Parts & Assembly Manual
Flight Design CTLS · Parts Catalog
Overview
The CTLS Parts & Assembly Manual provides detailed information on the components and assembly of the Flight Design CTLS aircraft. It includes sections on various parts such as the fuselage, wings, stabilator, rudder, landing gear, power plant, flight control, and systems.
- The manual is a comprehensive parts catalog for the CTLS aircraft.
- It includes detailed assembly instructions for various aircraft components.
- The document is copyrighted by Flight Design GmbH.
- Release date of the manual is April 2008.
- It contains 118 pages of content.
- The manual includes a disclaimer regarding warranties.
- Sections are organized by aircraft components.
- It covers both design and installation of parts.
Document
Source
Originally published by jimcontent.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.
Document details
- Type ·
- Parts Catalog
- Year ·
- 2008
- File size ·
- 4.2 MB
- Publisher ·
- jimcontent.com
- Language ·
- en
What is the Parts & Assembly Manual?
The Parts & Assembly Manual is a parts catalog for the Flight Design CTLS, dated 2008.
Where does the Parts & Assembly Manual come from?
This copy of the Parts & Assembly Manual was originally published by jimcontent.com and is hosted on Sprinkle as a free, searchable reference copy.
What year was the Parts & Assembly Manual published?
The Parts & Assembly Manual — the Flight Design CTLS parts catalog on file — is dated 2008.
Most owners only have the POH. Here's the essential set for the Flight Design CTLS.
- Pilot's Operating Handbook / AFM
- Checklist
- Maintenance Manual
- Parts Catalog (IPC)
- Systems & Wiring
- Service Bulletins on file
- Type Certificate (TCDS)
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In this document
Introduction
The introduction provides an overview of the manual and its purpose.
Fuselage
This section details the fuselage design and installation, including cowlings, windows, doors, and seats.
Wing
The wing section covers the mounting of wing consoles and related components.
Stabilator & Rudder
This section describes the stabilator and rudder components and their installation.
Landing Gear
Details on the nose and main landing gear, including installation instructions.
Power Plant
This section includes information on the engine mount, muffler, and propeller installation.
Safety notes
- Flight Design disclaims all warranties regarding this catalog.
- The company is not liable for any damages resulting from the use of this catalog.
Full document text
CTLS P a r t s & A s s e m b l y M a n u a l Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Disclaimer Notice FLIGHT DESIGN DISCLAIMS ALL WARRANTIES WITH REGARD TO THIS CATALOGUE, INCLUDING ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS, IN NO EVENT SHALL FLIGHT DESIGN BE LIABLE FOR ANY SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES OR ANY DAMAGES WHATSOEVER RESULTING FROM LOSS OF USE, DATA OR PROFITS, WHETHER IN AN ACTION OF CONTRACT OF THIS CATALOGUE. 3 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Contents ............................................................................................................................... 3 Introduction ......................................................................................................................... 6 Plane ..................................................................................................................................... 7 Chapter 1: Fuselage .......................................................................................................... 8 Designs ................................................................................................................................ 8 Wave Design ..................................................................................................................... 9 Storm Design ................................................................................................................... 10 Classic Design .................................................................................................................. 11 Fuselage ........................................................................................................................... 12 Cowlings .............................................................................................................................. 13 KF71100000 - Cowlings Installation .................................................................................. 14 Upper Cowling Hatch ........................................................................................................ 15 Windows............................................................................................................................... 16 Door window ..................................................................................................................... 17 Doors .................................................................................................................................... 18 KF52100100 - Door With Small Window .......................................................................... 19 Handle Installation ............................................................................................................ 20 Baggage Hatches ............................................................................................................. 21 Seats ..................................................................................................................................... 22 KF25100200 - Seat, Sport With Headrest ........................................................................ 22 Instrument Panel ................................................................................................................. 24 Panel CTLS Classic .......................................................................................................... 25 Panel CTLS Advanced ...................................................................................................... 25 KF34001010 Map Shelf, Big (Left).................................................................................... 27 KF34001020 Map Shelf, Small(Right) .............................................................................. 27 Pocket for maps .................................................................................................................. 28 KF25102010 - Pocket, Door ............................................................................................. 28 Chapter 2: Wing .................................................................................................................. 29 Mounting of Wing Consoles .............................................................................................. 29 KF57100000 - Wing Console, Right ................................................................................. 30 KF57100010R - Pivot, Wing No1, Right ........................................................................... 31 KF57100020R - Pivot, Wing No2, Right ........................................................................... 32 KF57100030R - Pivot, Wing No3, Right ........................................................................... 33 KF57100040R - Pivot, Wing No4, Right ........................................................................... 34 Chapter 3: Stabilator & Rudder ..................................................................................... 35 Stabilator .............................................................................................................................. 35 Rudder .................................................................................................................................. 36 KF55400010 Pivot Upper.................................................................................................. 37 KF55400030 - Rudder Lower Support & Pivot.................................................................. 38 Chapter 4: Landing Gear.................................................................................................. 39 Nose Landing Gear ............................................................................................................. 39
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KF32200008 Leather Cap................................................................................................. 41 Nose Strut Steering Rod & Fork Stopper .......................................................................... 42 Nose Wheel Mounting....................................................................................................... 43 Main Landing Gear .............................................................................................................. 45 KF32100000, KF321000001 - Wheel, Main..................................................................... 47 Chapter 5: Power Plant..................................................................................................... 48 KF71200100 Engine Mount .............................................................................................. 48 Contents 4 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Big & Small Engine Mount ................................................................................................ 49 Muffler .................................................................................................................................. 50 Muffler Mounting, Right Side............................................................................................. 51 Muffler Mounting, Left Side ............................................................................................... 51 C9997794G Thermostat .................................................................................................. 52 Oil cooling ............................................................................................................................ 53 C9997794I Oilthermostat ................................................................................................. 54 C9997791I Oil Tank .......................................................................................................... 55 Oil Hose Connection (1).................................................................................................... 56 Oil Hose Connection (2).................................................................................................... 57 Propeller ............................................................................................................................... 58 Neuform Three Blade Propeller ........................................................................................ 58 Spiner Neuform Installation............................................................................................... 59 Propeller Neuform Installation........................................................................................... 60 Kaspar Three Bladed Propeller ......................................................................................... 61 Spiner Kaspar Installation ................................................................................................. 62 Propeller Kaspar Installation ............................................................................................. 63 Handle Mounting, Kaspar Propeller Control ..................................................................... 65 Chapter 6: Flight Control......................................................................................... 66 Engine Control .................................................................................................................... 66 Covering Plate .................................................................................................................. 67 KF76000100 — Throttle Box Mounting ............................................................................. 68 Throttle Box....................................................................................................................... 69 Stabilator Control ................................................................................................................ 71 Stabilator Control (Forward Part) ...................................................................................... 71 KF27400100 - Control Stick .............................................................................................. 74 Rudder Control .................................................................................................................... 75 Chapter 7: Systems ........................................................................................................... 77 Fuel System ......................................................................................................................... 77 Side Wing Cap .................................................................................................................. 77 Fuel Valve Installation ....................................................................................................... 78 Gascolator Adapter ........................................................................................................... 80 Fuel Line Connection ........................................................................................................ 81 Fuel Valve Hard Assembly ................................................................................................ 82 Back Up Fuel Line............................................................................................................. 83 Brake System ...................................................................................................................... 84 Master Brake Cylinder ...................................................................................................... 84 Master Brake Cylinder & Pin Installation........................................................................... 85 Check Valve, Installation ................................................................................................... 86 C9997793 - Fuel Filter Installation .................................................................................... 87 Branch Installation ............................................................................................................ 88 Heating & Ventilation System ............................................................................................ 89 Air Heater .......................................................................................................................... 89 C9993111B - Rubber......................................................................................................... 90 C9993188 - AERODUCT Tube CEET-7 ............................................................................ 91 Brackets ............................................................................................................................ 92 KF21400200 - Thermic Choke Connection ....................................................................... 93 KF21400300 - Air Mixer .................................................................................................... 94 Air Terminal Unit ................................................................................................................ 95 5 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 C9993188 - Hose NW 50mm ............................................................................................ 96 Electric System ................................................................................................................... 97 Battery Installation ............................................................................................................ 97 C9997187B - Capacitor Installation .................................................................................. 98 C9997788A - Control Panel .............................................................................................. 99 Discrete Flap Control, Assembling .................................................................................... 100 Mounting Dynon and Sensors........................................................................................... 101 Fans, Dynon, Mounting ..................................................................................................... 102 Damping, Fuel Pressure Sensor, Mounting ...................................................................... 103 Sensor of Compass and OAT Sensor for Dynon, Installation ........................................... 104 Installation Pitot Tube ....................................................................................................... 106 Generator .......................................................................................................................... 107 C9997791A - Ducati .......................................................................................................... 108 Ground 1 ........................................................................................................................... 109 C9997494 - Starter Relay ................................................................................................. 110 Loft Wing Position Light Connection ................................................................................. 111 Strobe Light Mountingt ...................................................................................................... 112 Light, Landing, Mounting................................................................................................... 113 Block, Lighting, Instruments .............................................................................................. 114 Air Pressure System ........................................................................................................... 115 Flange Installation ............................................................................................................. 115 Compass .............................................................................................................................. 116 Added Accessories ............................................................................................................. 117 Credits .................................................................................................................................... 118 6 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Introduction Dear Customer, This is a catalogue of spare parts for the CT2K/CTSW ultra light airplane. We would really appreciate your co-operation if you find any kind of discrepancies or mistakes. Our intention is the catalogue to contain comprehensive information on parts and units that the aircraft consists of and you would probably like to replace. We plan over the time the catalogue to be available in two forms – CD and Internet. The catalogue is simple to use. The standard approach of tree structures has been utilized. On the top of the tree structure you can see the general view of the whole aircraft with arrows pointing to a certain system or unit and naming them. Clicking on a name you come to the more detailed next level picture (or pictures) outlining the system or unit and their options if applicable. The same principle is used on each level of the catalogue from the bottom to the top. On the very bottom of the catalogue you can find single details. On each level of catalogue the information about exact identification number (article) and prices is available, regardless whether this is a single part or a unit or system. To get back to the previous level of the catalogue just click on the button “Go To PReviouS vieW ” located on the vieW HiST oRy bar of Acrobat® Reader®. Blue links are for Detailed View, Red links are for view part price. You could also get to a certain page clicking on an item in the Table of Content. We hope, our catalogue will give you complete information about parts & assembly units. All your questions and suggestions please forward to: info@esua.com.ua. 7 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 1. FuSeLaG e 2. WinG S 3. STabiLa ToR & RuDDe R 4. LanDinG GeaR 5. PoWeR PLan T 6. FLiGHT ConTRo L 7. SySTem S 1 3 4 5 Plane 2 Chapter 1: Fuselage 8 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 C hapter 1: Fuselage Designs We proposes three additional colour designs for you — Snow Design, Swing Design & Up Design. Each design has four colour schemes. You can choose one for your choice. This is an optional, you can choose it or not. Standard Design Classic Design Wave Design Storm Design Chapter 1: Fuselage 9 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 KF11100110-01 W ave D esign 1 KF11100110-02 W ave D esign 2 KF11100110-03 W ave D esign 3 KF11100110-04 W ave D esign 4 KF11100110-05 W ave D esign 5 The colors reflected on the brochure are only approximations of the original colors. Chapter 1: Fuselage 10 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 KF11100120-01 storm D esign 1 KF11100120-02 storm D esign 2 KF11100120-03 storm D esign 3 KF11100120-04 storm D esign 4 KF11100120-05 storm D esign 5 The colors reflected on the brochure are only approximations of the original colors. Chapter 1: Fuselage 11 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 KF11100130-01 C lassiC D esign 1 KF11100130-02 C lassiC D esign 2 The colors reflected on the brochure are only approximations of the original colors. Chapter 1: Fuselage 12 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 F uselage KF53100000 Part Number Description Q-ty per ASSY Unit KF53100000 Fuselage 1 pcs Chapter 1: Fuselage 13 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Part Number Description Q-ty per ASSY Unit KF71100100 Cowling, upper 1 pcs KF71100200 Cowling, lower 1 pcs C9996162 Screw ISO 7380 M5x16 24 pcs C9996650 Stainl. steel rivet A2 4x7.5 4 pcs Cowlings KF71100100 KF71100200 Chapter 1: Fuselage 14 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Part Number Description Q-ty per ASSY Unit KF71100100-01 Cowling, upper 1 pcs KF71100100-03 Cowling, upper, reinforced 1 pcs KF71100200-01 Cowling, lower 1 pcs KF71100200-02 Cowling, lower with LED Landing Light 1 pcs KF71100200-03 Cowling, lower reinforced 1 pcs KF71100200-04 Cowling, lower, reinforced with LED Landing Light 1 pcs C9996904A Camloc fastener 2600-4 19 pcs C9997536C Cringle 19 pcs KF71100200-01 KF71100200-03 KF71100200-02 KF71100200-04 C9996904A C9997536C KF71100000 - C oWlings installation KF71100100-01 KF71100100-03 Chapter 1: Fuselage 15 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Part Number Description Q-ty per ASSY Unit KF71100109 Upper cowling hatch 1 pcs C9996204 Bolt DIN 7991 M4x16-10,9 2 pcs C9996332 Self-locking nut DIN 985-M4, regular 2 pcs C9997541A Button 01 1 pcs C9997541B Button 04 1 pcs C9997732I Hinger 50x31x1.1mm 1 pcs C9996650 Stainl. steel rivet A2 4x7.5 4 pcs C9996332 C9997541B C9997541A C9997732I C9996650 upper C oWling hatCh C9996204 KF71100109 Chapter 1: Fuselage 16 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Part Number Description Q-ty per ASSY Unit C9997220A Wind shield, green, 3mm 1 pcs C9997220C CT wind shield 14031, green, 3mm. 1 pcs C9997220F Upper window, 14031, green, 3mm. 1 pcs C9997222C CT Upper window, green 1 pcs C9997228J Additional small window, left, 3mm, green tinted 1 pcs C9997228K Additional small window right, 3mm, green tinted 1 pcs Windows C9997228J C9997228K C9997222C C9997220F C9997220A C9997220C Door window Chapter 1: Fuselage 17 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 C9997222F C9997222D C9997222E D oor WinDoW Part Number Description Q-ty per ASSY Unit C9997221L Door window LH with cut out for window, green 1 pcs C9997221R Door window RH with cut out for window, green 1 pcs C9997222D Sliding window left green 1 pcs C9997222E Sliding window right green 1 pcs C9997222F Guides set for sliding window Mecaplex 2 pcs C9997228G Door window left, green, with sliding window 1 set C9997228H Door window right, green, with sliding window 1 set C9997221L C9997221R Chapter 1: Fuselage 18 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Part Number Description Q-ty per ASSY Unit KF52100100 Door unit 1 pcs C9993189T Door seal 8 m C9996333 Self-locking nut DIN 985-M5, regular 2 pcs C9996563 Washer DIN 9021-5.3mm VZ 2 pcs C9997737D Gas-spring, with elbow joints 2 pcs C9993189T C9996333 C9996563 C9997737D Doors KF52100100 Chapter 1: Fuselage 19 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Part Number Description Q-ty per ASSY Unit KF52100100L Door unit, left 1 set KF52100100R Door unit, right 1 set KF52100140 Handle 1 pcs C9996161 Screw ISO 7380 M5x12 3 pcs C9996270F Machine screw DIN 965 M4x20 A2 12 pcs C9997732H Brass hinge 60x40mm brass pin 2 pcs C9997751C Cylinder lock ZS77 1 set KF52100140 C9996270F C9997732H C9997751C KF52100100 - D oor W ith small W inDoW KF52100100L KF52100100R Chapter 1: Fuselage 20 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Part Number Description Q-ty per ASSY Unit KF52100140 Handle 1 pcs KF52100410 Forward rod 1 pcs KF52100420 Rear rod 1 pcs KF52100430 Lower rod 1 pcs KF52100104 Tip 3 pcs C9996259A Bolt DIN 931 M6x30-8.8 1 pcs C9996506 Washer DIN 125 A-10.5mm VZ 1 pcs C9996562 Washer DIN 9021-4.3 mm VZ 6 pcs C9996803P Pin SBB04x11 6 pcs C9996810F Cotter pins 2.0x16 6 pcs C9997702G Compression spring 1x12x60 zinc plated 1 pcs KF52100140 KF52100410 KF52100420 KF52100430 KF52100104 C9997702G hanDle installation C9996803P C9996810F C9996562 C9996506 Chapter 1: Fuselage 21 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 B aggage hatChes Part Number Description Q-ty per ASSY Unit KF52300100L Baggage door, left 1 pcs KF52300100R Baggage door, right 1 pcs C9993190H PTFE tube 6x1 0.4 m C9993881 Line Dyneema 1.5mm blue 0.75 m C9997751E Cam lock ZS 77 keyed (1 set consists of 4 cam locks ZS 77 keyed alike with 2 keys each) 1 set C9997751E C9993881 KF52300100L KF52300100R Chapter 1: Fuselage 22 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 KF25100200 - seat , sport W ith heaDrest C9996650 C9997817A C9996503 KF25100101 C9996333 KF25100400-01 KF25100400-02 KF25100300 KF25100300-01 KF25100300-02 KF25100402 KF25100200 KF25100320-01 KF25100320-02 KF25100320 KF25100400 KF25100400-01 KF25100400-02 KF25100400 Seats Chapter 1: Fuselage 23 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Part Number Description Q-ty per ASSY Unit KF25100300 Seat cover, sport, fabric 1 pcs KF25100300-01 Seat cover, sport, black leather 1 pcs KF25100300-02 Seat cover, sport, brown leather 1 pcs KF25100101 Belt eye 1 pcs KF25100104 Roller 2 pcs KF25100105 Axis 2 pcs KF25100106 Pin 2 pcs KF25100110 Pivot assembly 2 pcs KF25100200 Seat, sport with headrest 1 pcs KF25100320 Head-rest, fabric 1 psc KF25100320-01 Head-rest, black leather 1 psc KF25100320-02 Head-rest, brown leather 1 psc KF25100400 Head-rest, Assembly, fabric 1 set KF25100400-01 Head-rest, Assembly, black leather 1 set KF25100400-02 Head-rest, Assembly, brown leather 1 set KF25100402 Fixator 1 pcs C9993172F Shrinking hose 6.4-3.2 0.07 m C9993190H PTFE tube 6x1 0.215 m C9996057 Bolt DIN 912 M6x20-8.8 2 pcs C9996058 Bolt DIN 912 M6x25-8.8 2 pcs C9996333 Self-locking nut DIN 985-M5, regular 2 pcs C9996334 Self-locking nut DIN 985-M6, regular 5 pcs C9996503 Washer DIN 125 A2-5.3mm 2 pcs C9996504 Washer DIN 125 A2B-6.4mm 4 pcs C9996565 Washer DIN 9021-6.4mm VZ 4 pcs C9996650 Stainl. steel rivet A2 4x7.5 2 pcs C9997031 Lock ring DIN 471-14x1 2 pcs C9997051 Nicopress oval sleeve 1.5-1.7 mm for 1.6mm cable 2 pcs C9997065D Steel rope 7x7 1.6 mm 0.8 m C9997702C Compression spring 1x8x28.5x8.5 2 pcs C9997817A Hook SS2516 1 pcs Chapter 1: Fuselage 24 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 KF34001000 Part Number Description Q-ty per ASSY Unit KF34001000 Instrument Board 1 pcs Instrument Panel Chapter 1: Fuselage 25 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 CtsW C lassiC CtsW aDvanCeD C9997198I C9997198J C9997189F C9997190 C9997190B C9997175 C9997169 C9997199 KF24003030 KF24000020 C9997189D C9997189E C9997189B KF34001302 KF34001202 KF34001102 KF34001402 Chapter 1: Fuselage 26 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Part Number Description Q-ty per ASSY Unit KF34001102 Panel left section, Big Mushroom, blank 1 pcs KF34001202 Panel middle section, Big Mushroom, blank 1 pcs KF34001302 Panel right section, Big Mushroom, blank 1 pcs KF34001402 Panel low section, Big Mushroom, blank 1 pcs KF24000020 Discrete Flap Control, Circuit diagram 1 pcs KF24003030 Brightness Control 1 pcs C9997169 Lamp E10 1 pcs C9997175 Lamp holder red 1 pcs C9997189B Puschbutton Thermal 5A 1 pcs C9997189D Puschbutton Thermal 10A 1 pcs C9997189E Puschbutton Thermal 2A 1 pcs C9997189F Circuit breaker Thermal 1 pcs C9997190 Pushbutton Thermal 109S, 25A 1 pcs C9997190B Pushbutton Thermal, 30A 1 pcs C9997198I Switch A-E 16A/250V O/I 30 X 22 1 pcs C9997198J Switch A-E 16A/250V O/I 30 X 11 5 pcs C9997199 Ignition switch 1 pcs Chapter 1: Fuselage 27 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Part Number Description Q-ty per ASSY Unit KF34001010 Map shelf, big 1 pcs C9996161 Screw ISO 7380 M5x12 4 pcs KF34001010 map shelF, B ig (leFt ) Part Number Description Q-ty per ASSY Unit KF34001020 Map shelf, small 1 pcs C9996161 Screw ISO 7380 M5x12 40 pcs KF34001020 map shelF, small (right ) C9996161 KF34001020 KF34001010 C9996161 Chapter 1: Fuselage 28 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 KF25102010 - poCKet , D oor C9997542C C9997542A C9997542B C9996270F Part Number Description Q-ty per ASSY Unit KF25102010 Pocket, Door, Fabric, grey 1 set KF25102010-01 Pocket, Door, Leather substitutor (white based) 1 set C9996270F Machine screw DIN 965-M4x20 A2-70 2 pcs C9996833 Countersunk rivet nut, steel, M4 A2 2 pcs C9997542A Upper cap for Press button TRW 10127 2 pcs C9997542B Sleeve for Press button TRW 10224 2 pcs C9997542C Bush for Press button TRW 10370 2 pcs C9996833 Set of Pockets For Map KF25102010-01 KF25102010 Chapter 2: Wings 29 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Part Number Derscription Q-ty per ASSY Unit KF57000010 Main bolt 2 pcs KF57000013 Cap 2 pcs С9996078A Bolt DIN 912 M8x35-8.8 2 pcs KF57000010 KF570000 13 С9996078A C hapter 2: Wing Mounting of Wing Consoles Chapter 2: Wings 30 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 KF57100000 - W ing C onsole , right Part Number Description Q-ty per ASSY Unit KF57100100 Wing, Right 1 pcs KF57520100 Aileron, Right 1 pcs KF57510100 Flap, Right 1 pcs KF57100010 Pivot, Wing No1 1 pcs KF57100020 Pivot, Wing No2 1 pcs KF57100030 Pivot, Wing No3 1 pcs KF57100040 Pivot, Wing No4 1 pcs KF57510010 Pivot, Flap No.1 1 pcs KF57510020 Pivot, Flap No.2, Right 1 pcs KF57510030 Pivot, Flap No.3 1 pcs KF57520010 Pivot, Aileron No.1, Right 1 pcs KF57520020 Pivot, Aileron No.2, Right 1 pcs KF57100005 Bolt 1 pcs KF57100006 Bolt 1 pcs C9996221 Bolt DIN 7991 M5x16 A2 8 pcs C9996219 Bolt DIN 7991 M6x35 A2 1 pcs C9996145B Bolt DIN 7984-M6x16-A2 4 pcs C9996334 Self-locking nut DIN 985-M6, regular 5 pcs C9996504 Washer DIN 125 A2B-6.4mm 19 pcs C9996565 Washer DIN 9021-6.4mm VZ 11 pcs C9997006A Rod end bearing, ext. thread GA6 1 pcs KF57520100R KF57510100R Chapter 2: Wings 31 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 C9996334 C9996504 C9996221 Part Number Description Q-ty per ASSY Unit KF57100010R Pivot, Wing No1, right 1 pcs KF57510010R Pivot, Flap No.1, right 1 pcs C9996334 Self-locking nut DIN 985-M6, regular 1 pcs C9996504 Washer DIN 125 A2B-6.4mm 3 pcs C9996221 Bolt DIN 7991 M5x16 A2 3 pcs C9996058C Bolt DIN 6912 M6x25, A2-70 2 pcs KF57510010R KF57100010r - pivot , W ing no 1, right C9996058C KF57100010R Chapter 2: Wings 32 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 C9996334 C9996504 Part Number Description Q-ty per ASSY Unit KF57100020R Pivot, Wing No2, right 1 pcs KF57510020R Pivot, Flap No.2, right 1 pcs C9996334 Self-locking nut DIN 985-M6, regular 1 pcs C9996504 Washer DIN 125 A2B-6.4mm 4 pcs C9996565 Washer DIN 9021-6.4mm VZ 4 pcs C9996058C Bolt DIN 6912 M6x25, A2-70 3 pcs C9996145B Bolt DIN 7984-M6x16-A2 2 pcs C9996565 C9996058C C9996145B KF57100020r - pivot , W ing no 2, right KF57100020R KF57510020R Chapter 2: Wings 33 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Part Number Description Q-ty per ASSY Unit KF57100030R Pivot, Wing No3, right 1 pcs KF57100005 Bolt 1 pcs KF57100006 Bolt 1 pcs KF57520010R Pivot, Aileron No.1, Right 1 pcs KF57510030R Pivot, Flap No.3 1 pcs C9996221 Bolt DIN 7991 M5x16 A2 5 pcs C9996334 Self-locking nut DIN 985-M6, regular 2 pcs C9996504 Washer DIN 125 A2B-6.4mm 8 pcs C9996565 Washer DIN 9021-6.4mm VZ 3 pcs C9996058C Bolt DIN 6912 M6x25, A2-70 3 pcs C9997006A Rod end bearing, ext. thread GA6 1 pcs C9996219 Bolt DIN 7991 M6x35 A2 1 pcs C9997006A C9996221 C9996058C C9996219 C9996334 C9996504 KF57100006 KF57100005 KF57520010R KF57100030R C9996565 KF57100030r - pivot , W ing no 3, right KF57510030R Chapter 2: Wings 34 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Part Number Description Q-ty per ASSY Unit KF57100040R Pivot, Wing No4 1 pcs KF57520020R Pivot No.2, Aileron, Right 1 pcs C9996334 Self-locking nut DIN 985-M6, regular 1 pcs C9996504 Washer DIN 125 A2B-6.4mm 4 pcs C9996565 Washer DIN 9021-6.4mm VZ 4 pcs C9996058C Bolt DIN 6912 M6x25, A2-70 3 pcs C9996145B Bolt DIN 7984-M6x16-A2 2 pcs C9996504 C9996565 C9996058C KF57520020R KF57100040r - pivot , W ing no 4, right C9996334 KF57100040R Chapter 3: Stabilizer & Rudder 35 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Stabilator C hapter 3: staBilator & ruDDer Part Number Description Q-ty per ASSY Unit KF55200200 Stabilator 1 pcs KF55200200 Chapter 3: Stabilizer & Rudder 36 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Part Number Description Q-ty per ASSY Unit KF55400010 Pivot, upper, Rudder 1 pcs KF55400512 Pin 1 pcs KF55400030 Rudder lower pivot 1 pcs KF55400100 Rudder 1 pcs C9996218 Bolt DIN 7991 M6x30-8.8 2 pcs C9996283 Bolt DIN 933 M5x16-8.8 8 pcs C9996284 Bolt DIN 933 M6x16-8.8 1 pcs C9996334 Self-locking nut DIN 985-M6, regular 1 pcs C9996504 Washer DIN 125 A2B-6.4mm 1 pcs C9996509 Spring washer DIN7980 M6 mm VZ 1 pcs C9996503 Washer DIN 125 A2-5.3mm 7 pcs KF55400030 C9996218 C9996284 C9996334 C9996504 C9996509 KF55400010 KF55400512 C9996283 C9996503 C9997023 KF55400100 Rudder Chapter 3: Stabilizer & Rudder 37 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Part Number Description Q-ty per ASSY Unit KF55400010 Pivot, upper, Rudder 1 pcs KF55400512 Pin 1 pcs C9996283 Bolt DIN 933 M5x16-8.8 4 pcs C9997023 Bearing, MFM-0610-06 1 pcs KF55400010 pivot upper KF55400512 C9996283 KF55400010 C9997023 Chapter 3: Stabilizer & Rudder 38 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Part Number Description Q-ty per ASSY Unit KF55400020 Rudder lower support 1 pcs KF55400030 Rudder lower pivot 1 pcs C9996218 Bolt DIN 7991 M6x30-8.8 2 pcs C9996284 Bolt DIN 933 M6x16-8.8 1 pcs C9996283 Bolt DIN 933 M5x16-8.8 8 pcs C9996334 Self-locking nut DIN 985-M6, regular 1 pcs C9996504 Washer DIN 125 A2B-6.4mm 1 pcs C9996509 Spring washer DIN7980 M6 mm VZ 1 pcs KF55400030 - ruDDer loWer support & pivot KF55400030 C9996284 C9996218 C9996283 C9996334 KF55400020 Chapter 4: Landing Gear 39 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Nose Landing Gear C hapter 4: lanDing gear KF32200008 C9996562 C9996763A KF32200001 KF32200004 KF32200017 KF32200400L KF32200400R C9996057 C9996218 C9996334 C9996509 C9997006B KF32200100 KF32200200 KF32200002 KF32200003 KF32200216 C9996338 C9996507 C9997026K C9997205A C9997205G KF32200011 Chapter 4: Landing Gear 40 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 1. Issue 01.April.2008 Part Number Description Q-ty per ASSY Unit KF32200001 Rocker 1 pcs KF32200002 Axis, Nose Wheel 1 pcs KF32200003 Bush 2 pcs KF32200004 Stopper 2 pcs KF32200008 Leather cap 2 pcs KF32200011 Nose Wheel Fairing skin 1 pcs KF32200017 Washer 3* pcs KF32200100 Strut, Nose Gear 1 pcs KF32200200 Nose wheel 1 pcs KF32200216 Bush 1 pcs KF32200400L Rod,Nose Gear, Left 1 pcs KF32200400R Rod,Nose Gear, Right 1 pcs C9996057 Bolt DIN 912 M6x20-8.8 3 pcs C9996059 Bolt DIN 912 M6x30-8.8 6 pcs C9996064 Bolt DIN 912 M6x60-8.8 1 pcs C9996161 Screw ISO 7380 M5x12 1 pcs C9996218 Bolt DIN 7991 M6x30-8.8 2 pcs C9996334 Self-locking nut DIN 985-M6, regular 10 pcs C9996336 Self-locking nut DIN 985-M8, regular 2 pcs C9996337 Self-locking nut DIN 985-M10, regular 2 pcs C9996338 Self-locking nut DIN 985-M12, regular 1 pcs C9996504 Washer DIN 125 A2B-6.4mm 1 pcs C9996506 Washer DIN 125 A-10.5mm VZ 2 pcs C9996507 Washer DIN 125 A-13 mm VZ 1 pcs C9996509 Spring washer DIN7980 M6 mm VZ 2 pcs C9996562 Washer DIN 9021-4.3 mm VZ 8 pcs C9996563 Washer DIN 9021-5.3mm VZ 1 pcs C9996565 Washer DIN 9021-6.4mm VZ 12 pcs C9996763A Alu / steel rivet 4.8x10.0 Art.-Nr.915 904 864 8 pcs C9997006B Rod end bearing, ext. thread GA8 4 pcs C9997026K Bearing SKF 6002-2Z 2 pcs C9997205A 4.00-4” UNION tire 1 pcs C9997205G 4.00-4” tube with straight valve 1 pcs C9997730F O-ring Simrit72, NBR 872, 28,0x5,0 2 pcs