either left or right fuel tanks or both at the same time. Normal operation is with both tanks on. POWERPLANT The airplane is powered by a Pratt and Whit- ney of Canada, Ltd. PT6A-114 free-turbine, two-shaft engine flat-rated at 600 shaft horse- power. The engine drives a constant-speed, full- feathering, reversible. hydraulically actuated. composite, three-bladed propeller manufactured by Hartzell Propeller Products. ICE AND RAIN PROTECTION An optional equipment package is available which allows penetration of icing conditions as defined by the FAA. The package includes pneu- matic deicing boots on the wings, wing struts, and horizontal and vertical stabilizer leading edges, electrically heated propeller blade anti- ice boots, a detachable electric windshield anti- NOVEMBER 1989 FOR TRAINING PURPOSES ONLY 1-7 SNA FlightSafety International ice panel, pitot-static heat systems, and a standby electrical system. The wing, strut, and stabilizer deice system includes an ice detector light and a deice pressure annunciator. This package is designed to provide adequate in-flight protection during normally encountered icing conditions produced by moisture-laden clouds. It will not necessarily provide total protection under abnor- mally severe conditions such as those which exist in areas of heavy cloud moisture content. LANDING GEAR AND BRAKES The tricycle landing gear has a steerable nose- wheel and two main wheels. Shock absorption is provided by the tubular spring-steel main land- ing gear struts, an interconnecting spring-steel tube between the two main landing gear struts, and the nose gear oil-filled shock strut and spring-steel drag link. Each main gear wheel is equipped with a hydraulically actuated single- disc brake on the inboard side of each wheel. FLIGHT CONTROLS The airplane's flight control system consists of conventional aileron, elevator, and rudder con- trol surfaces and a pair of spoilers mounted above the outboard ends of the flaps. The con- trol surfaces are manually operated through me- chanical linkage, using a control wheel for the ailerons, spoilers, and elevator and rudder-brake pedals for the rudder. The wing spoilers improve lateral control of the airplane at low speeds by disrupting lift over the appropriate flap. Manually operated aileron, elevator, and rud- der trim systems are provided. Aileron trimming is achieved by a trimmable servo tab attached to the right aileron. Elevator trimming is accom- plished through two elevator trim tabs controlled by a vertically mounted trim control wheel on the top left side of the control pedestal. Rudder trimming is accomplished through the nosewheel steering bungee connected to the rudder control system and a trim control wheel mounted on the control pedestal. OXYGEN SYSTEM An oxygen system is available to provide sup- plementary oxygen necessary for continuous flight at high altitude. On the standard 208 it is a ten-port system with a 116.95-cubic-foot ca- pacity. On the 208A and 208B it is a two-port system with a 50.67-cubic-foot capacity. The oxygen cylinder is located in the tail cone and is equipped with a pressure regulator which re- duces the cylinder pressure to an operating pres- sure of 70 psi. Cylinder pressure is indicated by a pressure gage located on the overhead console. The regulator is equipped with a shutoff valve which is controlled by a remote shutoff valve control lever located in the overhead console. LIMITATIONS AND SPECIFICATIONS ENGINE Number of engines.. One Engine manufacturer..... Pratt and Whitney of Canada, Ltd. Engine model number Engine type: .PT6A-114 Free turbine, two-shaft engine utilizing a com- pressor section having three axial stages and one centrifugal stage, an annular reverse-flow combustion chamber, a one-stage compressor turbine, a one-stage power turbine, and a sin- gle exhaust. The power turbine drives the pro- peller through a two-stage planetary gearbox at the front of the engine. Horsepower Engine control operating limits Flat-rated at 600 shaft horsepower Flight operation with the power lever retarded below the IDLE position is prohibited. 1-8 FOR TRAINING PURPOSES ONLY NOVEMBER 1989 FlightSafety international Engine starting cycle limits: Using the airplane battery, the starting cy- cle shall be limited to the following inter- vals and sequence: 30 seconds on, 60 seconds off 30 seconds on, 60 seconds off 30 seconds on, 30 minutes off Repeat the above cycle as required. Using external power, the starting cycle shall be limited to the following intervals and sequence: 20 seconds on, 120 seconds off 20 seconds on, 120 seconds off 20 seconds on. 60 minutes off. Repeat the above cycle as required. Table 1-1. ENGINE OPERATING LIMITS GAS OIL POWER SETTING TORQUE (FT - LB) MAXIMUM ITT RPM (% Ng) GENERATOR PROPELLER PRESSURE RPM (PSI) (1) (° C) (2) OIL TEMP (° C) (7) SHAFT HORSEPOWER Takeoff and 1658 805 101.6 1900 85 to 105 10 to 99 600 Maximum Continuous 1658 Maximum Climb 1970 (4) 765 101.6 1900 85 to 105 0 to 99 600 1658 Maximum Cruise 1970 (4) 740 101.6 1900 85 to 105 0 to 99 600 idle 685 52 (Minimum) 40 (Minimum) - 40 to 99 Maximum Reverse 1658 805 101.6 1825 85 to 105 0 to 99 600 (5) 2200 850 102.6 Transient 2090 (6) (6) (6) Starting 1090 (6) 0 to 99 - 40 (Minimum) (1) Maximum permissible sustained torque is 1970 ft-lb. Propeller rpm must be set so as not to exceed power limitations. (2) For every 10° C (18° F) below -30° C (-22° F) ambient temperature, reduce maximum allowable No by 2.2%. (3) Normal oil pressure is 85 to 105 psi at gas generator speeds above 72% with oil temperature between 60° and 70° C (140° and 185° F). Oil pressures below 85 psi are undesirable and should be tolerated only for the completion of the flight, preferably at a reduced power setting. Oil pressures below normal should be reported as an engine discrepancy and should be corrected before the next takeoff. Oil pressures below 40 psi are unsafe and require that either the en- gine be shut down or a landing be made as soon as possible using the minimum power required to sustain flight. (4) If maximum torque is used, propeller rpm must be set so as not to exceed power limitations. (5) Reverse power operation is time-limited to one minute. (6) These values are time-limited to two seconds. (7) For increased oil service life, an oil temperature between 74 and 80° C (165 and 176° F) is recommended. A minimum oil temperature of 55° C (130° F) is recommended for fuel heater operation at takeoff power. NOVEMBER 1989 FOR TRAINING PURPOSES ONLY 1-9

Type certificate, explained

What's in the CESSNA C-165 TCDS

A Type Certificate Data Sheet (TCDS) is the FAA's record of what an aircraft type was approved as. It is the source of truth for weights, seating, fuel and the rules the design was certified against. Expand any line to see what it means.

TCDS A-701Rev 2· Issued 1950
Read the full TCDS