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ENGINEERING INNOVATION

Diamond DA62 · Specifications

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Overview

This document provides specifications and information about the Austro Engine AE300 and AE330, which are used in the Diamond DA62 and other Diamond Aircraft models. It highlights the innovative features of these engines, including their fuel efficiency, reliability, and ease of operation. The document is intended for pilots, maintenance personnel, and aviation enthusiasts interested in understanding the technical aspects of the engines powering the Diamond DA62. It covers performance metrics, operational capabilities, and maintenance insights, ensuring users have a comprehensive understanding of the engine's benefits and specifications.

  • AE300 engine produces 168 HP (123.5 kW) and AE330 produces 180 HP (132 kW).
  • Max takeoff power for AE300 is 123.5 kW; for AE330, it is 132 kW.
  • Fuel consumption at 100% power: AE300 - 35 l/h, AE330 - 39 l/h.
  • Both engines operate at a maximum RPM of 2,300 min-1.
  • Engines are compatible with various jet fuels, enhancing operational flexibility.

Document

Source

Originally published by www.diamondaircraft.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

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Document details

Type
Specifications
Year
2024
Pages
7
File size
4.5 MB
Publisher
www.diamondaircraft.com
How rare is it?
293Diamond DA62 registered worldwide · 263 active

Common. One of the most common aircraft types we track.

Documentation completeness
6/7

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In this document

General Engine Specifications

The AE300 is a four-cylinder, two-liter piston engine that burns jet fuel and produces 168 HP (123.5 kW). The AE330 is a more powerful variant, generating 180 HP (132 kW). Both engines feature a single power lever control system, enhancing operational simplicity for pilots.

Performance Metrics

The AE300 and AE330 engines have impressive performance metrics. The AE300 delivers a maximum takeoff power of 123.5 kW (168 hp) and a maximum continuous power of 123.5 kW (168 hp). The AE330 offers a maximum takeoff power of 132 kW (180 hp) and a maximum continuous power of 126 kW (171 hp). Both engines operate at a maximum RPM of 2,300 min-1.

Fuel Efficiency

Fuel consumption for the AE300 at 100% power is 35 liters per hour, while at 60% power, it is 19 liters per hour. The AE330 consumes 39 liters per hour at 100% power and 21 liters per hour at 60% power, showcasing the engines' efficiency.

Reliability and Maintenance

Both engines utilize state-of-the-art technology for reliability, including a redundant Electronic Engine Control Unit (EECU) system. Maintenance is simplified through computer diagnostics, allowing for pre-emptive issue detection, enhancing safety and operational readiness.

Jet Fuel Capability

The AE300 and AE330 engines are certified to use various jet fuels, including Jet A-1 and JP-8, making them more versatile and accessible compared to traditional Avgas engines.

Safety notes

  • Maintenance should be performed using computer diagnostics to ensure safety and reliability.

Full document text

ENGINEERING INNOVATION FOUNDATION AUSTRO ENGINE 2007 EXTENSION TO 1,800 HOURS 2015 WANFENG AVIATION TAKEOVER 2017 MORE THAN 3,000 ENGINES (STATUS MARCH 2022) 2022 AE300 AND DA42 NG TYPE CERTIFICATE (1,000 HRS) 2009 1 MILLION FLIGHT HOURS 2016 2 MILLION FLIGHT HOURS CERTIFICATION AND ROLL-OUT „LICENSE ENGINE“ 2019 SUSTAINABLE AVIATION FUEL CAPABILITY (UNDER DEVELOPMENT) Page 2 Page 3 Austro Engine, part of the Diamond Aircraft Group and headquartered in Austria, is an innovative manufacturer of state-of-the-art aircraft engines with over 100 employees (Status May 2024). Founded in 2007, Austro Engine offers innovative solutions in jet fuel piston engines, AE300/AE330 (E4 Series) for Diamond Aircraft‘s DA62, DA42-VI and DA40 NG models as well as a proven line of rotary engines, AE50R and AE110R (R Series), for various UAV and APU applications. Since November 2008 Austro Engine holds a POA (Production Organisation Approval). In October 2009 Austro Engine has received the DOA (Design Organisation Approval) from EASA. With the E4-Series of heavy fuel piston engines, Austro Engine is one of the leading jet fuel piston engine producer in General Aviation. The E4-Series stands for safe and reliable global operations with more than 4 million flight hours from more than 4,500 engines (Status May 2024). Austro Engine products have proven their outstanding capabilities in versatile operation profiles all over the globe, generating countless stories of success for our partners. On a retrospective view, the company is certainly proud of having set new standards in engine reliability, quality and operational efficiency for our customers, whose appreciated involvement in continuous product and service improvements have been vital and the key to success. Being energized by achievements, Austro Engine is striving to further enhance operator’s experiences. Engineering Innovation Innovation and industry leadership mean saying „no” to doing things the way it’s been done before. With Dia- mond’s proprietary Austro Engine jet fuel piston engines, that means no manual mixture control, no magneto ignition, no manual priming, no prop control lever, no hard starting – hot or cold, no manual runup tests, no shock cooling, no cowl flaps, no power calculations based on rpm and manifold pressure, in short, less work and zero guesswork – more efficiency in every regard. The redundant full authority digital engine control of Austro engines takes the guesswork out of powerplant man- agement and offers simplified operation, on the ground and in the air. There is only one power lever per engine and actual power is displayed in percent power on the fully integrated Garmin G1000 NXi. Annunciations are clear and accurate with resettable and recorded audio and visual cautions and warnings that let you focus outside. Maintenance on Austro engines is performed much the same as with most modern engines today, by connecting a computer and downloading recorded data including any present fault codes. Pre-emptive diagnostics detect issues before they develop into problems and that enhances safety and gives more peace of mind. On top of all that, Austro‘s engines burn much less fuel, have extended maintenance intervals, use unleaded as well as cheaper and globally available jet fuel and run more smoothly and quietly. Propulsion Innovation Product Portfolio AE110R (110 HP) AE50R (50 HP) R Series - Rotary Engines AE300 (168 HP) AE330 (180 HP) E4 Series - Jet Fuel Piston Engines Page 4 Page 5 Page 6 Page 7 AE300/AE330 Facts & Specifications General The AE300 is a four cylinder two liter piston engine, burning jet fuel (Jet A-1, Jet A, TS-1, RT, No. 3 Jet Fuel (Chi- na), JP-8) with 168 HP / 123.5 kW. The engine is controlled by an active electronic system with integrated single power lever design. The AE330 is the most powerful heavy fuel engine in its class, based on the successful and reliable AE300. It provides more power than the AE300 at the same weight. Great fuel efficiency, reliability and easy operation make the AE330 the best aviation engine of today and the future. Reliability State of the art technology ensures the highest level of safety and lower fuel costs. Modern common rail tech- nology provides the highest levels of reliability. With a redundant EECU system the engine is failsafe. Jet fuel use The AE300 / AE330’s jet fuel certification makes it easier to operate worldwide than the more common Avgas engine, since Avgas is hard to come by in certain regions and often costs many times the price of jet fuel. Performance The AE300 produces 168 HP / 123.5 kW and the AE330 180 HP / 132 kW for take off and maximum cruise power. The low vibration level and the single power lever design improve the engine operation comfort and take a lot of workload from the pilot. This makes the engine the ideal powerplant for flight schools, private pilots and even special mission aircraft. Specifications AE300 AE330 Max. take off power 123.5 kW (168 hp) 132 kW (180 hp) Max. continuous power 123.5 kW (168 hp) 126 kW (171 hp) Max. torque 512 Nm 550 Nm Max. RPM 2,300 min-1 2,300 min-1 Displacement 1,991 cm3 (121.5 cu.in) 1,991 cm3 (121.5 cu.in) Weight (dry) 186 kg (410 lb) 186 kg (410 lb) Fuel Kerosene Kerosene Fuel consumption at 100% power 35 l/h at 100% power 39 l/h Fuel consumption at 60% power 19 l/h at 60% power 21 l/h COMMON RAIL AIR INTAKE MANIFOLD OIL FILTER GLOW PLUG CONTROL UNIT HIGH PRESSURE FUEL PUMP GEARBOX OIL SUMP PROPELLER GOVERNOR DRIVE STARTER TURBO CHARGER GENERATOR OIL COOLER WATER PUMP E4 Series: AE300/AE330 SINGLE POWER LEVER CONTROL. LESS FUEL CONSUMPTION. BETTER PERFORMANCE. GLOBAL SUPPORT OPERATION > 4,000,000 flight hours PRODUCTION > 4,500 engines in service JET-FUEL PISTON ENGINE TBR 1,800 h (Status May 2024) All specifications, weights, representations, colors, equipment, use of materials and model references provided herein are for purely

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illustrative purposes and legally non-binding, subject to alterations and not warranted or guaranteed to be true or accurate. Page 8 Page 9 COMPACT. HIGH POWER-WEIGHT RATIO. LOW VIBRATION. R Series Development: AE110R R Series: AE50R Specifications Displacement 294 cm3 (17.94 cu.in) Fuel AVGas 100LL or RON 95 Unleaded Engine Oil approved synthetic Coolant 50% glycol, water Engine Control ECU Ignition Timing variable Spark Plug surface discharge Alternator 14 Volt / 18 Amp Weight (dry) 24.5 kg / 54.0 lb Performance at sea level 37.3 kW / 50 hp Max. RPM 7,750 min-1 Max. Torque 52.5 Nm GLOBAL SUPPORT PRODUCTION > 1,400 engines in service POWER : WEIGHT RATIO 2 : 1 EASA CERTIFIED POWER 50 HP (Status March 2022) Rotary Engine The AE110R is a single stage rotary engine that gener- ates 80 kW. The remarkable power-weight ratio (2 hp : 1 kg) makes it the ideal engine for unmanned vehicles and VLA. To address customer requirements best as possible, this engine is not certified yet. Please contact us to discuss your specific requirements. Rotary Engine The AE50R is a single stage rotary engine that gener- ates up to 41 kW and is the only rotary engine world- wide that is certified according to EASA Part 22 Subpart H on today‘s market. The remarkable power-weight ra- tio (2 hp : 1 kg) makes it the ideal engine for unmanned vehicles. With more than 1,400 engines produced, the AE50R has proven its reliability in both manned and unmanned applications. THE NEXT AUSTRO ROTARY ENGINE. General The AE110R is a 588 cm³ dual rotor rotary engine with liquid cooling plus forced air cooling for the rotor cores, lubrication via metered oil pump directly to main bearing and rotor tips, twin spark plugs, electric starter, 14 Volt / 18 Amp alternator with high power output, electronic fuel injection and electronic control system. General The AE50R is a 294 cm³ single stage rotary engine with liquid cooling plus forced air cooling for the rotor core, lubrication via metered oil pump directly to main bearing and rotor tips with partial oil recovery system, twin spark plugs, electric starter, 14 Volt/18 Amp alternator, electronic fuel injection and electronic control system. GLOBAL SUPPORT FUEL INJECTED WEIGHT 47 KG POWER 110 HP ELECTRICAL POWER 200 W (Status March 2022) Preliminary Specifications Engine type Rotary engine Max. takeoff power 80 kW / 110 hp Displacement 588 cm3 RPM@ max. takeoff power 7,750 rpm Max. continuous power 70 kW / 95 hp RPM@ max. continuous power 7,100 rpm Electrical power output 200 W Base engine weight (no fuel pump, muffler, propeller, coolant, etc.) 47 kg / 103.5 lbs Page 10 Page 11 Engine Control Units Engine control units for rotary and piston engines tailored to customer needs for special applications and light aircraft. Engine Diagnosis Tool Wizard (in development) This diagnosis tool can communicate and deliver data via cabel or wifi through the CAN port. This allows to control and monitor the engine and to receive real-time status information. EASA certified maintenance training To make your engineers proficient with our state of the art engines, we offer EASA Part 147 maintenance trainings to all our customers. We Keep You Flying - Customer Support Wherever you are in the world, we are here to help you. Austro Engine’s high-class global network of authorized service centers assures quick help and spare parts supply to keep you flying. Customer Support • Hotline (+43 2622 23000 2525) • Trouble shooting support • Online 3D IPC • Online Manuals More from Austro Engine Reference Customers DA42-VI DA62 MPP DA42 MPP DA40 NG DA62 ENGINEERING INNOVATION All specifications, weights, representations, colors, equipment, use of materials and model references provided herein are for purely illustrative purposes and legally non-binding, subject to alterations and not warranted or guaranteed to be true or accurate. The engine and/or product, and the chosen optional equipment (if any) shall meet exclusively the characteristics and specifications as defined and agreed in the written agreement with Diamond Aircraft Group (incl. sister company Austro Engine GmbH). Referenced Diamond Aircraft trademarks are owned by Diamond Aircraft Industries GmbH or its subsidiaries. All other brands, product names, company names, trademarks and service marks are the properties of their respective owners. All rights reserved. Austro Engine GmbH Rudolf-Diesel-Straße 11 | 2700 Wiener Neustadt | Austria T: +43 2622 23000 | F: +43 2622 23000 2711 E: office@austroengine.at W: www.austroengine.at © 2024 Austro Engine GmbH, 05/2024 S_30644E Austro Engine is your single point of contact for all engine related matters. Take advantage of our state of the art technology and effectively reduce your operating costs.

Type certificate, explained

What's in the Diamond DA62 TCDS

A Type Certificate Data Sheet (TCDS) is the FAA's record of what an aircraft type was approved as. It is the source of truth for weights, seating, fuel and the rules the design was certified against. Expand any line to see what it means.

TCDS A00012NYRev 0· Issued 2019
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