Skip to main content

FUSOLIERA – IMPIANTO IDRAULICO CARRELLI

Flying Legend Tucano Replica · Maintenance Manual

Free account — keep the POHs & checklists you reference in one place.

Overview

This document is a maintenance manual for the Flying Legend Tucano Replica, specifically focusing on the fuselage and hydraulic gear system. It outlines the assembly and installation procedures for various components of the hydraulic system.

  • The document includes detailed assembly instructions for the hydraulic pump and fittings.
  • It specifies the use of various types of screws and washers for assembly.
  • There are notes on the correct orientation of fittings during installation.
  • The manual emphasizes the importance of cleaning burrs from drilled holes.
  • It includes a step-by-step production cycle for the hydraulic system.
  • The document references a general construction manual for additional guidance.
  • It highlights the need for careful attention to system drawings during assembly.
  • The assembly process includes connecting hoses to various components.

Document

Source

Originally published by flyinglegendusa.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

Report a problem or request removal

Document details

Type
·
Maintenance Manual
Year
·
2018
File size
·
6.2 MB
Publisher
·
flyinglegendusa.com
Language
·
it
About this document
What is the FUSOLIERA – IMPIANTO IDRAULICO CARRELLI?

The FUSOLIERA – IMPIANTO IDRAULICO CARRELLI is a maintenance manual for the Flying Legend Tucano Replica, dated 2018.

Where does the FUSOLIERA – IMPIANTO IDRAULICO CARRELLI come from?

This copy of the FUSOLIERA – IMPIANTO IDRAULICO CARRELLI was originally published by flyinglegendusa.com and is hosted on Sprinkle as a free, searchable reference copy.

What year was the FUSOLIERA – IMPIANTO IDRAULICO CARRELLI published?

The FUSOLIERA – IMPIANTO IDRAULICO CARRELLI — the Flying Legend Tucano Replica maintenance manual on file — is dated 2018.

In this document

Assembly Instructions

Detailed steps for assembling the electric pump, including drilling and fitting connections.

Production Cycle

A step-by-step guide for the production of the fuselage and hydraulic system.

Component Specifications

Lists various screws, washers, and fittings required for assembly.

Installation Notes

Important notes on the orientation of fittings and the need for cleaning drilled holes.

General Guidance

References to a general construction manual for further instructions.

Hydraulic System Connections

Instructions for connecting hoses and ensuring proper assembly of hydraulic components.

Safety notes

  • Ensure to clean any burrs from drilled holes to avoid interference.
  • Pay attention to the system drawing to avoid incorrect connections.
  • Trim the emergency pump support if necessary for proper positioning.
  • Insert self-locking nuts correctly to ensure secure fittings.

Full document text

FLYING LEGEND ITALIA FUSOLIERA – IMPIANTO IDRAULICO CARRELLI TUCANO REPLICA REV. 0 N° PAGINE: 26 24/01/2018 PAG. 4 Riduzione da 1/4" maschio ad 1/8" femmina PAG. 5 Innesto per pescaggio pompa di emergenza PAG. 6 A battuta sul fianco della pompa 54 Parafiamma → ← Coda 54 Fori aggancio staffa PAG. 7 Parafiamma → ← Coda Parafiamma → ← Coda Viti svasate M6x10 Centina int. DX cassone centrale PAG. 8 PAG. 9 PAG. 10 Attenzione: direzionare i raccordi come la foto in basso PAG. 11 Pag 12 Parafiamma → ← Coda Pag 13 I-SP I-AP I-AP I-PP I-SP 1 2 3 4 Parafiamma → Coda → ← Coda ← Parafiamma Parafiamma → ← Coda Pag 14 PAG.17 POMPA ELETTRICA INVERTER COLLETTORE A 5 VIE «UP» COLLETTORE A 5 VIE «DOWN» FRONT → ← REAR CENTINA CENTRALE DX CASSONE CENTRALE INSERTO FILETTATO Ø4 VITE Ø4x16 VITE Ø4x10 RONDELLA LISCIA Ø4 RONDELLA SPACCATA Ø4 INSERTO FILETTATO Ø5 VITE Ø5x25 RONDELLA LISCIA Ø5X25 RONDELLA SPACCATA Ø5 VITE TCEI M5X50 RONDELLA LISCIA RONDELLA SPACCATA INSERTO FILETTATO M5 PAG.18 FRONT → ← REAR CENTINA CENTRALE DX CASSONE CENTRALE COLLETTORI A 5 VIE: INSERTI FILETTATI M5 INVERTER: INSERTI FILETTATI M5 STAFFA SUPPORTO POMPA: INSERTI FILETTATI M4 Pag 19 Viti M5x25 Rondella M5 + dado autobloccante M5 Pag 21 Ord. 2 Ord. 3 Omega fusoliera superiore Omega paracadute Omega fusoliera inferiore La pompa va distanziata dall’anima dell’ordinata 2 di 6cm ed i fori della Z della pompa devono cadere al centro dell’omega Pag 25 Semicono per raccordo PAG. 26 CdP: FUSOLIERA – IMPIANTO CARRELLI TR - ___________ C:\Users\utente\Desktop\Tucano Replica produzione\CdP - Produzione attuale\ CdP - FUSOLIERA – IMPIANTO CARRELLI - REV0.PDF Per qualsiasi dubbio nell’esecuzione delle operazioni contenute in questo ciclo di produzione, fare riferimento al manuale “Informazioni generali sulla costruzione” Pagina 1 di 3 M STEP DESCRIPTION TABLE  WORKED HOURS OPERATOR 1 Prepere the electric pump by assemblying the three reduction in the upper part of the pump. 2, 3, 4 2 Realize the hole for the drain on the upper side of the cup and assembly the fittings (90° ELBOW AND COUPLING) to insert the Rilsan pipe. 2, 3, 5 3 Place the pump to the “L” support and take some reference points to identify the area where do to the holes. Drill the support gradually until ø 6 according to the reference point taken. 6 4 Countersink the holes used to stop the pump on the support from the F-PSP side towards the pump, clean from any burrs and stop the two elements with two countersunk head rivets M6x10. 6, 7 5 Assembly two manifold of 5 with male fitting (B16235AL) M10x1 and aluminum washer M10x14x1.5, to distinguish “UP” and “DOWN”. 2, 8, 9 6 Assembly the emergency support with valves, cap 1/8”, and elbows towards the cup. 2, 10 7 Assembly the Rilsan fittings (2 elbows + 1 unidirectional check valve + 1 threaded fitting) on the manual pump. 2, 11 8 Assembly the pump support (I-SP) to “Z” (I-ZP) and subsequently, assembly the emergency pump handle to the support 12, 13, 14 9 Place the item F-PSP (F-PSP) inside the central box to the right. Place it at the central rib next to the hole used to pass the aileron control rod. Drill abd cleco at ø 3,2 mm. 15 PRODUCTION CYCLE: FUSELAGE – GEAR SYSTEM START PRODUCTION DATE ____/____/________ END PRODUCTION DATE ____/____/________ REV. 0 TR - DATE ___/___/_______ SIGNATURE MODEL DRAWING APPROVED CONTROLLED REV. 0 - 24/01/2018 DATE ___/___/_______ SIGNATURE CdP: FUSOLIERA – IMPIANTO CARRELLI TR - ___________ C:\Users\utente\Desktop\Tucano Replica produzione\CdP - Produzione attuale\ CdP - FUSOLIERA – IMPIANTO CARRELLI - REV0.PDF Per qualsiasi dubbio nell’esecuzione delle operazioni contenute in questo ciclo di produzione, fare riferimento al manuale “Informazioni generali sulla costruzione” Pagina 2 di 3 M STEP DESCRIPTION TABLE  WORKED HOURS OPERATOR 10 Place the pump on the item F-PSP. Place the support to the central rib and make sure that the plastic tank does not exit from the item. Identify the area where you can do two holes on the support (the first towards the box rib, the second towards the item) to stop it. Drill at ø 2.4 and cleco. (NOTE 1) 15, 16 11 Mark on the item (F-PSP) the position of the manifold with 5 ways and of the inverter. Mark the part of the item in contact with the rib, front and rear. 17, 18 12 Remove the item (F-PSP) and drill the holes of the items previously marked (inverter and manifold). Drill the holes to the right size to insert the threaded nutserts M5 (do not insert them now). Da 15 a 18 13 Drill the support at ø 4 and enlarge the holes of the rib and on the item gradually till you get the right size for the threaded nutsert M4 ( do not insert them now) 16, 17, 18 14 Clean from any burrs the bottom of the central box, on the suppport, on the item F-PSP and on the central box rib and stop with the threaded nutserts M4/M5. Da 15 a 18 15 Remove the valve handles from the item (I-BE) and place this last one inside the item (F- PCVD). Pay attention to the volume and the size and drill the holes to pass the valve handles and the holes to stop the support. 10, 19, 20 16 Clean from any burrs, stop the emergency support (I-BE) to the item F-PCVD e place this last one to the fuselage. 10, 19, 20 17 Assembly the emergency manual pump to the lower omega of the fuselage between the bulkhead 2 and 3. Re-drill the holes of the “Z” to the omega until ø4 and cleco. 12, 21 18 Pass the braided hose to the inner side of the fuselage to connect the manifolds to the hydraulic wing pistons and to the front gear paying attention to the system drawing. Mark the manifold hose up and down. 1, 8, 9, 22 19 Pass the braided hoses from the manifolds to the item (I-BE) and the Rilsan pipe from the electric pump to the manual pump and the emercency valve (including that which connects the two elements). Pay attention to the system drawing. 1, 3, 8, 9, 10, 12, 23, 24

Show full text

NOTA 1 –It might be necessary to trim the emergency pump support to guarantee its right position near the rib of the central box. CdP: FUSOLIERA – IMPIANTO CARRELLI TR - ___________ C:\Users\utente\Desktop\Tucano Replica produzione\CdP - Produzione attuale\ CdP - FUSOLIERA – IMPIANTO CARRELLI - REV0.PDF Per qualsiasi dubbio nell’esecuzione delle operazioni contenute in questo ciclo di produzione, fare riferimento al manuale “Informazioni generali sulla costruzione” Pagina 3 di 3 M STEP DESCRIPTION TABLE  WORKED HOURS OPERATOR 20 Pass the braided hose from the 5 way manifolds to the electric pump. Pay attention to the system drawing 1, 17 21 Connect the braided hose to the nipples of the 5 ways manifolds: do first the down manifold and after the up ones. Connect at the end the threaded fitting (B16235AL) to the emergency item (I-BE) Pay attention to the system drawing. (NOTE 2) 1, 8, 9, 10, 21 22 Connect the ends of the braided hoses to the elbow fittings (AN822): electric pump, emergency item (I-BE), 5 ways manifold up. Pay attention to the system drawing. (NOTE 2) 1, 3, 4, 6, 21 23 Connect the Rilsan hose to the various elements following the drawing scheme. 1, 3, 6, 7, 25 24 Assembly the various items (electric pump, the two manifolds 5 ways, emergency support, inverter) in their lodge and stop with the right hardware. Rivet the manual pump to the fuselage. 12, 17, 18, 19 25 Save the components necessary to connect the hose to the hydraulic gear piston and give them to the supervisor for later assembly. 2, 26 NOTE 2 – Remember to insert the self locking nuts before the half –cone and do not insert them inside the metallic cover of the braided hose, but inside the hose. The cover of the hose will then cover the half-cone.