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INSTALLATION MANUAL FOR HOT AIR MANIFOLD KIT 199-168

Beechcraft King Air 200 · Flight Manual

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Overview

This document serves as the installation manual for the Cleveland Hot Air Manifold Kit 199-168, specifically designed for Beechcraft models F90, 99, 100, and 200 equipped with brake de-ice systems and Cleveland 199-110 wheel and brake conversion kits. It provides detailed instructions for the installation of the manifold kit, including parts lists, installation procedures, and necessary flight manual supplements. The manual is intended for use by maintenance personnel responsible for the installation and maintenance of the brake de-ice system on the specified Beechcraft aircraft models. It includes critical information on the components of the kit, installation steps, and operational checks to ensure the brake de-ice system functions correctly after installation.

  • The Hot Air Manifold Kit 199-168 is specifically for Beechcraft models F90, 99, 100, and 200 equipped with brake de-ice systems.
  • Installation requires the removal of existing brake de-ice manifolds and specific torque settings: 150 in-lbs for lower nuts and 180 in-lbs for upper nuts.
  • The kit includes a stainless steel welded manifold assembly and necessary mounting hardware.
  • Flight Manual Supplements are required for proper operation of the brake de-ice system on specified models, except for B200GT and B200CGT.
  • All maintenance checks post-installation must follow the original Beech Aircraft Maintenance Manual procedures.

Document

Source

Originally published by www.parker.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

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Document details

Type
Flight Manual
Year
2011
Pages
34
File size
1.4 MB
Publisher
www.parker.com
How rare is it?
2Beechcraft King Air 200 registered worldwide · 0 active

Common. Rarer than 17% of the aircraft models we track.

Documentation completeness
3/7

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In this document

Introduction

This section outlines the purpose of the manual, which is to guide personnel in the installation of the Cleveland Hot Air Manifold Kit 199-168. It emphasizes the need for the kit to be used exclusively with Cleveland Wheels and Brakes 40-289/30-146 as part of the conversion kit.

Applicability

The kit is applicable to Beechcraft models F90, 99, 100, and 200 that are equipped with the Cleveland Wheel and Brake Conversion Kit 199-110 and the original Beech brake de-ice system.

Installation

This section details the installation process, including the removal of existing brake de-ice manifolds, the installation of the new manifold assembly, and the necessary checks to ensure the system is operational. Specific torque values for bolts and nuts are provided, along with the requirement to clean surfaces and use specific adhesives.

Flight Manual Supplements

The manual includes a list of flight manual supplements required for the operation of the brake de-ice system on the applicable Beechcraft models. It notes that for models B200GT and B200CGT, the information is included in the main body of the Airplane Flight Manual rather than a supplement.

Parts List

A comprehensive parts list for the Hot Air Manifold Kit 199-168 is provided, detailing each component, its part number, and the quantity required for installation.

Safety notes

  • Ensure all components are installed according to the specified torque values to prevent failure during operation.
  • Verify that the brake de-ice system is operational after installation to ensure safety during flight.

Full document text

AIRCRAFT WHEEL & BRAKE DIVISION FAA-PMA PARKER HANNIFIN CORPORATION AVON, OHIO PARTS LIST 199-168 HOT AIR MANIFOLD KIT * HAWKER BEECHCRAFT AIRCRAFT MODELS F90, 99, 100, AND 200; THOSE EQUIPPED WITH BRAKE DE-ICE AND CLEVELAND 199-110 WHEEL & BRAKE CONVERSION KIT PART NUMBER DRAWING REVISION DESCRIPTION QUANTITY 139-23700 Rev. F dated 06-02-2011 Manifold Assembly 2 103-31000 ----------------------------- Bolt – Upper (AN6-40A) 2 103-22900 ----------------------------- Bolt – Lower (MS21250-05-042) 2 095-10100 ----------------------------- Washer, 3/8 Flat (AN960-616L) 4 095-10500 ----------------------------- Washer, 5/16 Flat (AN960-516) 2 095-02800 ----------------------------- Washer, 5/16 C’Sink (MS20002C5) 2 094-10100 ----------------------------- Nut, 3/8 Locking (MS21042-6) 2 094-10400 ----------------------------- Nut, 5/16 Locking (MS21044-N5) 2 Publication Package (P/N PP199-16800) 199-168 P/L ----------------------------- Kit Parts List (This document) IM199-168 Rev. D dated 06-18-2010 Installation Manual with IPL for Hot Air Manifold Kit 199-168 FMS for 99 & 100 Dated 10-19-1988 Airplane Flight Manual Supplement for Brake Deice on Models 99, A99, A99A, B99, C99, 100, A100, & B100 FMS for F90 Dated 10-19-1988 Airplane Flight Manual Supplement for Brake Deice on Model F90 †FMS for 200 Dated 10-19-1988 Airplane Flight Manual Supplement for Brake Deice on Models 200, 200C, 200CT, 200T, A200, A200C, A200CT, B200, B200C, B200CT & B200T SA646GL Amend date 11-09-1988 Supplemental Type Certificate for Models 99 & 100 SA650GL Amend date 11-09-1988 Supplemental Type Certificate for Model F90 SA890GL Amend date 12-15-2010 Supplemental Type Certificate for Models 200 ----------------------------- Warranty Registration Card NOTES: 1. This kit will convert one aircraft. †2. Airplane Flight Manual Supplement is not required for Models B200GT and B200CGT. For these models, information regarding operation of the Brake Deice System is contained in the Main Body of the Airplane Flight Manual, and not in a Flight Manual Supplement (as for other models) * Eligible Aircraft same as 199-110 Kit Rev. G 06-06-2011 (0393-25) Rev. F 06-18-2010 (0389-80) Rev. E 08-25-2008 (0381-34) Rev. D 12-10-1996 (0317-23) Rev. C 04-01-1991 (303-5) Rev. B 12-02-1988 (293-69) Rev. A 11-09-1988 (293-34) INT. 05-25-1988 (288-11) 199-168 ClevelandWheels & Brakes Aerospace PARKER HANNIFIN CORPORATION - AIRCRAFT WHEEL & BRAKE 1160 Center Road - Avon, Ohio 44011 - Customer Service 1-800-Braking CLEVELAND WHEELS & BRAKES IM199-168 INSTALLATION MANUAL WITH ILLUSTRATED PARTS LIST FOR HOT AIR MANIFOLD KIT 199-168 FOR BEECH MODELS F90, 99, 100 & 200 EQUIPPED WITH BRAKE DE-ICE AND CLEVELAND 199-110 WHEEL AND BRAKE CONVERSION KIT STOP! PLEASE TAKE A FEW MOMENTS TO COMPLETE AND RETURN THE ATTACHED REGISTRATION CARD. IT IS IMPORTANT THAT ALL INFORMATION IS LEGIBLY PRINTED. THIS DATA WILL ASSIST PARKER HANNIFIN, AIRCRAFT WHEEL & BRAKE IN THE EVENT THAT NOTIFICATION TO END USERS OF SPECIFIC AIRWORTHINESS DOCUMENTS IS NECESSARY. IM199-168 INSTALLATION MANUAL FOR HOT AIR MANIFOLD KIT 199-168 Aerospace Page i TABLE OF CONTENTS SECTION SUBJECT PAGE NO. 1.0 Introduction 1 2.0 Applicability 1 3.0 Order Information 1 4.0 Description 1 5.0 Installation 2 6.0 Product Registration 3 7.0 Kit Parts List 4 Figure 1 5 8.0 Flight Manual Supplements 6 IM199-168 INSTALLATION MANUAL FOR HOT AIR MANIFOLD KIT 199-168 Aerospace Page ii LIST OF REVISIONS REVISION DATE PAGE DESCRIPTION APVD Initial Release 05/25/88 --- Installation Instructions Cleveland Hot Air Manifold Kit 199-168 BB A 11-09-88 2 Sec. 5.2 ADD: ", or Equivalent” Sec. 5.3 ADD: ", or Equivalent” BB (293-34) B 12-02-88 3 Sec. 5.10 ADD: , routing manifold inlet hose BELOW Hydraulic Line Tee. Add new Section 5.12: 5.12 perform gear retract to check heater inlet hose and hydraulic line clearance to gear door. If interference is evident, adjust hose spring clamp tension as needed to assure clearance. Sec. 5.13 was Sec. 5.12 BB (293-69) C 12-10-96 All All pages updated to new format BB (0317-23) 1 Section 1.2 (NOW): “ ...40-289/30-146 ..... “ (WAS) “ . 40-172/30-146 ..... “ 2 Section 5.3 (NOW): “ 5.3 Seal under the upper support brackets, bolt heads, washers, and nuts with 2216 adhesive (part number of 3M, Saint Paul, MN 55144-1000 phone number 612-733-1110). This adhesive is not furnished with the 199-168 kit. “ (WAS): “ 5.3 Seal under the upper support brackets, bolt heads, washers, and nuts with EC2216 adhesive or equivalent. “ 3 Section 5.11 (NOW): “ ..... 40-289/30-146 ..... “ (WAS) “ ..... 40-172/30-146 .... “ D 06-18-2010 6 Para. 8.1 Add Note regarding FMS for B200GT and B200CGT models PH (0389-80) IM199-168 INSTALLATION MANUAL FOR HOT AIR MANIFOLD KIT 199-168 Aerospace Page 1 1.0 INTRODUCTION 1.1 This manual is published for the guidance of personnel responsible for the installation of Cleveland Hot Air Manifold Kit 199-168. 1.2 This Kit contains all materials and instructions needed to replace both existing Brake deice manifolds (one per gear leg) with Cleveland manifolds. The Cleveland Manifold must be used exclusively in conjunction with Cleveland Wheels and Brakes 40-289/30-146 as provided in Conversion Kit 199-110. 2.0 APPLICABILITY 2.1 "KIT 199-168": MAKE MODELS Beech Aircraft F90, 99, 100 & 200 with Standard Gear -NOTE- For those aircraft equipped with Cleveland Wheel and Brake Conversion Kit 199-110 and Beech Brake deice system. 3.0 ORDER INFORMATION 3.1 To order spare parts, contact the nearest Parker Hannifin, Aircraft Wheel & Brake distributor in your area, or call Parker Hannifin, Aircraft Wheel & Brake Division, Customer Service at 1-800- BRAKING for assistance. 4.0 DESCRIPTION 4.1 The 199-168 is composed of a stainless steel welded manifold assembly and mounting hardware listed on page 4. The Hot Air Manifold contains no replaceable parts. IM199-168 INSTALLATION MANUAL FOR HOT AIR MANIFOLD KIT 199-168 Aerospace Page 2 5.0 INSTALLATION

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5.1 Prior to installation, aircraft must be jacked with main wheels & brakes and original Beech brake deice manifolds removed. -NOTE- Cleveland Conversion Kits 199-110 manufactured prior to November, 1988, required that original Beech Deice Manifold, inlet hose, on/off toggle switch and 5 ampere circuit breaker be removed with system placarded as inoperative, as per installation drawing 50-79 Revision D. For aircraft which have already been modified in this way, the brake deice system must be put back to an operational condition. 1. Remove Cleveland fitting cap (PIN 104-05600) and reconnect brake deice inlet hose at gear leg fitting. 2. Remove plastic plug (P/N 110-06800) from instrument panel and replace with brake deice on/off toggle switch. 3. Remove "System Inoperative" placard. 4. Re-install 5 ampere circuit breaker. 5. Any other parts of the system which may have been removed at owners discretion should be re-installed as needed. 6. Locate appropriate Flight Manual Supplement in section 7 of this manual, and attach to Aircraft Flight Manual. 5.2 Clean all adhesive from the upper piston and axle assembly holes with TT-M-261 Methyl Ethyl Ketone, or equivalent. 5.3 Seal under the upper support brackets, bolt heads, washers and nuts with 2216 adhesive (part number of 3M, Saint Paul, MN 55144-1000, phone number 612-733-1110). This adhesive is not furnished with the 199-168 kit. 5.4 Slide manifold assembly Item #1 onto axle and position to align holes. 5.5 Install lower bolt Item #2 and washer Item #3. 5.6 Install washer Item #4 and Nut Item #5. 5.7 Install upper bolt Item #6 and washer Item #7. IM199-168 INSTALLATION MANUAL FOR HOT AIR MANIFOLD KIT 199-168 Aerospace Page 3 5.0 INSTALLATION (Cont'd.) 5.8 Install washer Item #7 and nut Item #8. 5.9 Torque nut Item #5 to 150 in-lbs. and nut Item #8 to 180 in-lbs. 5.10 Connect brake deice inlet hose to manifold inlet fitting, routing heater inlet hose BELOW hydraulic line tee. 5.11 Install Cleveland Wheels & Brakes 40-289/30-146 to each gear leg as per 199-110 kit installation instructions. 5.12 Perform gear retract to check heater inlet hose and hydraulic line clearance to gear door. If interference is evident, adjust hose spring clamp tension as needed to assure clearance. 5.13 Check that brake deice system is operational and functioning properly as per applicable Beech Aircraft Maintenance Manual and Cleveland Flight Manual Supplement. -NOTE- All maintenance and system operational checks are the same as those described for the original system per aircraft maintenance manual. 6.0 PRODUCT REGISTRATION The product registration card is located at the front of this manual. The card is our way of tracking the conversion kits and your guarantee of receiving any future airworthiness information applicable to Hot Air Manifold Kit 199-168. Please fill out the registration card completely and return promptly. Postage is prepaid. IM199-168 INSTALLATION MANUAL FOR HOT AIR MANIFOLD KIT 199-168 Aerospace Page 4 7.0 PARTS LIST PARTS LIST 199-168 HOT AIR MANIFOLD KIT * BEECH MODELS 99, 100 AND 200; THOSE EQUIPPED WITH BRAKE DE-ICE AND CLEVELAND 199-110 WHEEL AND BRAKE CONVERSION KIT. PART NO CODE NO. DESCRIPTION QUANTITY DESCRIPTION QUANTITY 139-237 139-23700 Manifold Assembly 2 AN6-40A 103-31000 Bolt - Upper 2 MS21250-05-042 103-22900 Bolt - Lower 2 AN960-616L 095-10100 Washer (3/8 Flat) 4 AN960-516 095-10500 Washer (5/16 Flat) 2 MS20002-C5 095-02800 Washer (5/16 C'Sink) 2 AN364-624C 094-10100 Nut (3/8 Locking) 2 MS21044-N5 094-10400 Nut (5/16 Locking) 2 IM199-168 Installation Manual 1 SA646GL STC's (99, 100) 1 SA650GL STC’s (F90) 1 SA890GL STC (200) 1 Warranty Registration 1 IM199-168 INSTALLATION MANUAL FOR HOT AIR MANIFOLD KIT 199-168 Aerospace Page 5 RIGHT HAND GEAR SHOWN Figure 1 199-168 Hot Air Manifold Kit IM199-168 INSTALLATION MANUAL FOR HOT AIR MANIFOLD KIT 199-168 Aerospace Page 6 8.0 FLIGHT MANUAL SUPPLEMENTS 8.1 The following Flight Manual Supplements are provided for aircraft whose original brake deice system operation was covered by a Beech Airplane Flight Manual Supplement. 1. FAA approved airplane Flight Manual Supplement Beech Models: 99, 99A, A99A, B99, C99, 100, A100 and B100 for the Brake Deice System. 2. FAA approved Airplane Flight Manual Supplement Beech Models: F90 (LA-202, LA-205 and after) for the Brake Deice System. 3. FAA approved Airplane Flight Manual Supplement Beech Super King Air Models: 200, 200T, 200C, 20OCT, B200, B200T, B200C, B20OCT for the Brake Deice System. Note: Airplane Flight Manual Supplement is not required for Models B200GT and B200CGT. For these models, information regarding operation of the Brake Deice System is contained in the Main Body of the Airplane Flight Manual, and not in a Flight Manual Supplement (as for other models) 1 Parker Hannifin Corporation Aerospace/Aircraft Wheel & Brake 1160 Center Road Avon, OH 44011 Date: _ _/_ _/20_ _ Subject: Letter of Authorization for Installation of STC’d Conversion Kits To whom it may concern: Parker Hannifin Corporation, Aircraft Wheel & Brake Division, hereby states that the following item(s): KIT NUMBER: 199-___________ FAA APPROVAL: 1) STC # ________________________ NO OTHER APPROVALS NECESSARY AUTHORIZATION TO INSTALL: With the sale of this STC KIT, OWNER of the Supplemental Type Certificate agrees to permit the buyer or buyer’s agent or agency to use the certificate to alter the product under the terms and conditions of this STC. A/C MAKE: ______________________ A/C MODEL______________________ TAIL # __________________________ Regards, Technical Support Team Technical Hotline (800) 272-5464 Clevelandwbhelp@parker.com Web-site: www.clevelandwheelandbrake.com Manufacturer of Cleveland Wheels & Brakes