APC Starter-Generators and Generator Control Units
Cessna Citation Excel · Wiring Diagram
Overview
This document provides detailed information about APC starter-generators and generator control units, specifically designed for various aircraft including the Cessna Citation Excel. It outlines the specifications, features, and applications of different starter-generator models, emphasizing their performance, reliability, and design innovations. The content is intended for aviation professionals, including engineers and technicians involved in the maintenance and operation of aircraft electrical systems. Key data such as voltage ratings, output specifications, and cooling types are included to assist in selecting the appropriate generator for specific aircraft needs.
- Cessna Citation Excel utilizes the 300SGL series starter-generator rated at 28V and 300A.
- The speed range for the 300SGL series is 7,200 to 12,000 RPM.
- APC generators are designed for high performance with minimal vibration and wear.
- Typical starter output at 1000 RPM with 20V input is 9.8 HP.
- The maximum operating altitude for the 300SGL series is 55,000 feet.
Document
Source
Originally published by www.startergenerator.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.
Document details
- Type
- Wiring Diagram
- Pages
- 14
- File size
- 1.5 MB
- Publisher
- www.startergenerator.com
Common. Rarer than 1% of the aircraft models we track.
Most owners only have the POH. Here's the essential set for the Cessna Citation Excel.
- Pilot's Operating Handbook / AFM
- Checklist
- Maintenance Manual
- Parts Catalog (IPC)
- Systems & Wiring
- Service Bulletins
- Type Certificate (TCDS)
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In this document
APC Starter-Generator Series Overview
The APC starter-generator series is designed for turbine engines, providing reliable DC power. Each model is rated for specific voltage and amperage, with performance metrics including speed ranges and cooling types. The document details various series, including the 150SG, 160SG, 200SGL, 200SG, 250SG, 300SGL, 300SG, and 400SG, highlighting their unique specifications and applications.
Specifications for Cessna Citation Excel
The 300SGL series starter-generator is specifically noted for its application in the Cessna Citation Excel. It operates at 28 volts and 300 amperes, with a speed range of 7,200 to 12,000 RPM. The generator is designed for high performance and reliability, featuring advanced cooling systems and durable construction.
Typical Aircraft Applications
The document lists various aircraft models that utilize APC starter-generators, including the Cessna Citation 560, Encore, and Excel. It emphasizes the importance of selecting the right generator based on the specific electrical requirements of the aircraft.
Design Features and Innovations
APC starter-generators incorporate advanced design features such as vacuum-impregnated armatures, high-temperature insulating materials, and dynamic balancing techniques. These innovations contribute to the longevity and reliability of the generators in demanding operational environments.
Maintenance and Overhaul Procedures
The document outlines the overhaul process for APC starter-generators, emphasizing the importance of regular maintenance to ensure optimal performance. It details the steps involved in the inspection, refurbishment, and testing of generators to maintain high standards of quality.
Safety notes
- Ensure proper installation and maintenance to prevent electrical failures.
- Follow manufacturer guidelines for overhaul and testing procedures.
Full document text
A A II R R C C R R A A F F T T P P A A R R T T S S C C O O R R P P .. S S T T A A R R T T E E R R -- G G E E N N E E R R A A T T O O R R T T E E C C H H N N II C C A A L L M M A A N N U U A A L L Aircraft Aircraft Parts Corp. Parts Corp. ENGINEER'S OF THE INDUSTRY'S FINEST ENGINEER'S OF THE INDUSTRY'S FINEST STARTER-GENERATORS AND GENERATOR CONTROL UNITS STARTER-GENERATORS AND GENERATOR CONTROL UNITS TRUSTED BY PROFESSIONALS, POWERED BY APC TRUSTED BY PROFESSIONALS, POWERED BY APC For Reference Only APC starter-generators offer many solutions for different customers with various needs and requirements. APC's generators can be manufactured with different types of cooling systems, according to the aircrafts interface requirements. Many of our generators are self-cooled with the aid of a fan, with some generators blast-cooled, also with the aid of a fan. Various types of mountings are used which can allow our customers to choose a generator that best suits their particular requirements. Radio noise can often be problematic. APC manufactures generators in which the radio noise is virtually eliminated. Minimizing these unwanted factors in starter-generators is an important goal and commitment of APC. High vibrations can cause many negative effects on generators when in operation. Our starter-generators exhibit radial vibrations of less than .001 inches at maximum, assuring that our products are capable of maximum performance, as well as being of excellent quality. APC designs and manufactures starter-generators that are far superior in architecture and performance. Our generators are manufactured for high performance while the price to our customers is extremely competi- tive. Adding to that, worldwide technical support is available for APC's generators, making overhaul and repair accessibility most convenient. At APC our motto is, "the Customer is the Focus of Everything We Do", and every effort is made to place the customer's needs in the forefront. We continuously strive to meet and exceed our customer's expectations. We do this through the most technologically-advanced product designs for superior performing products and practicing lean manufacturing techniques to keep costs down and pass- ing on the savings to our customers. Our customer service staff is number one in the business, and combined with the entire staff at APC, our business goals have been achieved overall in terms of Quality, Price and Delivery. If you haven't already, call us toll-free at 1-877-4APCMFG, (1-877-427-2634),to learn why APC con- tinues to be the most trusted OEM in the industry today. APC “XL” Series Starter-Generators are known for the highest quality and dependability since 1960. OUR STANDARDS IN STARTER-GENERATOR MANUFACTURING ARE UNMATCHED! For over forty years, APC has been committed to being the leader and industry standard in the design and manufacture of aircraft electrical systems. Today this goal and pledge has not changed, neither has our commitment to serving our customers, the quality of our products, or company ownership. In fact, while most other manufacturers are changing hands, consolidating and moving their manufacturing location, APC has continued to operate under the same name, ownership and manufacturing facility. APC has long been recognized for its outstanding product achievements in the aircraft industry. The suc- cessful performance of our starter-generators in the field is the culmination of our many tried and true design attributes, and skilled manufacturing techniques. Our starter-generators are manufactured and assembled with only the highest quality components. Even today, some components of our generators are being produced by hand. The workmanship that goes into our products is second to none. Far more advances in generator design and performance are being made everyday. Even while industry practices and standards are rapidly changing, APC has welcomed these challenges and continuously evolves along with industry trends in today's market. With the most up-to-date technologies and product knowl- edge close at hand, APC has stepped into the forefront of generator design. APC's product line of starter- generators covers all industry requirements. APC meets these required standards for single and multi- engine helicopters, as well as fixed wing, commuter, military and business jets. Our generators are also used in auxiliary power units (APU) installed on some of the world's finest aircraft. APC continues to make every effort to prevent product failure, and has been highly successful in this aspect. Our generators contain components such as armatures insulated with the highest standards in place. The armatures and stators are vacuum impregnated with an epoxy-type varnish. The wedge-type insulation manufactured for our generators and steel banding allows for safe over-speed conditions. Shunt coils are 100% wrapped, preventing internal shorts. APC's generators exhibit tolerance to high operating tempera- tures, surpassing many others. This high temperature capability yields a longer life of the generator. Brush and commutator wear is minimal over time, also leading to a longer life. A reinforced construction of the commutator head eliminates bearing failures. APC's bearings are carefully selected and packed with high temperature grease. Our products are manufactured and tested to very tight tolerances, which allows for less wear and vibration. Our current TBO, (Time between Overhauls) far exceeds the current industry stan- dard. Our overhaul process and procedures are very strict and cost-effective, ultimately assuring our cus- tomers the best quality results. Currently our starter-generators are rated from 150 to 400 amperes. The rated power output ranges from 4.5 to 12 kilowatts. Typical speed range for our starter-generators is from 7,000 to 13,000 rpm. Typical starter outputs, rated at 1000 rpm with an input of 20 volts, are valued between 3.8 and 12.5 horsepower. 2
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For Reference Only TYPICAL STARTER-GENERATOR CONFIGURATION AR M A TUR E I N TE R POLE C O MP R / N FILTE R SH UN T SE R IES C B A D E TER M I NA LS B ,C & E : 3 /8 -24 UN F ST UD TER M I NA LS A & D : #10 - 32 UN F ST UD TYPICAL WIRING DIAGRAM TYPICAL COMPONENTS OF AN APC STARTER-GENERATOR: COMMUTATOR-END BELL COMPONENTS For Reference Only MODEL SERIES RATED VOLTAGE RATED OUTPUT SPEED RANGE CONTINUOUS LOAD WITHIN SPEED RANGE TYPICAL STARTER OUTPUT AT 1000 RPM WITH 20 V INPUT MAXIMUM STARTER VOLTAGE MAXIMUM OPERATING ALTITUDE COOLING TYPE 150SG SERIES 28.5 V DC 4.5 kW 8,100-12,000 RPM 150 AMPS 3.8 HP 28 V DC 25,000 FT SELF-COOLED WITH FAN 160SG SERIES 28.5 V DC 4.8 kW 8,100-12,000 RPM 160 AMPS 4.0 HP 28 V DC 25,000 FT SELF-COOLED WITH FAN 200SGL SERIES 28.5 V DC 6.0 kW 7,050-12,000 RPM 200 AMPS 5.8 HP 28 V DC 45,000 FT BLAST COOLED WITH FAN 200SG SERIES 30 V DC 6.0 kW 7,800-12,000 RPM 200 AMPS 6.4 HP 28 V DC 35,000 FT BLAST COOLED WITH FAN 250SG SERIES 30 V DC 7.5 kW 6,900-12,000 RPM 250 AMPS 8.0 HP 28 V DC 35,000 FT BLAST COOLED WITH FAN 300SGL SERIES 28 V DC 9.0 kW 7,200-12,000 RPM 300 AMPS 9.8 HP 28 V DC 55,000 FT BLAST COOLED WITH FAN 300SG SERIES 30 V DC 9.0 kW 7,700-12,175 RPM 300 AMPS 10.1 HP 28 V DC 50,000 FT BLAST COOLED WITH FAN 400SG SERIES 30 V DC 12 kW 7,200-12,000 RPM 400AMPS 12.5 HP 28 V DC 55,000 FT BLAST COOLED WITH FAN 150SG SERIES 160SG SERIES 200SGL SERIES 200SG SERIES 250SG SERIES 300SGL SERIES 300SG SERIES 400SG SERIES APC STARTER-GENERATOR SERIES AT A GLANCE APC STARTER-GENERATOR SERIES AT A GLANCE: For Reference Only APC 150SG SERIES GENERATORS The 150 AMP series starter-generators were designed for the starting of turbine engines. This starter-generator is used as an engine-driven source of DC power and are normally rated at 28.5 volts, 150 amperes over a speed range of 8,100 - 12,000 rpm. Interpole and compensating winding are provided in the negative circuit to prevent field distortion and insure favorable commutation conditions. TYPICAL AIRCRAFT APPLICATIONS: ! ! Super precision bearings are carefully selected and packed with high temperature grease to fit each application. ! ! Latest high temperature insulating materials used for longer life. ! ! Wedge type armature construction and steel banding insure safe over speed condition. ! ! Armatures and field coils are vacuum impregnated to insure maximum insulation performance. ! ! Reinforced construction of commutator head minimizes brush failure, and possibility of bearing failure due to head vibration. ! ! Dynamic balancing to 5 grain-inches is performed on each armature and fan. ! ! Cast aluminum axial fan provides more cooling air throughout entire speed range and eliminates blade flattening at high speed. ! ! Improved drive shaft and damper are designed for longer life. ! ! Armature conductors are silver brazed to the commutator risers for maximum durability. DESIGN FEATURES: PRODUCT SPECIFICATIONS: AGUSTA EUROCOPTER: AS350B, AS35N, AS355 BELL: 206A, B, L MD HELICOPTER PILATUS: BRITTAN/NORMAN U.S. ARMY: OH-56, OH-58 U.S. COAST GUARD: H65, DAUPHINE SCHWEIZER: 330T VALMET: L-90TP 150 AMP SERIES OUTLINE SPEED-LOAD CURVE SPEED-TORQUE CURVE LENGTH: 8.0 INCHES MAXIMUM OVERSPEED: 14,000 RPM DIAMETER: 5.25 INCHES TYPICAL STARTER OUTPUT AT 1000 RPM WITH 20V INPUT: 3.8 HP WEIGHT (APPROXIMATE): 18 LBS MAXIMUM OPERATING ALTITUDE: 25,000 FT RATED OUTPUT: 4.5 kW MAXIMUM STATIC TORQUE: 550 IN-LB. RATED TERMINAL VOLTAGE: 28.5 V DC OVER HUNG MOMENT: 65 IN-LB MAX. COOLING: SELF-COOLED WITH FAN RATED START LOCKED ROTOR TORQUE: 10 FT.-LB 400 AMPS 12 V MAX. CONT. LOAD WITHIN SPEED RANGE: 150 AMPS MAXIMUM ALLOWABLE START 700 AMPS CURRENT & VOLTAGE: 28 V GENERATOR MODE SPEED RANGE: 8,100-12,000 RPM EQUALIZING VOLTAGE AT RATED LOAD CURRENT: 1.49 -1.97 V MINIMUM SPEED: 7,200 RPM 26 V 120 AMPS RESISTANCE RANGE IN SERIES WITH THE SHUNT FIELD: 0.5 - 35 MINIMUM SPEED FOR REGULATION: 8,100 RPM 30 V 150 AMPS ALLOWABLE BRUSH WEAR: 0.450 IN. MAXIMUM SPEED FOR REGULATION: 13,000 RPM ALLOWABLE COMMUTAR WEAR: 0.125 IN. For Reference Only APC 160SG SERIES GENERATORS The 160 AMP series starter-generators were designed for the starting of turbine engines. This starter-generator is used as an engine-driven source of DC power and are normally rated at 28.5 volts, 160 amperes over a speed range of 8,100 - 12,000 rpm. Interpole and compensating winding are provided in the negative circuit to prevent field distortion and insure favorable commutation conditions. TYPICAL AIRCRAFT APPLICATIONS: DESIGN FEATURES: PRODUCT SPECIFICATIONS: AGUSTA: A109C, F, K, POWER EUROCOPTER: EC-120, EC-130 ! ! Armature conductors are silver brazed to the commutator risers for maximum durability. ! ! Armatures and field coils are vacuum impregnated to insure maximum insulation performance. ! ! Cast aluminum axial fan provides more cooling air throughout entire speed range and eliminates blade flattening at high speed. ! ! Dynamic balancing to 5 grain-inches is performed on each armature and fan. ! ! Improved drive shaft and damper are designed for longer life. ! ! Latest high temperature insulating materials used for longer life. ! ! Reinforced construction of commutator head minimizes brush failure, and possibility of bearing failure due to head vibration. ! ! Super precision bearings are carefully selected and packed with high temperature grease. ! ! Wedge type armature construction and steel banding insure safe over speed condition. 160 AMP SERIES OUTLINE SPEED LOAD CURVE SPEED TORQUE CURVE LENGTH: 8.0 INCHES MAXIMUM OVERSPEED: 14,000 RPM DIAMETER: 5.25 INCHES TYPICAL STARTER OUTPUT AT 1000 RPM WITH 20V INPUT: 3.8 HP WEIGHT (APPROXIMATE): 18 LBS MAXIMUM OPERATING ALTITUDE: 25,000 FT RATED OUTPUT: 4.8 kW MAXIMUM STATIC TORQUE: 850 IN-LB. RATED TERMINAL VOLTAGE: 28.5 V DC OVER HUNG MOMENT: 65 IN-LB MAX. COOLING: SELF-COOLED WITH FAN RATED START LOCKED ROTOR TORQUE: 10 FT.-LB 400 AMPS 12 V MAX. CONT. LOAD WITHIN SPEED RANGE: 160 AMPS MAXIMUM ALLOWABLE START 700 AMPS CURRENT & VOLTAGE: 28 V GENERATOR MODE SPEED RANGE: 8,100-12,000 RPM EQUALIZING VOLTAGE AT RATED LOAD CURRENT: 1.49 -1.97 V MINIMUM SPEED: 7,200 RPM 26 V 120 AMPS RESISTANCE RANGE IN SERIES WITH THE SHUNT FIELD: 0.5 - 35 MINIMUM SPEED FOR REGULATION: 8,100 RPM 30 V 150 AMPS ALLOWABLE BRUSH WEAR: 0.450 IN. MAXIMUM SPEED FOR REGULATION: 13,000 RPM ALLOWABLE COMMUTAR WEAR: 0.125 IN. For Reference Only APC 200SGL SERIES GENERATORS The 200SGL AMP series starter-generators were designed for the starting of turbine engines. This starter-generator is used as an engine-driven source of DC power and are normally rated at 28.5 volts, 200 amperes over a speed range of 7,050 - 12,000 rpm. Interpole and compensating winding are provided in the negative circuit to prevent field distortion and insure favorable commutation conditions. TYPICAL AIRCRAFT APPLICATIONS: ! ! Improved drive shaft and damper are designed for longer life ! ! Wedge type armature construction and steel banding insure safe over speed condition. ! ! Dynamic balancing to 5 grain-inches is performed on each armature and fan. ! ! Super precision bearings are carefully selected and packed with high temperature grease to fit application as needed. ! ! Armature conductors are silver brazed to the commutator risers for maximum durability. ! ! Latest high temperature insulating materials used for longer life. ! ! Cast aluminum axial fan provides more cooling air throughout entire speed range and eliminates blade flattening at high speed. ! ! Armatures and field coils are vacuum impregnated to insure maximum insulation performance. DESIGN FEATURES: PRODUCT SPECIFICATIONS: MD HELICOPTER: 500, 530, 600N SIKORSKY: S76A, C, C+ AGUSTA: A119 BELL: 206L-1, 206L-3, 407, 430 CESSNA: CARAVAN 208 U.S. ARMY: OH-58-D EMBRAER: EMB110 EUROCOPTER NEW PIPER: MERIDIAN PZL: SW4, KANIA GROBE: G140 PILATUS: BRITTEN/NORMAN 200 AMP SERIES DIAGRAM 200 AMP SERIES OUTLINE SPEED-LOAD CURVE SPEED-TORQUE CURVE LENGTH: 8.80 INCHES MAXIMUM OVERSPEED: 14,000 RPM DIAMETER: 5.30 INCHES TYPICAL STARTER OUTPUT AT 1000 RPM WITH 20V INPUT: 5.8 HP WEIGHT (APPROXIMATE): 21.7 LBS MAXIMUM OPERATING ALTITUDE: 45,000 FT RATED OUTPUT: 6.0 kW MAXIMUM STATIC TORQUE: 1100 +/- IN-LB. RATED TERMINAL VOLTAGE: 28.5 V DC OVER HUNG MOMENT: 76 IN-LB MAX. COOLING: BLAST-COOLED WITH FAN RATED START LOCKED ROTOR TORQUE: 13 FT.-LB 400 AMPS 12 V MAX. CONT. LOAD WITHIN SPEED RANGE: 200 AMPS MAXIMUM ALLOWABLE START 1000 AMPS CURRENT & VOLTAGE: 28 V GENERATOR MODE SPEED RANGE: 7,050-12,000 RPM EQUALIZING VOLTAGE AT RATED LOAD CURRENT: 1.49 -1.97 V MINIMUM SPEED: 7,200 RPM 28.5 V 200 AMPS RESISTANCE RANGE IN SERIES WITH THE SHUNT FIELD: 0.5 - 35 MINIMUM SPEED FOR REGULATION: 7,050 RPM 26.5 V 200 AMPS ALLOWABLE BRUSH WEAR: 0.650 IN. MAXIMUM SPEED FOR REGULATION: 13,000 RPM ALLOWABLE COMMUTAR WEAR: 0.125 IN. For Reference Only APC 200SG SERIES GENERATORS The 200SG AMP series starter-generators were designed for the starting of turbine engines. This starter-generator is used as an engine-driven source of DC power and are normally rated at 30 volts, 200 amperes over a speed range of 7,800-12,000 rpm. Interpole and compensating winding are provided in the negative circuit to prevent field distortion and insure favorable commutation conditions. TYPICAL AIRCRAFT APPLICATIONS: ! ! Wedge type armature construction and steel banding insure safe over speed condition. ! ! Super precision bearings are carefully selected and packed with high temperature grease to fit application as needed. ! ! Latest high temperature insulating materials used for longer life. ! ! Improved drive shaft and damper are designed for longer wear. ! ! Dynamic balancing to 5 grain-inches is performed on each armature and fan. ! ! Cast aluminum axial fan provides more air throughout entire speed range and eliminates blade flattening at high speed. ! ! Armature conductors are silver brazed to the commutator risers for maximum durability. ! ! Armatures and field coils are vacuum impregnated to insure maximum varnish impregnation. DESIGN FEATURES: U.S. AIR FORCES: AH-1J HARBIN: Y12 U.S. NAVY: UH-IN BELL: 212, 412 MITSUBISHI: MU-2 200 AMP SERIES OUTLINE SPEED- LOAD CURVE SPEED - TORQUE CURVE LENGTH: 9.90 INCHES MAXIMUM OVERSPEED: 14,000 RPM DIAMETER: 5.50 INCHES TYPICAL STARTER OUTPUT AT 1000 RPM WITH 20V INPUT: 6.4 HP WEIGHT (APPROXIMATE): 28.4 LBS MAXIMUM OPERATING ALTITUDE: 35,000 FT RATED OUTPUT: 6.0 kW MAXIMUM STATIC TORQUE: 1500 IN-LB. RATED TERMINAL VOLTAGE: 30 V DC OVER HUNG MOMENT: 135 IN-LB MAX. COOLING: SELF-COOLED WITH FAN RATED START LOCKED ROTOR TORQUE: 13 FT.-LB 400 AMPS 12 V MAX. CONT. LOAD WITHIN SPEED RANGE: 200 AMPS MAXIMUM ALLOWABLE START 1000 AMPS CURRENT & VOLTAGE: 28 V GENERATOR MODE SPEED RANGE: 7,800-12,000 RPM EQUALIZING VOLTAGE AT RATED LOAD CURRENT: 1.49 -1.97 V MINIMUM SPEED: 6,700 RPM 26 V 200 AMPS RESISTANCE RANGE IN SERIES WITH THE SHUNT FIELD: 0.5 - 35 MINIMUM SPEED FOR REGULATION: 7,800 RPM 28.5 V 200 AMPS ALLOWABLE BRUSH WEAR: 0.650 IN. MAXIMUM SPEED FOR REGULATION: 13,000 RPM ALLOWABLE COMMUTAR WEAR: 0.125 IN. PRODUCT SPECIFICATIONS: For Reference Only APC 250SG SERIES GENERATORS The 250SG AMP series starter-generators were designed for the starting of turbine engines. This starter-generator is used as an engine-driven source of DC power and are normally rated at 30 volts, 250 amperes over a speed range of 6,900-12,000 rpm. Interpole and compensating winding are provided in the negative circuit to prevent field distortion and insure favorable commutation conditions. TYPICAL AIRCRAFT APPLICATIONS: ! ! Armature conductors are silver brazed to the commutator risers for maximum durability. ! ! Latest high temperature insulating materials used for longer life. ! ! Armatures and field coils are vacuum impregnated to insure maximum insulation performance. ! ! Dynamic balancing to 5 grain-inches is performed on each armature and fan. ! ! Cast aluminum axial fan provides more cooling air throughout entire speed range and eliminates blade flattening at high speed. ! ! Super precision bearings are carefully selected and packed with high temperature grease to fit application as needed. ! ! Wedge type armature construction and steel banding insure safe over speed condition. ! ! Improved drive shaft and damper are designed for longer life. DESIGN FEATURES: BEECH: 90, 100, 200 DORNIER/HINDUSTAN: DO-228 PIPER: CHEYENNE PA31 SCHAFFER: DC-3 TURBINE CONV. DEHAVILLAND: TWIN OTTER AYRES THRUSH MYASISHCHEV: M-101 GZHEL AIR TRACTOR WALTERS A/S RAYTHEON: KING AIRS 250 AMP SERIES OUTLINE SPEED LOAD CURVE SPEED TORQUE CURVE LENGTH: 10.55 INCHES MAXIMUM OVERSPEED: 14,000 RPM DIAMETER: 5.52 INCHES TYPICAL STARTER OUTPUT AT 1000 RPM WITH 20V INPUT: 8.0 HP WEIGHT (APPROXIMATE): 31.6 LBS MAXIMUM OPERATING ALTITUDE: 35,000 FT RATED OUTPUT: 7.5 kW MAXIMUM STATIC TORQUE: 1500 IN-LB. RATED TERMINAL VOLTAGE: 30 V DC OVER HUNG MOMENT: 150 IN-LB MAX. COOLING: BLAST-COOLED WITH FAN RATED START LOCKED ROTOR TORQUE: 20 FT.-LB 500 AMPS 12 V MAX. CONT. LOAD WITHIN SPEED RANGE: 250 AMPS MAXIMUM ALLOWABLE START 1200 AMPS CURRENT & VOLTAGE: 28 V GENERATOR MODE SPEED RANGE: 6,900-12,000 RPM EQUALIZING VOLTAGE AT RATED LOAD CURRENT: 1.49 -1.97 V MINIMUM SPEED: 6,200 RPM 26 V 250 AMPS RESISTANCE RANGE IN SERIES WITH THE SHUNT FIELD: 0.5 - 35 MINIMUM SPEED FOR REGULATION: 6,900 RPM 30 V 250 AMPS ALLOWABLE BRUSH WEAR: 0.625 IN. MAXIMUM SPEED FOR REGULATION: 13,000 RPM ALLOWABLE COMMUTAR WEAR: 0.200 IN. PRODUCT SPECIFICATIONS: For Reference Only APC 300SGL SERIES GENERATORS The 300SGL AMP series starter-generators were designed for the starting of turbine engines. This starter-generator is used as an engine-driven source of DC power and are normally rated at 28 volts, 300 amperes over a speed range of 7,200-12,000 rpm. Interpole and compensating winding are provided in the negative circuit to prevent field distortion and insure favorable commutation conditions. TYPICAL AIRCRAFT APPLICATIONS: ! ! Super precision bearings are carefully selected and packed with high temperature grease to fit application as needed. ! ! Wedge type armature construction and steel banding insure safe over speed condition. ! ! Armature conductors are silver brazed to the commutator risers for maximum durability. ! ! Improved drive shaft and damper are designed for longer life. ! ! Dynamic balancing to 5 grain-inches is performed on each armature and fan. ! ! Cast aluminum axial fan provides more cooling air throughout entire speed range and eliminates blade flattening at high speed. ! ! Latest high temperature insulating materials used for longer life. ! ! Armatures and field coils are vacuum impregnated to insure maximum insulation performance. DESIGN FEATURES: AERMACCHI: S211 TRAINER BEECH: 1900, 1900D CESSNA: CITATION 560, ENCORE, EXCEL, CJ1, CJ2, & APU AGUSTA: AB139 P&WC: UH-1 RE-ENGINE BASLER: DC-3 TURBINE CONVERSION DEHAVILLAND: DASH 8-100, 200, 300 PZL: 130 IBIS: AE270 1000 2000 3000 4000 5000 0 10 20 30 40 50 1200 AMPS 1000 800 600 400 200 12 V 16 V 20 V 24 V 28 V 32 V 300 AMP SERIES OUTLINE SPEED- LOAD CURVE SPEED- TORQUE CURVE LENGTH: 12.25 INCHES MAXIMUM OVERSPEED: 14,000 RPM DIAMETER: 5.52 INCHES TYPICAL STARTER OUTPUT AT 1000 RPM WITH 20V INPUT: 9.8 HP WEIGHT (APPROXIMATE): 32 LBS MAXIMUM OPERATING ALTITUDE: 55,000 FT RATED OUTPUT: 9 kW MAXIMUM STATIC TORQUE: 1500 IN-LB. RATED TERMINAL VOLTAGE: 28 V DC OVER HUNG MOMENT: 149 IN-LB MAX. COOLING: BLAST-COOLED WITH FAN RATED START LOCKED ROTOR TORQUE: 20 FT.-LB 800 AMPS 10 V MAX. CONT. LOAD WITHIN SPEED RANGE: 300 AMPS MAXIMUM ALLOWABLE START 1700 AMPS CURRENT & VOLTAGE: 28 V GENERATOR MODE SPEED RANGE: 7,200-12,000 RPM EQUALIZING VOLTAGE AT RATED LOAD CURRENT: 1.49 -1.97 V MINIMUM SPEED: 6,800 RPM 28 V 300 AMPS RESISTANCE RANGE IN SERIES WITH THE SHUNT FIELD: 0.5 - 35 MINIMUM SPEED FOR REGULATION: 7,200 RPM 30 V 300 AMPS ALLOWABLE BRUSH WEAR: 0.700 IN. MAXIMUM SPEED FOR REGULATION: 13,000 RPM ALLOWABLE COMMUTAR WEAR: 0.200 IN. PRODUCT SPECIFICATIONS: TORQUE (FT. - LB.) For Reference Only APC 300SG SERIES GENERATORS The 300SG AMP series starter-generators were designed for the starting of turbine engines. This starter-generator is used as an engine-driven source of DC power and are normally rated at 28 volts, 300 amperes over a speed range of 7,200-12,000 rpm. Interpole and compensating winding are provided in the negative circuit to prevent field distortion and insure favorable commutation conditions. TYPICAL AIRCRAFT APPLICATIONS: ! ! Trailing type brush holders and instant filming altitude treated split brushes provide excellent commutation. ! ! Armature conductors are silver brazed to the commutator risers for maximum durability. ! ! Wedge type armature construction and steel banding insure safe over speed condition. ! ! Latest high temperature insulating materials used for longer life. ! ! Armatures and field coils are vacuum impregnated to insure maximum insulation performance. ! ! Dynamic balancing to 5 grain-inches is performed on each armature and fan. ! ! Super precision bearings are carefully selected and packed with high temperature grease to fit application as needed. ! ! Torsional vibration dampener is installed to eliminate torsional vibrations. DESIGN FEATURES: CESSNA: CITATION 650 & APU FAIRCHILD: METRO II,III,IV,V GENERAL ATOMICS: PREDATOR B CASA: 212 HINDUSTAN: D0-228 JETSTREAM: 31, 32 MARSH AVIATION: OV10A CONV. 300 AMP SERIES OUTLINE SPEED-LOAD CURVE SPEED-TORQUE CURVE LENGTH: 12.25 INCHES MAXIMUM OVERSPEED: 14,000 RPM DIAMETER: 5.52 INCHES TYPICAL STARTER OUTPUT AT 1000 RPM WITH 20V INPUT: 9.8 HP WEIGHT (APPROXIMATE): 32 LBS MAXIMUM OPERATING ALTITUDE: 55,000 FT RATED OUTPUT: 9 kW MAXIMUM STATIC TORQUE: 1500 IN-LB. RATED TERMINAL VOLTAGE: 28 V DC OVER HUNG MOMENT: 149 IN-LB MAX. COOLING: BLAST-COOLED WITH FAN RATED START LOCKED ROTOR TORQUE: 20 FT.-LB 800 AMPS 10 V MAX. CONT. LOAD WITHIN SPEED RANGE: 300 AMPS MAXIMUM ALLOWABLE START 1700 AMPS CURRENT & VOLTAGE: 28 V GENERATOR MODE SPEED RANGE: 7,200 -12,000 RPM EQUALIZING VOLTAGE AT RATED LOAD CURRENT: 1.49 -1.97 V MINIMUM SPEED: 6,800 RPM 28 V 300 AMPS RESISTANCE RANGE IN SERIES WITH THE SHUNT FIELD: 0.5 - 35 MINIMUM SPEED FOR REGULATION: 7,200 RPM 30 V 300 AMPS ALLOWABLE BRUSH WEAR: 0.700 IN. MAXIMUM SPEED FOR REGULATION: 13,000 RPM ALLOWABLE COMMUTAR WEAR: 0.200 IN. PRODUCT SPECIFICATIONS: For Reference Only APC 400SG SERIES GENERATORS The 400SG AMP series starter-generators were designed for the starting of turbine engines. This starter-generator is used as an engine-driven source of DC power and are normally rated at 30 volts, 400 amperes over a speed range of 7,200-12,000 rpm. Interpole and compensating winding are provided in the negative circuit to prevent field distortion and insure favorable commutation conditions. TYPICAL AIRCRAFT INSTALLATIONS: ! ! Improved drive shaft and damper are designed for longer life. ! ! Dynamic balancing to 5 grain-inches is performed on each armature and fan. ! ! Armature conductors are silver brazed to the commutator risers for maximum durability. ! ! Latest high temperature insulating materials are used for longer life. ! ! Armatures and field coils are vacuum impregnated to insure maximum insulation performance. ! ! Super precision bearings are carefully selected and packed with high temperature grease to fit application as needed. ! ! Wedge type armature construction and steel banding insure safe over speed condition. ! ! Cast aluminum axial fan provides more cooling air throughout entire speed range and eliminates blade flattening at high speed. DESIGN FEATURES: SAAB: 340 RAYTHEON: HAWKER 700, 800, 800XP & APU CANADAIR: CL215, 415 WATER-BOMBER BOMBARDIER: LEARJET-60 & APU NAL: SARAS DEHAVILLAND: DASH 8-400 & APU EMBRAER: EMB-120 MARSH AVIATION: S2 TRACKER CONVERSION 400 AMP SERIES OUTLINE SPEED-LOAD CURVE SPEED-TORQUE CURVE LENGTH: 12.90 INCHES MAXIMUM OVERSPEED: 14,000 RPM DIAMETER: 6.21 INCHES TYPICAL STARTER OUTPUT AT 1000 RPM WITH 20V INPUT: 12.5 HP WEIGHT (APPROXIMATE): 37.5 LBS MAXIMUM OPERATING ALTITUDE: 55,000 FT RATED OUTPUT: 12 kW MAXIMUM STATIC TORQUE: 1600 IN-LB. RATED TERMINAL VOLTAGE: 30 V DC OVER HUNG MOMENT: 165 IN-LB MAX. COOLING: BLAST-COOLED WITH FAN RATED START LOCKED ROTOR TORQUE: 20 FT.-LB 800 AMPS 12 V MAX. CONT. LOAD WITHIN SPEED RANGE: 400 AMPS MAXIMUM ALLOWABLE START 2000 AMPS CURRENT & VOLTAGE: 30 V GENERATOR MODE SPEED RANGE: 7,200-12,000 RPM EQUALIZING VOLTAGE AT RATED LOAD CURRENT: 1.49 -1.97 V MINIMUM SPEED: 6,800 RPM 28 V 400 AMPS RESISTANCE RANGE IN SERIES WITH THE SHUNT FIELD: 0.5 - 35 MINIMUM SPEED FOR REGULATION: 7,200 RPM 30 V 400 AMPS ALLOWABLE BRUSH WEAR: 0.700 IN. MAXIMUM SPEED FOR REGULATION: 13,000 RPM ALLOWABLE COMMUTAR WEAR: 0.200 IN. PRODUCT SPECIFICATIONS: For Reference Only A P C F A C T O R Y O V E R H A U L S APC continues its efforts in customer satisfaction and product performance long after our generators are in use. APC's overhaul process is extremely thorough and precise, as well as affordable. APC can also upgrade your starter generator to our XL Series, during the overhaul. Typically, TBOs for our starter generators are 1,000 hours. The overhaul process ensures extended life of the generator and is per- formed by skilled APC-trained technicians on site, or at an APC authorized repair station utilizing state-of-the-art overhaul techniques and equipment. The aver- age turn-around time for starter-generator overhauls is 5-6 business days. APC has electrical and mechanical engineers as well as a quality control department on site, monitoring the entire overhaul process. Our generators are manufactured and assembled, mostly by the same employees who perform the overhauls. The standards by which the overhaul process adheres to, are the same standards that newly manu- factured generators are subject to. By following these strict guidelines, APC starter generators that have under- gone a complete and inspected overhaul, can perform for another 1,000 hours or more. When a generator needs to be overhauled, many steps are taken towards its completion. This process begins with an initial inspection when the generator is received. The generator is checked in, inspected, documented and sent to the overhaul dept. It is then broken down, and its parts are serial numbered. This ensures that there is no mix- ing of parts, and for traceability of our generators. This also allows APC to track and validate information on all of its generators, including their performance and reliability in the field. Each major component goes through its own overhaul process. These major com- ponents are replaced or refurbished to new condition, during the overhaul proce- dure. These components include the terminal block and fan, brushes, springs and spring holders, bearings, armatures, stators, commutator/end bells, drive shafts, dampener plate, and friction discs, etc. The armature is re-cut and re-balanced, the stator is completely re-sealed with new varnish, which is standard in the over- haul procedures. After all the necessary parts are overhauled, the generator is ready to be re-assembled. Once the generator overhaul process is complete and it is reassembled, it is 100% tested. The product must be val- idated through Acceptance Test Procedures (ATP) and pass the final inspection policies strictly adhered to by our Quality Assurance Dept. After the final inspection is passed, the generator is carefully packed and prepared for shipping. The generator is now prepared to be sent to back to the customer. After the complete inspection process is approved, the generator is then issued a proper FAA-8130 tag and the gen- erator is placed in a protective bag. Each overhauled generator is specially packaged per commercial packaging specifications and/or customer requirements, and to prevent damage during shipping. Once packaged, the prod- uct is delivered by the best means possible or per customer specifications or instructions. When our customers receive their generators overhauled by APC, they can expect another 1000 hours of reliable performance. For more information on Aircraft Parts Corp. or our overhaul process, please contact us toll-free at 1-877-4APCMFG /(1-877- 427-2634). APC RREPAIR SSTATIONS: UNITED SSTATES - AAIIRRCCRRAAFFTT PPAARRTTSS CCOORRPP.. 160 Finn Court Farmingdale, N.Y. 11735 Tel: 631-249-3053 Fax: 631-293-4131 AAPPCC SSEERRVVIICCEE CCEENNTTEERR 4611 W. Harry Wichita, KS. 67209 Tel: 316-943-8600 Fax: 316-943-8603 FFLLIITTEE CCOOMMPPOONNEENNTTSS 2734 Burbank Street Dallas, TX 75235-2603 Tel: 214-350-5996 Fax: 214-350-2849 FFLLIIGGHHTTCCRRAAFFTT,, IINNCC.. 7777 N.E. Airport Way Portland, OR 97218 Tel: 503-331-4220 Fax: 503-331-4273 PPEETTRROOLLEEUUMM HHEELLIICCOOPPTTEERRSS P.O. Box 90808 Lafayette, LA 70509 Tel: 337-235-2452 Fax: 337-232-6537 CANADA - CCAANNAADDIIAANN AAEERROO AACCCCEESSSSOORRIIEESS 170 George Craig Blvd. N.E. Calgary, Alberta T2E 7H2 Tel: 403-250-9077 Fax: 403-250-6841 S. 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LLTTDD.. 2 Loyang Lane #05-02 Singapore 508913 Tel: 65-6542-5420 Fax: 65-6542-8222 AAVVIIAALLLL AAIIRRSSTTOOCCKKSS LLTTDD.. 604 New Bright Building 11 Sheung Yuet Road Kowloon, Hong Kong Tel: 852-2318-0233 Fax: 852-2331-9222 AUSTRALIA - AAVVIIAAQQUUIIPP 41 Kembla Street Cheltenham, Victoria 3192 Australia Tel: 61-3-9585-1211 Fax: 61-3-9585-1837 NEW ZZEALAND - AAVVIIAALLLL NNEEWW ZZEEAALLAANNDD LLTTDD.. P.O. Box 73-055 Cyril Kay Road Auckland Intl Airport Auckland, New Zealand Tel: 64-9-275-0571 Fax: 64-9-275-6569 For Reference Only Aircraft Aircraft Parts Corp. Parts Corp. APC WORLD HEADQUARTERS: AIRCRAFT PARTS CORP. 160 FINN COURT FARMINGDALE, N.Y. 11735, U.S.A. PHONE: 631-249-3053 FAX: 631-293-4131 www.apcmfg.com MEMBERS OF: (2003) - Aircraft Parts Corp. U.S.A. APC IS AN F.A.A. APPROVED (FAR-145) REPAIR STATION: CERTIFICATION #MB1R316K For Reference Only









