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SCHEDULE OF AIRWORTHINESS DIRECTIVES

Beechcraft V35B Bonanza · Airworthiness Directives

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Overview

This document is an Airworthiness Directive (AD) issued by the Civil Aviation Safety Authority (CASA) of Australia concerning the Beechcraft 35 (Bonanza) series aircraft. It revokes a previous directive and outlines necessary actions to address safety concerns related to in-flight vibrations and structural integrity of the aircraft. The directive applies to models 35, A35, B35, and 35R, requiring compliance with specific inspection and modification procedures to ensure airworthiness. Key requirements include the fabrication of a placard for speed restrictions, visual inspections of the empennage and control systems, and verification of weight and balance information. Compliance timelines are specified to ensure timely action by aircraft operators.

  • Never exceed speed (Vne) is restricted to 144 MPH (125 KTS) IAS.
  • A placard must be installed in the pilot's clear view indicating the Vne.
  • Visual inspections of the empennage and control systems are required.
  • Weight and balance information must be verified and discrepancies corrected.
  • Compliance with the directive is required within specified timeframes.

Document

Source

Originally published by services.casa.gov.au. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

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Document details

Type
Airworthiness Directives
Year
2003
Pages
6
File size
48 KB
Publisher
services.casa.gov.au
How rare is it?
1Beechcraft V35B Bonanza registered worldwide · 0 active

Common. Rarer than 24% of the aircraft models we track.

Documentation completeness
3/7

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In this document

Applicability

The directive applies to all serial numbers of Beechcraft 35, A35, B35, and 35R aircraft.

Requirements

Operators must fabricate a placard indicating a never exceed speed (Vne) of 144 MPH (125 KTS) IAS, install it on the instrument panel, and mark the airspeed indicator accordingly. Inspections of the empennage and control systems must be conducted, including checks for damage and verification of weight and balance.

Compliance

Compliance with the requirements must be achieved within specified timeframes, including within 10 hours of service for placard installation and within 100 hours for inspections, with ongoing checks every 100 hours thereafter.

Background

The directive was prompted by reports of in-flight vibrations and structural issues in the affected aircraft models, particularly related to the ruddervator system. The FAA's investigation indicated a potential flutter mode in the 160 to 170 MPH range.

Skin Thickness Specifications

The directive includes detailed specifications for skin thickness and tolerances for various parts of the aircraft, ensuring structural integrity during inspections.

Safety notes

  • Ensure that all inspections are conducted in accordance with the specified procedures to maintain airworthiness.
  • Repairs or replacements must be accomplished before further flight after inspections.

Full document text

COMMONWEALTH OF AUSTRALIA (Civil Aviation Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY SCHEDULE OF AIRWORTHINESS DIRECTIVES Page 1 of 6 AIRWORTHINESS DIRECTIVE For the reasons set out in the background section, the CASA delegate whose signature appears below revokes Airworthiness Directive (AD) AD/BEECH 35/70 and issues the following AD under subregulation 39.1 (1) of CAR 1998. The AD requires that the action set out in the requirement section (being action that the delegate considers necessary to correct the unsafe condition) be taken in relation to the aircraft or aeronautical product mentioned in the applicability section: (a) in the circumstances mentioned in the requirement section; and (b) in accordance with the instructions set out in the requirement section; and (c) at the time mentioned in the compliance section. Beechcraft 35 (Bonanza) Series Aeroplanes AD/BEECH 35/70 Amdt 1 Airspeed Restriction 1/2003 Applicability: Models 35, A35, B35, and 35R aircraft, all serial numbers. Requirement: 1. Fabricate a placard that restricts the never exceed speed (Vne) to no more than 144 miles per hour (MPH) or 125 knots (KTS) indicated airspeed (IAS), and install this placard on the instrument panel within the pilot’s clear view. The placard should utilise letters at least 2.54mm (0.10-inch) in height and contain the following words: “Never exceed speed, Vne, 144 MPH (125 KTS) IAS” 2. Mark a red line on the airspeed indicator glass at 144 MPH (125 kts) and mark a white slippage mark on the outside surface of the airspeed indicator between the glass and the case. 3. Insert a copy of this Directive into the Limitations Section of the aircraft flight manual. 4. Visually inspect the empennage, aft fuselage, and ruddervator control system for damage in accordance with the procedures in paragraphs (5)(a) through (5)(f) of the Accomplishment Instructions section of Raytheon Service Bulletin No. SB 27-3358, Issued February 2000, and use a digital ultrasonic skin tester or equivalent skin tester or direct methods that utilise callipers and micrometers. a. Part of this is an inspection of the aft fuselage skin for wrinkles or cracks. Specific skin thicknesses are presented in Figures 1 and 2 of this Directive. The skin thickness measurement is not repetitive. b. The inspection and setting of the travels on the elevator and elevator trim tabs are not repetitive. c. Repair or replace any damaged parts and set the elevator controls, rudder and tab system controls, cable tensions, and rigging. COMMONWEALTH OF AUSTRALIA (Civil Aviation Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY SCHEDULE OF AIRWORTHINESS DIRECTIVES Page 2 of 6 Beechcraft 35 (Bonanza) Series Aeroplanes AD/BEECH 35/70 Amdt 1 (continued) 5. Verify the accuracy of the aircraft basic weight and balance information and correct any discrepancies, in accordance with the following procedures: a. Weight and Balance Accuracy Method No. 1: (i) Review existing weight and balance documentation to assure completeness and accuracy of the documentation from the most recent approved weighing or from factory delivery to date of compliance with this Directive. (ii) Compare the actual configuration of the aircraft to the configuration described in the weight and balance documentation. (iii) If equipment additions or deletions are not reflected in the documentation or if modifications affecting the location of the centre of gravity (eg. paint or structural repairs) are not documented, determine the accuracy of the aircraft weight and balance data in accordance with Method No. 2. b. Weight and Balance Information Accuracy Method No. 2: (i) Determine the basic empty weight and centre of gravity (CG) of the empty aircraft using the weighing instructions in the Weight and Balance section of the aircraft flight manual/pilot’s operating handbook (AFM/POH). (ii) Record the results in the aircraft records, and use these new values as the basis for computing the weight and CG information as specified in the Weight and Balance section of the AFM/POH. 6. Inspect the aft fuselage, ruddervator, and related systems for acceptable condition in accordance with the procedures in the Accomplishment Instructions section of Raytheon Service Bulletin No. SB 27-3358. Accomplish the rebalancing in accordance with Section 3A(8) of the service bulletin and use the procedure in Section 3 of Beech Shop Manual 35-590096B19 (or subsequent revision). a. Repair or replace any parts found unacceptable as specified in the Requirement document. COMMONWEALTH OF AUSTRALIA (Civil Aviation Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY SCHEDULE OF AIRWORTHINESS DIRECTIVES Page 3 of 6 Beechcraft 35 (Bonanza) Series Aeroplanes AD/BEECH 35/70 Amdt 1 (continued) b. Rebalance the ruddervators to the new specifications that reduce the upper limit from 19.8 to 18 inch-pounds (tail heavy). This is not necessary initially if it can be positively verified in the logbook that the ruddervators meet the limits specified in the Requirement document: (i) To positively show this, the entry must indicate that the ruddervator is within the specified limits and list the details of the balancing. (ii) This must include the balancing methods used and the amount of weights and washers used. c. Discontinue the placard and operating limitations of Requirements 1, 2, and 3 of this Directive. COMMONWEALTH OF AUSTRALIA (Civil Aviation Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY SCHEDULE OF AIRWORTHINESS DIRECTIVES Page 4 of 6 Beechcraft 35 (Bonanza) Series Aeroplanes AD/BEECH 35/70 Amdt 1 (continued) Skin Thickness - Raytheon Aircraft (Beech) Models 35, 35R, A35, and B35 INDEX NUMBER PART NUMBER SKIN THICKNESS SKIN TOLERANCE LOCATION EFFECTIVITY 1 35-410006-26 0.016 See ANSI AA H35.2(M) 2 35-410006-20 0.025 See ANSI AA H35.2(M) 3 35-410008-2 0.016 See ANSI AA FS 151-FS272 D-1 through D-15

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35-410008-2 0.016 H35.2(M) FS 151 - FS233.5 D-16 through D- 1574 35-410008-20 0.016 FS 151 - FS 207 D-1575 & After 4 35-410008-18 0.025 See ANSI AA FS 233.5-FS 272 D-16 through D-1574 35-410008-22 0.025 H35.2(M) FS 207 - FS 272 D-1 575 & After 5 35-410006-6 0.025 See ANSI AA D-1 through D-1500 35-410359-2 0.025 H35.2(M) D- 1501 & After 6 35-410007-2 0.016 See ANSI AA FS 207– FS272 D-1 through D-1574 35-410007-24 0.016 H35.2(M) D-1575 & After 35-410007-24 0.020 Class 111 7 35-410007-26 0.020 See ANSI AA FS 207 - FS 272 D-1575 & After H35.2(M) 8 35-410009-12 0.025 See ANSI AA FS 233.5 - FS 272 D-16 through D-1574 35-410009-18 0.025 H35.2(M) FS 207 - FS 272 D- 1575 & After 9 35-410009-2 0.016 See ANSI AA FS 151 -IFS272 D-1 through D-15 35-410009-2 0.016 H35.2(M) FS 151 - FS 233.5 D-16 through D- 1574 35-41009-16 0.016 FS 151 - FS 207 D-1575 & After 10 35-410006-22 0.025 See ANSI AA FS 207 - FS 27-1 H35.2(M) 11 35-410010-18 0.020 See ANSI AA D-1575 & After H35.2(M) 12 35-410010-2 0.016 See ANSI AA FS 15 1 - FS 272 D-1 through D-1574 35-410010-16 0.016 H35.2(M) FS 151 - FS 233.5 D-1575 & After 35-410010-16 0.020 FS 151 - FS 207 Class Ill 13 35-410006-8 0.025 See ANSI AA D-1 through D-1500 35-410359-4 0.025 H35.2(M) D-1501 & After 14 35-41002-IBSC 0.032 See ANSI AA H35.2(M) 15 35-410006-42 0.020 See ANSI AA D-1 through D-1500 35-410359-6 0.020 H35.2(M) D-1501 & After 16 35-410006-34 0.020 See ANSI AA D-1 through D- 1500 35-410359-8 0.020 H35.2(M) D-1501 & After 17 35-410012-2 0.016 See ANSI AA H35.2(M) 18 35410011-2 0.016 See ANSI AA H35.2(M) 19 35-410006-40 0.016 See ANSI AA 35-410014BSC 0.016 H35.2(M) Record Change 20 35-410006-32 0.020 See ANSI AA D-1 through D-1500 35-4 103 359-10 0.020 H35.2(M) D-1501 & After 21 TAILCONE 22 TAILCONE Figure 2 COMMONWEALTH OF AUSTRALIA (Civil Aviation Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY SCHEDULE OF AIRWORTHINESS DIRECTIVES Page 5 of 6 Beechcraft 35 (Bonanza) Series Aeroplanes AD/BEECH 35/70 Amdt 1 (continued) Note: FAA AD 2002 -21-13 Amdt 39-12920 refers. Compliance: Requirements 1, 2, and 3: Within 10 hours time in service after 8 July 1998. Requirement 4: Within the next 100 hours time in service after the last inspection required by FAA AD 94-20-04 (AD/BEECH 35/58 Amdt 4) or within 25 hours time in service after 23 January 2003, whichever occurs later, and thereafter at intervals not to exceed 100 hours time in service. Accomplish any repairs, replacements, and adjustments before further flight after the applicable inspection. Requirement 5: Within the next 100 hours after 23 January 2003, unless already accomplished as previously required by AD/BEECH 35/58 Amdt 4. Correct any discrepancies before further flight after the verification. Requirement 6: Within 3 years after 23 January 2003, unless already accomplished. Accomplish any repair or replacement before further flight after the inspection. Accomplish any ruddervator rebalancing before further flight after the inspection, unless previously accomplished within the last 100 hours time in service, and thereafter when the ruddervators are repaired or repainted (even if stripes are added or paint is touched up). The compliance time for Requirements 1, 2, and 3 remains unchanged by this issue. This Amendment becomes effective on 23 January 2003. Background: The FAA received reports of several incidents of in-flight vibrations on Beech Model 35, A35, B35, and 35R aircraft. These incidents are unrelated to AD 94-20-04 ( AD/BEECH 35/58 Amdt 4), which currently requires, among other things, balancing the ruddervators (off the aircraft) anytime the ruddervator is repaired or repainted. Of the 10 incidents since AD 94-20-04 became effective, 7 of the affected aircraft had ruddervators that were balanced and 3 had ruddervators that were out-of-balance. Post-flight inspections of the aircraft involved in the incidents have revealed cracked bulkheads and wrinkled skin in the aft fuselage; and broken spars, broken hinges, and bent skin on the stabilisers and ruddervators. Model 35, A35, B35, and 35R aircraft are equipped with “V-tails” that have a narrow chord stabiliser without reinforcing cuffs. The FAA’s preliminary investigation reveals the possibility of an unstable flutter mode in the 160 to 170 MPH range for the affected aircraft. The unstable mode is not likely to occur on other Beech aircraft models with “V-tail” configurations. COMMONWEALTH OF AUSTRALIA (Civil Aviation Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY SCHEDULE OF AIRWORTHINESS DIRECTIVES Page 6 of 6 Beechcraft 35 (Bonanza) Series Aeroplanes AD/BEECH 35/70 Amdt 1 (continued) Amendment 1 is issued in response to a new FAA AD which was prompted by the manufacturer developing inspection and modification procedures that, when accomplished on the affected aircraft, will eliminate the need for the operating limitations. This Directive retains the operating limitations for the affected aircraft until the recently developed inspection and modification procedures are accomplished. This Directive also requires repetitive inspections of the fuselage structure. The original issue of this Airworthiness Directive became effective on 8 July 1998 David Alan Villiers Delegate of the Civil Aviation Safety Authority 29 November 2002 The above AD is notified in the Commonwealth of Australia Gazette on 18 December 2002.