AeroTEC Supplemental Type Certificate

KANSAS CITY MEMPHIS 051 036 39 233 222 192 188 246 43 310 41 31 031 254 WRIGL 107 Gage (GAG) 042 224 14 261 247 258 063 0 080 30 269 127 SINCE 2003 ACCELERATING THE INNOVATION OF AEROSPACE At AeroTEC, we know what it takes to successfully develop aerospace products that sell. For over 20 years, we’ve helped companies around the world design, test & certify everything from aerodynamic modifications to clean-sheet aircraft, including hybrid/electric, hydrogen technology, supersonic, and eVTOLs. We know what pitfalls and roadblocks await in the aerospace product development process and we can help you navigate them. We’ll leverage our team, processes, and tools to: • Jump start your product development • Identify and correct product design issues • Outline a streamlined path to product certification • Share knowledge and best practices DESIGN, BUILD, FLY & CERTIFICATION SOLUTIONS AeroTEC delivers complete design, build, fly solutions for aircraft modifications on any aircraft platform – from a Beechcraft King Air to a Boeing 747. Our in-house engineering, manufacturing, modification, test, and certification teams can support your project from conceptual design through certification, leveraging our integrated assets and facilities to ensure maximum value. FACILITIES SEATTLE ENGINEERING CENTER SEATTLE, WA AeroTEC Headquarters AS9100D Engineering AEROTEC FLIGHT TEST CENTER MOSES LAKE, WA Flight Test & Modification FAA Part 145 Repair Station AS9100D Manufacturing Hangar Facilities WICHITA ENGINEERING CENTER WICHITA, KS Engineering EXPERIENCE Technology Demonstrators Special Missions Certification Programs PRODUCTS & SERVICES Clean-Sheet Aircraft Development Supplemental Type Certification (STC) Engineering Services Wind Tunnel Models & Testing MRO & Modification Manufacturing Flight Test Facilities & Operations Special Test Equipment Certification AeroTEC Seattle Engineering Center (SEC) AeroTEC Manufacturing Center (AMC) AeroTEC Flight Test Center (AFTC) Hangar AeroTEC Flight Test Center (AFTC) magniX Battery-Electric eCaravan First Flight SEATTLE ENGINEERING CENTER (SEC) CERTIFICATION • FAA • EASA • JCAB • Transport Canada • Military Airworthiness Certifications ENGINEERING SERVICES Our experienced team can design aircraft systems, structures and integrations, leveraging our internal tools and processes. • Avionics • EPS & Lighting • EWIS • Flight Sciences • Mechanical Systems • Powerplant & Fuel Systems • Reverse Engineering • Systems Safety • Structures • Stress & Loads DESIGN ENGINEERING Our design team specializes in certification-level design work that you can trust will get you through the FAA or EASA certification process. The team has in-depth systems and structural design experience in several key areas. • Detailed Structural Design & Stress Analysis • Loads & Dynamics • Systems Integration • Tooling Design • Flight Sciences & Aerodynamic Analysis AeroTEC’s Engineering team has a comprehensive range of experience and skills to support all design, integration and program needs. SIMULATION & ANALYSIS AeroTEC uses an integrated toolbox of cutting-edge tools to simulate, model analyze and manufacture in a way that maximizes value for our customers. Bring us your problem and our expert team can develop low-cost solutions that meet your key needs. DESIGNATED ENGINEERING REPRESENTATIVES AeroTEC has Designated Engineering Representatives (DERs) on staff including Flight Analyst, Flight Test Pilot, Powerplant, Structures, Mechanical Systems, Electrical System, and more. We utilize our DERs to maximize efficiency in demonstrating compliance to regulations - giving your project a competitive edge. AEROTEC FLIGHT TEST CENTER (AFTC) The AeroTEC Flight Test Center is fully equipped to host your program with minimal ramp-up time required. Our turnkey testing facilities and expert staff are in place – bring your technology and we’ll provide on-demand touch labor, pilots, engineers, flight test equipment, processes, and manufacturing services. Located at Grant County International Airport (KMWH) in Moses Lake, WA - KMWH provides an ideal location for year-round flight testing. A former military base, it is one of the largest airports in the United States with 13,500-foot and 10,000-foot runways that are as wide as 500 feet, large parking & testing areas, and low traffic. FACILITIES AT AFTC • 182,000 sq ft of hangar space • 35,000-square-feet of office space • 2 Telemetry rooms and a data center • Instrumentation lab • 4 Briefing rooms • Mobile telemetry trailer • Flight simulator room • AS9100D Manufacturing CAPABILITIES • Special Missions Aircraft Experts • Freighters & Freighter Conversions • Firefighting Aircraft • Complex Aircraft Modifications • Lease Returns & Reconfigurations • Test & Certification Services • In-house AS9100D Manufacturing • NDT Level III Inspection • J Standard & IPC 620 B Cert Tech PART 145 REPAIR STATION Aircraft Ratings: • 727 • 747 • 777 • 737 MAX • 737 NG Models • Caravan C208B • A330 TESTING IN MOSES LAKE IDEAL CONDITIONS FOR EXPERIMENTAL FLIGHT TESTING WA STATE INCENTIVES Washington State offers grants & tax incentives designed specifically for the aerospace industry. Washington has ranked #1 nationally in aerospace sales, exports, profits, and employment for more than a decade. FAA EXPERIMENTAL CATEGORY The FAA Experimental category fosters rapid iteration and innovation by allowing flexibility in design and testing. 350 DAYS OF VFR Moses Lake has 350 days of VFR conditions each year, which reduces the risk of weather-related delays. EXTENSIVE AIRSPACE The proximity to large, relatively unrestricted airspace, including dedicated flutter tracks, allows for extensive flight testing without significant air traffic constraints. WIDE BODY HANGAR 2 85,000 sq ft 747-8 & 777-X capable NARROW BODY HANGAR 32,000 sq ft 737NG & 757 capable WIDE BODY HANGAR 1 65,000 sq ft 747-8 & 777-X capable AFTC Hangars | Moses Lake, WA Production of Sub-Assemblies & Kitting Foam Tooling & Sheet Metal Fabrication Composites & Fiberglass Additive Manufacturing ADDITIONAL EXPERTISE OUR CAPABILITIES DIGITAL DESIGN & PROGRAMMING Our team utilizes advanced digital design and programming to create precise, high-quality components and assemblies. SHEET METAL ASSEMBLIES We offer comprehensive sheet metal assembly services, tailored to your specifications and requirements. ON-SITE ENGINEERING & A&P MECHANICS Our on-site engineers and A&P mechanics provide expert support, ensuring seamless integration of design and manufacturing processes. PRECISION CNC MACHINING OKK VC-X500 Doosan DNM 5700 & DNM 750II GMR 512 CNC Router Haas VF4SS & VF11 HAAS TL2 WIRE HARNESS Our facility specializes in production- level, build-to-print electrical harness manufacturing. All technicians are IPC- A-620B and J-STD certified and our inspection team includes a certified IPC trainer. We offer advanced capabilities including full metal jacket shielding and HexaShield connector integration. OUR PRODUCTS Water Ballast Transfer System (WBTS) FES Electrical Box Flutter Excitation System (FES) BLUE STREAK SERVICE Our Blue Streak service provides rapid turnaround and prototyping to address urgent requirements. Our on-site engineers collaborate closely with manufacturing technicians to design and rapidly produce airworthy prototypes and replacement hardware. SPECIAL TEST EQUIPMENT DESIGN & MANUFACTURING AeroTEC excels in designing and manufacturing custom test equipment. From ballast systems and trailing cone wheel assemblies to hot fuel rigs and load alleviation systems, we deliver tailored solutions to meet your specific testing needs. LOW-RATE, ACCELERATED PRODUCTION & ASSEMBLY We specialize in producing low- rate, high-quality components with expedited turnaround times, ensuring your production timelines are met without compromising on quality. AEROTEC MANUFACTURING CENTER (AMC) ACCELERATED PRODUCTION SOLUTIONS FOR AEROSPACE TECHNOLOGY DEMONSTRATORS REAL-WORLD TESTING EARLY IN DEVELOPMENT Technology demonstrators allow innovators to validate and refine novel concepts through real-world testing early in the development process. These demonstrations help in assessing performance, identifying potential issues, and gathering data to support regulatory approvals and market entry. With expertise in managing complex flight test programs, AeroTEC helps companies accelerate their development timelines and optimize their technology. DESIGN, BUILD, FLY From concept to execution, AeroTEC offers a full spectrum of services to support your technology demonstration project: DESIGN ENGINEERING - Tailoring demonstrator designs to meet specific technology goals and operational requirements. AIRCRAFT INTEGRATION - Building and integrating prototype systems for real-world testing and evaluation. TESTING & EVALUATION - Conducting rigorous ground and flight tests to validate performance, safety, and reliability. DATA ANALYSIS - Analyzing test data to refine and optimize technology, ensuring it meets industry standards and performance criteria. NASA / magniX Electrified Powertrain Flight Demonstration (EPFD) Project GET YOUR PROJECT OFF THE GROUND VALIDATE TECHNOLOGY FEASIBILITY Early demonstrations provide a practical validation of your technology’s performance, reliability, and integration. This helps confirm that the technology meets its design objectives and operates effectively before further development. REFINE & OPTIMIZE THE TECHNOLOGY Observations and data collected during demonstrations inform design improvements and enhance your technology’s performance, efficiency, and user experience. IDENTIFY & ADDRESS ISSUES EARLY Early demonstrations can reveal design flaws, performance limitations, or integration challenges. Addressing these issues early in the development process prevents them from escalating and reduces the risk of significant setbacks. BUILD CREDIBILITY & INDUSTRY REPUTATION Successful demonstrations build credibility and establish the company as a leader in innovation. ATTRACT INVESTMENT & FUNDING Demonstrations serve as a tangible proof of concept that can persuade stakeholders of the technology’s potential and viability. Positive feedback from stakeholders can validate market demand and support future sales efforts. Universal Hydrogen Hydrogen- Powered Dash 9 Conversion magniX Battery-Electric eCaravan Eviation’s Alice All-Electric Commuter Aircraft SPECIAL MISSIONS MODIFICATIONS AeroTEC has been successfully designing, modifying, and testing dozens of aircrafts in the aerospace & defense industries – specialized in developing Special Missions Aircraft & Supplemental Type Certifications (STC) from a Cessna Grand Caravan to a Beechcraft King Air to a Boeing 747. Our in-house engineering, manufacturing, modification, and test teams can support your project from conceptual design to certification, leveraging our integrated assets and facilities to ensure maximum value. APPLICATIONS • ISR Aircraft • Air Medical • Search & Rescue • Cargo Conversions • Firefighting Aircraft • Flying Test Beds • Freighter Conversions 747 VLAT Global Supertanker Analog to Digital Drop System Conversion CUSTOM WIND TUNNEL MODELS CUSTOM MODEL DESIGN We work closely with you to design wind tunnel models tailored to your specific testing and certification requirements while adhering to budget and schedule constraints. MANUFACTURING TECHNIQUES Our engineers utilize a variety of materials and manufacturing processes, including 3D printing and precision machining. This allows us to balance production costs, speed, and accuracy. IN-DEPTH EXPERTISE Our design engineers have a deep understanding of the requirements for efficient and effective testing, ensuring that our models are designed with testing efficiency in mind. At AeroTEC, we specialize in designing and building wind tunnel models that meet a wide range of customer requirements. Whether you’re focused on development or certification testing, our extensive experience ensures that your models are crafted to support your goals efficiently. TESTING CAPABILITIES LOW-SPEED • Stability & Control • Drag Increments • High Lift Development • Simulation Database Development • Preliminary Aircraft Design HIGH-SPEED & SPECIALTY • Transonic Effects • Supersonic Configurations • Shock Wave Interactions • Icing Systems Testing • Airspeed Calibrations MODEL INSTRUMENTATION TYPICAL INSTRUMENTATION • Strain Gages • Shear Sensors • Temperature Sensors • Pressure Sensors & EPS Scanners • Accelerometers • RPM Sensors POWER SYSTEM INSTALLATION • Propeller Testing • EDF Installations • EVTOL Design Development • Propulsion System Integration Testing DATA ANALYSIS • Force & Moment Data • Loads Data • Hinge Moments • Stability & Control Parameters • Thrust Effects Aurora Model McChord Fld (Joint Base Lewis-McChord) (TCM) CKAPE ORCAA 15 W-237A W-570B KRIEG GETNG SINGG Ephrata Muni (EPH) PASCO Tri-Cities (PSC) BRUKK Walla W (A Yakima Air Trml/McAllister Fld (YKM) WENATCHEE Pangborn Meml (EAT) Renton Muni (RNT) BARYN DOAME METOW Whidbey Island NAS (Ault Fld) (NUW) ORCUS (CFQWB) (CFFZJ) SQUIM MCCUL Coupeville NOLF (NRA) PENN COVE 117.2 CW (VL) (DH) 119 Arlington Muni (AWO) EVERETT Snohomish County (Paine Fld) (PAE) SEATTLE Boeing Fld/King County Intl (BFI) Bremerton Ntl (PWT) Seattle-Tacoma Intl (SEA) Tacoma Narrows (TIW) Gray AAF (Joint Base Lewis-McChord) (GRF) Olympia Rgnl (OLM) Chehalis-Centralia (CLS) Astoria Rgnl (AST) HOQUIAM Bowerman (HQM) WAPTO CONTIGUOUS U.S. ADIZ HRBAU N47°06.78’ W124°32.24’ PORT ANGELES William R Fairchild Intl (CLM) ARRIE N47°52.79’ W123°28.55’ SEATTLE 122.6 SEATTLE 122.6 26 SEATTLE S 115.5 G 122.2 EPHRATA 112.6 EPH (H) (H) 73 KS18G KS15G KS12G KS09G KS06G SUNED SEATTLE 122.4 MOSES LAKE 115.0 MWH (H) (H) 97 N47°12.65’ W1 19°19.01’ MOSES LAKE Grant County Intl (MWH) R-6714C R-6714A R-6714G R-6714F STEVS CASHS ZIRAN BLUIT ZAXUL 19 042 WITRO R-6714D TWISP CREEB FLAAK ZELAK ZADON NORMY 24 072 KS15E MODDA RADDY 081 40 KS12E SUMMA WANTA PAAGE JINMO KS06E KS09E ALDER TAOMA KPOWW JJAMM PERLL HAROB SHELTON Sanderson Fld (SHN) FALDA ELMAA FEPOT ERAVE MC MINNVILLE 1222.3 SEATTLE 122.25 SEATTLE 122.35 MC MINNVILLE 255.4 SEATTLE 122.2 SEATTLE 122.3 KS09C KS12C KS18E ALPSE KS18C KS15C KS06C N48° W120° N47° N46° W120 ° N46° W122 ° N47° N48° W122° N48° W124° N46° W123° W124 ° W125° W 25° N47° 255.4 1 WALLA W 116.4 ALW (V W1 19° SEATTLE 122.4 08 296 079 R-6714B 180° 64 086 099 248 267 252 084 076 066 46 065 117 N47°22.68’ W119°25.44’ W SEATTLE Mohler 128.45 307.8 W119 SEATTLE Badger Mountain 127.05 352.9 SEATTLE 122.3 257 103 TEMPL N47°43.79’ W1 19°29.06’ 086 (BVS) 56 114.7 PDT 94 26 108 YKM 36 108 032 89 KLICKITA 112.3 LTJ (H) (H) 70 N45°42.02’ W121°06.05’ YAKIMA 116.0 YKM (H) (H) 107 SEATTLE 255.4 122.5 N46°34.2’ W120°26.68’ BATTLE GROUND 116.6 BTG (H) (H) 113 N 45°44.87’ W 122°35 49’ 51 107 17 61 155 155 80 50 76 115.5 GEG 102 171 108 105 65 50 MEA GAP WHIDBEY ISLAND 85 NUW (H) (113.8) PAINE 1106.PAE (L) (L) 43 122.55 SEATTLE N48°21.30’ W122°39.71’ SEATTLE Beacon Hill 120.3 273.6 MCCHORD 33 TCM (T) (109.6) ELLENSBURG 117.9 ELN (H) (H) 126 122.2 SEATTLE SEATTLE 255.5 122.5 SEATTLE 116.8 SEA (H) (H) 115 N47°26.12’ W122 °8.58’ SEATTLE 122.4 N47°08.86’ W122°28.50’ OLYMPIA 113.4 OLM (H) (H) 81 N45°58.30’ W122°54.11 SEATTLE Larch Mountain 128.3 269.0 149 335 32 DEFENSE AREA HOQUIAM 117.7 HQM (H) (H) 124 SEATTLE 255.4 122.2 N46°56.82’ W124°08.96’ 134.95 270.3 PACIFIC 125.85 VICTORIA HARBOUR H H) (H) 59 Orp 1345-1530Z W123° W121 106 MEA 206 134 MEA-24000D MEA 12 116 130 182 079 86 41 118 46 124 21 089 339 269 53 77 90 148 064 250 20 158 57 54 93 284 102 39 042 40 014 82 140 64 115 51 19 32 146 095 100° 163 22 43 65 102 97 151 MAE-240 155 1300-0600Z MEA-24000D MEA-26000D 121 163 343 163 163 163 95 59 51 318 14 48 81 230 069 049 33 MEA-28000 66 163 29 225 54 107 281 127 106 106 52 140 116 17 096 53 84 64 228 20 91 310 GNSS REQUIRED50 41 87 104 322 89 MEA-24000D 221 041 SEA 0 35 075 87 110.6 PAE(L) 43 086 355 1300-0600Z 37 135 104 168 155 270 2 51 337 300 156 100 125 LEARN MORE SALES@AEROTEC.COM AEROTEC.COM 206.763.6087 SEATTLE ENGINEERING CENTER (HQ) 5601 6TH AVE S #410 SEATTLE, WA 98108 AEROTEC FLIGHT TEST CENTER 7988 ANDREWS ST NE, BUILDING 2113 MOSES LAKE, WA 98837 SCAN QR CODE TO DOWNLOAD AEROTEC INTRO DECK Mitsubishi MRJ/SpaceJet Type Certification Kodiak Engine Exhaust Modification B737-700IGW/BBJ Scimitar Winglet B737-900ER Scimitar Winglet B737-800 Scimitar Winglet MD87 Fire Bomber CASA-295 Special Missions Aircraft Lear 60 Aft Fuselage Locker Citation Sovereign 680 Winglet King Air 90 Performance Improvement Package Hawker 400 Winglet COMAC ARJ21 Type Certification Support Falcon 50 Winglet King Air 250 Performance Improvement Package Falcon 900 Winglet A320 Winglet B747-8 Engine Instrumentation Falcon 2000 Winglet PROGRAM EXPERIENCE 100+ Aircraft Development Projects B737-NG Large SATCOM Antenna B767-300 Winglet B757-300 Winglet B737-500 Winglet B747-400 Carbon Brake B757-200 Winglet B737-300 JSF (F35) Avionics Test Bed Hawker 800 Winglet Regional Jet Brake FAA Certification Gulfstream GII/GIII Hushkit B757-200 PAX to Freighter B737-300 Winglet Dassault Falcon 900 RDR-7000 STC Hawker 800XP RDR-7000 STC Bombardier Global 5000 RDR-7000 STC Learjet 40/45 RDR-7000 STC AW139 RDR-7000 STC Embraer ERJ 135/145 RDR-7000 STC Boeing 737-800 BCF SUSTAINABLE AVIATION EXPERIENCE magniX Battery-Electric eCaravan Eviation Alice All-Electric Commuter Aircraft Universal Hydrogen Hydrogen-Powered Dash 8 Conversion Surf Air Mobility Hybrid & All-Electric Caravan STC NASA/magniX Electrified Powertrain Flight Demonstrator (EPFD) WIND TUNNEL EXPERIENCE Aurora Flight Sciences Aviation Partners Boeing Boom General Atomics Jetoptera Natilus Sierra Nevada Corporation Supernal University of Washington U.S. Air Force U.S. Army Wichita State University