Performance Data for the Diamond DA50 RG

F-Series 1 Pole.................................................................... 192 G-Series 2 Pole .................................................................. 194 H/I-Series 3 Pole/4 Pole .................................................. 196 C-Series Heavy Duty 1P ................................................ 199 D-Series Double Insulated all Nylon, 1P ............ 201 110/216-Series Quick Make/Break, 1P/2P ...................... 203 DK/EK-Series Heavy Duty, 1P/2P ......................................205 MAAOA/215 High Temperature, 1P/2P ...................... 207 Hexboot Accessories ......................................................................209 Hardware Accessories.................................................................... 210 PUSHBUTTON SWITCHES AV/AVH-Series Anti-Vandal............................................................... 211 GP-Series Latching ....................................................................... 217 16-3P-Series Light Actuation Force ...............................221 170/172-Series High Amperage, Momentary ............ 223 P26-Series AC Rated with Metal Cap .................... 225 P27-Series AC Rated with Plastic Cap ...................227 641-Series Foot Controls, 1P to 3P ............................ 229 110/316P-Series Foot Controls, AC/DC ............................. 232 P-Series Heavy Duty Metal ...................................... 234 PP-Series Heavy Duty Plastic .................................... 236 ROTARY SWITCHES V-Series Sealed Rotary .............................................. 238 CVR-Series Rheostat Switch .........................................245 R135-Series On-Off Repeating Action .....................249 700/800-Series Up to 8 Positions ......................................... 251 COMBINATION SWITCHES CSW-Series Rotary / Lever / Pushbutton ............... 253 BATTERY DISCONNECTS BD-Series Up to 300 Amps ..........................................259 BD1-Series 250 Amps Removable Key .................266 Terminology/Agency Approvals ............................................ 270 Standard Legend Codes ................................................................271 Click on a product to go directly to that page number! HELPFUL TIP Table of Contents 4. *Manufacturer reserves the right to change product specification without prior notice. DIGITAL SWITCHING VM-Series EPB-Series CKP-Series CM-Series Software SAE J1939 CAN 2.0b Protocol SAE J1939 CAN 2.0b Protocol or Electromechanical Only Option SAE J1939 CAN 2.0b Protocol SAE J1939 CAN 2.0b Protocol (Controller Module) LIN Bus (Switches) Switch Layout 3 or 6 individual Rockers One lever switch with options for 1 or 2 extra pushbuttons 4 to 12 Pushbuttons Up to 3 switches Operating Voltage 12 or 24 V 12 or 24V 8-32 V 9-32 VDC (Controller Module)5-32 VDC (Hardwire Switch) Illumination Dependent or Independent LED’s 1, 2 or 3 dependent white LEDs 1, 2, or 3 LED’s per load 0, 1, 2, or 3 Independent LED’s Sealing IP68 Front Panel; IP68 Back Panel when connected IP54 IP6k9k Front Panel; IP68 Back Panel when connected IP52 when connected Termination Deutsch DT-Series Connector TE connectors and terminals (see datasheet) Deutsch DT-Series Connector TE connectors and terminals (see datasheet) Legends Custom or standard laser etched backlighting Parking Brake Symbol with options for Auto Hold and Trailer Brake Custom or standard laser etched backlighting Custom or standard laser etched backlighting CKJ-Series CRS-Series CLTM12-S-Series Software SAE J1939 CAN 2.0b Protocol n/a SAE J1939 CAN 2.0b Protocol Switch Layout 5 Pushbuttons, (1) 4-directional Joystick and 1 Rotary knob (1) 4-directional Joystick, 1 Rotary and Pushbutton Encoder n/a Operating Voltage 8-32 V 3.3 or 5.0 V 6.5-32 V Illumination CAN Controlled dimmable LEDs n/a n/a Sealing IP67 for above panel switch components IP67 or above panel components IP69k Termination Deutsch DT-Series connector SAMTEC SQT, SMM & MMS-Series Connectors Molex MX-150 Connector Legends Custom or standard laser etched backlighting n/a n/a Selector Guide 5. FULL-SIZE ROCKERS SEALED ROCKERS L-Series W-Series V-Series Poles 1, 2 1, 2 1, 2 Ratings IP67; up to 15A 125VAC 10A 250VAC 20A 18VDC IP68 including connector; up to 10A 24VDC IP66/68; up to 20/15A 12/24VDC 15A 125VAC 10A 250VAC Actuator Rocker, Paddle, Locking Rocker, Window Lift Bezel-Less Rocker, Paddle & Locking Rocker Rocker, Paddle, Locking Rocker Mounting Hole Specifications .867” x 1.734” [22mm x 44mm] snap-in mount .830” x 1.450” [21.08mm x 36.83mm] snap-in mount .830” x 1.450” [21.08mm x 36.83mm] snap-in mount Termination .187 tab .250 tabs .110 tabs .250 tabs solder lug wire leads Illumination incandescent, LED LED incandescent, LED, neon Approvals n/a n/a UL, CSA S-Series TIG / LTIG / TIH / LTIH / TIL / LTIL / TII / LS Poles 1, 2 1, 2, 3, 4 Ratings up to 10A 28VDC up to 15A 125VAC 10A 250VAC 26A 250VAC Resistive Actuator bezel-less rocker rocker, paddle Mounting Hole Specifications .787” x 1.575” snap-in, keyed .830” x 1.450” [21.08mm x 36.83mm] snap-in mount screw mount Termination .110 Tabs .187 tab solder lug .250 tabs screw terms wire leads Illumination LED incandescent, neon Approvals n/a UL, CSA, VDE Selector Guide *Manufacturer reserves the right to change product specification without prior notice. 6. R / LRA / RSC / RG / LRG RR / LRR T / LTA / TG / LTG / TLG / TTG Poles 1, 2 1 1, 2 Ratings up to 20A 125VAC 15A 250VAC up to 12A 125VAC 10A 250VAC up to 20A 125VAC 10A 250VAC Actuator rocker, paddle rocker rocker, lever, paddle, plunger, toggle (bat) Mounting Hole Specifications .480” x 1.072” [12.19mm x 27.23mm] .866” x 1.182” [22mm x 30mm] snap-in mount .795” [20.2mm] round snap-in mount .550” x 1.125” [13.97mm x 28.57mm] 1.00” x 1.125” [25.4mm x 28.57mm] snap-in mount Termination solder lug .250 tabs wire leads PC terms .187 tab .187 tab solder lug .250 tabs wire leads Illumination incandescent, neon incandescent, neon incandescent, neon Approvals UL, CSA, VDE UL, cUL UL, CSA Selector Guide MID-SIZED ROCKERS SMALL-SIZED ROCKERS 651 / 652 622 / 632 611 / 621 610 / 620 Poles 1 1, 2 1, 2 1, 2 Ratings up to 10A 125VAC 10A 250VAC 1/4 HP 125-250VAC up to 12A 125VAC 8A 250VAC 1/2 HP 125-250VAC up to 8A 125VAC 4A 250VAC up to 8A 125VAC 4A 250VAC Actuator rocker, paddle rocker rocker, paddle rocker, paddle Mounting Hole Specifications .508” x .756” [12.9mm x 19.2mm] snap-in mount .508” x .756” [12.9mm x 19.2mm] snap-in mount .508” x .756” [12.9mm x 19.2mm] snap-in mount .508” x .756” [12.9mm x 19.2mm] snap-in mount Termination .187 tab solder lug wire leads PC terms .187 tab solder lug .187 tab solder lug wire leads PC terms solder lug PC terms Illumination n/a incandescent, LED, neon n/a n/a Sealing UL, CSA UL, CSA UL, CSA, VDE UL, CSA *Manufacturer reserves the right to change product specification without prior notice. 7. PUSHBUTTONS TOGGLES PUSHBUTTONS TOGGLES Selector Guide MAAOA / 215 DK / EK 110-Series C / D F / G / H / I LT-Series ST-Series Poles 1 1, 2 1, 2 1 1, 2, 3, 4 1, 2 1, 2 Ratings up to 20A 125VAC 10A 250VAC 1/2HP 125- 250VAC up to 20A 125VAC/ DC 10A 250VAC/ DC up to 6A 125VAC/ DC 3A 250VAC/ DC up to 20A 125VAC 10A 250VAC up to 20A 125VAC 20A 277VAC 2 HP 250VAC up to 15A 125VAC 10A 250VAC 15A 12-28VDC 10A 250VAC 15A 125VAC 16A 12/24VDC Actuator toggle (bat) toggle (bat), toggle (ball) toggle (bat), toggle (ball) paddle, toggle (bat) paddle, toggle (bat) paddle, toggle (bat) IP68, bat, paddle Mounting Hole Specifications .656” x 1.218” [16.66mm x 30.54mm] snap-in mount .500” dia [12.7mm] bushing mount .500” dia [12.7mm] bushing mount .500” dia [12.7mm] bushing mount .500” dia [12.7mm] bushing mount .500” dia [12.7mm] bushing mount .500” dia [12.7mm] bushing mount Termination .250 tabs screw terms wire leads screw terms solder lug .250 tabs screw terms wire leads solder lug .250 tabs screw terms wire leads .187 tabs solder lug .250 tabs screw terms wire leads PC terms .187 tabs solder lug .250 tabs screw terms wire leads PC terms .250 tabs Screw Terminals with cage clamps Illumination n/a n/a n/a n/a n/a incandescent, neon n/a Approvals UL, CSA UL, CSA UL, CSA UL, CSA UL, CSA, VDE n/a UL60079-15, cUL P / PP 641 / 110 P26 / P27 170 / 172 16-3P AV / AVH GP-Series Poles 1 1, 2, 3 1 1 1 1 1 Ratings up to 20A 125VAC 10A 250VAC up to 5A 125VAC 2A 250VAC up to 6A 125VAC 3A 277VAC up to 15A 125VAC 10A 250VAC up to 3A 125VAC AV-Series: up to 10.1A 12VDC AVH-Series: up to 30A 12VDC .25A 24VDC Mounting Hole Specifications .500” dia [12.7mm] bushing mount .500” dia [12.7mm] bushing mount .500” dia [12.7mm] bushing mount .500” dia [12.7mm] bushing mount .500” dia [12.7mm] bushing mount .748” dia [19mm] bushing mount .830” x 1.450” [21.08mm x 36.83mm] snap-in mount Termination .250 tabs screw terms wire leads solder lug wire leads PC terms .250 tabs solder lug wire leads solder lug screw terms wire leads solder lug wire leads .110 tabs wire leads Integrated female connector in switch base. Mates with Delphi Connector P/N 12064760 Illumination n/a n/a n/a n/a n/a LED LED Approvals UL, CSA, TUV UL, CSA UL, CSA UL, CSA UL, CSA UL1500 N/A *Manufacturer reserves the right to change product specification without prior notice. 8. BATTERY DISCONNECT COMBINATION BD1-Series BD-Series Poles 1 1 Ratings 250 Amps 12VDC/24VDC 100-300 Amps 12VDC/24VDC Actuator ergonomic knob; removable option available ergonomic knob Mounting Hole Specifications M6/M7 Bolt and Nut M8 Bolt and Nut Termination M10 Stud; 19 and 27mm length M10 Stud M14 Stud CSW-Series Poles Multi Ratings 10-15A 12VDC Actuator Pushbutton, Rotary & Lever Mounting Hole Specifications Round, Snap in Style Termination Wire Leads or Connector *Manufacturer reserves the right to change product specification without prior notice. ROTARY Selector Guide 700 / 800-Series R135-Series V-Rotary CVR-Series Poles 1 1 2 1 Ratings up to 3A 250VAC 6A 125VAC 1.5A 250VAC 3A 125VAC 5A 12VDC up to 15A 24VDC 20A 12VDC 12/24VDC Sealing / Actuator asymmetrical round IP67, ergonomic knob Thumbwheel Mounting Hole Specifications .500” dia [12.7mm] bushing mount .375” dia [9.52mm] bushing mount .500” dia [12.7mm] snap-in mount .830” x 1.450” [21.08mm x 36.83mm] snap-in mount .830” x 1.450” [21.08mm x 36.83mml snap-in mount Termination .125 tabs solder lug .250 tabs wire leads solder lug .250 tabs wire leads 250 tabs Illumination n/a n/a incandescent, LED LED Approvals UL, CSA UL, CSA pending n/a 9. CONTROL SWITCHES CHARGING DEVICES LW Wiper LMR Mirror LD Dimmer Poles 2 multi 1 Ratings up to 8A 14VDC 4A 28VDC up to 1A 14VDC .5A 28VDC up to 10A 12VDC 5A 24VDC Actuator rocker, paddle joystick rocker, paddle Mounting Hole Specifications .867” x 1.734” [22mm x 44mm] snap-in mount .867” x 1.734” [22mm x 44mm] snap-in mount .867” x 1.734” [22mm x 44mm] snap-in mount Termination .187 tabs wire leads with connector .250 tabs Illumination LED n/a LED Sealing n/a n/a IP67 above-panel V-Charger CV-Charger Poles 1 1 Ratings up to IP65 12V/24VDC 9-32VDC Mounting Hole Specifications .830” x 1.450” [21.08mm x 36.83mm] .830” x 1.450” [21.08mm x 36.83mm] Termination .250 tabs .250 tabs Illumination LED LED Sealing Curved Doors: IP65 above- panel when doors closed Square Doors: IP64 above- panel when doors closed IP64 or IP65 above-panel when doors closed Selector Guide www.carlingtech.com 860.793.9281 sales@carlingtech.com Typical Applications ∙ Commercial Vehicles ∙ Construction Equipment ∙ Agricultural Equipment The sealed VM-Series incorporates the Contura® switches actuator style flexibility with CAN Bus technology to create a multiplexed rocker switch module. Additionally, the VM- Series increases product reliability, while reducing the complexity of wire harnesses and improving assembly efficiencies. request sample, watch video VM-Series CAN Bus Rocker Switch Module PRODUCT WEBPAGE ∙ Work Trucks VDC Operations Above and below panel 12/24 250,000 IP68 Sealing 11. Design Features IP68 SEALING PROTECTION Fully sealed above panel and below panel (when connected) 6 PIN CONNECTOR Mates to the Deutsch DT-Series Connector. ROCKERS Variety of removable V-Series Contura® actuator styles SNAP-IN MOUNTING For fast, easy assembly. CUSTOMIZABLE ICONS Choose from our extensive library of legends, or customize your own. 4 PIN CONNECTOR Mates to the Deutsch DT-Series Connector. Can be used to Daisy-chain multiple VM-Series. Front View Back View VM6 VM3 Related Products CLTM12-S-Series > Load Controller CKJ-Series > Jog Switch CKP-Series > Customizable Keypad 12. Electrical Operating Voltage 12 or 24VDC systems Maximum Current VM3: Operation: 90mA; Sleep mode: 8mA VM6: Operation: 130mA; Sleep mode: 8mA Electrical Endurance Minimum 250,000 operations (50,000 cycles at -40°C, 150,000 cycles at room temperature, & 50,000 cycles at 85°C) Over Voltage ISO 16750-2 Apply voltage 36VDC for 60 min at 65°C Short Circuit Protection ISO 16750-2 All signal inputs and outputs short to ground for 60s Reverse Polarity Protection ISO 16750-2 12 VDC systems: -24VDC for 5 minutes 24 VDC systems: -36VDC for 5 minutes Starting Profile ISO 16750-2 Class A Withstand Voltage ISO 16750-2 500Vrms (50 Hz to 60 Hz) with a duration of 60s Insulation Resistance ISO 16750-2 Minimum 10 Mohms at 500 VDC with a duration of 60s Superimposed Alternating Voltage ISO 16750-2 Severity 2, Upp of 4V for Un=12V and Un=24V Slow Decrease and Increase of Supply Voltage ISO 16750-2 Power supply from 8V to 0V, 0V to 8V, (rate of 0.5 ± 0.1V/min linear) Momentary Drop in Supply Voltage ISO 16750-2 Voltage drop from 8V to 4.5V for 12V system, 16V to 9V for 24V system. Dwell time 10ms. Electromagnetic Compatibility (EMC) ESD ISO 10605 ±15kV air discharges, ±8kV contact discharges Absorbed-Lined Chamber ISO 11452-2 100V/m, 80MHz to 2GHz Bulk Current Injection ISO 11452-4 100mA, 20MHz to 400MHz Conducted Transients ISO 7637-2 All test pulses according to ISO 7637, Annex table A2 for 24V systems, level 3 minimum Transient Emissions ISO 13766 Annex D and E, 30MHZ to 1GHz Environmental Operating Temperature -40 °C to + 85°C Storage Temperature -40°C to + 85°C Thermal, Hot Soak IEC 60068-2-2 Test Bb, 85°C for 96 hours Thermal, Cold Soak IEC 60068-2-1 Test Ad, -40°C for 96 hours Thermal Shock IEC 60068-2-14 Test Na, -40°C to 85°C, 1 hour per cycle (30 minutes at 40°C, 30 minutes at 85°C) 10 cycles Thermal Cycling IEC 60068-2-14 Test Nb, -40°C to 85°C, 2 cycles of 8 hours each Sealing Protection IEC 60529 IP68, for above and below panel components of actual switch only (when connected), 1.2m deep water for 60 ± 2 min Solar Radiation IEC 60068-2-5 Procedure B, 40°C for 10 days Humidity, Soak IEC 60068-2-78 Test Cab, 30°C at 93% RH for 10 days Humidity, Cyclic IEC 60068-2-30 Test Db, Method 1, 55°C to 25°C at >90% R.H., 6 cycles of 24 hours each Salt Spray IEC 60068-52 Test Kb, severity level 4 Chemical Resistance ISO 16750-5 Method II for engine oil, hydraulic oil, diesel fuel, grease, and urea at max temperature Tech Specs GPS-0022 Rev: C *Manufacturer reserves the right to change product specification without prior notice. 13. Mechanical Vibration, Random IEC 60068-2-64 Test Fh, method 1, random excitation at 10, 150, 220 and 350 Hz breakpoint frequencies, 5 hours in each axis Vibration, Resonance IEC 60068-2-6 Sinusoidal from 10-2000 Hz, 5 minutes at resonant points Vibration, General IEC 60068-2-6 Swept sine wave from 5 to 500 Hz, ± 15mm amplitude, 5g, 20 cycles in each plane Shock IEC 60068-2-27 3 shocks in each direction of the 3 axes (18 total shocks) at 500 m/s² for 11 ms Bump IEC 60068-2-27 100 shocks in each direction of the 3 axes (600 total shocks) at 400 m/s² for 6 ms Drop Test IEC 60068-2-31 Test Ec, free fall procedure 1, drop in each direction of the 3 axes (6 total drops) from 500mm Physical Switch Functions 2-position maintained, 2-position momentary (top), 2-position momentary (bottom), 3-position maintained, 3-position maintained (top and bottom), 3-position maintained (top), 3-positon maintained (bottom) Illumination Single color LED (Red, Green, Amber, Blue, White) (See Table A) Soft Lock Yes Mounting Front panel, removable from a side Depth Behind Panel Depth behind panel 41mm [1.6 in] Weight VM3: ~91 grams [0.2 lb] VM6: ~227 grams [0.5 lb] Materials Housing – Acetal, UV stabilized; Back cover – Acetal, UV stabilized; Rocker – Polycarbonate / Nylon; Mounting clips – Stainless Steel RoHS Yes REACH Yes Connector Deutsch DT-Series 4 and 6 pin (6 pin for VM6 only) Software Communication Supported Protocols and baud rates: 1. SAE J1939 a. Baud Rates i. 125 Kbps ii. 250 Kbps iii. 500 Kbps 2. NMEA2000 a. 250 Kbps 3. CANopen <Add Profile> a. Baud Rates i. 125 Kbps ii. 250 Kbps iii. 500 Kbps Bootloader Allows in-network update of application software when using qualified CAN diagnostic tools. Programming During manufacture or via CAN Sleep Mode Any switch can be configured to wake the unit, which also activates the switch function. Dimming LED dimming controlled by ECU through CAN bus Certification E-Mark ECE/R10.05 No.: E11*10R05/01*11680*00 Tech Specs GPS-0022 Rev: C *Manufacturer reserves the right to change product specification without prior notice. 14. Location Type Color Option Top LED Backlight Red, Green, Amber, Blue or White Continuous Flashing Function Red, Green, Amber, Blue or White ON with Switch, ON with Device Bottom LED Backlight Red, Green, Amber, Blue or White Continuous Flashing Function Red, Green, Amber, Blue or White ON with Switch, ON with Device Pin 1 2 3 4 Option 1 Signal VCC GND CAN_H CAN_L Pin 1 2 3 4 5 6 Option 1 Signal CAN_L CAN_H NC NC GND VCC Size Voltage Sleep Current Value (mA) 100% Brightness Operating Current Value (mA) 10% Brightness Operating Current Value (mA) VM3 12 ~7.15 ~78.72 ~63.55 24 ~6.75 ~42.38 ~34.61 VM6 12 ~22.74 ~155.67 ~111.61 24 ~14.05 ~78.74 ~57.94 Pin 1 2 3 4 Option 1 Signal VCC GND CAN_H CAN_L Option 2 Signal Out 1 Out 2 Out 3 Out 4 Software Interface Integration Tables Click below on integrating the VM-Series into a J1939 CAN network: www.carlingtech.com/vm-series_j1939-interface.pdf CANopen network: www.carlingtech.com/vm-series_CANopen-interface.pdf Table A: Illumination Table (for each switch position) Table B: Connector 1 Pinout for VM3 Table D: Connector 1 Pinout for VM6 Table E: Operation Current Values Size Voltage Sleep Current Value (mA) 100% Brightness Operating Current Value (mA) 10% Brightness Operating Current Value (mA) Table C: Connector 1 Pinout for VM6 Note: Out 1 to Out 4 is to control loads with max output current 0.5A @ 24VDC Figure 1: Connector 1 Pinout Figure 2: Connector 2 Pinout Tech Specs GPS-0022 Rev: C *Manufacturer reserves the right to change product specification without prior notice. 15. Ordering Scheme Sample Part No. VM 6 - 1 F 1 - 1 000 Selection 1 2 3 4 5 6 7 COS-0100 Rev: K *Manufacturer reserves the right to change product specification without prior notice. 1 2 Position Maintained 2 2 Position Momentary Top 3 2 Position Momentary Bottom 4 3 Position Momentary Bottom 5 3 Position Maintained 6 3 Position Momentary Top and Bottom 7 3 Position Momentary Top 8 Stationary 5 A L1 Backlight B L1, L2 Backlight C L2 Backlight D L1 Backlight, L2 Function Light E L1, L2 Function Light F L1 Function Light, L2 Backlight G L1 Function Light H L2 Function Light 0 No Lamp 1 LED 1, Red 2 LED 1, Green 3 LED 1, Blue 4 LED 1, Amber 5 LED 1, White 0 No LED A LED 2, Red B LED 2, Green C LED 2, Blue D LED 2, Amber G LED 2, White 0 No LED 1. SWITCH CIRCUIT 2. LAMP CIRCUIT 3. LAMP 1 4. LAMP 2 Switch 1 to 3 VM3 and VM6 1 B 2 A - 2 A 1 0 - 6 0 0 0 - Selection 1 2 3 4 1 2 3 4 1 2 3 4 Switch 4 to 6 VM6 Only 1 B 2 A - 2 A 1 0 - 6 0 0 0 Selection 1 2 3 4 1 2 3 4 1 2 3 4 Part 2: Module Circuit and Lamps Part 1: Module and Rocker Style Continue to next page for Ordering Scheme Part 3 See orientation diagram page for more details 4 2 3 3 Position 6 6 Position 1 J1939 3 J1939 with Control Relay (6 position size only) 4 CANopen 1 5 CANopen with Control Relay (6 position size only) 1 VM V-Series Module System A Contura II B Contura III E Contura V F Contura V - Laser Etched M Contura XIV N Contura XIV - Laser Etched R Indicator/Blank Cap 3 Z No Rockers Mounting Panel Thickness 1 Orientation 1 0.06 to 0.11 inches 2 Orientation 2 [1.6 to 2.8mm] 3 Orientation 3 4 Orientation 4 5 Orientation 5 0.11 to 0.16 inches 6 Orientation 6 [2.8 to 4.0mm] 7 Orientation 7 8 Orientation 8 1 250K Baud Rate 2 500K Baud Rate 4 125K Baud Rate 2. SIZE 3. COMMUNICATION PROTOCOL 1. SERIES 4. ROCKER STYLE 5. ORIENTATION 6. NETWORK TYPE 000 A Unique Number (0-238) 000 A Unique Number (0-127) 1 7. SOURCE ADDRESS Configure Complete Part Number > Notes: 1 When CANopen is selected, the second listed '000' (Part 1, Box 7) must be selected. 2 If any code besides Code Z is chosen, please configure all rockers using Part 3 of the ordering scheme (next page). 3 Available with stationary Switch Circuit Code 8 only (Part 2, Box 1). 4 The Source Address is a unique number (000-238) assigned to each node on a CAN network, and is determined based on the specific CAN architecture of each customer application. 5 Available with Rocker Style Code R only (Part 1, Box 4). 16. Ordering Scheme COS-0100 Rev: J *Manufacturer reserves the right to change product specification without prior notice. VV V-Series Rocker 1. SERIES Sample Part No. VV A Z C 00 - 0 00 Selection 1 2 3 4 5 6 7 Contura II A Thick end on top Contura III C Thick end on top Contura V G Contura V P Laser-Etched Contura XIV FA Contura XIV FB Laser-Etched Contura II & III B Black G Gray R Red W White (Soft Surface) C Black H Gray S Red Y White (Hard Surface) Contura V C Black H Gray S Red Y White Laser-Etched only D Nickel E Pewter Contura XIV C Black S Red Y White 11 ON 12 OFF 13 I 14 O OFF ON O I 15 O O 16 O O 17 O I 18 I O F N N F F F See standard legends codes page. Consult factory for additional icons. Z - No Lens Lens Style Location Clear White Amber Green Red Blue II III V XIV 1 6 B G M T 2 7 C H N U 3 8 D J P V 4 9 E K R W N/A 5 A F L S Y N/A 5 A N/A N/A N/A N/A XIV laser-etched only 2. ACTUATOR STYLE 4. ACTUATOR COLOR AND TEXTURE 5. ACTUATOR LENS OR BODY LEGENDS 3. LENS 0 No legend (used with codes 11-18 in box 5) 1 Orientation 1 2 Orientation 2 3 Orientation 3 4 Orientation 4 Contura II Contura III Contura V Contura XIV 00 No legend this location (used with codes 11-18 in box 5) Box 7 required when rocker requires two legends. If the two legends consist of one lens and one body legend, lens legend must be specified in box 5; body legend specified in box 7. See standard legends codes page. Consult factory for additional icons. 6. LEGEND ORIENTATION 7. ACTUATOR LENS LEGEND Part 3: Rockers All Rocker options must match box 4 from part 1. For additional Contura® styles and options, consult factory. Contura II, III, V and XIV Rockers 2 4 3 1 2 4 3 1 2 4 3 1 2 4 3 1 17. Dimensional Specs inches [millimeters] CLA-0147 Rev: C, CLA-0157 Rev: B *Manufacturer reserves the right to change product specification without prior notice. 6.310 ± .040 [160.27 ± 1.01] 0.645 REF [16.37] 0.965 ± .020 [24.52 ± 0.50] 1.645 ± .025 [41.79 ± 0.63] 1.860 [47.24 ] +.008 -.000 +0.2 0 R .180 [4.57 ] +.008 -.000 +0.2 0 3.150 [80.01 ] +.008 -.000 +0.2 0 6.090 [154.69 ] +.008 -.000 +0.2 0 R .120 [3.05 ] +.008 -.000 +0.2 0 Matches Deutsch DT-Series 4 Pin and 6 Pin Connectors PANEL CUTOUT SIZES Panel Thickness to be 0.062 [1.57] to 0.187 [4.75] 3.300 ± .025 [83.82 ± 0.63] 2.000 ± .020 [50.80 ± 0.50] 1.050 REF [26.67] VM6 VM3 1 2 3 6 5 4 1 2 4 3 1 2 4 3 18. COS-0100 Rev: D *Manufacturer reserves the right to change product specification without prior notice. Orientation Diagram Orientation 1 Orientation 2 Orientation 3 Orientation 4 www.carlingtech.com 860.793.9281 sales@carlingtech.com ∙ Agricultural Equipment Typical Applications ∙ Commercial Vehicles ∙ Construction Equipment request sample, configure part, watch video EPB-Series Electronic Parking Brake Switch PRODUCT WEBPAGE ∙ Work Trucks The EPB-Series is a configurable electronic parking brake switch for 12/24 VDC systems. Featuring IP54-rated sealing of above-panel components and an electrical endurance rating of 1,000,000 cycles, the EPB-Series switch is ideal for commercial vehicles. The durable EPB switch can be configured with parking brake only, parking brake with auto hold, or parking brake with auto hold and trailer brake functions. In addition, there are multiple options for configuring the switch for hardwired signals or SAE J1939- compliant CAN protocol. VDC Operations for above-panel components 12/24 1,000,000 IP54 Sealing 20. Schematic diagram of output voltage Vs Rocker Rotation Angle: Tech Specs Electromagnetic (CAN version only) ESD ISO 10605; +/-15kV air discharge, +/-8kV contact discharge Radiation Immunity- ALSE ISO 11452-2; Absorbed-lined chamber 75V/m, Frequency 80MHz to 3GHz, Class A Bulk Current Injection ISO 11452-4; 75mA, 1MHz to 400MHz, Class A Transient Conduction -Supply Line ISO 7637-2:2004; All test pulse in Annex A Table A2, pulse 1/2b-Class C, pulse 2a/3a/3b/4/5a-ClassA Transient Conduction -Signal Line ISO 7637-3:2007; Test method CCC and ICC. Annex B, level III, Class A Portable Transmitters ISO 11452-9:2012; Frequency 360MHz~5.925GHz. Test sample surface and wiring harness, Class A Immunity to Magnetic Fields ISO 11452-8:2015; Frequency 15 to 150,000 Hz. Internal field: Annex A2.2, level III. External field: Annex A2.3, level III, Class A Conducted Emission CISPR 25:2016; Voltage method: Section 6.3.4, Frequency band 0.15MHz~108MHz, Test severity level III Current probe method: Section 6.4.3, Frequency band 0.15MHz~245MHz, test severity level III Radiated Emission CISPR 25:2016; ALSE method: Section 6.5.4, Frequency band 0.15MHz~2500MHz, test severity level III Mechanical Structural Characteristics Put 98N force on the outside surface, contact area more than 1cm2 ,stay for 60s Vibration IEC 60068-2-6; Amplitude 1.2mm (10~25Hz), Accelerate 30m/S2 (25~500Hz), Sweep 1oct/min, each axis 8 hours Drop Test IEC 60068-2-31;Free fall test in each direction of the 3 axis (6 surfaces) from 1000mm, each specimen 3 times (total 18 drops) Physical Limit Switch Micro switch, two channels Illumination LED backlit icon, dimmable illumination, controlled by CAN messages Operating Force 8N±3N Weight 102 grams (CAN version only) Angle Sensor Hall sensor, two channels Angle Resolution 0.15° CAN Protocol SAE J1939 compliant Baud Rate 250-500Kbps Environmental Operating Temperature -40°C to +85°C Storage Temperature -40°C to +85°C Thermal, Hot Soak IEC 60068-2-2; Test Bb, 95°C for 2 hours, down to 65°C with rate 1°C/min, then stay for 1 hour Thermal, Cold Soak IEC 60068-2-1; Test Ab, - 50°C for 2 hours, up to -40°C with rate 1°C/ min, then stay for 1 hour Thermal Shock IEC 60068-2-14; Test Na, - 40°C to +85°C 5 cycles for 10 hours Solar Radiation ISO 4892-3; 200 hours, test method B Cycle 5, 0.76W/m2*nm at 340nm, BP temp. 50±3°C Ingress Protection IEC 60529; IP54, for above-panel components of actual switch Salt Spray IEC 60068-2-11; Test Ka, test continuously for 96 hours with 5% NaCl solution Chemical resistance ISO 16750-5; Engine oil, Diesel fuel, Glass cleaner, Medicinal alcohol, Brake Fluid. Load 10N, brushing with cotton cloth 100 cycles, rate 30 cycles/min Environmental Protection Formaldehyde; <10mg/kg TVOC; <50μg C/g Benzene; <5μg/g Methylbenzene; <5μg/g Xylene; <15μg/g Condensable components; <2mg Odour level; (23°C/40°C) ≤3 Odour level; (80°C) ≤3.5 GPS-0023 Rev A, GPS-0024 Rev A *Manufacturer reserves the right to change product specification without prior notice. Electrical Operating Voltage Designed for 12/24 VDC systems Electrical Endurance Operating 1,000,000 cycles, Rate 15~20cycles/minute, with 28V 100mA, 20% at 85°C, 20% at -40°C, 60% at 25°C. Force deviation <30% Over Voltage ISO 16750-2; 36V DC for 60 minutes at 65°C Reverse Polarity Protection ISO 16750-2; Apply -28VDC for 60s Withstand Voltage ISO 16750-2; 550Vrms with a duration of 60s Abnormal Supply Voltage ISO 16750-2; DC9V, 16V, 18V, 32V Functional Safety Not compliant, MCU and hall sensor ISO 26262 ASIL B grade Initial voltage drop of contacts (hardwire version only) < 1mV at 100mA 21. Ordering Scheme 1 CAN Version, J1939, 250k Baud Rate 2 CAN Version, J1939, 500k Baud Rate 3 Hardwire Version, Rated Voltage 12VDC 4 Hardwire Version, Rated Voltage 24VDC A Electronic Parking Brake B Electronic Parking Brake Auto Hold C Electronic Parking Brake Auto Hold + Trailer Brake Manufacturer Manufacturer Pin Number of Pins A TE 174051 12 B TE 174053 16 EPB Electronic Parking Brake Switch 000 Hardwire Version 156 CAN Version - Default Source Address 1 1 Orange A White 2. SIGNAL TYPE 3. SWITCH FUNCTION 1. SERIES 6. SOURCE ADDRESS 4. INDICATOR COLOR 5. BACKLIGHT COLOR 7. CONNECTOR Sample Part No. EPB - 1 A 1 A 156 A Selection 1 2 3 4 5 6 7 Notes: 1. Unique numbers from 001 to 248 in decimal 2. Mating 12-pin plug TE 174045, mating 16-pin plug TE 174046 3. Hardwire version: 12-pin available with switch function codes A, B; 16- pin available with switch function code B, C 4. CAN version: available ONLY with 12-pin COS-0121 Rev: C *Manufacturer reserves the right to change product specification without prior notice. Switch Function See diagram below PARKING BREAK ONLY PARKING BREAK WITH AUTO HOLD PARKING BREAK WITH AUTO HOLD AND TRAILER BRAKE 2,3,4 Configure Complete Part Number > 22. inches [millimeters] CLA-0166 Rev: D *Manufacturer reserves the right to change product specification without prior notice. 1.890±.020 [48±0.5] 1.732±.012 [44±0.3] .551±.012 [14±0.3] .236±.010 [6±0.25] 4.878±.032 [123.9±0.8] 3.307±.012 [84±0.3] .197±.010 [5±0.25] 1.354±.032 [34.39±0.8] .319±.010 [8.1±0.25] .244±.010 [6.2±0.25] 1.227±.032 [31.15±0.8] .394±.010 [10±0.25] .427±.020 [10.85±0.5] 3.386±.020 [86±0.5] .244±.010 [6.2±0.25] 1.811±.020 [46±0.5] .323±.010 [8.2±0.25] .358±.010 [9.1±0.25] RECOMMENDED MOUNTING PANEL CUTOUT 2xØ 0.24 6.2 +.020 -.000 +.5 -0 2.37 60.2 +.040 -.000 +1 -0 5.106 129.7 +.040 -.000 +1 -0 1.850 47.0 +.040 -.000 +1 -0 3.425 87.0 +.040 -.000 +1 -0 1.969±.040 [50.0±1] 2X 0.157±.010 [4.0±.250] 4XR 0.413±.010 [10.5±.250] 4XR 0.138±.020 [3.5±.500] 4X 0.394±.020 [10.0±.500] 4.063±.020 [103.2±.500] 4X 0.339±.008 [8.6±.200] 0.433±.020 [11.0±.200] TRIM COVER (Part EPB-P0000001 is not included With the EPB-Series Switch) Dimensional Specs 23. Circuit Diagrams & Schematics PARKING BREAK WITH AUTO HOLD AND TRAILER BRAKE PIN OUT AS SHOW PIN NO. DESIGNATION 1 AH SW 2 APPLY SW C 3 APPLY SW_NO 4 APPLY SW_NC 5 RELEASE SW_NC 6 RELEASE SW_NO 7 RELEASE SW C 8 TB SW 9 AH_OUT 10 PWR_IL_AH 11 PWR_BL 12 GND_BL 13 PWR_IL_BRK 14 GND_IL 15 PWR_IL_TB 16 TB_OUT Apply SW_NC Apply SW_NO Released SW_NC Released SW_NO AH_OUT ① ② ④ ③ Apply SW C Released SW AH_SW ⑥ ⑤ PWR_BL PWR_IL_BRK PWR_IL_AH ⑧ ⑦ ⑨ GND_IL TB_OUT ⑮ ⑫ TB_SW ⑯ ⑪ PWR_IL_TB ⑬ ⑭ GND_BL ⑩ R R R R R R ELECTRICAL SCHEMATIC QR CODE EPB-10001003 (MFG DATE CODE) (SERIAL NUMBER) Switch Connector equal to TE/AMP 040 Multi-Lock Series 174053-2 Mating Plug TE 174046-2 LASER MARKING INFORMATION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PARKING BREAK WITH CAN 1 2 3 4 5 6 12 11 10 9 8 7 PIN OUT AS SHOWN PIN NO. DESIGNATION 1 Apply SW_NO 2 Apply SW_NC 3 Apply SW 4 Release SW_NC 5 Release SW 6 Release SW_NO 7 PWR_IL_AH 8 PWR_BL 9 PWR_IL_BRK 10 GND 11 AH_IN 12 AH-OUT PARKING BREAK WITH AUTO HOLD QR CODE EPB-10001002 (MFG DATE CODE) (SERIAL NUMBER) LASER MARKING INFORMATION Mates with TE/AMP 040 Multi-Lock Series Connector Part Number 174045 Apply SW_NC Apply SW_NO Release SW_NC Release SW_NO AH_OUT ① ② ④ ③ ⑫ Apply SW Release SW AH_IN ⑥ ⑤ ⑪ PWR_BL PWR_IL_BRK PWR_AH ⑧ ⑦ ⑨ GND ⑩ R R R R R ELECTRICAL SCHEMATIC PIN OUT AS SHOWN PIN NO. DESIGNATION 1 APPLY SW_NO 2 APPLY SW_NC 3 APPLY SW 4 RELEASE SW_NC 5 RELEASE SW 6 RELEASE SW_NO 7 GND_BL 8 PWR_BL 9 PWR_IL 10 GND_IL 11 NULL 12 NULL 1 2 3 4 5 6 12 11 10 9 8 7 QR CODE EPB-10001001 (MFG DATE CODE) (SERIAL NUMBER) LASER MARKING INFORMATION Mates with TE/AMP 040 Multi-Lock Series Connector Part Number 174045 PARKING BREAK ONLY Apply SW_NC Apply SW_NO Release SW_NC Release SW_NO ① ② ④ ③ Apply SW Release SW ⑥ ⑤ PWR_BL PWR_IL_BRK PWR_AH ⑧ ⑦ ⑨ GND ⑩ R R R R R ELECTRICAL SCHEMATIC PIN OUT AS SHOWN PIN NO. DESIGNATION 1 POWER 2 CAN_H 3 CAN_L 4 GND 5 NULL 6 NULL 7 NULL 8 NULL 9 NULL 10 NULL 11 NULL 12 NULL 1 2 3 4 5 6 12 11 10 9 8 7 QR CODE EPB-00001005 (MFG DATE CODE) (SERIAL NUMBER) LASER MARKING INFORMATION Switch Connector equal to TE/AMP 040 Multi-Lock Series 174051-2 Mating Plug TE 174045-2 www.carlingtech.com 860.793.9281 sales@carlingtech.com Typical Applications ∙ Commercial Vehicles ∙ Construction ∙ Mining request sample, configure part, watch video CKP-Series J1939 Customizable Keypads PRODUCT WEBPAGE ∙ Agricultural ∙ Military Compliant with SAE J1939 CAN standards, the CKP-Series is a customizable membrane keypad featuring laser etched legends and up to three dimmable LED function lights per button, which also offer diagnostic feedback by blinking if there is a fault. With above and below panel sealing protection, the CKP-Series can be installed inside or outside the cab. VDC Operations for above panel components 12/24 1,000,000 IP6K9K Sealing 25. CKP-Series - SAE J1939 CAN Keypad - Design Features CONNECTOR Mates to the Deutsch DT-Series Connector LED FUNCTION LIGHTS One, two, or three LED Function Lights per button. Colors include Amber, Green, Red or Blue LOW PROFILE DESIGN 0.57 inch [14.48 mm] thickness (see dimensional specs for more detail) SEALING PROTECTION Fully sealed IP6K9K above panel SEALING PROTECTION Fully sealed IP6K8 below panel when connected CUSTOMIZABLE ICONS Choose from our standard library of icons or use custom icons MOUNTING STUDS OR WINGS 10-32 Mounting Studs (2x4, 2x5, 2x6) Mounting Wings (2x2, 2x3) Front View Back View Design Features Related Products CLTM12-S-Series > Load Controller VM-Series > Operator Control Module CKJ-Series > Jog Switch 26. Tech Specs GPS-0007 Rev: A, GPS-0021 Rev: B *Manufacturer reserves the right to change product specification without prior notice. General Illumination LED backlit icons and function lights. Up to 3 function lights per button. Dimmable illumination, controlled by CAN messages Connection / Wiring Deutsch DT-Series connector (See Dimensional Specs) Environmental Thermal -40°C to +85°C IEC60068-2-1 Cold Soak IEC60068-2-2 Heat Soak IEC60068-2-14 Cycling/Shock Solar Radiation IEC 60068-2-5, procedure B, 10 cycles, Total irradiation per cycle = 22.4 kWh/m 2 Low Pressure IEC 60068-2-13 Humidity Soak: IEC 60068-2-78, 93% RH (±3%), 10 day cycle IEC 60068-2-30, test Db: Damp Heat cycle (12 hr. cycles for each variant) 6 cycles total Ingress Protection ISO 20653, IP6K9K, for above panel components of actual switch only. IP6K8, for below panel components of actual switch only. (when connected) Shock and Bump IEC 60068-2-27, Shock 500 m/s² 11 milliseconds, Bump 400 m/s² 6 milliseconds 600 cycles Drop Test IEC 60068-2-31, Free fall, Procedure 1, 1000 mm height, drop on all 3 axes in both directions Vibration IEC 60068-2-6, Swept sine wave section 8.2, 5 - 500 Hz 20 cycles 5g acceleration. IEC 60068-2-6, Vibration sinusoidal, section 8.1, 10 - 2000 Hz, 5g acceleration. IEC 60068-2-64, Method 1, random excitation, 10 - 350 Hz, 5 hours in each axis Chemical Resistance IEC 60068-2-74, Class B, Engine Oil, Diesel, Hydraulic Oil, Ethylene Glycol, Urea Nitrogen, Liquid Lime, NPK Fertilizer, Ammonia, Calcium Chloride, Brake fluid Corrosion Resistance IEC 60068-2-52, Test Kb, Severity level 4 Weathering/Cracking Resistance ASTM D1171-99, method A, 72 hours Abrasion/Wear Resistance ASTM F2357; 40 cycles with .25” paper at 175g force Electrical Operating Voltage Designed for 12/24 Volt systems Minimum 8 VDC Maximum 32VDC Sleep Mode Low current sleep mode draws less than 1.5 mA throughout the supply voltage range, and wakes on keypress or CAN message Supply Voltage Ratings The keypad passes SAE J1455 section 4.13.1 for power up, operating voltage, over voltage, reverse polarity, and short circuit EMC Transient immunity: ISO 11452-2, 100 V/m, 20 MHz to 2,000 MHz, Class A per ISO 11451-1 Conducted Transient immunity: ISO 7637- 2:2004, Annex A Table A2 (for 24V systems), Class A ESD immunity: ISO 10605:2001, Test level IV (8 kV direct discharge, 15 kV air discharge)Transient Emission: ISO 13766, Broadband: Annex D, Narrow band: Annex E, 30-1000 MHz Mechanical Overall Dimensions See Dimensional Specs Panel Cutout See Dimensional Specs Endurance Each button functions for at least 1,000,000 total actuations (100,000 actuations at -40°C, 100,000 actuations at +85°C, and 800,000 actuations at +25°C) Software CAN Protocol CAN 2.0b type interface as defined by SAE J1939 Physical Operating Force 10 ± 3 N [2.25 ± .67 lbs] Mounting Clips or studs (See Dimensional Specs), Vertically or horizontally RoHS Compliant REACH Compliant Connector Deutsch DT-Series 6 pin Tech Specs continued on next page 27. Tech Specs GPS-0021 Rev: B *Manufacturer reserves the right to change product specification without prior notice. Type Red Green Amber Blue White Backlight --- --- --- --- Yes Function Yes Yes Yes Yes --- 2x2 2x3 2x4 2x5 2x6 12V, 10% Luminance --- --- --- --- --- Sleep (mA) Max .9 .9 .9 .9 .9 Operate (mA) Max 16 19 29 30 40 24V, 10% Luminance --- --- --- --- --- Sleep (mA) Max .7 .7 .7 .7 1 Operate (mA) Max 9 10 15 16 35 Tables Table A: Standard Illumination Table B: Operation Current Values Software Interface Integration Click below on integrating the CKP-Series into J1939 CAN network: www.carlingtech.com/sites/default/files/documents/ckp-series_interface.pdf 28. Reverse Reverse Landscape Portrait Landscape Portrait 1 1 No Function Light 3 Closed- Open- Closed 8 Open- Open- Open 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 Ordering Scheme Part 1: Keypad Part 2: Icon Artwork Sample Part No. CKP 1 - 1 A 1 - A B - A - J 000 / Selection 1 2 3 4 5 6 7 8 9 10 Button 1 Button 2 Button 3 Button 4 Button 5 Button 6 3 RS 3 RA 3 UV 3 UW 3 MT 8 UB Function Icon Code Function Icon Code Function Icon Code Function Icon Code Function Icon Code Function Icon Code Button 7 Button 8 Button 9 Button 10 Button 11 Button 12 8 NN 8 PU 3 PR 3 PP 3 RH 3 NU Function Icon Code Function Icon Code Function Icon Code Function Icon Code Function Icon Code Function Icon Code CKP CKP-Series Keypad A White A White 1 Standard 1. SERIES 6. BACKLIGHT 8. NON-ILLUMINATED IMAGE COLOR 2. KEYPAD STYLING 1 Two by Six 2 Two by Five 3 Two by Four 4 Two by Three (1.6~2.8mm Panel Thickness) 5 Two by Two (1.6~2.8mm Panel Thickness) 6 Two by Three (2.8~4.0mm Panel Thickness) 7 Two by Two (2.8~4.0mm Panel Thickness) B Amber C Green D Red E Blue The Source Address is a unique number (000-248) assigned to each node on a CAN network, and is determined based on the specific CAN architecture of each customer application. 00 For standard icons, see Standard Legends Code page. For additional icons, please consult factory. A Landscape B Portrait See Orientation Diagrams page C Reverse Landscape D Reverse Portrait 3. BUTTON LAYOUT 7. FUNCTION LIGHT COLOR 10. SOURCE ADDRESS ICON CODE FUNCTION LIGHT CODE 4. KEYPAD ORIENTATION (Select 12 buttons for 2x6, 10 buttons for 2x5, 8 buttons for 2x4, 6 buttons for 2x3, and 4 buttons for 2x2.) COS-0094 Rev: G *Manufacturer reserves the right to change product specification without prior notice. J J1939 (250K BAUD Rate) K J1939 (500K BAUD Rate) 9. NETWORK TYPE Configure Complete Part Number > 1 Black 5. KEYPAD COLOR Note: 1 Non-noted Function Light Codes cannot be used unless certain commercial requirements are met, please contact factory to provide information regarding your business opportunity. 29. Notes: 1. Do not puncture or plug the vent 2x2 and 2x3 Configurations Dimensional Specs inches [millimeters] CLA-0163 Rev: A *Manufacturer reserves the right to change product specification without prior notice. 2.210 .040 [56.13 1.01] 2.300 .050 [58.42 1.27] 3.280 .060 [83.31 1.52] 2.300 .050 [58.42 1.27] .550 .040 [13.97 1.01] 1.544 .010 [39.22 0.25] .930 .040 [23.62 1.01] MOUNTING WINGS (2X) 2.614 .015 [66.40 0.38] .550 .040 [13.97 1.01] .930 .040 [23.62 1.01] MOUNTING WINGS (3X) 1.500 .010 [38.10 0.25] MATES TO THE DEUTSCH DT-SERIES CONNECTOR VENT 1.500 .010 [38.10 0.25] MATES TO THE DEUTSCH DT-SERIES CONNECTOR VENT PANEL CUTOUT TOLERANCE .005[0.13], PANEL THICKNESS TO BE .080[2.03] MIN AND .130[3.30] MAX. 1.559 [39.60] CENTERED 1.515 [38.48] CENTERED 4XR.113 [2.87] PANEL CUTOUT TOLERANCE .005[0.13], PANEL THICKNESS TO BE .080[2.03] MIN AND .130[3.30] MAX. 2.634 [66.90] CENTERED 1.515 [38.48] CENTERED 4XR.113 [2.87] 30. Notes: 1. Do not puncture or plug the vent 2x4 and 2x5 Configurations Dimensional Specs inches [millimeters] CLA-0163 Rev: A *Manufacturer reserves the right to change product specification without prior notice. 4.350 .080 [110.49 2.03] 2.300 .050 [58.42 1.27] 1.410 .080 [35.80 2.03] .748 .100 [19.00 2.54] .550 .040 [13.97 1.01] .550 .040 [13.97 1.01] .748 .100 [19.00 2.54] 2.300 .050 [58.42 1.27] 5.420 .100 [137.67 2.54] 1.410 .080 [35.80 2.03] PANEL CUTOUT TOLERANCE .005[0.13], PANEL THICKNESS TO BE .050[1.27] MIN AND .300[7.62] MAX. PANEL CUTOUT TOLERANCE .005[0.13], PANEL THICKNESS TO BE .050[1.27] MIN AND .300[7.62] MAX. 10-32 MOUNTING STUDS (2X) (MAX TIGHTENING TORQUE 30 INCH LBS) 10-32 MOUNTING STUDS (2X) (MAX TIGHTENING TORQUE 30 INCH LBS) 2X .225 [5.72] 1.350 [34.29] CENTERED .485 [12.32] 2.560 [65.02] CENTERED 1.400 [35.56] 4XR.305 [7.75] .050 [1.27] 1.400 [35.56] 1.350 [34.29] CENTERED 2X .225 [5.72] 3.630 [92.20] CENTERED 4XR.305 [7.75] 2.560 .020 [65.02 0.50] 1.280 .010 [32.51 0.25] MATES TO THE DEUTSCH DT-SERIES CONNECTOR VENT 3.630 .020 [92.20 0.50] 1.815 .010 [46.10 0.25] MATES TO THE DEUTSCH DT-SERIES CONNECTOR VENT 31. 0.840 [21.32] 0.750 [19.05] 2.300 0.020 [58.42 0.50] 6.490 0.032 [164.85 0.81] 0.550 0.020 [13.97 0.50] 10-32 STUDS (MAX TIGHTENING TORQUE 30 IN LBS.) CONNECTOR TO BE MATED TO DEUTSCH DT SERIES CONNECTOR PIN OUT AS SHOWN BELOW FOR ALL CONFIGURATIONS (2x2, 2x3, 2x4, 2x5, and 2x6) NO. DESIGNATION 1 BATT + 2 CAN L 3 BATT - 4 IGN_ON 5 CAN H 6 CAN SHIELD .225 [5.72] 1.500 [38.10] 1.500 [38.10] .225 [5.72] 4.700 [119.38] 1.280 [32.51] 1.600 [40.64] PANEL CUTOUT +/- .020 PANEL THICKNESS TO BE .050 MIN AND .300 MAX. 2x6 Configuration Dimensional Specs inches [millimeters] CLA-0145 Rev: A *Manufacturer reserves the right to change product specification without prior notice. A: Landscape B: Portrait D: Reverse Portrait C: Reverse Landscape 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1 Icon Artwork Button Number Layout Orientation Diagrams www.carlingtech.com 860.793.9281 sales@carlingtech.com Typical Applications ∙ Truck ∙ Bus ∙ Construction The UKP-Series is a universal, customizable membrane keypad that is compliant with SAE J1939 CAN standards. With above and below sealing protection, the UKP-series can be installed inside or outside the cab. Each button features laser etched legends, up to three dimmable LED function lights, and tactile/audible feedback when pressed. VDC Operations for above panel components 12/24 1,000,000 IP67 Sealing request sample, configure part, watch video UKP-Series J1939 Universal Keypads PRODUCT WEBPAGE ∙ Mining ∙ Agricultural 33. CKP-Series - SAE J1939 CAN Keypad - Design Features CONNECTOR Mates to the Deutsch DT-Series Connector LED FUNCTION LIGHTS One, two, or three LED Function Lights per button. Colors include Amber, Green, Red or Blue LOW PROFILE DESIGN 0.62 inch [15.92 mm] thickness (see dimensional specs for more detail) SEALING PROTECTION IP67 above panel and below panel (when connected) CUSTOMIZABLE ICONS Choose from our standard library of icons or use custom icons Front View Back View Design Features Related Products CLTM12-S-Series > Load Controller VM-Series > Operator Control Module CKJ-Series > Jog Switch MOUNTING STUDS OR WINGS M5 x 0.8mm Mounting Studs (2x3, 2x4, 2x5, 2x6) Mounting Wings (2x2) 34. Tech Specs GPS-0020 Rev: B *Manufacturer reserves the right to change product specification without prior notice. General CAN Protocol CAN 2.0b type interface as defined by SAE J1939 Illumination LED backlit icons and function lights. Up to 3 function lights per button. Dimmable illumination, controlled by CAN messages Connection/Wiring Deutsch DT-Series 4 Pin connector Operating Force 7 ± 3 N Mounting Clips or studs (See Dimensional Specs), Vertically or horizontally Panel Cutout/Dimensions See Dimensional Specs Environmental Operating Temperature -40°C to +85°C Storage Temperature -40°C to +85°C Thermal -40°C to +85°C IEC 60068-2-1: Cold Soak IEC 60068-2-2: Heat Soak IEC 60068-2-14: Cycling/Shock Solar Radiation IEC 60068-2-5, procedure B, Irradiation: 1120w/m 2 , Total Period: 15 day. Light: 20h, 70°C BST, 30%RH, 40°C CHT. Dark: 4h, 25°C BST, 93%RH, 25°C CHT Low Pressure IEC 60068-2-13 Humidity Soak: IEC 60068-2-78, Soak at 40°C at 93% RH for 10 days Cyclic: IEC 60068-2-30, Method 1, Temp range from 25°C to 55°C, cycling change with 93±3% RH, 10 cycles for 240 hrs. Ingress Protection ISO 20653, IP67, for above panel components of actual switch only. Salt Spray IEC 60068-2-52, Salt mist for 2h at 35°C, dry for 4h at 35°C RH≤30%, and humid for 2h at 50°C RH≥95%. Repeat 12 cycles, total 96h. Chemical Loads ISO 16750-5, brushing engine oil, hydraulic oil, diesel fuel, Grease, Urea at 85°C for 22hrs. Dipping battery fluid for 22hrs and alcohol for 10min at 25°C. Resistance for Rubbing RCA Abrasion, 400 sweeps, 175g Electrical Operating Voltage Designed for 12/24 Volt systems Minimum 8VDC Maximum 32VDC Sleep Mode Defined as the state after a pre-defined time of non-activity to reduce current draw on the system, and wakes on keypress or CAN message ESD ISO 10605, ±15kV air discharge (x2), ±8kV contact discharge (x2) Radiated Immunity- ALSE ISO 11452-2, Absorbed-lined chamber enclosure field strength 100V/m, frequency from 80MHz to 2GHz, Class A Bulk Current Injection ISO 11452-4, Level 100mA, frequency from 1MHz to 400MHz, linear step, Class A Conducted Transients ISO 7637-2, All test pulses in Annex A Table A1 and A2, 2a/3a/3b/5a/5b-Class A Radiation Emission ISO 13766-1, Broadband and Narrowband for ESA, range 30~1000MHz Over Voltage ISO 16750-2, Power up with 36VDC for 60 min at 65 °C. Short Circuit Protection ISO 16750-2, All output terminal short to ground for 60s. Reverse Polarity Protection ISO 16750-2, 28V for 60s Starting Profile ISO 16750-2, Level IV Us6=6V (12V) class B. Level I Us6=10V (24V) class A Withstand Voltage ISO 16750-2, Apply 500VAC 60Hz for 60s Insulation Resistance ISO 16750-2, 500VDC for 60s, > 100MΩ Superimposed Alternating Voltage ISO 16750-2, UPP of 4 V for 120s, total 5 cycles Slow Decrease and Increase of Supply Voltage ISO 16750-2, Increase the supply voltage from 0V to Usmin, then decrease it from Usmin to 0V, applying a change rate of 0.5 V/ min linear. Momentary Drop in Supply Voltage ISO 16750-2, Voltage drop from 8V to 4.5V, duration≤ 100 ms. EU Commission Directive 2004/104/EC Compliant (E-Marked) Mechanical Endurance 1,000,000 cycles per key (20% at -40°C, 20% at +85°C, 60% at +25°C) Vibration Resonance Vibration: IEC 60068- 2-6, 20Hz~500Hz per axis with amplitude of 19.6m/s2. Apply 90m/s2 at resonance point for 1h at Z axis and 0.5h at X/Y axis. Sinusoidal Vibration: IEC 60068- 2-6, 5Hz~200Hz with amplitude 100m/s 2 for 4h at Z axis and 2h at X/Y axis. Random vibration: IEC 60068- 2-64, 10~2000Hz. Acceleration 5.825Grms, 8h per axial Shock and Bump IEC 60068-2-27, Shock 500 m/s² 11 milliseconds. IEC 60068-2-29, Bump 400 m/s² 6 milliseconds 600 cycles Drop Test IEC 60068-2-31, Free fall, Procedure 1, 1000 mm height, drop on all 3 axes in both directions Tech Specs continued on next page 35. Tech Specs GPS-0020 Rev: A *Manufacturer reserves the right to change product specification without prior notice. Type Red Green Amber Blue White Backlight --- --- --- --- Yes Function Yes Yes Yes Yes --- No. Desination 1 Power 2 Ground 3 CAN H 4 CAN L Tables Table A: Standard Illumination Connection: 4 pin Deutsch DT Connector. Power with 8V to 32V vehicle type input Software Interface Integration Click below to integrate the UKP-Series into J1939 CAN network: www.carlingtech.com/sites/default/files/documents/ukp-series_interface.pdf Size Voltage Sleep Current Value (mA) 2x2 12 ~4.63 24 ~3.18 2x3 12 ~6.67 24 ~4.27 2x4 12 ~9.11 24 ~5.55 2x5 12 ~8.84 24 ~5.40 2x6 12 ~11.54 24 ~6.95 Table B: Operation Current Values 36. 1 No 5 Closed- Function Open- Light Open 2 Open- 6 Open- Closed- Closed- Closed Open 3 Closed- 7 Open- Open- Open- Closed Closed 4 Closed- 8 Open- Closed- Open- Open Open Ordering Scheme Part 1: Keypad Part 2: Icon Artwork Sample Part No. UKP 1 - 5 1 - A B - A - J 128 / Selection 1 2 3 4 5 6 7 8 9 Button 1 Button 2 Button 3 Button 4 Button 5 Button 6 2 RS 2 RA 3 UV 3 UW 6 MT 8 UB Function Icon Code Function Icon Code Function Icon Code Function Icon Code Function Icon Code Function Icon Code Button 7 Button 8 Button 9 Button 10 Button 11 Button 12 8 NN 8 PU 5 PR 5 PP 4 RH 4 NU Function Icon Code Function Icon Code Function Icon Code Function Icon Code Function Icon Code Function Icon Code UKP UKP-Series Keypad A White A White 1 Standard 1 Black 1. SERIES 5. BACKLIGHT 7. NON-ILLUMINATED IMAGE COLOR 2. KEYPAD STYLING 4. KEYPAD COLOR 1 Two by Two (1.6~2.8mm Panel Thickness) 2 Two by Three 3 Two by Four 4 Two by Five 5 Two by Six 6 Three by Two 7 Four by Two 8 Five by Two 9 Six by Two A Two by Two (2.8~4.0mm Panel Thickness) B Amber C Green D Red E Blue J J1939 (250K Baud Rate) K J1939 (500K Baud Rate) The Source Address is a unique number (000-248) assigned to each node on a CAN network, and is determined based upon the specific CAN architecture of each customer application. 00 For standard icons, see Standard Legends Code page. For additional icons, please consult factory. 3. BUTTON LAYOUT 6. FUNCTION LIGHT COLOR 8. NETWORK TYPE 9. SOURCE ADDRESS ICON CODE FUNCTION LIGHT CODE (Select 12 buttons for 2x6, 10 buttons for 2x5, 8 buttons for 2x4, 6 buttons for 2x3, and 4 buttons for 2x2.) COS-0114 Rev: E *Manufacturer reserves the right to change product specification without prior notice. 1 Notes: 1 Default Source Address is 128. 2 Source Address to be defined as the Decimal Value in the Ordering Scheme, unit will be programmed with Source Address as a Hexadecimal value when delivered. 2 1 2 1 1 2 1 2 2 1 1 2 2 1 1 2 2 1 2 1 2 1 2 1 1 2 1 2 1 2 1 2 ICON MARKING AREA SIZE .640±.020 [16.26±0.5] .378±.020 [9.60±0.5] .480±.020 [12.19±0.5] All button icons fit within rectangle. Centered on the button. Configure Complete Part Number > 37. 2x2 and 2x3 Configurations Dimensional Specs inches [millimeters] 3.144 .045 [79.86 1.14] 2.472 .040 [62.79 1.01] .627 .040 [15.92 1.01] .787 .060 [20.00 1.52] M5X0.8MM MOUNTING STUDS (2X) (MAX TIGHTENING TORQUE 30 INCH LBS [3.39 N-m]) 2.000±.026 [50.80±0.65] 1.000±.013 [25.40±0.32] VENT MATES TO THE DEUTSCH DT-SERIES CONNECTOR 1.500 [38.10] 2X .235 [5.97] 2.000 [50.80] CENTERED PANEL CUTOUT TOLERANCE ±.005[0.13], PANEL THICKNESS TO BE .050[1.27] MIN AND .300[7.62] MAX. 2.166±.040 [55.02±1.01] 2.472± [62.79± .040 1.01] 1.409 [35.79] CENTERED 1.607 [40.82] CENTERED 4XR.050 [1.27] PANEL CUTOUT TOLERANCE ±.005 [0.13], PANEL THICKNESS TO BE .080 [2.03] MIN AND .130 [3.30] MAX. 1.396±.008 [35.46±0.20] .627±.040 [15.92± 1.01] .930±.040 [23.62±1.01] MOUNTING WINGS (2X) 1.594±.008 [40.49± 0.20] MATES TO THE DEUTSCH DT-SERIES CONNECTOR VENT Notes: 1. Do not puncture or plug the vent CLA-0164 Rev: A *Manufacturer reserves the right to change product specification without prior notice. 38. 2x4 and 2x5 Configurations Dimensional Specs inches [millimeters] 4.122±.065 [104.70xc1.65] 2.472±.040 [62.79±1.01] .627±.040 [15.92±1.01] 1.500 [38.10] 2X .235 [5.97] 2.700 [68.58] CENTERED 2.700±.026 [68.58±0.65] 1.350±.013 [34.29±0.32] .787±.060 [20.00±1.52] PANEL CUTOUT TOLERANCE ±.005[0.13], PANEL THICKNESS TO BE .050[1.27] MIN AND .300[7.62] MAX. M5X0.8MM MOUNTING STUDS (2X) (MAX TIGHTENING TORQUE 30 INCH LBS [3.39 N-m]) VENT MATES TO THE DEUTSCH DT-SERIES CONNECTOR .627±.040 [15.92±1.01] 5.100±.085 [129.54±2.15] 2.472±.040 [62.79±1.01] 1.500 [38.10] 2X .235 [5.97] 3.400 [86.36] CENTERED 3.400±.026 [86.36±0.65] 1.700±.013 [43.18±0.32] .787±.060 [20.00±1.52] PANEL CUTOUT TOLERANCE ±.005[0.13], PANEL THICKNESS TO BE .050[1.27] MIN AND .300[7.62] MAX. M5X0.8MM MOUNTING STUDS (2X) (MAX TIGHTENING TORQUE 30 INCH LBS [3.39 N-m]) VENT MATES TO THE DEUTSCH DT-SERIES CONNECTOR Notes: 1. Do not puncture or plug the vent CLA-0164 Rev: A *Manufacturer reserves the right to change product specification without prior notice. 39. Notes: 1. Do not puncture or plug the vent 2x6 and 6x2 Configurations Dimensional Specs inches [millimeters] CLA-0164 Rev: A *Manufacturer reserves the right to change product specification without prior notice. 6.078±.105 [154.38±2.66] 2.472±.040 [62.79±1.01] 1.500 [38.10] 2X .235 [5.97] 4.100 [104.14] CENTERED PANEL CUTOUT TOLERANCE .005[0.13], PANEL THICKNESS TO BE .050[1.27] MIN AND .300[7.62] MAX. .627±.040 [15.92±1.01] .787±.060 [20.00±1.52] M5X0.8MM MOUNTING STUDS (2X) (MAX TIGHTENING TORQUE 30 INCH LBS [3.39 N-m]) 4.100±.026 [104.14±0.65] 2.050±.013 [52.07±0.32] VENT MATES TO THE DEUTSCH DT-SERIES CONNECTOR NO. DESIGNATION 1 POWER 2 GROUND 3 CAN H 4 CAN L PIN OUT AS SHOWN BELOW 2.166±.040 [55.02±1.01] 6.648±.110 [168.86±2.79] .627 .040 [15.92 1.01] .787±.060 [20.00±1.52] M5X0.8MM MOUNTING STUDS (2X) (MAX TIGHTENING TORQUE 30 INCH LBS [3.39 N-m]) 4.400±.026 [111.76±0.65] 2.200±.013 [55.88±0.32] MATES TO THE DEUTSCH DT-SERIES CONNECTOR VENT 4.400 [111.76] CENTERED 2X .235 [5.97] 1.350 [34.29] PANEL CUTOUT TOLERANCE .005[0.13], PANEL THICKNESS TO BE .050[1.27] MIN AND .300[7.62] MAX. 40. Notes: 1. Do not puncture or plug the vent 3x2, 4x2 and 5x2 Configurations Dimensional Specs inches [millimeters] CLA-0164 Rev: A *Manufacturer reserves the right to change product specification without prior notice. 2.166 .040 [55.02 1.01] 3.516±.050 [89.31±1.27] 2.300±.026 [58.42±0.65] 1.150±.013 [29.21±0.32] VENT 4.560±.070 [115.82±1.77] 2.166±.040 [55.02±1.01] 3.000±.026 [76.20±0.65] 1.500±.013 [38.10±0.32] VENT .627±.040 [15.92±1.01] .787 .060 [20.00 1.52] M5X0.8MM MOUNTING STUDS (2X) (MAX TIGHTENING TORQUE 30 INCH LBS [3.39 N-m]) 3.000 [76.20] CENTERED 1.350 [34.29] 2X .235 [5.97] PANEL CUTOUT TOLERANCE .005[0.13], PANEL THICKNESS TO BE .050[1.27] MIN AND .300[7.62] MAX. 5.604±.090 [142.34±2.28] 2.166±.040 [55.02±1.01] 3.700±.026 [93.98±0.65] 1.850±.013 [46.99±0.32] VENT .627±.040 [15.92±1.01] .787±.060 [20.00±1.52] M5X0.8MM MOUNTING STUDS (2X) (MAX TIGHTENING TORQUE 30 INCH LBS [3.39 N-m]) .627±.040 [15.92±1.01] .787 .060 [20.00 1.52] M5X0.8MM MOUNTING STUDS (2X) (MAX TIGHTENING TORQUE 30 INCH LBS [3.39 N-m]) 2.300 [58.42] CENTERED 1.350 [34.29] 2X .235 [5.97] PANEL CUTOUT TOLERANCE ±.005[0.13], PANEL THICKNESS TO BE .050[1.27] MIN AND .300[7.62] MAX. 3.700 [93.98] CENTERED 1.350 [34.29] 2X .235 [5.97] PANEL CUTOUT TOLERANCE .005[0.13], PANEL THICKNESS TO BE .050[1.27] MIN AND .300[7.62] MAX. www.carlingtech.com 860.793.9281 sales@carlingtech.com Typical Applications ∙ Commercial Vehicles ∙ Construction Equipment ∙ Agricultural Equipment request sample, configure part, watch video CKJ-Series A CAN J1939, sealed, jog switch feature a rotary and push knob. PRODUCT WEBPAGE ∙ Work Trucks * Rotary switch only (CRS-Series) is available separately The CKJ-Series jog switch features a joystick rotary encoder* with push-to-select button and 5 customizable function buttons with dimmable lighting. This CAN J1939 compatible display controller is sealed to IP67 standards and can be configured in a variety of orientations providing simple installation and connectivity. VDC Cycles for above-panel components 12/24 500,000 IP67 Sealing 42. Design Features Related Products CLTM12-S-Series > Load Controller CKP-Series > Customizable Keypad VM-Series > Operator Control Module BUTTONS Five customizable functions for quick access KNOB ( Joystick, Rotary & Push ) Easy menu scrolling, push-button selection and joystick navigation Rotary switch only (CRS-Series) is available separately CONNECTOR Deutsch 4 Pin DT-Series 43. Tech Specs Electrical Operating Voltage Designed for 12/24 VDC systems (8 minimum, 32 VDC maximum) Electrical Endurance Keypad Buttons: Up to 500,000 cycles Knob Push: Up to 500,000 cycles Knob Directional Joystick: Up to 500,000 cycles in each of four directions Knob Rotation: Up to 500,000 cycles, one cycle is 360° Over Voltage ISO 16750-2; 36 VDC for 60 minutes Short Circuit Protection ISO 16750-2; All outputs to ground for 60s Reverse Polarity Protection ISO 16750-2; 28 VDC for 60s Starting Profile ISO 16750-2; Class A Withstand Voltage ISO 16750-2; 500 Vrms with a duration of 60s Insulation Resistance ISO 16750-2; 500 VDC with a duration of 60s Superimposed Alternating Voltage ISO 16750-2; 4.4 Superimposed alternating voltage: UPP, of 4 VDC Slow Decrease and Increase of Supply Voltage ISO 16750-2; Increase the supply voltage from 0 VDC to 8 VDC, then decrease it from 8 VDC to 0 VDC, applying a change rate of 0.5 VDC/min linear Momentary Drop in Supply Voltage Test pulse applied in accordance with ISO 16750-2 Electromagnetic Compatibility ESD ISO 10605; +/- 15kV air discharges, +/-8kV contact discharges Absorbed-Lined Chamber ISO 11452-2; Absorbed-lined chamber 100V/m, 80MHz to 2 GHz Class A Bulk Current Injection ISO 11452-4; 100mA, 20MHz to 400MHz Class A Conducted Transients ISO 7637-2:2004; All test pulse in Annex A table A1 for 12V system and Table A2 for 24V system, Level 4, pulse 2a/3a/3b/4/5a -Class A Transient Emission ISO 13766; 64dB to 54dB, 30MHz- 75MHz (linearly decreases); 54dB to 65dB, 75MHz-400MHz (linearly increases); 65dB, 400MHz - 1000MHz Mechanical Vibration, Random MIL-STD-202G; Method 214A Test condition A, 5.35Grms, from 50Hz to 2000Hz, each plane 8 h, total 24h Vibration, Sinusoidal IEC 60068-2-6; Sweep sine wave form 10 to 60.1Hz with 0.35mm amplitude, 60.1Hz to 2000Hz with 50m/s2, each plane 20 cycles (5h) total 60 cycles (15h) Vibration, Resonance IEC 60068-2-6; Sinusoidal from 10 to 2000Hz, 5 minutes at resonant point Shock and Bump IEC 60068-2-27; 3 shocks in each direction of the 3 axis (18 total shocks) at 500 m/s2 for 11 ms. 100 shocks in each direction of the 3 axis (600 total shocks) at 400 m/s2 for 6 ms Drop test IEC 60068-2-31; Test Ec Free Fall - Procedure 1 drop in each direction of the 3 axis (6 total drops) from 1000mm Physical Switch functions 5 keypad button, knob push, 4 directions knob joystick (optional), continuous rotary knob (20 detents per rotation) Illumination LED backlit icon, dimmable illumination, controlled by CAN messages Mounting M5 back screw mounting Mounting Torque 2.26~2.82 nm [20~25 in-lbs] Weight 196 grams [.43 lbs] Environmental Sealing IP67, for above-panel components of actual switch only Operating Temperature -40°C to +85°C Storage Temperature -40°C to +85°C Thermal, Hot Soak IEC 60068-2-2; Test Bb, +85°C for 96 hours Thermal, Cold Soak IEC 60068-2-1; Test Ab, -40°C for 96 hours Thermal Shock IEC 60068-2-14; Test Na -40°C to +85°C, 10 cycles for 10 hours Solar Radiation IEC 60068-2-5; Procedure B, 24h per cycle, 20h irradiation and 4h darkness, total irradiation of 22.4kWh/m2 per diurnal cycle. 15 cycles Humidity, Soak IEC 60068-2-78; Test Cab, 30°C at 93% RH for 10 days Humidity, Cyclic IEC 60068-2-30; Test Db Method 1, 55 to 25 at 90% RH 6 cycles of 24 hours each Salt Spray IEC 60068-52; Test Kb, severity level 4 Chemical resistance (Resistance to Solvents) ISO 16750-5; Method II (Brushing) for Engine oil, hydraulic oil, diesel fuel, grease and urea at room temperature for 24 hours Thermal Cycling IEC 60068-2-14; Test Nb, -40°C to +85°C, dwell: 3 hours; transfer rate:(3±0.6°C)/min, 2 cycles GPS-0016 Rev: B *Manufacturer reserves the right to change product specification without prior notice. Communication Programming Click below for instructions on integrating the CKJ-Series: www.carlingtech.com/sites/default/files/documents/ ckj-series_communication.pdf 44. Ordering Scheme Legend/Button Orientation 1 Directional, Rotary and Push 2 Rotary and Push 3 Rotary Only A 5 Buttons CKJ Customizable Jog Switch 1 Standard 1 Black 1 Deutsch 4 Pin DT-Series 00 No legend G1 Numeric icons for orientation 1 G2 Numeric icons for orientation 2 G3 Numeric icons for orientation 3 G4 Numeric icons for orientation 4 For additional legends, please consult factory 000 A Unique Number from 000 to 248 J J1939, 250K Baud Rate L J1939, 500K Baud Rate 0 None A White B Green C Yellow D Blue E Red 1 Orientation 1 2 Orientation 2 3 Orientation 3 4 Orientation 4 2. KNOB INPUT TYPE AND FUNCTION 3. BUTTON LAYOUT 1. SERIES 4. KNOB COLOR AND STYLE 6. KEYPAD COLOR 7. CONNECTOR 11, 12, 13, 14, 15. LEGENDS - BUTTONS 1 TO 5 10. SOURCE ADDRESS 9. COMMUNICATION PROTOCOL 8. ILLUMINATION 5. ORIENTATION Sample Part No. CKJ - 1 A 1 - 1 1 1 -C - J 129 / 00 - 00 -00-00 - 00 Selection 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Notes: 1. Standard backlight color is white. 2. Default source address is 129. 3. Icon code G1 indicates a set of icons on all 5 buttons. Use icon code G1 for each button. For example, CKJ-1A1-111-A-l100/G1-G1-G1-G1-G1. Same case for icon codes G2, G3, and G4. 4. Orientation must match option chosen in box 5 1 2 3, 4 Orientation 4 Button 1 Button 2 Button 5 Button 4 Button 3 Button 4 Button 5 Button 3 Button 2 Button 1 Orientation 2 Button 1 Button 2 Button 3 Button 5 Button 4 Orientation 3 Button 1 Button 2 Button 3 Button 5 Button 4 Orientation 1 COS-0107 Rev: C *Manufacturer reserves the right to change product specification without prior notice. Configure Complete Part Number > Orientation 4 (Icon Code G4 for all 5 buttons) Orientation 2 (Icon Code G2 for all 5 buttons) Orientation 3 (Icon Code G3 for all 5 buttons) Orientation 1 (Icon Code G1 for all 5 buttons) 45. inches [millimeters] CLA-0159 Rev: B *Manufacturer reserves the right to change product specification without prior notice. 1.800 [45.72] 3.000 [76.2] 3X .256 [6.5] .900 [22.86] TYP. 1.750 [44.45] .900 [22.86] 1.625 [41.28] 1.100 [27.94] PANEL CUTOUT SIZE .695 ± .010 [17.65 ± 0.25] 1.968 ± .040 [49.99 ± 1.01] 3.200 ± .028 [81.28 ± 0.71] 4.360 ± .032 [110.74 ± 0.81] .669±.020 [17±0.5] TYP. .778 ± .020 [19.77 ± 0.5] M5 X 0.8 1.800 ± .030 [45.72 ± 0.76] 3.000 ± .040 [76.2 ± 1.01] 1.750 ± .020 [44.45 ± 0.5] 2 PLCS MATES WITH DEUTSCH 4-PIN DT SERIES CONNECTORS PIN NO. DESIGNATION 1 POWER 2 GND 3 CAN H 4 CAN L PIN OUT AS SHOWN 1 2 3 4 X Y MARKING AREA Legend Marking Area 1 2 3 4 5 X .650 [16.51] .650 [16.51] .650 [16.51] .650 [16.51] .650 [16.51] Y .750 [19.05] .750 [19.05] .750 [19.05] .380 [9.65] .380 [9.65] 1 2 3 4 5 .900 ± .020 [22.86 ± 0.50] .900 ± .020 [22.86 ± 0.50] 1.425 ± .020 [36.20 ± 0.50] 1.625 ± .020 [41.28 ± 0.50] 1.350 ± .020 [34.29 ± 0.50] .510 ± .020 [12.95 ± 0.50] .510 ± .020 [12.95 ± 0.50] Icon marking area and location Unless otherwise specified, icon size and location should follow this drawing and is applicable to all 4 orientations Dimensional Specs www.carlingtech.com 860.793.9281 sales@carlingtech.com Typical Applications ∙ Truck ∙ Bus ∙ Construction ∙ Mining request sample, configure part CRS-Series Rotary Encoder Switch PRODUCT WEBPAGE ∙ Agricultural Rotary Encoder Switch Designed for Commercial Vehicles The CRS-Series rotary encoder switch features an IP67 rating for above-panel components and mechanical and electrical endurance ratings of 500,000 cycles, making it ideal for work trucks, farm equipment, and construction vehicles. Available with an operating voltage rating of 3.3 V DC or 5.0 V DC, this rotary encoder switch is available for 4-way directional, rotary, and push-button input, rotary and push-button input, or rotary-only input. VDC Cycles for above-panel components 3.3 or 5.0 500,000 IP67 Sealing * For a complete CAN solution, please see our CKJ-Series 47. Tech Specs Electrical Rotary Supply current 20 mA maximum Output Open collector photo transistor. External pull-up resistors are required. See circuit schematic for external resistors. Output code 2-bit quadrature, channel A leads channel B by 90° electrically during clockwise rotation of the shaft. Minimum sink current 2.0 mA Environmental Operating temperature -40°C to + 85°C Storage Temperature -40°C to + 85°C Thermal, Hot Soak IEC 60068-2-2; Test Bb, + 85°C for 96 hours Thermal, Cold Soak IEC 60068-2-1; Test Ab, - 40°C for 96 hours Thermal Shock IEC 60068-2-14; Test Na, - 55°C to +100°C, 10 cycles for 10 hours Sealing Protection ISO 20653; IP67 above panel Humidity, soak (Damp heat) IEC 60068-2-78; Test Cab, 96 hours at 93% humidity and 40°C Salt Spray IEC 60068-2-11; Test Ka, 5% NaCl, spray for 48 hours Thermal Cycling (Change of Temperature) IEC 60068-2-14; Test Nb, -40°C to 85°C, dwell: 3 hours; transfer rate: (3 ± 0.6°C)/min, 2 cycles Physical Pin out terminal Pin header, pin size .020 X .020 SQ, pitch .079 inch Mounting 3x mounting holes Mounting torque 1.2 - 1.4 N-m [10.62 - 12.39 inch-lbs] Weight 25 grams [.055 lbs] Materials Seal Holder: Nylon Housing: Nylon Base: Nylon Bottom Cover: Nylon Seal: Silicone Shaft: Stainless steel Pin Out Terminal: Brass, gold plated Dome Contact: Stainless steel PCB:FR Pushbutton Contact resistance Less than 0.2 ohm Electrical endurance Rotary; 500,000 cycles of one full rotation Push-button; 500,000 cycles Joystick; 500,000 cycles in each direction Joystick Output code 2-bit Mechanical Rotary Lifecycle 500,000 rotational cycles of operation (one cycle is a rotation through all positions and a full return) Average rotational torque .038 ± .014 N-m [5.4 ± 2 oz-in] initially, rotation torque within 50% of initial value throughout life. Pushbutton Lifecycle 500,000 actuations Actuation force 16 ± 3 N [3.6 ± .67 lbs] Shaft travel 0.8 ± 0.3 mm [.031 ± .012 inches] Joystick Lifecycle 500,000 actuations in each direction Actuation torque 0.18 ± 0.06 N-m [25.5 ± .8.5 oz-in] Angle of throw 4° ± 2° in each direction Vibration, Sinusoidal MIL-STD 202G; Method 204, Condition B, sinus vibration harmonic motion with 1.5mm from 10Hz to 60Hz and 15g (peak) from 60Hz to 2000Hz. Each axis 4 hours total 12 hours. Shock MIL-STD 202G; Method 213B, Condition C, 100G for 6ms, three shocks in each direction shall be applied along the three mutually perpendicular axes of the test specimen (18 shocks) Drop test IEC 60068-2-31; Test Ee, Free'Fall -Procedure 1 drop in each direction of the 3 axes {6 total drops) from 1m GPS-0017 Rev: B *Manufacturer reserves the right to change product specification without prior notice. 48. GPS-0017 Rev: B *Manufacturer reserves the right to change product specification without prior notice. High Output A Output B Low High Low Rotary Switch Waveform • Indicates logic high; blank indicates logic low. Code repeats every 4 positions R* R* 1 2 3 4 5 6 7 8 Joystick X Direction Joystick Y Direction Power Input Output A Output B Normally Open Push Button Switch Ground Position 1 Position 4 Position 2 Position 3 External Pull-up Resistors Required for Operation (2.2K½ ) When Operating Power is 5.0VDC External Pull-up Resistors Required for Operation (3.0K½ ) When Operating Power is 3.3VDC Tables Joystick Truth Table Position X Output Y Output 1 Neutral High 2 High Neutral 3 Neutral Low 4 Low Neutral Center Neutral Neutral Tech Specs Circuit Schematic & Joystick Operation Rotary Operating Voltage (VDC) "High" Logic Output (VDC) "Low" Logic Output (VDC) Maximum Power Consumption (MW) 5.00 ± .25 >3.5 < 1.0 100 3.30 ± .25 > 2.6 <.8 66 Joystick Operating Voltage (VDC) Maximum Supply Current (MA) "Neutral" Logic Output (VDC) "High" Logic Output (VDC) "Low" Logic Output (VDC) 5.00 ± .25 0.6 2.5 ± 0.5 >4.5 <0.5 3.30 ± .25 0.4 1.65 ± 0.2 >= 3 <0.5 Pushbutton Operating Voltage (VDC) Current Rating (MA) 5.00 ± .25 16 3.30 ± .25 12 Rotary Switch Truth Table Clockwise Rotation Position Output A Output B 1 2 3 4 49. Ordering Scheme 1 Directional, Rotary and Push 2 Rotary and Push 3 Rotary Only 1 5.0VDC 2 3.3VDC CRS Carling Rotary Encoder Switch 1 Pin Header 2. SWITCH INPUT TYPE/FUNCTION 3. RATED VOLTAGE OF ROTARY OPERATION 1. SERIES 4. TERMINATION Sample Part No. CRS - 1 - 2 - 1 Selection 1 2 3 4 COS-0108 Rev. A; CLA-0160 Rev. A *Manufacturer reserves the right to change product specification without prior notice. inches [millimeters] Dimensional Specs 1.340±.010 [34.04±0.25] 1.089±.020 [27.67±0.5] 1.005 REF. [25.53] 1.005 REF. [25.53] .580 REF. [14.74] .580 REF. [14.74] .670±.010 [17.02±0.25] 3X .125±.010 [3.18±0.25] UNIFORM DISTRIBUTED AT 120 APART .680±.010 [17.27±0.25] .274±.010 [6.97±0.25] .170±.010 [4.32±0.25] .080±.015 [2.03±0.38] .158±.020 [4.01±0.5] .250±.005 [6.35±0.12] .929±.020 [23.61±0.5] .708±.020 [17.98±0.5] .020 [0.5]X.020[0.5] SQ PITCH .0787[2] MATES WITH SAMTEC SQT, SMM & MMS SERIES CONNECTORS M2.5X0.45 .200±.015 [5.09±0.38] THREAD DEPTH .380±.015 [9.65±0.38] .060±.005 [1.52±0.12] .209±.005 [5.31±0.12] .240±.005 [6.1±0.12] www.carlingtech.com 860.793.9281 sales@carlingtech.com Typical Applications ∙ Commercial Vehicles ∙ Construction Equipment ∙ Agricultural Equipment The CM-Series system features a LIN Switch Module and a CAN/LIN Controller Module. The switch module includes a carrier that accommodates up to three uniquely identifiable switches and rheostats. The carrier also features two LIN connectors, one that connects to the controller module and one that allows for daisy-chaining to other switch modules. Additionally, the carrier can accommodate a two-pole hardwired switch. The controller module acts as the CAN interface to the system ECU and the LIN switches, and it accommodates up to 3 LIN buses for a total of 45 switch functions in one system. request sample, watch video CM-Series Multiplexed CAN/LIN Switching System PRODUCT WEBPAGE ∙ Work Trucks VDC Switch Functions Controlled Operations 12/24 up to 45 100,000 51. Design Features CARRIER Versatile, 3-compartment Carrier provides easy installation and access. CONTROLLER MODULE Accommodates up to 45 switch functions. LIN connection to switches and CAN connection to ECU. CONNECTIONS Two LIN connectors: 1 to Controller Module and 1 for Daisy Chaining. HARDWIRE CONNECTOR Option to hardwire loads. Status feedback through LIN connection SWITCH OPTIONS Uniquely identifiable standard, locking, and rheostat laser etched switches. ILLUMINATION Up to 2 backlit icons and 1 center function light. Behind Panel Above Panel Carling Part Number: MPU-00000011 Carling Part Number: MPU-00000010 TE Part Number: 8-968970-2 52. System Diagram CM-Series Switch Modules CM-Series Controller Module LIN Bus 1 LIN Bus 2 LIN Bus 3 Daisy Chain CAN BUS Daisy Chain Electronic Control Unit (ECU) Customer's Equipment 53. Tech Specs GPS-0025 Rev: A *Manufacturer reserves the right to change product specification without prior notice. Physical Function Switch is LIN only, or LIN with hardwire (HW). Rheostat is LIN only. Carrier to hold up to 3 switches, rheostats and/or hole plugs Nodes/carriers must be used with Carling controller module. Switch Circuits 2-position maintained, 2-position momentary, 3-position maintained, 3-position momentary, 3-position maintained-momentary, 3-position momentary-maintained, locking Illumination Switch can have up to 2 backlit laser marked icons. Switch can have 1 center function bar/light Rheostat has 1 backlit laser marked icon. 5 color choices for backlight and function lights – red, orange/ amber, green, blue, white. Backlight and function light illumination control via LIN Mounting See dimensional specs for carrier and controller module mounting requirements. Switch and rheostat must be installed in carriers. No fasteners required. Assembly/ disassembly of carrier and controller from front side of panel Connector Interface Controller module = MQS (Tyco p/n 966870-1). Harness connector is Tyco p/n 1534101-1 and 1534097-1. Carrier module = MQS (Tyco p/n 953698-1). Harness connector is Tyco p/n 953697-1. Switch hardwire = MQS (Tyco p/n 8-968970-2). Actuation Force Switch rocker actuation force = 4 to 10 Newtons. Switch lock actuation force = 4 to 6 Newtons. Angular Movement Switch rocker rotation = 12° from center. Rheostat wheel rotation = 190°, with detent at 67.6°. LIN Bus 3 LIN buses max, 15 nodes per bus 5 rheostat limit per system CAN Interface to Controller Per CAN SAE J1939/71 CAN Baud Rate 250 kbps Environmental Operating Temperature -40°C to +70°C Vibration ISO 16750-3, Test VIII, 32 hours per plane Mechanical Shock/Drop ISO 16750-3, free fall 1-meter drop 3 times Accelerated Aging IEC 60068-2-2 test Bb, 336 hours at 95°C Chemical Resistance IEC 60068-2-74 condition A – gasoline, diesel, denatured alcohol, mineral oil, motor oil, brake fluid, ethylene glycol, Armor All, Windex Ingress Protection IP52 rated High Temperature Test IEC 60068-2-2 test B, 70°C for 24 hours Electrical Operating Voltage Controller module = 9 to 32VDC HW Switch = 5 to 32VDC Electrical Rating HW Switch = 5mA to 10A at 24VDC Sleep Current Switch = 90uA per switch Controller module = 550uA Electrical Endurance LIN Switch = 80k operations, resistive load 25uA, 24 VDC HW Switch = 80k operations, resistive load 10mA, 24 VDC HW Switch = 80k operations, resistive load 10A, 24VDC HW Switch = 100k operations, inductive load 10A, 24 VDC HW Switch = 100k operations, electronics load 5mA, 24 VDC Rheostat = 10k cycles Reverse Voltage Test –16 VDC for 4 hours ESD 8kV direct, 15kV through air EMC – Conducted ISO 7637-2 pulse 1, 2A, 2B, 3A, 3B, starting profile, load dump A, load dump B, super imposed alternating voltage, slow increase/decrease of supply voltage, momentary drop in supply voltage, reset behavior at voltage drop ISO 7637-2 transient immunity on supply lines pulses 1, 2a, 2b, 3a, 3b, 4 ISO 7637-3 transient immunity on signal leads Frequency emission on power supply and signal leads from 0.15 to 108 MHz. EMC – Radiated BCI per ISO 11452-4 at 100mA Broadband radiated emissions per ECE-R10 annex 7 Narrowband radiated emissions per ECE-R10 annex 8 Tech Specs continued on next page Damp Heat Test IEC 60069-2-30, 6 cycles, -40°C to +70°C, 90%RH Composite Temp/ Humidity Test IEC 60068-2-38, -40°C to +70°C, >90%RH Low Temperature IEC 60068-2-1 test A, -40°C, 72 Hours non-operational, 24 hours operational Thermal Shock IEC 6008-2-14 test Na, -40°C to +70°C, 20 cycles, 2-hour exposure Sunlight (UV Aging) ISO 4892-3, 8-hour dry UV at 70°C, 4-hour condensation no UV at 50°C; 25 cycles Temperature Cycling IEC 60068-2-14 test Nb, -40°C to +70°C, 10 cycles, 2-hour exposure 54. Tech Specs Pin Number Pin Definition Pin Number Pin Definition Pin 1 LIN 3 Ground Pin 9 LIN 1 Ground Pin 2 LIN 3 Power (+12V) Pin 10 LIN 2 Ground Pin 3 LIN 3 Bus Pin 11 CAN Term Connect A Pin 4 LIN 2 Power (+12V) Pin 12 CAN Term Connect B Pin 5 LIN 2 Bus Pin 13 CAN L Pin 6 LIN 1 Power (+12V) Pin 14 CAN H Pin 7 LIN 1 Bus Pin 15 CAN Shield Pin 8 VBat Input Pin 16 VBat (Vehicle Ground) Pin Number Pin Definition Pin 1 LIN Ground Pin 2 LIN Bus Pin 3 LIN Power (+12V) Software Interface Integration Tables Table A: Controller Connection Pin Definition Table B: Carrier Connection Pin Definition Click below for instructions on integrating the CM-Series: www.carlingtech.com/sites/default/files/documents/cm-series_interface.pdf GPS-0025 Rev: A *Manufacturer reserves the right to change product specification without prior notice. 55. CM Standard Switch Z No Image 2 White Z No Image 1 Clear Lamp # Illumination Type S None --- A 1 Independent B 3 Independent C 1 Independent 2 Independent D 2 Independent 3 Independent Lamp # Illumination Type E 1 Independent 3 Independent F 1 Independent 2 Independent 3 Independent 1. SERIES 8. IMAGE 1 COLOR 9. IMAGE 2 COLOR 3. ILLUMINATION Sample Part No. CM 18 C H C 0 - A 2 1 Z 53 - 1 LV 00 00 A Selection 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 1 4, 7 4, 7 3 Terminal connections as viewed from bottom of switch Single pole uses 1, 2, and 3. Douple pole uses 1, 2, 3 and 4, 5, 6 ( ) = momentary. SP = Single Pole. DP = Double Pole. Position: 1 0 2 SP SP Pole DP 1&2 Connected 2&3 LIN LIN 1 2 HW 4&5 Terminals 5&6 Only & HW Lin HW & LIN 16 26 ON OFF ON 17 27 ON OFF (ON) 18 28 (ON) OFF (ON) Special Circuits 40 50 OFF 2&3 None 41 51 ON OFF None 42 52 (ON) OFF None 44 54 ON 2&3 None 48 58 None OFF 2 & 3 49 59 None OFF (ON) 76 None 4 & 5 2&3, 5&6 77 None 4 & 5 (2&3, 5&6) C4 (1&2, 4&5) OFF (2&3, 5&6) 2. CIRCUIT No Lamp 0 LED Red Amber Green Blue White 12VDC A C H 2 6 No Lamp 0 Lock Option W LED Red Amber Green Blue White 12VDC A C H 2 6 4,5. LAMP 1 AND/OR LAMP 2 6. LAMP 3 OR LOCK OPTION Style Black Red Rocker - Laser Etched A D Locking Rocker - Laser Etched P R 7. ACTUATOR STYLE AND COLOR Standard Switch Ordering Scheme COS-0087 Rev: G *Manufacturer reserves the right to change product specification without prior notice. 1 2 3 Image Location 1 2 3 Image Location Image 3 Color Z No Image 2 White Actuator Lock Function & Color Lock in 0 POS Lock Color H Match Actuator L Red M Orange 10. IMAGE 3 COLOR OR LOCK FUNCTION & COLOR Notes: 1. If LIN switch only, rating is 12VDC Max. If LIN & hardwire, hardwire portion of switch rating is 5mA-10A 24VDC. 2. Use (0) in lock callout location when creating laser etched locking rocker description. 3. Bracket color is black. 4. LED voltage to be supplied by the network at 12V. 5. Switches must be mounted in Carrier & interfaced with Controller Module. 6. Hole plug also available. Part number 390-41022-001. 7. Non-existing LED combinations cannot be created unless certain commercial requirements are met, factory may contact you to advise of these requirements for setting up new LED combinations or to suggest alternatives. 2 00 No legend For standard legends, see “Standard Legend Codes” page. For additional legends, please consult factory 00 No legend For standard legends, see “Standard Legend Codes” page. For additional legends, please consult factory 11. LEGEND - IMAGE 1 13. LEGEND - IMAGE 2 14. LEGEND - IMAGE 3 0 No legend 1 Orientation 1 2 Orientation 2 3 Orientation 3 4 Orientation 4 00 No legend LV Function Light - Orientation 1 and 3 LY Function Light - Orientation 2 and 4 12. LEGEND ORIENTATION 2 4 3 1 The Source Address is a unique two digit code (01-5F) assigned to each switch on the CAN network, and is determined based on the specific CAN architecture of each customer application. Illumination Group Wake/No Wake A Drive No Wake B Drive Wake C Entry No Wake D Entry Wake 15. SOURCE ADDRESS 16. ILLUMINATION DECISION 1 2 3 Image Location Configure Complete Part Number > 56. Rheostat Switch Carrier Additional Part Numbers Controller Module Hole Plug CMR Rheostat with LIN Termination D 1 Detent Position at 67.6 Degrees Color Style A Black Painted, Laser-Etched B 190 Degree Rotation C LIN Signal Controlled A 12V W White A Black 1. SERIES 8. THUMB WHEEL DETENTS 9. COVER COLOR AND STYLE 2. POTENTIOMETER ROTATION 3. RESISTANCE RANGE 4. RATING 6. BRACKET COLOR 7. THUMB WHEEL COLOR Sample Part No. CMR B C A N W - A D A 4L 1 - 81 A Selection 1 2 3 4 5 6 7 8 9 10 11 12 13 MPU - 00000010 390-41022-001 MPU - 00000011 Notes: 1. Rheostats must be mounted in Carrier & interfaced with Controller Module. 2. Thumb wheel marking available. Consult factory. Switches, Rheostats and Hole Plugs must be mounted in a Carrier. Each Carrier has three slots. Hole Plugs are inserts that can be mounted in Carriers populated with less than 3 switches, to occupy the vacant space . The Controller Module translates the LIN to CAN for communication with the rest of the vehicle's system. No Lamp 0 LED Red Amber Green Blue White 12VDC C N H A 6 5. BACKLIGHTING LED 00 No legend For standard legends, see “Standard Legend Codes” page. For additional legends, please consult factory 10. LEGEND 0 No legend 1 Orientation 1 2 Orientation 2 3 Orientation 3 4 Orientation 4 11. LEGEND ORIENTATION 2 4 3 1 The Source Address is a unique two digit code (81-85) assigned to each rheostat on the CAN network, and is determined based on the specific CAN architecture of each customer application. Illumination Group Wake/No Wake A Drive No Wake C Entry No Wake 12. SOURCE ADDRESS 13. ILLUMINATION DECISION COS-0093 Rev: B *Manufacturer reserves the right to change product specification without prior notice. Ordering Scheme 57. Dimensional Specs inches [millimeters] CLA-0149 Rev: A, *Manufacturer reserves the right to change product specification without prior notice. 1.663 [42.24] Rocker Switch .633 [16.08] 1.523 [38.68] Locking Rocker Switch 1.663 [42.24] .742 [18.84] 1.523 [38.68] Rheostat .778 [19.76] .778 [19.76] .767 [19.49] .655 [16.64] 1.109 [28.17] 1.661 [42.19] X Y MARKING AREA Legend Marking Area 1 X .375[9.53] Y .375[9.53] Icon marking area and location Unless otherwise specified, icon size and location should follow this drawing and is applicable to all 4 orientations 1 1 .350 ± .020 [8.89 ± 0.50] .350 ± .020 [8.89 ± 0.50] LAMP 1 LAMP 3 Rocker Switch Locking Rocker Switch LAMP 1 .350 ± .020 [8.89 ± 0.50] 1 58. Dimensional Specs inches [millimeters] CLA-0149 Rev: A *Manufacturer reserves the right to change product specification without prior notice. Carrier .786 [19.98] 1.689 [42.90] 2.882 [73.20] .717 [18.20] 1.969 [50.01] PANEL CUTOUT SIZE 2.902 [73.71] 2.715 [68.96] 1.589 [40.36] 1.709 [43.41] J J SECTION JJ .529 [13.45] 59. Dimensional Specs inches [millimeters] CLA-0151 Rev: A *Manufacturer reserves the right to change product specification without prior notice. Controller Module 4.923 [125.05] 3.937 [100.00] 2.165 [55.00] 0.195 [4.95] 1.57 ± .030 [39.88 ± .076] PANEL CUTOUT SIZE 0.402 ± .002 [10.21 ± .05] 0.55 ± .040 [13.97 ± 1.01] 0.394 [10.01] 0.394 [10.01] 0.70 ± .015 [17.78 ± 0.38] 4.578 ± .004 [116.28 ± 0.10] Ø.402 ± .002 [10.21 ± 0.05] 3.937 [100.00] .400 [10.16] .787 [19.99] .700 [17.78] 2.165 [55.00] 60. 16 CIRCUIT DIAGRAM Circuit Code 17 18 26 27 28 41 40 42 1 0 2 LIN 1 0 2 LIN 1 0 2 LIN 1 0 LIN 1 0 LIN 1 0 LIN CIRCUIT DIAGRAM Circuit Code 47 48 49 50 51 0 2 LIN 1 0 2 LIN HW 1 3 2 1 0 2 LIN HW 1 3 2 1 0 2 LIN HW 1 3 2 43 44 45 46 1 0 LIN 1 0 LIN 1 0 2 LIN 0 2 LIN 1 0 LIN HW 3 2 0 2 LIN 0 2 LIN 1 0 LIN HW 1 2 Circuit Diagrams COS-0087 Rev: B *Manufacturer reserves the right to change product specification without prior notice. 61. 52 CIRCUIT DIAGRAM Circuit Code 53 54 55 56 58 57 CIRCUIT DIAGRAM Circuit Code 77 78 C4 59 71 72 76 1 0 LIN HW 1 2 1 0 LIN HW 1 3 2 1 0 LIN HW 1 3 2 1 0 2 LIN HW 1 3 2 0 2 LIN HW 1 3 2 0 2 LIN HW 1 3 2 0 2 LIN HW 3 2 2 0 LIN HW 3 2 1 0 LIN HW 4 6 2 5 1 0 LIN HW 4 5 0 2 LIN HW 4 6 2 5 0 2 LIN HW 4 6 2 5 0 1 2 LIN HW 4 6 2 5 0 1 2 LIN HW 4 1 3 6 2 5 Circuit Diagrams COS-0087 Rev: B *Manufacturer reserves the right to change product specification without prior notice. 62. A ILLUMINATION DIAGRAM Illumination Code B C D E F 1 LIN 3 LIN 1 2 LIN 3 2 LIN 3 1 LIN 3 2 1 LIN Illumination Diagrams COS-0087 Rev: B *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 860.793.9281 sales@carlingtech.com Typical Applications ∙ On/Off-Highway ∙ Headlamps and Sidelights request sample, configure part, watch video CLTM12-Series Solid State Load Controller PRODUCT WEBPAGE The CLTM12-S is a compact, solid state load controller with 12 high-side outputs, 4 digital inputs, 3 discrete inputs, 2 address lines, and a CAN baud rate select line. It provides fast, low-loss, solid state on/off switching along with short circuit protection for each output, as well as load status and power diagnostics. Relative to electromechanical relays, the CLTM12 electronic control module increases thermal efficiency by providing lower power dissipation and higher power-to-weight densities. ∙ Directional and Hazard Signals ∙ Beacon and Alarm Systems ∙ Site and Work Lights ∙ Cab Illumination VDC 6.5-32 When Connected IP69K Sealing 64. Tech Specs Electrical Voltage Input 6.5 to 32VDC Max Current Capacity 75 Amps Serial Communication CAN J1939 8 High Side Outputs 10 Amps each 4 High Side Outputs 5 Amps each 2 Address Lines Active Low Baud Rate Select Connector J1 Pin 3: 250 Kbit/s open; connector J1 Pin 3 to connector J1 Pin 15: 500 Kbit/s 4 Digital Inputs Active High & Open 3 Discrete Inputs Active High & Open Sleep Mode Current <3mA Operating Voltage SAE J1455, Section 4.13.1 Over Voltage SAE J1455, Section 4.13.1 Reverse Polarity SAE J1455, Section 4.13.1 Short Circuit SAE J1455, Section 4.13.1 Power Up SAE J1455, Section 4.13.1 Environmental Operating Temp. -40° to +85°C Storage Temperature -40° to +85°C High Temperature IEC 60068-2-2, Test Bb Low Temperature IEC 60068-2-1, Test Ad Temp. Cycling (Operational) IEC 60068-2-14, Test Nb Temp. Shock (Storage) IEC 60068-2-14, Test Na Simulated Solar Radiation IEC 60068-2-5, Procedure B Altitude (Transport) IEC 60068-2-13 Altitude (Operational) IEC 60068-2-13, Test M: Low air pressure Humidity (Soak) IEC 60068-2-78 Humidity (Cyclic) IEC 60068-2-30 Sealing Protection IP69k in accordance with DIN 40050-9 and IEC 60529 sections 13.4, 13.6, & 14 Mechanical Shock (Drop Test) IEC 60068-2-32, Test Ed: Free Fall, Procedure 1. Mechanical (Shock) 60068-2-27 Mechanical (Bump) 60068-2-29 Vibration (Sine) IEC 60068-2-6 Vibration (Random) IEC 60068-2-64, Method 1 Vibration (Resonant Search) IEC 60068-2-6 Chemical Resistance IEC 60068-2-74, Test Class B (Engine oil, Diesel, Hydraulic Oil, Ethylene Glycol, Urea Nitrogen, Liquid lime, NPX fertilizer, Ammonia, Calcium chloride) Salt Spray IEC 60068-2-52, Test Kb Ozone ASTM D1171-99, Method 1 Mechanical Dimensions (L x W x H) 5.7” x 4.2” x 1.33” Weight (max) 1.25 lbs. (0.567 kg) Torque Value (voltage input stud) 20 - 25 in-lbs. [2.26 - 2.82 N-m] J2 Mating connector Molex P/N 334721201 J1 Mating connector Molex P/N 0334721601 Electromagnetic Transient Immunity ISO 11451-1 & 11452-2 Transient Emissions ISO 13766, Section 5 Annex D And Annex E Conducted Transients ISO 7637-2, Annex A Electrostatic Discharge (ESD) ISO 13766 & ISO 10605 GPS-8014 Rev: C *Manufacturer reserves the right to change product specification without prior notice. 65. M6 X I STUD POWER INPUT M6 MOUNTING CLEARANCE HOLES 16 PIN MOLEX MX-150 CONNECTOR SIGNAL (PIN I) J1 J2 12 PIN MOLEX MX-150 CONNECTOR POWER OUTPUT (PIN I) 1.33 [33.9] .20 [5.1] 4.99 [126.6] 5.96 [151.5] O / .285±.008 [7.24±.20] 3X 4.110±.010 [104.39±.25] 5.100±.010 [129.54±.25] 2.800±.010 [71.12±.17] 4.110±.010 [104.39±.25] M6 THREADED SCREW HOLE (3 PLACES) MOUNTING PATTERN SCALE 1.000 5.100±.015 [129.54±.38] Dimensional Specs inches [millimeters] CLA-0165 Rev: D *Manufacturer reserves the right to change product specification without prior notice. 66. Digital inputs Thresholds Digital Input Impedance Model The digital inputs (IND_1, IND_2, IND_3. IND_4_WKE) sense the presence of two voltage level states: “Active High”, and “Open” are compatible with standard 5v logic devices (E.g. when the input is at +5v it will be read as a logic ‘1’ or “High”. When the input is at 0v or GND it will be read as logic ‘0’) The unused digital inputs can be left disconnected. • Absolute limits -2.3 to 36V • Input resistance: 1K Ohm • Input pin voltage open circuit: 2.75V Open = 1.58 to 4.28V High = 4.78V to 6.63V These thresholds apply when the CLTM12-S is not in sleep mode. The IND_4_WKE pin is a special case. When the CLTM12-S is in sleep mode this pin serves as a means of waking the CLTM12-S from sleep when a low to high logic transition is detected. The logic levels associated with this function are: Logic high for levels no less than 3.70 V In the sleep state the open circuit voltage on this pin is between 3.0 and 3.3V, so it must be pulled high to cross the threshold and wake the CLTM12-S. Discrete inputs The discrete inputs (INA_1, INA_2, INA_3) are similar to the digital inputs in that they respond to two voltage level states “Active High”, and “Open” (E.g. when the input is at V-Battery it will be read as a logic ‘1’ or “High”. When the input is at 0v or GND it will be read as logic ‘0’) The unused discrete inputs can be left disconnected which results in an “open” state. Absolute limits: -2.3 to 36V Input resistance: 1K Ohm Input voltage, open circuit: 2.75V Thresholds: Open = 1.51 to 4.31V High = 4.82V to 32.0V These thresholds apply when the CLTM12-S is not in sleep mode. Configuration 67. Address and Baud Rate select inputs Baud Rate Select input Discrete Input Impedance Model Open circuit voltage = 3.3V Input resistance > 50K Ohms Low = below 0.72V High = above 1.65V The address lines (ADD_1, ADD_2 and baud rate select) are active Low inputs that the software uses to identify the application based on the configuration of the wiring harness. These pins recognize two states Low and High. No connect (J1-3) for 250 Kbits/second select. Connect (J1-3 to J1-15) for 500 Kbits/second select. If the CLTM12-S-Series is configured for 500k Baud operation, several CAN errors will be visible on the bus at power-up. This is because the bootloader software is hard-configured for 250k Baud operation and will generate CAN errors as the software transitions from the bootloader to the application. Address 1 Address 2 J1939 Source Address Open Open 49 (0x31) Ground Open 50 (0x32) Open Ground 51 (0x33) Configuration 68. Output Channels Address & Baud Rate select Input Impedance Model Output Channel Schematic The 12 High side output channels are switched with MOSFETs connected in a back-to-back arrangement so that back-feeding is not possible when the channel is turned off. The total current supplied by the CLTM12-S is limited to 75A. All channels employ the following: • Load Presence Detection • Latched shutdown overcurrent detection with reset. • Overcurrent surge allowance that prevents overcurrent latch tripping when starting high surge loads such as incandescent lamps. 5A Channels 3 ( J2 pin 11 ), 6 ( J2 pin 9 ), 9 ( J2 pin 8 ) and 12 ( J2 pin 10 ) 10A Channels 1 ( J2 pin 6 ), 2 ( J2 pin 4 ), 4 ( J2 pin 2 ), 5 ( J2 pin 1 ), 7 ( J2 pin 7 ), 8 ( J2 pin 3 ), 10 ( J2 pin 5 ), 11 ( J2 pin 12 ) Configuration 69. Output Channel Schematic (continued) When a channel is off, a current source supplies 1.15 mA to the load so that the channel output voltage can be used to determine its status. The real-time monitoring functions for the faults: “Open circuit” and “ON when commanded OFF” are implemented by comparing channel voltage to input voltage. “Open circuit” is asserted when the channel is OFF and the difference between the Input voltage and the Channel voltage is between 1.5V and 6.0 volts. If the difference between the Input and Channel voltages is between 0 and 1.5V when the channel is OFF, the “ON when commanded OFF” fault is asserted. The OFF when commanded ON fault is asserted when a channel is ON and the channel voltage is 1.5V or less. When an overcurrent condition is detected the hardware will latch the channel off and prevent it from being turned back on for the remainder of the continuously powered interval. The channel will be available again after a power cycle. The surge allowance function is also implemen