PARTS MANUAL FOR WIPLINE MODEL 2100 FLOATS ON CESSNA 172 & 175

Revision N Page 6 P/N 1002164 FLOAT PART SALES DEPARTMENT OPERATIONS Parts Sales: Wipaire, Inc. 1700 Henry Avenue – Fleming Field South St. Paul, MN 55075 Telephone: (651) 306-0459 Fax: (651)-306-0666 Website: www.wipaire.com Email: customerservice@wipaire.com Parts Ordering Purchase orders should include: 1. Purchase order number 2. Name of person placing order 3. Invoicing information: a. Customer name - company or individual b. Address c. Phone and fax number 4. Shipping information: a. Address (if different from invoice address) b. Method of shipment/preferred carrier 5. Aircraft model, float model, and serial numbers 6. Wipaire part number; name; type, e.g. left or right; quantity 7. Payment method: VISA, MasterCard, C.O.D. (Collect on Delivery) (U.S. customers only), pre-payment by check or wire transfer, open account (see Credit Policy) Note: Any information not found in this manual for strut package parts and other installation items refer to the installation drawing package provided with the STC at the time of float installation. Additional drawing copies are available for purchase through the Wipaire Customer Service Department. P/N 1002164 Page 7 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 All references in this manual to LEFT and RIGHT are from the perspective of the pilot's seat with the floats fully installed and ready for floatplane operation. The following is a list of abbreviations that may appear in the description nomenclature fields of this manual: AB Afterbody Inbd. Inboard Amphib. Amphibious Lg. Large AR As Required Lt. Left Assy. Assembly Lwr. Lower Brkt. Bracket Opt. Optional Btm. Bottom Otbd. Outboard Bulk. Bulkhead Reinf. Reinforcement Ctr. Center Rr. Rear Cyl. Cylinder Rt. Right Ft. Front Sm. Small Ftg. Fitting SN Serial Number Fus. Fuselage Spr. Spreader Fwd Forward Upr. Upper Horiz. Horizontal Vert. Vertical Hyd. Hydraulic W.W. Wheel Well INTRODUCTION PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 8 P/N 1002164 USING THIS PARTS MANUAL COVERAGE Parts information is provided in this manual for the hulls and all "deck down" parts. For information on strut package parts and other aircraft installation items, refer to the installation drawing package provided with the STC at the time of float installation. Additional drawing copies are available for purchase through Wipaire Customer Service Department. ITEM QTY PART NO. PART DESCRIPTION - 1 1008815 ASSEMBLY BULKHEAD #1, 10000 1 1 1008797 PANEL, BULKHEAD #1 2 1 13A01156-085 DOUBLER #1 BULKHEAD 3 1 13A01357-049 CLEAT, SISTER KEEL ATTACH #1 BULKHEAD 4 1 13A01357-050 CLEAT, SISTER KEEL ATTACH #1 BULKHEAD 5 1 6A01156-054 ANGLE – TOP RAIL 6 1 6A01156-055 ANGLE – TOP RAIL 7 17 MS21047L4 NUT PLATE, SELF LOCKING To order an individual part, order the part number associated with item number. BULKHEAD #1 Name of main part in the section. Example: This part is showing the components made up in Bulkhead #1. Items with a (-) instead of a number represent the main part as an assembly. Other parts represent the parts included in the assembly. Main part image. If the image has numbers associated with it, then those numbers are item numbers shown in the table below. 7 4 5 2 1 3 6 P/N 1002164 Page 9 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 SECTION 1 HULL BULKHEAD ASSEMBLIES CONTENTS HULL ASSEMBLY - AMPHIBIAN ....................................................................................................................10 HULL ASSEMBLY - SEAPLANE ....................................................................................................................12 NOSE BUMPER - AMPHIBIAN ......................................................................................................................15 BULKHEAD #1 .................................................................................................................................................16 BULKHEAD #3 .................................................................................................................................................17 BULKHEAD #4 .................................................................................................................................................18 BULKHEAD #5 .................................................................................................................................................19 BULKHEAD #6 .................................................................................................................................................20 BULKHEAD #7 LEFT FLOAT .........................................................................................................................21 BULKHEAD #7 RIGHT FLOAT .......................................................................................................................22 BULKHEAD #8 LEFT FLOAT .........................................................................................................................23 BULKHEAD #8 RIGHT FLOAT .......................................................................................................................24 BULKHEAD #10...............................................................................................................................................25 BULKHEAD #11 ...............................................................................................................................................26 BULKHEAD #12...............................................................................................................................................27 BULKHEAD #13...............................................................................................................................................28 BULKHEAD #14...............................................................................................................................................29 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 10 P/N 1002164 HULL ASSEMBLY - AMPHIBIAN P/N 1002164 Page 11 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION 1 1 21A01163-067 ASSEMBLY, BULKHEAD #1 2 1 21A01000-265 ASSEMBLY, BULKHEAD #3 3 1 21A01000-261 ASSEMBLY, BULKHEAD #4 4 1 21A01000-253 ASSEMBLY, BULKHEAD #5 5 1 21A01000-252 ASSEMBLY, BULKHEAD #6 6 LT. 1 21A01000-267 ASSEMBLY, BULKHEAD #7, LH 6 RT. 1 21A01000-266 ASSEMBLY, BULKHEAD #7, RH 7 LT. 1 21A01000-263 ASSEMBLY, BULKHEAD #8, LH 7 RT. 1 21A01000-264 ASSEMBLY, BULKHEAD #8, RH 8 1 21A01000-262 ASSEMBLY, BLKHD 10, COMP 9 1 21A01000-395 ASSEMBLY, BULKHEAD #11 10 1 21A01000-396 ASSEMBLY, BULKHEAD #12 11 1 21A01000-397 ASSEMBLY, BULKHEAD #13 12 1 21A01000-250 ASSEMBLY, BULKHEAD #14 13 1 21A01000-260 ASSY. SPR. BAR PANEL FWD 1 21A01163-065 PANEL – SPR. BAR 1 21A01326-013 ANGLE – SIDE L. 1 21A01326-014 ANGLE – SIDE R. 1 AN4-5A BOLT, 1/4-28, 0.1875 GRIP, UNDRILLED, STEEL 1 NAS1149F0463P WASHER, 0.265 ID, 0.063 THK, STEEL 1 MS21044N4 NUT, LOCKING, REGULAR HEIGHT, 1/4-28 UNF 14 1 21A01000-259 ASSY. SPR. BAR PANEL AFT 1 21A01163-065 PANEL – SPR. BAR 1 21A01326-009 ANGLE – SIDE L. 1 21A01326-010 ANGLE – SIDE R. 1 AN4-5A BOLT, 1/4-28, 0.1875 GRIP, UNDRILLED, STEEL 1 NAS1149F0463P WASHER, 0.265 ID, 0.063 THK, STEEL 1 MS21044N4 NUT, LOCKING, REGULAR HEIGHT, 1/4-28 UNF 15 1 21A01000-295 ASSEMBLY, NOSE BUMPER, 2100 16 2 21A03115-001 TUBE – SPR. BAR MOUNTING 6 AN4-22A BOLT, 1/4-28, 1.8125 GRIP, UNDRILLED, STEEL 12 NAS1149D0416J WASHER, 0.265 ID, 0.016 THK, ALUMINUM 12 NAS1149D0463J WASHER, 0.265 ID, 0.063 THK, ALUMINUM 6 MS21044N4 NUT, LOCKING, REGULAR HEIGHT, 1/4-28 UNF PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 12 P/N 1002164 HULL ASSEMBLY - SEAPLANE P/N 1002164 Page 13 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION 1 1 21A01163-067 BULKHEAD #1 1 21S01150-134 COVER – NOSE GEAR OPENING A/R MS21059L3 PLATE NUT 2 1 21A01000-265 ASSY BULKHEAD #3 1 21A01158-184 BULKHEAD 1 21A01326-006 ANGLE – NOSE BOX ATTACH 1 21A01326-005 ANGLE – NOSE BOX ATTACH 3 1 21A01000-261 ASSY BULKHEAD #4 1 21A01158-174 BULKHEAD – MAIN 1 21A01158-175 SUPPORT – BULKHEAD LOWER 1 3A01158-003 CLAMP, PUMP OUT TUBE 4 1 21A01000-253 ASSY BULKHEAD #5 1 21A01158-178 BULKHEAD - MAIN 1 21A01326-007 ANGLE – SIDE L. 1 21A01326-008 ANGLE – SIDE R. 1 21A01163-066 PANEL – SPR. BAR 1 21A01158-177 SUPPORT – BULKHEAD LOWER 1 3A01158-003 CLAMP, PUMP OUT TUBE 5 1 21A01000-252 ASSY BULKHEAD #6 1 21A01158-189 BULKHEAD – MAIN 1 21A01158-177 SUPPORT – BULKHEAD LOWER 1 MS35489-19 GROMMET 6 1 21S01000-308 ASSY BULKHEAD #7 1 21A01158-189 BULKHEAD - MAIN 1 21A01158-177 SUPPORT – BULKHEAD LOWER 1 3A01158-003 CLAMP, PUMP OUT TUBE 7 1 21S01000-309 ASSY BULKHEAD #8 1 21A01158-189 BULKHEAD – MAIN 1 21A01158-177 SUPPORT – BULKHEAD LOWER 2 21S01158-203 ANGLE – A.B. SKIN ATTACH 1 3A01158-003 CLAMP, PUMP OUT TUBE 8 1 21S01000-322 ASSY. – BULKHEAD #10 1 21A01158-169 BULKHEAD - MAIN 1 21A01326-011 ANGLE SIDE L. 1 21A01326-012 ANGLE SIDE R. 1 21A01163-066 PANEL – SPR. BAR 2 21S01340-129 ANGLE – VERTICAL 1 3A01158-003 CLAMP, PUMP OUT TUBE 9 1 21A01000-395 BULKHEAD #11 1 21A01158-168 BULKHEAD PANEL 10 1 21A01000-396 BULKHEAD #12 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 14 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION 1 21A01158-167 BULKHEAD PANEL 11 1 21A01000-397 BULKHEAD #13 1 21A01158-166 BULKHEAD PANEL 12 1 21A01000-250 ASSY. BULKHEAD #14 1 21A01158-164 BULKHEAD - MAIN 1 21A01158-165 CHANNEL – REIN. 1 21A08156-130 PLATE – WATER RUDDER STOP 13 1 21A01000-260 ASSY. SPR. BAR PANEL FWD 1 21A01163-065 PANEL – SPR. BAR 1 21A01326-013 ANGLE – SIDE L. 1 21A01326-014 ANGLE – SIDE R. 1 AN4-5A BOLT, 1/4-28, 0.1875 GRIP, UNDRILLED, STEEL 1 NAS1149F0463P WASHER, 0.265 ID, 0.063 THK, STEEL 1 MS21044N4 NUT, LOCKING, REGULAR HEIGHT, 1/4-28 UNF 14 1 21A01000-259 ASSY. SPR. BAR PANEL AFT 1 21A01163-065 PANEL – SPR. BAR 1 21A01326-009 ANGLE – SIDE L. 1 21A01326-010 ANGLE – SIDE R. 1 AN4-5A BOLT, 1/4-28, 0.1875 GRIP, UNDRILLED, STEEL 1 NAS1149F0463P WASHER, 0.265 ID, 0.063 THK, STEEL 1 MS21044N4 NUT, LOCKING, REGULAR HEIGHT, 1/4-28 UNF 15 1 21S01738-001 NOSE BUMPER 16 2 21A03115-001 TUBE – SPR. BAR MOUNTING 6 AN4-22A BOLT, 1/4-28, 1.8125 GRIP, UNDRILLED, STEEL 12 NAS1149D0416J WASHER, 0.265 ID, 0.016 THK, ALUMINUM 12 NAS1149D0463J WASHER, 0.265 ID, 0.063 THK, ALUMINUM 6 MS21044N4 NUT, LOCKING, REGULAR HEIGHT, 1/4-28 UNF P/N 1002164 Page 15 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION - 1 21A01000-295 ASSEMBLY, NOSE BUMPER, 2100 1 1 21A01000-295-1 NOSE BUMPER 2 2 21A01000-295-2 ANGLE, MOUNT, NOSE BUMPER 3 2 21A01000-295-3 PLATE, SCREW MOUNT, NOSE BUMPER 4 4 4HFW3 PUSH NUT WASHER 5 4 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 6 4 MS51958-67 SCREW, BUTTON HEAD NOSE BUMPER - AMPHIBIAN PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 16 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION - 1 21A01163-067 BULKHEAD #1 BULKHEAD #1 P/N 1002164 Page 17 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION - 1 21A01000-265 ASSEMBLY, BULKHEAD #3 1 1 21A01158-184 BULKHEAD #3 2 1 21A01326-005 ANGLE, SUPPORT BULKHEAD #3 LT. 3 1 21A01326-006 ANGLE, SUPPORT BULKHEAD #3 RT. 4 30 AN470AD4-5 RIVET BULKHEAD #3 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 18 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION - 1 21A01000-261 ASSEMBLY, BULKHEAD #4 1 1 3A01158-003 CLAMP, PUMP OUT TUBE 2 1 21A01158-174 BULKHEAD #4 - FORMED 3 1 21A01158-175 BULKHEAD SUPPORT #4 - FORMED BULKHEAD #4 P/N 1002164 Page 19 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION - 1 21A01000-253 ASSY BULKHEAD #5 1 1 21A01158-178 BULKHEAD - MAIN 2 1 21A01326-007 ANGLE – SIDE L. 3 1 21A01326-008 ANGLE – SIDE R. 4 1 21A01163-066 PANEL – SPR. BAR 5 1 21A01158-177 SUPPORT – BULKHEAD LOWER 6 1 3A01158-003 CLAMP, PUMP OUT TUBE BULKHEAD #5 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 20 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION - 1 21A01000-252 ASSEMBLY, BULKHEAD #6 1 1 21A01158-189 BULKHEAD #6 2 1 21A01158-177 SUPPORT, BULKHEAD #6 3 1 MS35489-19 GROMMET, RUBBER BULKHEAD #6 P/N 1002164 Page 21 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION - 1 21A01000-267 ASSEMBLY, BULKHEAD #7, LH 1 1 21A01158-187 SUPPORT, BLKHD 7, RH, 2100 2 1 21A01158-181 BULKHEAD #7 - LH BULKHEAD #7 LEFT FLOAT PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 22 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION - 1 21A01000-266 ASSEMBLY, BULKHEAD #7, RH 1 1 21A01158-188 SUPPORT, BLKHD 7, LH, 2100 2 1 21A01158-182 BULKHEAD #7 - RH BULKHEAD #7 RIGHT FLOAT P/N 1002164 Page 23 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION - 1 21A01000-263 ASSY, BULKHEAD #8, LH 1 1 21A01158-179 ANGLE - AFTERBODY ATTACH - RH 2 1 21A01158-180 ANGLE - AFTERBODY ATTACH - LH 3 1 21A01158-191 BULKHEAD #8 - LH - FORMED 4 1 21A01158-193 SUPPORT - LH - BULKHEAD #8 BULKHEAD #8 LEFT FLOAT PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 24 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION - 1 21A01000-264 ASSY, BULKHEAD #8, RH 1 1 21A01158-179 ANGLE - AFTERBODY ATTACH - RH 2 1 21A01158-180 ANGLE - AFTERBODY ATTACH - LH 3 1 21A01158-190 BULKHEAD #8 - RH - FORMED 4 1 21A01158-192 SUPPORT - RH - BULKHEAD #8 BULKHEAD #8 RIGHT FLOAT P/N 1002164 Page 25 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION - 1 21A01000-262 ASSY, BLKHD 10 1 1 21A01158-169 BULKHEAD #10 - FORMED 2 1 21A01163-066 SPREADER BAR PANEL 3 1 21A01326-011 ANGLE, SIDE BAR, BULKHEAD #10, LF 4 1 21A01326-012 ANGLE, SIDE BAR, BULKHEAD #10, RT 5 1 3A01158-003 CLAMP, PUMP OUT TUBE BULKHEAD #10 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 26 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION - 1 21A01000-395 BULKHEAD STN. #11 ASSY 1 1 21A01158-168 BULKHEAD #11 - FORMED BULKHEAD #11 P/N 1002164 Page 27 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION - 1 21A01000-396 ASSY, BULKHEAD #12 1 1 21A01158-167 BULKHEAD #12 - FORMED BULKHEAD #12 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 28 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION - 1 21A01000-397 ASSEMBLY, BULKHEAD #13 1 1 21A01158-166 BULKHEAD #13 - FORMED BULKHEAD #13 P/N 1002164 Page 29 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION - 1 21A01000-250 BULKHEAD STN. #14 ASSY. 1 1 21A01158-164 BULKHEAD STN. #14 FORMED 2 1 21A01158-165 CHANNEL-BULKHEAD #14 3 1 21A08156-130 PLATE-WATER RUDDER STOP BULKHEAD #14 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 30 P/N 1002164 THIS PAGE INTENTIONALLY LEFT BLANK P/N 1002164 Page 31 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 SECTION 2 WHEEL WELL ASSEMBLY CONTENTS WHEEL WELL ASSEMBLY - AMPHIBIAN .....................................................................................................32 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 32 P/N 1002164 WHEEL WELL ASSEMBLY - AMPHIBIAN P/N 1002164 Page 33 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION 1 1 21A01000-289 ASSY. – WHEEL WELL HALF L. 1 21A01158-185 PANEL – FORMED L. 1 13A01156-124 RING – COVER REINFORCEMENT 1 21A01158-163 COVER, INSPECTION, WHEELWELL, LARGE 28 AN526-632R6 SCREW TRUSS HEAD, NON STRUCTURAL CAD 1 1 21A01000-290 ASSY. – WHEELWELL HALF R. 1 21A01158-186 PANEL – FORMED R. 1 13A01156-124 RING – COVER REINFORCEMENT 1 21A01158-163 COVER, INSPECTION, WHEELWELL, LARGE 28 AN526-632R6 SCREW TRUSS HEAD, NON STRUCTURAL CAD 1 2 1 21A01000-257 ASSY. – WHEEL WELL PANEL – OUTBR’D L. 1 21A01000-256 ASSY. - WHEEL WELL PANEL – OUTBR’D R. 3 1 21A01000-255 ASSY. – WHEEL WELL PANEL – INBR’D L. 1 21A01000-254 ASSY. - WHEEL WELL PANEL – INBR’D R. 4 1 21A01017-005 CARRY-THRU STRAP OUTBR’D L. 1 21A01017-004 CARRY-THRU STRAP OUTBR’D R. 5 1 21A01017-003 CARRY-THRU STRAP INBR’D L. 1 21A01017-002 CARRY-THRU STRAP INBR’D R. 6 1 21A01017-007 CARRY-THRU STRAP INBR’D L. 1 21A01017-006 CARRY-THRU STRAP INBR’D R. 1 21A01156-131 ANGLE – ATTACH AFT L. 1 21A01156-132 ANGLE – ATTACH AFT R. 1 21A01156-125 SPACER, CARRY THRU STRAP 2 21A01326-015 ANGLE – ATTACH FWD 7 1 21A01000-398 SAND GUARD ASSY. (NOT SHOWN) 1 21A01150-136 SAND GUARD (NOT SHOWN) 4 AN526-1032R8 SCREW, TRUSS HEAD, NON STRUCTURAL, CAD 1, STEAL 4 MS21078-3 NUT PLATE 8 1 21A01569-001 MUD FLAP (NOT SHOWN) 1 21A01150-135 REINFORCEMENT PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 34 P/N 1002164 THIS PAGE INTENTIONALLY LEFT BLANK P/N 1002164 Page 35 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 SECTION 3 SKINS & STIFFENERS CONTENTS SKINS & STIFFENERS - AMPHIBIAN ...........................................................................................................36 SKINS & STIFFENERS - SEAPLANE ...........................................................................................................39 BOTTOM SKIN ASSEMBLIES .......................................................................................................................42 LEFT BOTTOM SKIN & STIFFENERS ..........................................................................................................43 RIGHT BOTTOM SKIN & STIFFENERS .......................................................................................................44 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 36 P/N 1002164 SKINS & STIFFENERS - AMPHIBIAN P/N 1002164 Page 37 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION 1 1 3A01000-005 STEP – BOARDING 2 2 21A01156-126 REINFORCEMENT – COVER 3 2 21A01000-427 CONVER – INSP. ASSY. 2 21A01004-101 COVER – INSP. 2 21A01567-012 GASKET 56 AN526-632R6 SCREW TRUSS HEAD, NON STRUCTURAL CAD 1 4 1 21A01004-093 SIDE SKIN – STEP TO BOW L. OUTBR’D 1 21A01004-094 SIDE SKIN – STEP TO BOW R. OUTBR’D 1 21A01004-095 SIDE SKIN – STEP TO BOW L. INBR’D 1 21A01004-096 SIDE SKIN – STEP TO BOW R. INBR’D 1 1002114 BRACKET (PADDLE) 1 1002113 STOP (RIGHT) 1 3A01503-001 CLIP, PADDLE 1 0238-0035 PADDLE 4 FT. 5 1 21A01004-097 SIDE SKIN – STEP TO STERN L. OUTBR’D 1 21A01004-098 SIDE SKIN – STEP TO STERN R. OUTBR’D 1 21A01004-099 SIDE SKIN – STEP TO STERN L. INBR’D 1 21A01004-100 SIDE SKIN – STEP TO STERN R. INBR’D 6 2 21A01340-105 STIFFENER – SIDE SKIN 7 2 21A01340-104 STIFFENER – SIDE SKIN 8 1 1011430 ASSEMBLY, SKIN, BOTTOM, FWD, LEFT, 2100 1 1011410 SKIN, BOTTOM, LH, FWD 2100 1 1011412 STIFFENER, BOTTOM SKIN, FWD 1 1011413 STIFFENER, BOTTOM SKIN, FWD 1 1011414 STIFFENER, BOTTOM SKIN, FWD 1 1011416 STIFFENER, BOTTOM SKIN, FWD 1 1011418 STIFFENER, BOTTOM SKIN, FWD 3 1011420 STIFFENER, BOTTOM SKIN, FWD 1 1011431 ASSEMBLY, SKIN, BOTTOM, FWD, RIGHT, 2100 1 1011411 SKIN, BOTTOM, RH, FWD, 2100 1 1011412 STIFFENER, BOTTOM SKIN, FWD 1 1011413 STIFFENER, BOTTOM SKIN, FWD 1 1011415 STIFFENER, BOTTOM SKIN, FWD 1 1011417 STIFFENER, BOTTOM SKIN, FWD 1 1011419 STIFFENER, BOTTOM SKIN, FWD 3 1011421 STIFFENER, BOTTOM SKIN, FWD 9 1 21A01004-103 BOTTOM SKIN AFTERBODY L. 1 21A01004-104 BOTTOM SKIN AFTERBODY R. 10 1 21A01000-275 ASSY. SPRAY RAIL R. 1 21A01000-274 ASSY. SPRAY RAIL L. 11 1 21A01000-429 BOOSTER – SISTER KEEL L. PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 38 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION 1 21A01000-428 BOOSTER – SISTER KEEL R. 12 1 21A01162-033 DOUBLER – GUNWALL AFT L. 1 21A01162-034 DOUBLER – GUNWALL AFT R. 13 1 21A01162-031 DOUBLER – GUNWALL FWD L. 1 21A01162-032 DOUBLER – GUNWALL FWD R. 14 1 1009422 SCALLOP, FOAM, RIGHT, 2100 S/N 21977 AND LATER 1 1009424 SCALLOP, FOAM, LEFT, 2100 S/N 21977 AND LATER P/N 1002164 Page 39 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 SKINS & STIFFENERS - SEAPLANE PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 40 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION 1 1 21S01004-123 SIDE SKIN – STEP TO BOW L. OUTBR’D 1 21S01004-122 SIDE SKIN – STEP TO BOW R. OUTBR’D 1 21S01004-125 SIDE SKIN – STEP TO BOW L. INBR’D 1 21S01004-124 SIDE SKIN – STEP TO BOW R. INBR’D 1 1002114 BRACKET (PADDLE) 1 3A01156-057 STOP (LEFT) 1 1002113 STOP (RIGHT) 1 3A01503-001 CLIP, PADDLE 1 0238-0035 PADDLE 2 1 21A01004-097 SIDE SKIN – STEP TO STERN L. OUTBR’D 1 21A01004-098 SIDE SKIN – STEP TO STERN R. OUTBR’D 1 21A01004-099 SIDE SKIN – STEP TO STERN L. INBR’D 1 21A01004-100 SIDE SKIN – STEP TO STERN R. INBR’D 3 2 21A01340-105 STIFFENER – SIDE SKIN 4 2 21A01340-104 STIFFENER – SIDE SKIN 5 1 1011430 ASSEMBLY, SKIN, BOTTOM, FWD, LEFT, 2100 1 1011410 SKIN, BOTTOM, LH, FWD 2100 1 1011412 STIFFENER, BOTTOM SKIN, FWD 1 1011413 STIFFENER, BOTTOM SKIN, FWD 1 1011414 STIFFENER, BOTTOM SKIN, FWD 1 1011416 STIFFENER, BOTTOM SKIN, FWD 1 1011418 STIFFENER, BOTTOM SKIN, FWD 3 1011420 STIFFENER, BOTTOM SKIN, FWD 1 1011431 ASSEMBLY, SKIN, BOTTOM, FWD, RIGHT, 2100 1 1011411 SKIN, BOTTOM, RH, FWD, 2100 1 1011412 STIFFENER, BOTTOM SKIN, FWD 1 1011413 STIFFENER, BOTTOM SKIN, FWD 1 1011415 STIFFENER, BOTTOM SKIN, FWD 1 1011417 STIFFENER, BOTTOM SKIN, FWD 1 1011419 STIFFENER, BOTTOM SKIN, FWD 3 1011421 STIFFENER, BOTTOM SKIN, FWD 6 1 21S01004-131 BOTTOM SKIN AFTERBODY L. 1 21S01004-130 BOTTOM SKIN AFTERBODY R. 7 1 21A01000-275 ASSY. SPRAY RAIL R. 1 21A01000-274 ASSY. SPRAY RAIL L. 8 1 21A01000-429 BOOSTER – SISTER KEEL L. 1 21A01000-428 BOOSTER – SISTER KEEL R. 9 1 21A01162-033 DOUBLER – GUNWALL AFT L. 1 21A01162-034 DOUBLER – GUNWALL AFT R. 10 1 21A01162-031 DOUBLER – GUNWALL FWD L. 1 21A01162-032 DOUBLER – GUNWALL FWD R. P/N 1002164 Page 41 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION 11 1 1009422 SCALLOP, FOAM, RIGHT, 2100 S/N 21977 AND LATER 1 1009424 SCALLOP, FOAM, LEFT, 2100 S/N 21977 AND LATER PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 42 P/N 1002164 BOTTOM SKIN ASSEMBLIES ITEM QTY PART NO. PART DESCRIPTION 1 1 1011430 ASSEMBLY, SKIN, BOTTOM, FWD, LEFT, 2100 2 1 1011431 ASSEMBLY, SKIN, BOTTOM, FWD, RIGHT, 2100 P/N 1002164 Page 43 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 LEFT BOTTOM SKIN & STIFFENERS ITEM QTY PART NO. PART DESCRIPTION 1 1 1011410 SKIN, BOTTOM, LH, FWD 2100 2 1 1011412 STIFFENER, BOTTOM SKIN, FWD 3 1 1011413 STIFFENER, BOTTOM SKIN, FWD 4 1 1011414 STIFFENER, BOTTOM SKIN, FWD 5 1 1011416 STIFFENER, BOTTOM SKIN, FWD 6 1 1011418 STIFFENER, BOTTOM SKIN, FWD 7 3 1011420 STIFFENER, BOTTOM SKIN, FWD PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 44 P/N 1002164 RIGHT BOTTOM SKIN & STIFFENERS ITEM QTY PART NO. PART DESCRIPTION 1 1 1011411 SKIN, BOTTOM, RH, FWD, 2100 2 1 1011412 STIFFENER, BOTTOM SKIN, FWD 3 1 1011413 STIFFENER, BOTTOM SKIN, FWD 4 1 1011415 STIFFENER, BOTTOM SKIN, FWD 5 1 1011417 STIFFENER, BOTTOM SKIN, FWD 6 1 1011419 STIFFENER, BOTTOM SKIN, FWD 7 3 1011421 STIFFENER, BOTTOM SKIN, FWD P/N 1002164 Page 45 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 SECTION 4 TOP DECK ASSEMBLY CONTENTS TOP DECK - AMPHIBIAN ...............................................................................................................................46 TOP DECK - SEAPLANE ................................................................................................................................49 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 46 P/N 1002164 TOP DECK - AMPHIBIAN P/N 1002164 Page 47 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION 1 1 21A01004-091 SKIN – FWD SECTION L. 1 21A01004-092 SKIN – FWD SECTION R. 2 1 21A01004-089 SKIN – AFT SECTION L. 1 21A01004-090 SKIN – AFT SECTION R. 3 4 21A01002-130 SUPPORT – INSP. COVER - LARGE A/R 1002481 TINNERMAN WITH TAPE 4 4 21A01002-131 SUPPORT – INSP. COVER – SMALL A/R 1002481 TINNERMAN WITH TAPE 5 3 21A01000-258 INSP. COVER ASSY– LARGE – W/ ANGLE & GASKET A/R SS TATP 8 X 5/8 SCREW – ATTACH 3 1001437 SEAL – GASKET ONLY (FORMED COVER) 3 21A01567-001 SEAL – GASKET ONLY (FLAT COVER) 6 1 21A01000-273 INSP. COVER ASSY, LARGE,W/ ANGLE (2 CUPS) & GASKET A/R SS TATP 8 X 5/8 SCREW – ATTACH 3 1001437 SEAL – GASKET ONLY (FORMED COVER) 3 21A01567-001 SEAL – GASKET ONLY (FLAT COVER) 7 4 21A01000-284 INSP. COVER ASSY - SMALL A/R SS TATP 8 X 5/8 SCREW – ATTACH 3 1001437 SEAL – GASKET ONLY (FORMED COVER) 3 21A01567-002 SEAL – GASKET ONLY (FLAT COVER) 8 1 21A01002-137 COVER – GEAR INDICATOR L. 1 21A01002-138 COVER – GEAR INDICATOR R. 1 10A3-6338-1 PLACARD – DOWN - LAND 1 10A3-6338-2 PLACARD – UP - WATER 4 2600-3 SCREW – CAM - LOK 2 1126000-5 SCREW – CAM – LOK 6 212-12N RECEPTACLE – CAM – LOK 9 1 21A01150-131 JAMB – BAGGAGE DOOR 1 1002067 BAGGAGE JAMB, HINGE SIDE 10 1 21A01000-268 ASSY – BAGGAGE DOOR 1 21A01162-035 COVER - SKIN 1 21A01740-008 HINGE, BAGGAGE COVER, 1.5 1 21A01741-004 HINGE, BAGGAGE COVER, 3/4 2 21A01010-012 STIFFENER - DOOR 2 21A01004-106 STIFFENER ENDS 2 3A01206-001 RETAINER - LOCK 2 3A01273-004 LOCK PIN 2 3A01702-001 CATCH – LATCH 2 3A01525-003 LOCK SPRING 2 1002663 RING – OPENING 1 1001438 SEAL – GASKET (NOT SHOWN) PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 48 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION 1 1002186 HINGE PIN 12 01692-0410 RIVET POP 2 10/32 X ½ SS BOLT 11 1 21A01326-003 TOP RAIL – BAGGAGE OPENING L. 1 21A01326-002 TOP RAIL – BAGGAGE OPENING R. 12 2 21A01326-004 JAMB – BAGGAGE DOOR 13 2 21A01203-001 CLEAT – TIE DOWN 4 21A01280-004 BUSHING 4 AN525-10R24 SCREW, HEAD, 10-32 THREAD, 1-3/32" GRIP, 1-1/2" LENGTH 4 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 4 NAS1149D0363J WASHER, 0.203 ID, 0.063 THK, ALUMINUM P/N 1002164 Page 49 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 TOP DECK - SEAPLANE PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 50 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION 1 1 21S01004-135 SKIN – FWD SECTION L. 1 21S01004-134 SKIN – FWD SECTION R. 2 1 21S01004-137 SKIN – AFT SECTION L. 1 21S01004-136 SKIN – AFT SECTION R. 3 4 21A01002-130 SUPPORT – INSP. COVER - LARGE A/R 1002481 TINNERMAN WITH TAPE 4 5 21A01002-131 SUPPORT – INSP. COVER – SMALL A/R 1002481 TINNERMAN WITH TAPE 5 4 21A01000-258 INSP. COVER ASSY – LARGE – W/ ANGLE & GASKET A/R SS TATP 8 X 5/8 SCREW – ATTACH 3 1001437 SEAL – GASKET ONLY (FORMED COVER) 3 21A01567-001 SEAL – GASKET ONLY (FLAT COVER) 6 1 2A01000-273 INSP. COVER – LARGE – ANGLE (2 CUPS) & GASKET A/R SS TATP 8 X 5/8 SCREW – ATTACH 3 1001437 SEAL – GASKET ONLY (FORMED COVER) 3 21A01567-001 SEAL – GASKET ONLY (FLAT COVER) 7 4 21A01000-284 INSP. COVER ASSY- SMALL & GASKET A/R SS TATP 8 X 5/8 SCREW – ATTACH 4 1001728 SEAL – GASKET ONLY (FORMED COVER) 3 21A01567-002 SEAL – GASKET ONLY (FLAT COVER) 8 1 21S01000-399 COVER ASSY & GASKET 1 1002110 SEAL – GASKET ONLY A/R SS TATP 8 X 5/8 SCREW – ATTACH A/R 9A3-671 NUT – TINNERMAN 2 30S01326-035 STIFFENER – ANGLE 9 1 21A01150-131 JAMB – BAGGAGE DOOR 1 101438 SEAL – GASKET (NOT SHOWN) 1 1002067 JAMB – HINGE SIDE 10 1 21A01000-268 ASSY – BAGGAGE DOOR 1 21A01162-035 COVER - SKIN 1 21A01741-004 HINGE, BAGGAGE COVER, 3/4 2 21A01010-012 STIFFENER - DOOR 2 21A01004-106 STIFFENER ENDS 2 3A01206-001 RETAINER - LOCK 2 3A01273-004 LOCK PIN 2 3A01702-001 CATCH – LATCH 2 3A01525-003 LOCK SPRING 2 9-0177A221 RING – OPENING 1 101438 SEAL – GASKET (NOT SHOWN) 11 1 21A01326-003 TOP RAIL – BAGGAGE OPENING L. 1 21A01326-002 TOP RAIL – BAGGAGE OPENING R. P/N 1002164 Page 51 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION 12 2 21A01326-004 JAMB – BAGGAGE DOOR 13 2 21A01203-001 CLEAT – TIE DOWN 4 21A01280-004 BUSHING 4 AN525-10R24 SCREW, HEAD, 10-32 THREAD, 1-3/32" GRIP, 1-1/2" LENGTH 4 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 4 NAS1149D0363J WASHER, 0.203 ID, 0.063 THK, ALUMINUM PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 52 P/N 1002164 THIS PAGE INTENTIONALLY LEFT BLANK P/N 1002164 Page 53 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 SECTION 5 EXTRUSIONS CONTENTS HULL EXTRUSIONS - AMPHIBIAN ...............................................................................................................54 HULL EXTRUSIONS - SEAPLANE ................................................................................................................56 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 54 P/N 1002164 HULL EXTRUSIONS - AMPHIBIAN P/N 1002164 Page 55 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION 1 1 21A01324-001 GUNWALL – L. 1 21A01324-002 GUNWALL – R. 2 1 21A01340-109 CHINE - FWD L. 1 21A01340-108 CHINE – FWD R. 3 1 21A01340-107 CHINE – AFTERBODY L. 1 21A01340-106 CHINE – AFTERBODY R. 4 1 21A01321-001 KEEL - MAIN 5 1 21A01008-142 KEEL - AFTERBODY PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 56 P/N 1002164 HULL EXTRUSIONS - SEAPLANE P/N 1002164 Page 57 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION 1 1 21A01324-001 GUNWALL – L. 1 21A01324-002 GUNWALL – R. 2 1 21A01340-109 CHINE - FWD L. 1 21A01340-108 CHINE – FWD R. 3 1 21A01340-107 CHINE – AFTERBODY L. 1 21A01340-106 CHINE – AFTERBODY R. 4 1 21S01321-004 KEEL - MAIN 5 1 21S01008-172 KEEL - AFTERBODY 6 1 21S01000-400 AFTERBODY GUSSET ASSY. 1 21S01163-037 ANGLE SUPPORT – AFTERBODY L. 1 21S01163-038 ANGLE SUPPORT – AFTERBODY R. PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 58 P/N 1002164 THIS PAGE INTENTIONALLY LEFT BLANK P/N 1002164 Page 59 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 SECTION 6 PUMPER TUBE INSTALLATION CONTENTS PUMPER TUBE ...............................................................................................................................................60 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 60 P/N 1002164 PUMPER TUBE ITEM QTY PART NO. PART DESCRIPTION 1 1 1011004 ASSEMBLY, CUP, PUMPOUT, DUCKBILL 1 4A01749-001 CUP – PUMPOUT ALUM. 1 1011808 RETAINER, VALVE, DUCKBILL, PUMPOUT PLUG 2 1 57134 CLAMP – UPPER END 3 1 3A01158-003 CLAMP – LOWER END 4 1 1011870 VALVE, DUCKBILL (NEW VERSION) 1 2111 STOPPER – PUMPER TUBE 5 1 21A01618-062 PUMPOUT TUBE 10.5 IN. 1 21A01648-061 PUMPOUT TUBE 12.5 IN. 1 21A01648-060 PUMPOUT TUBE 15.0 IN. 1 21A01618-059 PUMPOUT TUBE 17.5 IN. 1 21A01648-058 PUMPOUT TUBE 23.0 IN. 1 21A01648-056 PUMPOUT TUBE 21.5 IN. 1 21A01648-055 PUMPOUT TUBE 18.5 IN. P/N 1002164 Page 61 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 SECTION 7 WATER RUDDER, RETRACT HANDLE, & STEERING AND RETRACT SYSTEM CONTENTS WATER RUDDER INSTALLATION ................................................................................................................62 RETRACT HANDLE ASSEMBLY ...................................................................................................................64 STEERING & RETRACT SYSTEM INSTALLATION ....................................................................................66 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 62 P/N 1002164 WATER RUDDER INSTALLATION P/N 1002164 Page 63 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION 1 1 21A08000-123 ASSY. - BLADE 1 1002649 BLADE 1 21A08019-001 ARM L. 1 21A08019-002 ARM R. 2 1 1003858 WATER RUDDER POST WITH BELLCRANK ASSEMBLY 1 1003854 WATER RUDDER POST ASSEMBLY 1 1003853 BELLCRANK, WATER RUDDER POST ASSEMBLY 1 21A08648-002 BUMBER, DOWN STOP 1 1001457 ROLL PIN 1 21A8602-009 GUIDE, RETRACT 1 5/16 X 1 ½ INCHES PIN ATTACH 3 2 21A08525-006 SPRING 4 1 AN5-25A BOLT, 5/16-24, 2.1875 GRIP, UNDRILLED, STEEL 3 NAS1149D0516J WASHER, 0.328 ID, 0.016 THK, ALUMINUM 1 NAS 1149D0563J WASHER, 0.328 ID, 0.063 THK, ALUMINUM 1 MS21083N5 NUT, LOCKING, LOW HEIGHT, 5/16-24 UNF 5 1 AN5-11A BOLT, 5/16-24 THREAD, 11/16" GRIP, 1-7/32" LENGTH A/R NAS1149D0563J WASHER, 0.328 ID, 0.063 THK, ALUMINUM 1 MS21044N5 NUT, LOCKING, REGULAR HEIGHT, 5/16-24 UNF 6 1 21A01000-299 ASSEMBLY – TOP BEARING 1 21A01019-003 PLATE 1 21A01705-003 BEARING 7 1 21A08000-157 ASSEMBLY – LOWER BEARING 1 21A08318-002 BRACKET 1 05DU06 BEARING 8 2 21A08154-009 STOP 2 AN4-6A BOLT, 1/4-28, 0.3125 GRIP, UNDRILLED, STEEL 2 NAS1149D0416J WASHER, 0.265 ID, 0.016 THK, ALUMINUM 2 MS21083N4 NUT, LOCKING, LOW HEIGHT, 1/4-28 UNF 2 AN3-6A BOLT, 10-32, 0.375 GRIP, UNDRILLED, STEEL 2 NAS1149D0316J WASHER, 0.203 ID, 0.016 THK, ALUMINUM 2 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 9 1 AN5-12A BOLT SIZE 5/16-24, LENGTH 1/64 - 1-11/32, GRIP LENGTH 13/16 A/R NAS1149D0563J WASHER, 0.328 ID, 0.063 THK, ALUMINUM 1 MS21044N5 NUT, LOCKING, REGULAR HEIGHT, 5/16-24 UNF PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 64 P/N 1002164 RETRACT HANDLE ASSEMBLY P/N 1002164 Page 65 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION - 1 21A08000-128 ASS'Y, RETRACT HANDLE 1 2 AN3-10A BOLT, 10-32, 0.625 GRIP, UNDRILLED, STEEL 2 2 3A08613-001 PLASTIC TUBE 3 6 NAS1149F0332P WASHER, 0.203 ID, 0.032 THK, STEEL 4 4 NAS679A3W KAYNAR NUT 5 1 3A3-1115-1 PLACARD 6 2 3A08702-006 PIVOT PIN 7 1 MS20219-2 PULLEY 8 1 AN4-10A BOLT, 1/4-28, 0.5625 GRIP, UNDRILLED, STEEL 9 2 NAS1149F0463P WASHER, 0.265 ID, 0.063 THK, STEEL 10 2 NAS1149F0432P WASHER, 0.265 ID, 0.032 THK, STEEL 11 1 NAS679A4W KAYNAR NUT 12 1 3A3-1115-2 PLACARD 13 1 3A08003-015 BRACKET 14 1 3A08003-016 BRACKET 15 1 4A08506-002 SWIVEL 16 2 AN470AD4 RIVET 17 1 3A08414-001 HANDLE 18 1 3A3-1115-3 PLACARD 19 1 MS24665-285 COTTER PIN 20 1 21A08000-137 RETRACT CABLE ASS'Y PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 66 P/N 1002164 STEERING & RETRACT SYSTEM INSTALLATION P/N 1002164 Page 67 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION 1 1 21A08000-128 ASSY. – RETRACT HANDLE (SEE DETAIL) 4 AN526-1032R8 SCREW, TRUSS HEAD, NON STRUCTURAL, CAD 1, STEAL 4 NAS1149D0363J WASHER, 0.203 ID, 0.063 THK, ALUMINUM 4 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 2 1 3A08151-046 PULLEY BRACKET 4 AN526-1032R8 SCREW, TRUSS HEAD, NON STRUCTURAL, CAD 1, STEAL 4 NAS1149D0363J WASHER, 0.203 ID, 0.063 THK, ALUMINUM 4 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 3 1 MS20219-2 PULLEY 1 AN4-7A BOLT, 1/4-28, 0.4375 GRIP, UNDRILLED, STEEL 2 NAS1149D0463J WASHER, 0.265 ID, 0.063 THK, ALUMINUM 1 MS21044N4 NUT, LOCKING, REGULAR HEIGHT, 1/4-28 UNF 4 3 21A08000-125 ASSY. – PULLEY BRACKET 1 21A08008-150 BRACKET 1 21A08230-002 SPACER - BLOCK 1 MS20219-2 PULLEY 1 AN4-7A BOLT, 1/4-28, 0.4375 GRIP, UNDRILLED, STEEL 1 NAS1149D0363J WASHER, 0.203 ID, 0.063 THK, ALUMINUM 1 NAS1149D0416J WASHER, 0.265 ID, 0.016 THK, ALUMINUM 1 MS21044N4 NUT, LOCKING, REGULAR HEIGHT, 1/4-28 UNF 5 6 AN42B4A BOLT EYE, 10-32 THREAD, 1/8" GRIP, 17/32" LENGTH 6 NAS1149D0363J WASHER, 0.203 ID, 0.063 THK, ALUMINUM 6 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 6 3 AN3-17A BOLT, 10-32, 1.5 GRIP, UNDRILLED, STEEL 3 NAS1149D0363J WASHER, 0.203 ID, 0.063 THK, ALUMINUM 3 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 7 1 21A08359-201 EXTENSION – RUDDER HORN 2 AN3-6A BOLT, 10-32, 0.375 GRIP, UNDRILLED, STEEL 2 NAS1149D0363J WASHER, 0.203 ID, 0.063 THK, ALUMINUM 2 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 8 2 21A08525-005 SPRING 9 3 MS21251B3S TURNBUCKLE – BARREL 3 MS21252-3RS FORK – TERMINAL 3 MS20392-2-1 PIN ATTACH 3 MS24665-132 PIN – COTTER 3 NAS1149D0316J WASHER, 0.203 ID, 0.016 THK, ALUMINUM 10 10 AN100-3 THIMBLE – CABLE 10 18-2-G NICOPRESS – CLAMP 11 5 MS20115-3 SHACKLE 5 MS20392-2-11 PIN – ATTACH 5 MS24665-132 PIN – COTTER PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 68 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION 12 A/R 3/32 7X 7 S.S. CABLE (REQUEST LENGTH) 13 1 MS21251B3S BARREL 1 MS21252-3RS FORK 14 2 MS20115-3 SHACKLE 1 MS20392-2-19 PIN – CLEVIS P/N 1002164 Page 69 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 SECTION 8 LANDING GEAR CONTENTS NOSE GEAR RETRACTION ASSEMBLY .....................................................................................................70 NOSE GEAR LOWER ASSEMBLY ................................................................................................................73 NOSE WHEEL ASSEMBLY (GROVE) ...........................................................................................................75 NOSE WHEEL ASSEMBLY (PARKER) .........................................................................................................77 MAIN GEAR RETRACTION INSTALLATION ................................................................................................79 MAIN GEAR WHEEL GROVE / WIPAIRE ASSEMBLY ................................................................................82 MAIN GEAR WHEEL CLEVLAND / PARKER ASSEMBLY ..........................................................................84 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 70 P/N 1002164 NOSE GEAR RETRACTION ASSEMBLY P/N 1002164 Page 71 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION 1 1 21A07000-015 ASSY. – NOSE BOX 1 21A07323-001 NOSE – BOX 1 8A01008-080 COVER – ACCESS 1 30A07567-011 GASKET 4 AN526-1032R4 SCREW, 10-32 THREAD, 1/4" LENGTH, CARBON STEEL 2 1 21A07237-002 END – CAP - AFT 3 1 21A07359-194 ANGLE 2 AN4-6A BOLT, 1/4-28, 0.3125 GRIP, UNDRILLED, STEEL 2 NAS1149D0463J WASHER, 0.265 ID, 0.063 THK, ALUMINUM 2 NAS1149D0416J WASHER, 0.265 ID, 0.016 THK, ALUMINUM 2 MS21044N4 NUT, LOCKING, REGULAR HEIGHT, 1/4-28 UNF 4 1 21A07349-003 TRACK – NOSE END L. 1 21A07349-004 TRACK – NOSE END R. 5 2 AN4-53A BOLT, 1/4-28 THREAD, 4-15/16" GRIP, 5-13/32 LENGTH 4 NAS1149D0416J WASHER, 0.265 ID, 0.016 THK, ALUMINUM 2 NAS5679-A4W NUT 6 1 21A07094-002 ROD END - RAM 1 AN316-5R NUT - JAMB 7 1 21A07032-005 LINK – DOWN LOCK 1 21A07509-007 AXLE – SHAFT 2 3A07530-001 ROLLER 2 5100-46-H SNAP RING 8 1 21A07187-009 TROLLEY – SPRING ATTACH 2 34A07509-008 AXLES - SHAFT 4 3A07604-001 BLOCK - SLIDE 9 4 AN4-5A BOLT, 1/4-28, 0.1875 GRIP, UNDRILLED, STEEL 4 NAS1149D0463J WASHER, 0.265 ID, 0.063 THK, ALUMINUM 8 NAS1149D0416J WASHER, 0.265 ID, 0.016 THK, ALUMINUM 4 NAS5679-A4W NUT 10 2 MS20822-4D ELBOW 90 DEG, 7/16-20 TUBE THREAD, 5-44 PIPE THREAD 11 1 1002571 HYDRAULIC CYLINDER 12 A/R NAS1149D1416J WASHER, AIRFRAME, ALUMINUM, TO FIT DIA 1/4" 13 2 AN5-20A BOLT, 5/16-24, 1.5625 GRIP, UNDRILLED, STEEL A/R NAS1149F0563P WASHER, 0.328 ID, 0.063 THK, STEEL 2 MS21044N5 NUT, LOCKING, REGULAR HEIGHT, 5/16-24 UNF 14 2 AN5-21A BOLT, 5/16-24, 1.6875 GRIP, UNDRILLED, STEEL A/R NAS1149F0563P WASHER, 0.328 ID, 0.063 THK, STEEL 2 MS21044N5 NUT, LOCKING, REGULAR HEIGHT, 5/16-24 UNF 15 1 21A06166-001 PLATE – BEARING UPPER 2 21A09005-262 CLIP-MAGNETIC INDICATOR (NOT SHOWN) 2 5801 PROXIMITY SWITCH (NOT SHOWN) PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 72 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION 4 MS24693-S6 SCREW, COUNTERSUNK , 4-40 UNC, 0.5 LG (NOT SHOWN) 16 2 3A07005-178 CLIP, SWITCH, NOSE & MAIN P/N 1002164 Page 73 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 NOSE GEAR LOWER ASSEMBLY PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 74 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION 1 1 1095K41 COMMON GREASEZERK 2 1 21A06000-020 WELDMENT, PIVOT SHAFT, FORK, NOSE GEAR 3 1 21A06020-001 FORK, NOSE GEAR (2100) 4 1 21A06160-053 PRESSURE PLATE 5 1 21A06194-005 BLOCK - SPRING 6 1 21A06213-006 TOW HOOK NOSE GEAR 7 1 21A06237-001 BEARING PLATE, LOWER, NOSE GEAR 8 1 21A06318-005 BLOCK - PIVOT, NOSE GEAR 9 1 21A06475-006 FRICTION CUP 10 1 21A06476-003 PIN, ANTIROTATION 11 1 21A06605-002 PLUNGER- NOSE WHEEL, 21, 23,3,34 12 1 21A06653-001 SPRING NOSE GEAR 13 1 21A06705-005 PRESSURE SPRING 14 1 30A06702-016 BOLT - MODIFIED, PIVOT BLOCK 15 1 3A06602-001 THRUST WASHER 16 1 9528K15 1/4" CHROME BALL BEARING 17 4 AN4-7A BOLT, 1/4-28, 0.4375 GRIP, UNDRILLED, STEEL 18 2 AN5-14A BOLT, 5/16-24, 1.0625 GRIP, UNDRILLED, STEEL 19 2 AN5-16A BOLT, 5/16-24 THREAD, 1-5/16" GRIP, 1-27/32" LENGTH 20 1 AN6227-9 O-RING 21 1 M62-350 SPRING 22 1 MS16997-60 SOCKET HEAD CAP SCREW 23 5 MS21044N4 NUT, LOCKING, REGULAR HEIGHT, 1/4-28 UNF 24 4 MS21044N5 NUT, LOCKING, REGULAR HEIGHT, 5/16-24 UNF 25 4 MS35333-39 LOCKWASHER, INTERNAL TOOTH, TO FIT DIA #10 26 1 MS35649-2252 NUT, PLAIN HEXAGON, 1/4-20 THREAD 27 2 NAS1149D0463J WASHER, 0.265 ID, 0.063 THK, ALUMINUM 28 8 NAS1149F0463P WASHER, 0.265 ID, 0.063 THK, STEEL 29 4 NAS1149F0532P WASHER, 0.328 ID, 0.032 THK, STEEL 30 4 NAS1149F0563P WASHER, 0.328 ID, 0.063 THK, STEEL 31 4 NAS1352-316P SOCKET HEAD CAP SCREW 32 1 21A06166-001 PLATE – BEARING, NOSE SPRING 4 AN5-20A BOLT, 5/16-24, 1.5625 GRIP, UNDRILLED, STEEL (NOT SHOWN) 4 NAS1149F0563P WASHER, 0.328 ID, 0.063 THK, STEEL (NOT SHOWN) 4 MS21044N5 NUT, LOCKING, REGULAR HEIGHT, 5/16-24 UNF (NOT SHOWN) P/N 1002164 Page 75 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 NOSE WHEEL ASSEMBLY (GROVE) PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 76 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION 1 1 1005927 BOLT, AXLE, NOSE GEAR 2 2 1005929 SPACER 3 1 1005931 ASSEMBLY, NOSE WHEEL 3.1 1 49-12AF-001 ASSEMBLY, WHEEL, GROVE 3.1.1 1 010-019 GREASE RETAINER 3.1.2 2 471570 SEAL, TIMKEN (EQUIVALENT TO GROVE OEM P/N 010-026) 3.1.3 1 015-020A WHEEL HALF INNER 3.1.4 1 016-020AF WHEEL HALF OUTER 3.1.5 2 A4050 BEARING CORE 3.1.6 2 A4138 BEARING CONE 3.1.7 3 AN4-23A BOLT, 1/4-28, 1.9375 GRIP, UNDRILLED, STEEL 3.1.8 3 MS21044N4 NUT, LOCKING, REGULAR HEIGHT, 1/4-28 UNF 3.1.9 2 MS28775-029 O RING, I.D 1.489, O.D. 1.629. .070 THICK 3.1.10 6 NAS1149F0416 WASHER, 0.265 ID, 0.016 THK, STEEL 3.2 1 XA1AA* INNER TUBE, 2.80 X 4 3.3 1 AD1A2* TIRE, 2.50 / 2.80 - 4 4 1 1095K41 COMMON GREASEZERK 5 1 3A06702-003 MODIFIED WASHER 6 1 MS21083N8 NUT, SELFLOCKING, 1/2-20 THREAD, NYLON INSERT, 250 DEG. 7 1 NAS1149D0863J WASHER, 0.515 ID, 0.063 THK, ALUMINUM * Any alternate tire (tube type) which is TSO-approved, matches the listed tire's dimensions, and meets its speed/ load/ply ratings may be used. Equivalent tubes may also be used. P/N 1002164 Page 77 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 NOSE WHEEL ASSEMBLY (PARKER) PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 78 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION 1 1 1095K41 COMMON GREASEZERK 2 2 3A06259-001 SPACER 3 1 3A06702-002 BOLT, MODIFIED, AXLE, NOSE GEAR 4 1 3A06702-003 MODIFIED WASHER 5 1 21A06000-021 NOSE WHEEL ASSEMBLY 5.1 1 D-30380 PARKER WHEEL ASSEMBLY 5.1.1 1 068-30373 GASKET 5.1.2 2 161-30382 WHEEL HALF 5.1.3 3 AN4-7A BOLT, 1/4-28, 0.4375 GRIP, UNDRILLED, STEEL 5.1.4 3 MS21044N4 NUT, LOCKING, REGULAR HEIGHT, 1/4-28 UNF 5.1.5 6 NAS1149F0432P WASHER, 0.265 ID, 0.032 THK, STEEL 5.2 1 XA1AA* INNER TUBE, 2.80 X 4 5.3 1 AD1A2* TIRE, 2.50 / 2.80 - 4 5.4 2 A4050 BEARING CORE 5.5 2 A4138 BEARING CONE 6 1 MS21083N8 NUT, SELFLOCKING, 1/2-20 THREAD, NYLON INSERT, 250 DEG. 7 2 NAS1149D0863J WASHER, 0.515 ID, 0.063 THK, ALUMINUM * Any alternate tire (tube type) which is TSO-approved, matches the listed tire's dimensions, and meets its speed/ load/ply ratings may be used. Equivalent tubes may also be used. P/N 1002164 Page 79 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 MAIN GEAR RETRACTION INSTALLATION PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 80 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION 1 1 21A04000-077 ASSY. – DRAG LINK L. 1 21A04000-076 ASSY. – DRAG LINK R. 2 08FDU12 BEARING 2 1 21A04000-073 ASSY. SHOCK STRUT 1 21A04000-074 ASSY. - UPPER END 1 21A04000-075 ASSY. – LOWER END 2 1095K41 ZERK – GREASE 2 NAS1149D0416J WASHER, 0.265 ID, 0.016 THK, ALUMINUM 2 NAS1149D0463J WASHER, 0.265 ID, 0.063 THK, ALUMINUM 1 1002087 DUAL BUSHING ASSEMBLY 1 1001100 BUSHING ASSEMBLY 1 21A04503-004 RETAINING PIN 1 MS24665-151 COTTER PIN 1 21A04585-002 SLEEVES 3 1 21A05114-005 TRACK – MAIN GEAR L. 1 21A05114-006 TRACK – MAIN GEAR R. 1 10DU12 BEARING - UPPER 1 08DU12 BEARING – LOWER 4 1 1002574 CYLINDER 2 MS20822-4D ELBOW 90 DEG, 7/16-20 TUBE THREAD, 5-44 PIPE THREAD 5 1 21A05705-002 ROD END 1 AN316-5 JAMB NUT 1 21A05260-005 SPACER 1 MS20002C6 WASHER TO FIT DIA 3/8", COUNTERSUNK (CHAMFERED EDGE GOES AGAINST CYLINDER) 6 1 21A05000-017 ARM – RETRACT L. 1 21A05000-016 ARM – RETRACT R. 7 1 21A04454-006 AXLE – SHOCK STRUT 8 1 21A05000-022 INDICTATOR ASSY. 9 1 21A05000-018 GEAR ACTUATOR 10 2 21A05520-003 ROLLER – TRACK 11 2 93783A033 WASHERS, PRESSURE SEALING, W/ ZINC PLATING, 1/2" DIA 12 1 21A05000-019 BOLT, MAIN GEAR 1 21A05735-001 BOLT 1 21A05476-002 STUD 13 1 21A04263-007 RETAINER - GREASE 2 MS28775-210 O RING, DIA 0.734 1 1095K41 ZERK – GREASE 14 1 MS21044N8 NUT, LOCKING, REGULAR HEIGHT, 1/2-20 UNF 2 NAS1149F0863P WASHER, AIRFRAME, TO FIT DIA 1/2" 15 1 MS21083N5 NUT, LOCKING, LOW HEIGHT, 5/16-24 UNF P/N 1002164 Page 81 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION A/R NAS1149F0563P WASHER, 0.328 ID, 0.063 THK, STEEL 16 1 1005875 ASSEMBLY, PIN, CLEVIS, MAGNET HOLDER 2 NAS1149F0563P WASHER, 0.328 ID, 0.063 THK, STEEL 1 MS21044N5 NUT, LOCKING, REGULAR HEIGHT, 5/16-24 UNF 17 2 NAS6204-17 BOLT, 1/4-28 THREAD, 1.432" LENGTH, 1.062" GRIP 4 NAS1149D0416J WASHER, 0.265 ID, 0.016 THK, ALUMINUM 2 MS21044N4 NUT, LOCKING, REGULAR HEIGHT, 1/4-28 UNF 18 8 AN3-6A BOLT, 10-32, 0.375 GRIP, UNDRILLED, STEEL 8 NAS1149D0316J WASHER, 0.203 ID, 0.016 THK, ALUMINUM 8 NAS1149D0363J WASHER, 0.203 ID, 0.063 THK, ALUMINUM 8 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 19 1 AN8-33A BOLT, 1/2-20 THREAD, 2-11/16" GRIP, 3-15/32" LENGTH 1 NAS1149F0832P WASHER, 0.515 ID, 0.032 THK, STEEL 1 NAS1149F0863P WASHER, AIRFRAME, TO FIT DIA 1/2" 1 MS21044N8 NUT, LOCKING, REGULAR HEIGHT, 1/2-20 UNF 20 1 21A05003-079 PLATE - SEPARATING 4 AN3-5A BOLT, 10-32, 0.25 GRIP, UNDRILLED, STEEL 8 NAS1149D0316J WASHER, 0.203 ID, 0.016 THK, ALUMINUM 4 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 21 1 21A04547-004 BUSHING, LOWER, SHOCK STRUT 2 21A09005-262 CLIP, MAGNETIC INDICATOR (NOT SHOWN) 2 5801 PROXIMITY SWITCH (NOT SHOWN) 4 MS24693-S6 SCREW, COUNTERSUNK , 4-40 UNC, 0.5 LG (NOT SHOWN) PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 82 P/N 1002164 MAIN GEAR WHEEL GROVE / WIPAIRE ASSEMBLY P/N 1002164 Page 83 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION 1 1 1002141 ASSY, MAIN WHEEL, GROVE, 2100 (INCLUDES TIRE AND TUBE) 1.1 1 1002142 ASSY, RIM & BEARINGS, GROVE, 2100 1.1.1 1 015-002 WHEEL HALF, INNER (REF) 1.1.2 1 016-002 WHEEL HALF, OUTER (REF) 1.1.3 1 3A04620-001 GASKET - TEFLON 1.1.4 1 010-009 GREASE RETAINER 1.1.5 1 018-001 BRAKE DISC (NOMINAL THICKNESS 0.190", MINIMUM 0.165") 1.1.6 3 AN4-23A BOLT, 1/4-28, 1.9375 GRIP, UNDRILLED, STEEL 1.1.7 6 NAS1149F0432P WASHER, 0.265 ID, 0.032 THK, STEEL 1.1.8 3 MS21044N4 NUT, LOCKING, REGULAR HEIGHT, 1/4-28 UNF 1.1.9 2 08231 BEARING CUP - 08231CP BEARING CUP (CHROME, REF) 1.1.10 2 08125 BEARING CONE - 08125CP BEARING CONE (CHROME, REF) 1.1.11 2 473237 SEAL - INSIDE/OUTSIDE 1.2 1 AA1D4* TIRE –TYPE III 5.00 X 5, 6 PLY 1.3 1 XA1AC* TUBE 5.00 X 5 2 1 32-1 BRAKE ASSEMBLY 2.1 1 023-005 CALIPER BODY (REF) 2.2 2 017-003 PISTON (REF) 2.3 2 MS28775-217 O-RING, HYDRAULIC 2.4 1 220-0063 BLEEDER ASSEMBLY 2.5 2 013-001 TORQUE PIN (REF) 2.6 2 MS21044N4 NUT, LOCKING, REGULAR HEIGHT, 1/4-28 UNF 2.7 3 AN4H-15A BOLT 2.8 5 NAS1149F0416P WASHER, 0.265 ID, 0.016 THK, STEEL 2.9 1 10-3 ASS’Y – BACK PLATE (REF) 2.9.1 1 RA66-111 LINING (PAD) 2.9.2 3 066-001 RIVET A/R 105-00200 (ALT) RIVET (ALTERNATE PN) 2.10 1 11-2 ASS’Y – PRESSURE PLATE 2.10.1 1 RA66-111 LINING (PAD) 2.10.2 3 066-001 RIVET 3 105-00200 (ALT) RIVET (ALTERNATE PN) 3 1 MS20823-3D FITTING 45˚ BRAKE LINE 4 1 020-001 BRAKE TORQUE PLATE 5 1 3A04093-001 SPACER 6 1 3A04268-003 NUT – AXLE 7 1 MS24665-351 COTTER PIN * Any alternate tire (tube type) which is TSO-approved, matches the listed tire's dimensions, and meets its speed/ load/ply ratings may be used. Equivalent tubes may also be used. PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 84 P/N 1002164 MAIN GEAR WHEEL CLEVLAND / PARKER ASSEMBLY P/N 1002164 Page 85 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION 1 1 3A04000-002 ASSY. – WHEEL (W/ TUBE & TIRE) 1 3A04000-060 ASSY. - WHEEL 2 1 3A04620-001 GASKET - TEFLON 3 1 3A04616-001 GREASE RETAINER 4 1 164-01700 BRAKE DISC 5 3 AN4-22A BOLT, 1/4-28, 1.8125 GRIP, UNDRILLED, STEEL 6 3 NAS1149F0432P WASHER, 0.265 ID, 0.032 THK, STEEL 7 3 MS21044N4 NUT, LOCKING, REGULAR HEIGHT, 1/4-28 UNF 8 2 8231 BEARING CUP 2 8231CP BEARING CUP, CHROME (OPT.) 9 2 8125 BEARING CONE 2 8125CP BEARING CONE, CHROME (OPT.) 10 2 473237 SEAL - INSIDE/OUTSIDE 11 1 AA1D4* TIRE –TYPE III 12 1 XA1AC* TUBE 1 075-00800 ASSY. – BRAKE AND TORQUE PLATE 13 1 21A04000-096 ASSY. – CALIPER (RIGHT) 1 21A04000-097 ASSY. – CALIPER (LEFT) 1 062-00300 PISTON 1 AN6227-23 “O” RING 1 MS20823-3D FITTING - 45 DEGREES (BRAKE LINE) 14 1 081-30619 SEAT – BLEEDER 1 79-3 SCREW – BLEEDER 1 183-1 CAP – BLEEDER 15 2 069-00400 ANCHOR BOLT 2 NAS1149F0463P WASHER, 0.265 ID, 0.063 THK, STEEL 2 MS21044N4 NUT, LOCKING, REGULAR HEIGHT, 1/4-28 UNF 16 1 074-02700 ASSY. – BACK PLATE 1 064-00500 PLATE – BACK 1 066-10600 LINING 3 105-00200 RIVET 17 1 073-04800 ASSY. – PRESSURE PLATE 1 063-00500 PLATE - PRESSURE 1 066-10600 LINING 3 105-00200 RIVET 18 1 3A04711-001 BRAKE TORQUE PLATE - LEFT 1 3A04711-002 BRAKE TORQUE PLATE – RIGHT 19 1 AN4H15A BOLT, 1/4-28 THREAD, 1-3/16" GRIP, 1-21/32" LENGTH 1 NAS1149F0432P WASHER, 0.265 ID, 0.032 THK, STEEL 20 1 3A04093-001 SPACER 21 1 3A04268-003 NUT – AXLE PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 86 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION 22 1 MS24665-351 COTTER PIN 23 1 40-78A WHEEL ASSEMBLY, EXTERNAL, 5.00 X 5 * Any alternate tire (tube type) which is TSO-approved, matches the listed tire's dimensions, and meets its speed/ load/ply ratings may be used. Equivalent tubes may also be used. P/N 1002164 Page 87 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 SECTION 9 STRUTS, STEPS, WIRES AND SPREADER BARS CONTENTS STRUTS, WIRES & SPREADER BARS .......................................................................................................88 FUSELAGE STEPS INSTALLATION .............................................................................................................91 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 88 P/N 1002164 STRUTS, WIRES & SPREADER BARS P/N 1002164 Page 89 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION 1 2 21A02000-145 ASSY. – FRONT STRUT 1 21A02334-020 STRUT 1 21A02053-008 FITTING - UPPER 4 AN5-14A BOLT, 5/16-24, 1.0625 GRIP, UNDRILLED, STEEL 8 NAS1149D0363J WASHER, 0.203 ID, 0.063 THK, ALUMINUM 4 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 2 2 2A02000-228 ASSY. - STRUT – CENTER 3 2 21A02000-161 ASSY. – STRUT – REAR 4 2 1002111 ASSY. – DRAG WIRE – FWD 1 AN705AC-4900 WIRE 1 AN665-61LS * CLEVIS L. 1 AN665-46RS * CLEVIS R. 1 AN316C5L NUT CHECK L. 1 AN316C5R NUT CHECK R. 1 MS20392-5C21 PIN – CLEVIS 1 MS20392-4C17 PIN – CLEVIS 2 MS24665-301 PIN – COTTER 5 2 21A02000-137 ASSY. – DRAG WIRE – AFT 1 AN705AC-4525 WIRE 1 AN665-46LS * CLEVIS L. 1 AN665-46RS * CLEVIS R. 1 AN316-C5L NUT CHECK L. 1 AN316-C5R NUT CHECK R. 2 MS20392-4C17 PIN – CLEVIS 2 MS24665-152 PIN – COTTER 6 2 21A02062-009 FITTING – LOWER FRONT STRUT 7 1 21A02000-141 ASSY. - FITTING – UPPER FRONT STRUT L. 1 21A02000-142 ASSY. – FITTING – UPPER FRONT STRUT R. 8 2 21A02062-010 FITTING – LOWER AFT STRUT 9 1 21A02000-177 ASSY. – MAIN FUSELAGE FITTING L. 1 21A02095-004 BUSHING - INBOARD 1 21A02083-001 BUSHING - OUTBOARD 1 MS16562-75 ROLL PIN 1 21A02000-178 ASSY. – MAIN FUSELAGE FITTING R. 1 21A02095-004 BUSHING - INBOARD 1 21A02083-001 BUSHING - OUTBOARD 1 MS16562-75 ROLL PIN 10 2 21A02462-005 WIRE PULL LOWER FWD 11 2 21A02519-007 WIRE PULL LOWER AFT 12 4 21A03032-006 BLOCK – DECK FITTING 13 4 21A03214-003 SPACER PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 90 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION 14 4 21A03154-007 CAP 15 4 21A03115-001 TUBE – SPREADER BAR MOUNT 16 2 21A03356-047 SPREADER BAR 17 2 AN45-11A BOLT EYE, 5/16-24 THREAD, 5/16" BOLT SIZE, 11/16" GRIP, 1-7/32" LENGTH 18 4 AN6-31A BOLT, SHOULDER, GEAR ACTUATOR, 1450 19 2 AN6-15A BOLT, 3/8-24, 1.0625 GRIP, UNDRILLED, STEEL 20 2 AN5-14A BOLT, 5/16-24, 1.0625 GRIP, UNDRILLED, STEEL 21 4 AN6-17A BOLT, 3/8-24, 1.3125 GRIP, UNDRILLED, STEEL 22 4 AN6-42A BOLT, 3/8-24 THREAD, GRIP 3.688" 23 4 AN6-26A BOLT, SIZE 3/8-24, LENGTH 1/64 - 2-53/64, GRIP LENGTH 2-3/16 24 8 AN5-24A BOLT, 5/16-24 THREAD, 2-1/16" GRIP, 2-19/32" LENGTH 25 2 AN6-35A BOLT, 3/8-24 THREAD, 3-1/16" GRIP, 3-45/64 LENGTH 26 4 21A02095-003 BUSHING 27 10 AN4-6A BOLT, 1/4-28, 0.3125 GRIP, UNDRILLED, STEEL 28 2 AN7-13A BOLT, 7/16-20, 0.8125 GRIP, UNDRILLED, STEEL 29 2 21A02010-018 COVER – GEAR OPENING 30 20 NAS1149D0463J WASHER, 0.265 ID, 0.063 THK, ALUMINUM 31 10 MS21044N4 NUT, LOCKING, REGULAR HEIGHT, 1/4-28 UNF 32 28 NAS1149F0563P WASHER, 0.328 ID, 0.063 THK, STEEL 33 14 MS21044N5 NUT, LOCKING, REGULAR HEIGHT, 5/16-24 UNF 34 40 NAS1149D0663J WASHER, 0.39 ID, 0.063 THK, ALUMINUM 35 20 MS21044N6 NUT, LOCKING, REGULAR HEIGHT, 3/8-24 UNF 36 2 NAS1149D0763J WASHER, 0.453 ID, 0.063 THK, ALUMINUM 37 2 MS21044N7 NUT, LOCKING, REGULAR HEIGHT, 7/16-20 UNF P/N 1002164 Page 91 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 FUSELAGE STEPS INSTALLATION PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 92 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION 1 2 21A02369-035 STEP – L. & R. 4 AN3-20A BOLT, 10-32, 1.625 GRIP, UNDRILLED, STEEL 2 AN3-24A BOLT, 10-32 THREAD, 2-1/8" GRIP, 2-17/32" LENGTH 12 NAS1149D0363J WASHER, 0.203 ID, 0.063 THK, ALUMINUM 6 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 6 BPF HOLE PLUG 4 6A02273-006 SPACER – FRONT STRUT 2 1 21A12000-042 ASSY. – VENTRAL FIN 10 B8-75 RIVNUTS 14 MS21078-08 PLATENUT 24 AN526-1032R8 SCREW, TRUSS HEAD, NON STRUCTURAL, CAD 1, STEAL 24 NAS1149D0363J WASHER, 0.203 ID, 0.063 THK, ALUMINUM 10 MS35333-39 LOCKWASHER, INTERNAL TOOTH, TO FIT DIA #10 P/N 1002164 Page 93 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 SECTION 10 HYDRAULIC SYSTEM CONTENTS HYDRAULIC SYSTEM INSTALLATION POST SERVICE LETTER 228.....................................................94 HYDRAULIC SYSTEM INSTALLATION PRE SERVICE LETTER 228 .......................................................97 HYDRAULIC PUMP ASSEMBLY POST SERVICE LETTER 228 ..............................................................100 HYDRAULIC PUMP ASSEMBLY PRE SERVICE LETTER 228 ................................................................104 HYDRAULIC PUMP OVERVIEW POST SERVICE LETTER 228..............................................................107 HYDRAULIC PUMP OVERVIEW PRE SERVICE LETTER 228 ................................................................109 HYDRAULIC SCHEMATIC ........................................................................................................................... 111 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 94 P/N 1002164 HYDRAULIC SYSTEM INSTALLATION POST SERVICE LETTER 228 P/N 1002164 Page 95 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION 1 1 1011849 ASSEMBLY, HYDRAULIC POWER PACK, 12V 1 1011850 ASSEMBLY, HYDRAULIC POWER PACK, 24V 1 1011851 SPACER, INSTALLATION, HYDRAULIC POWER PACK 2 2 AN3-3A (TOP BRACKET) BOLT, 10-32, 0.063 GRIP, UNDRILLED, STEEL 4 NAS1149F0332P WASHER, 0.203 ID, 0.032 THK, STEEL 2 MS21044N3 NUT. LOCKING, REGULAR HEIGHT, 10-32 UNF 3 2 AN4-6A (BOTTOM BRACKET) BOLT, 1/4-28, 0.313 GRIP, UNDRILLED, STEEL 4 NAS1149F0432P WASHER, 0.265 ID, 0.032 THK, STEEL 2 MS21044N4 NUT, LOCKING, REGULAR HEIGHT, 1/4-28 UNF 4 1 21A09348-020 ANGLE, LOWER PUMP ATTACH 4 AN3-4A BOLT, 10-32, 0.125 GRIP, UNDRILLED, STEEL 4 NAS1149F0363P WASHER, 0.203 ID, 0.063 THK, STEEL 4 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 5 1 21A09000-240 ASSEMBLY, MANIFOLD 1 6A09046-001 MANIFOLD 2 AN3-5A BOLT, 10-32, 0.25 GRIP, UNDRILLED, STEEL 4 AN816-4D FITTING, NIPPLE, FLARED TUBE AND PIPE THREAD 4 AN816-4-4D FITTING, NIPPLE, FLARED TUBE AND PIPE THREAD 2 NAS1149F0363P WASHER, 0.203 ID, 0.063 THK, STEEL 2 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 6 3 AN832-4D UNION, BULKHEAD, FLARED TUBE 3 NAS1149F0763P WASHER, 0.453 ID, 0.063 THK, STEEL 3 AN924-4D NUT, TUBE, 7/16-20 THREAD 7 1 21A11158-194 COVER, SQUARE GEAR CONTROL HEAD 4 MS35214-42 (GEAR CONTROL HEAD MOUNTING SCREWS) SCREW, 8-32, 0.50 LENGTH 8 1 21A09000-194 ASSEMBLY, EMERGENCY HAND PUMP 9 3 AN3-4A (HAND PUMP MOUNTING HARDWARE) BOLT, 10-32, 0.125 GRIP, UNDRILLED, STEEL 3 NAS1149F0332P WASHER, 0.203 ID, 0.032 THK, STEEL 3 AN970-3 WASHER, 0.203 ID, 0.875 OD, .063 THK, STEEL 3 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 10 1 642873 HAND PUMP (ONLY) 11 1 12A3-7379-1 PLACARD, EMERGENCY HAND PUMP 12 1 21A09156-129 BRACKET, PUMP ATTACH 13 1 21A09396-001 HANDLE 1 9283K13 CAP PLUG 14 1 21A09746-001 UNION 1 MS28775-012 O-RING, HYDRAULIC PACKING, 0.364 ID 15 1 AN814-4D PLUG, 7/16-20 THREAD 1 MS28775-012 O-RING, HYDRAULIC PACKING, 0.364 ID PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 96 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION 16 1 AN815-4D UNION 1 MS28775-012 O-RING, HYDRAULIC PACKING, 0.364 ID 17 1 AN919-6D UNION 1 MS28775-014 O-RING, HYDRAULIC PACKING, 0.489 ID 18 2 MS16997-77 SOCKET HEAD CAP SCREW, 5/16-18 THREAD 2 MS35333-41 LOCK WASHER, INTERNAL TOOTH 2 NAS1149F0563P WASHER, 0.328 ID, 0.063 THK, STEEL 19 1 MS35489-49 GROMMET 20 2 21A04000-080 ASSEMBLY, BRAKE LINE (NOT SHOWN) 2 63-190600-3 FITTING, AERO QUIP HOSE #3 P/N 1002164 Page 97 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 HYDRAULIC SYSTEM INSTALLATION PRE SERVICE LETTER 228 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 98 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION 1 1 21A09000-239 ASSY. - HYD PUMP 12V 1 21A09000-283 ASSY. – HYD PUMP 24V 2 1 21A09000-240 ASSY. – MANIFOLD 1 6A09046-001 MANIFOLD 4 AN816-4-4D NIPPLE – FITTING 2 AN3-5A BOLT, 10-32, 0.25 GRIP, UNDRILLED, STEEL 2 NAS1149F0363P WASHER, 0.203 ID, 0.063 THK, STEEL 2 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 4 AN815-4D NIPPLE – FITTING 3 3 AN832-4D UNION - FIREWALL 3 NAS1149F0763P WASHER, 0.453 ID, 0.063 THK, STEEL 3 AN924-4D NUT, TUBE, 7/16-20 THREAD 4 2 AN3-4A BOLT - TOP BRACKET ATTACH 4 NAS1149D0363J WASHER, 0.203 ID, 0.063 THK, ALUMINUM 5 1 21A09348-020 ANGLE – LOWER PUMP ATTACH 4 AN3-4A BOLT, 10-32, 0.125 GRIP, UNDRILLED, STEEL 4 NAS1149D0363J WASHER, 0.203 ID, 0.063 THK, ALUMINUM 4 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 6 1 21A09000-194 ASSY. – HAND PUMP 7 1 21A09000-265 ASSY. – PLACARD 8 3 AN3-4A BOLT, 10-32, 0.125 GRIP, UNDRILLED, STEEL 3 AN970-3 WASHER, .203 ID, .875 OD, .063 THK 3 NAS1149D0363J WASHER, 0.203 ID, 0.063 THK, ALUMINUM 3 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 9 1 MS35489-49 GROMMET 10 1 21A09396-001 HANDLE 11 1 642873 HAND PUMP (ONLY) 12 1 21A09156-129 BRACKET – PUMP ATTACH 13 1 AN814-4D PLUG 1 MS28775-012 O RING, HYDRAULIC PACKING, .364 ID 14 1 21A09746-001 UNION 1 MS28775-012 O RING, HYDRAULIC PACKING, .364 ID 15 1 AN815-4D UNION 1 MS28775-012 O RING, HYDRAULIC PACKING, .364 ID 16 1 AN919-6D UNION 1 MS28775-014 "O" RING, HYDRAULIC 17 1 9283K13 CAP PLUG 18 2 5/16-18 UNC-28 X .63 CAP SCREW – ATTACH 2 MS35333-40 LOCKWASHER, INTERNAL TOOTH, TO FIT DIA 1/4" 2 NAS1149F0563P WASHER, 0.328 ID, 0.063 THK, STEEL P/N 1002164 Page 99 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION 19 2 21A04000-080 ASSY. – BRAKE LINE (NOT SHOWN) 2 63-190600-3 FITTING, AERO QUIP HOSE #3 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 100 P/N 1002164 HYDRAULIC PUMP ASSEMBLY POST SERVICE LETTER 228 P/N 1002164 Page 101 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 102 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION - 1 1011849 ASSEMBLY, HYDRAULIC POWER PACK, 12V - 1 1011850 ASSEMBLY, HYDRAULIC POWER PACK, 24V 1 1 1009428 ASSEMBLY, SENSOR, FLUID LEVEL 1 93786A200 PRESSURE SEALING WSHER, M12 2 2 1011062 ASSEMBLY, PLUG, PRESSURE SWITCH PORT 3 1 1011842 ANGLE, MOUNTING HYDRAULIC PUMP 2 MS16997-96 SOCKET HEAD CAP SCREW, 3/8-16 THREAD 2 MS35338-46 WASHER, SPLIT 4 1 1011845 ASSEMBLY, SUPPORT PLATE, HYDRAULIC POWER PACK, 12V 1 1011846 ASSEMBLY, SUPPORT PLATE, HYDRAULIC POWER PACK, 24V 4.1 2 03-09-1022 CONNECTOR PLUG, MALE, 2 CONN. 4 02-09-1104 PIN, CRIMP FEMALE, 1/8" DIA 4.2 1 1005042 TIMER RELAY HARNESS, 12VDC 1 1005043 TIMER RELAY HARNESS, 24VDC 4.3 1 1009143-01 PLACARD, K1 INDICATOR 1 1009143-02 PLACARD, K2 INDICATOR 1 1009143-03 PLACARD, K3 INDICATOR 4.4 1 1009144-01 PLACARD, CR INDICATOR 4.5 1 1009144-02 PLACARD, AC INDICATOR 4.6 1 1011798 ASSEMBLY, CAPACITOR 1 MS21919WDG10 CLAMP, LOOP, CUSHIONED, 5/8" TUBE OD 1 AN3-3A BOLT, 10-32, 0.063 GRIP, UNDRILLED, STEEL 1 NAS1149F0332P WASHER, 0.203 ID, 0.032 THK, STEEL 1 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 4.7 1 1011843 TOP PLATE, HYDRAULIC PUMP 4.8 1 1011844 ELECTRONIC SIDE PLATE 4.9 1 206429-1 PLUG, MALE, CPC SIZE 1, 4 PIN 3 66103-4 PIN, CRIMP SOCKET, 24-20 AWG 1 206062-3 CLAMP, CABLE, CPC SIZE 11 4.10 1 206430-2 PLUG, FEMALE, CPC SIZE 1, 4 PIN 3 66105-4 CRIMP SOCKET, FEMALE 1 206062-3 CLAMP, CABLE, CPC SIZE 11 4.11 1 3453LF2A FUSE HOLDER 1 AGC-1 FUSE, 250V, 1 AMP 4.12 1 6-140 TERMINAL BLOCK, 6 CONNECTOR 2 AN526C632R8 SCREW, MACHINE, TRUSS HEAD, 6-32 THREAD 2 MS21044N06 NUT LOCKING, REGULAR HEIGHT, 6-32 UNC 12 MS25036-102 RING TERMINAL, #6 STUD, 16-22 AWG, RED 3 1N4004 DIODE 4.13 1 73F-250-32-NL CONNECTOR, FEMALE, 10-12 AWG, FULLY INSULATED 4.14 1 73M-250-32-NL CONNECTOR, MALE, 10-12 AWG, FULLY INSULATED P/N 1002164 Page 103 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION 4.15 3 BR05-FW SOCKET, 5 PRING, PLASTIC 14 1-901-355-917 TERMINAL 3 AN3-3A BOLT, 10-32, 0.063 GRIP, UNDRILLED, STEEL 6 NAS1149F0332P WASHER, 0.203 ID, 0.032 THK, STEEL 3 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNC 4.16 1 MS35489-9 GROMMET, RUBBER (NOT SHOWN) 4.17 1 MS35489-14 GROMMET, RUBBER 4.18 3 V23234- A0001-X032 RELAY, PRONG, 12V 3 0-332-209-211 RELAY, 5 PRONG, 24V 5 1 1011847 ASSEMBLY, HYDRAULIC RESERVOIR 5.1 1 1011848 PLACARD, OIL LEVEL 5.2 1 1EJT7 BREATHER VENT 5.3 1 AN816-4D NIPPLE, FLARED TUBE AND PIPE THREAD 5.4 2 LSP151-04-01 LIQUID LEVEL SIGHT PLUG 6 1 20PS001EB700 W50OW PRESSURE SWITCH 2 03-09-2022 CONNECTOR, PLUG, FEMALE 4 02-09-2118 PIN, CRIMP MALE, 1/8" DIA. 7 4 AN3-16A BOLT, 10-32, 1.375 GRIP, UNDRILLED, STEEL 8 2 AN919-3D FITTING, REDUCER 2 MS28775-013 O-RING, HYDRAULIC 9 4 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 10 2 MS25036-157 RING TERMINAL, 1/4 STUD, 10-12 AWG, YELLOW 11 2 NAS1149F0332P WASHER, 0.203 ID., 0.032 THK, STEEL 12 5 NAS1149F0363P WASHER, 0.203 ID, 0.063 THK, STEEL 13 2 NAS1149F0432P WASHER, 0.265 ID, 0.032 THK, STEEL 14 1 YBZS- C0.63W1T100K/ UVZOT2 HYDRAULIC PUMP, 12VDC 1 YBZS- C0.63W2T100K/ UVZOT2 HYDRAULIC PUMP, 24VDC PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 104 P/N 1002164 HYDRAULIC PUMP ASSEMBLY PRE SERVICE LETTER 228 P/N 1002164 Page 105 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 106 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION 1 3 0-332-209-137 RELAY, 12V, 5 PRONG 3 0-332-209-211 RELAY. 24V, 5 PRONG 2 4 02-09-1104 PIN, CRIMP FEMALE, 1/8" DIA 3 2 03-09-1022 CONNECTOR PLUG, MALE, 2 CONN. 4 14 1-901-355-917 TERMINAL 5 1 1004949 CABLE, DIODE ADAPTOR 6 1 1005042 TIMER RELAY HARNESS 7 3 1N4004 DIODE, 2-1/2" 8 2 206062-3 CLAMP, CABLE, CPC SIZE 11 9 1 206429-1 PLUG, MALE, CPC SIZE 1, 4 PIN 10 1 206430-2 CPC FREE HANG, 4 PIN, FEMALE 11 1 21A09000-215 ASSEMBLY, HYDRAULIC PUMP, 12V 1 21A09000-282 ASSEMBLY, HYDRAULIC PUMP, 24V 12 1 21A09005-264 SUPPORT, HYD. PUMP ATTCH 13 1 21A09352-030 ANGLE, MOUNTING, HYD. PUMP 14 6 FT 22759-16-12-9 WIRE, 12 AWG, WHITE 15 10.1 FT 22759-16-20-9 WIRE, 20 AWG, WHITE 16 1 73F-250-32-NL CONNECTOR, FEMALE, 10-12 AWG 1 73M-250-32-NL CONNECTOR, MALE, 10-12 AWG 17 1 3453LF2A FUSE HOLDER 18 1 6-140 TERMINAL BLOCK, 6 CONNECTOR 19 3 66103-4 PIN, CRIMP SOCKET, 24-20G 20 3 66105-4 CRIMP SOCKET, FEMALE 21 1 AGC-1 FUSE, 250V, (S2565-1) 22 3 AN3-3A BOLT, 10-32, 0.0625 GRIP, UNDRILLED, STEEL 23 2 AN526-632R8 SCREW, TRUSS HEAD MACHINE, 6-32 THREAD, 1/2" LENGTH 24 3 BR05FW SOCKET, 5 PRONG, PLASTIC 25 1.5 FT HS105-3/16-0 HEAT SHRINK, TUBING, BLACK 26 2 MS16997-96 SOCKET HEAD CAP SXREW 27 2 MS21044N06 NUT, LOCKING, REGULAR HEIGHT, 6-32 UNC 28 3 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 29 2 MS35338-46 WASHER, SPLIT, CARBON STEEL 30 1 MS35489-14 GROMMET, RUBBER 31 4 NAS1149D0363J WASHER, 0.203 ID, 0.063 THK, ALUMINUM 32 6 NAS1149F0332P WASHER, 0.203 ID, 0.032 THK, STEEL 33 12 R-3 RING CONNECTOR P/N 1002164 Page 107 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 HYDRAULIC PUMP OVERVIEW POST SERVICE LETTER 228 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 108 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION 1 1 202-0003 BI-DIRECTIONAL PUMP, 0.64 ML/R 2 1 299-0008 SEAL KIT, BI-DIRECTIONAL GEAR PUMP 3.1 1 610-0010 DC MOTOR, 12V, .8KW 3.2 1 610-0017 DC MOTOR, 24V, .8KW 4 2 631-0005 PRESSURE RELIEF VALVE 5 2 631-0006 THERMAL RELIEF VALVE 6 2 632-0004 ASSEMBLY, PILOT OPERATED CHECK VALVE 7 1 637-0024 SHUTTLE VALVE 8 1 682-0019 FILTER, PICKUP TUBE, HYDRAULIC PUMP 9 1 682-0055 SUCTION HEX TUBE 10 1 682-0056 RETURN TUBE 11 1 683-0011 COUPLING, MOTOR TO PUMP 12 2 685-0012 SPRING, SHUTTLE VALVE 13 1 687-0001 SEAL KIT, RESERVIOR O-RING, PILOT OPERATED RELIEF VALVE O-RING, THERMAL AND PRESSURE RELIEF VALVE O-RING (NOT SHOWN) P/N 1002164 Page 109 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 HYDRAULIC PUMP OVERVIEW PRE SERVICE LETTER 228 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 110 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION 1 1 21A09000-215 HYDRAULIC PUMP ASSY. (12V) 1 21A09000-282 HYDRAULIC PUMP ASSY. (24V) 1 640661 MOTOR (12V) 1 641131 MOTOR (24V) 2 1 634873 BASIC PUMP 3 2 362136 TUBE EXTENSIONS 4 2 410521* FILTER 5 1 410578* SEAL RESERVIOR 6 1 365047 RETURN TUBE 7 1 775260 RESERVIOR – GAUGE ASSY. 8 1 415067 SEAL THREAD 9 1 409715* SCREW – RESERVIOR ATTACH 10 1 361183* COUPLING – MOTOR TO PUMP 11 1 410512 SEAL – PUMP SHAFT 12 1 405673 O-RING, BI-DIRECTIONAL MOTOR TO ADAPTOR * Reference Wipaire drawing 1011065 for alternate part numbers. P/N 1002164 Page 111 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 HYDRAULIC SCHEMATIC PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 112 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION 1 2 21A09000-197 ASSY, HOSE, MAIN PUMP TO MANIFOLD, 18" 2 1 21A09000-201 ASSY, HOSE, LWR RES FITTING TO FW, 18" 3 2 21A09000-200 ASSY, HOSE, FIREWALL TO MANIFOLD, 8" 4 2 21A09000-202 ASSY, HOSE, FIREWALL TO HAND PUMP, 60" 5 1 21A09000-203 ASSY, HOSE, FIREWALL TO HAND PUMP 40" 6 2 21A09000-198 ASSY, HOSE, LH FLOAT TO MANIFOLD 74" 7 2 21A09000-199 ASSY, HOSE RH FLOAT TO MANIFOLD 62" 8 4 21A09000-222 ASSEMBLY, HOSE – TEE TO TOP UP – DN 9 2 21A09000-218 ASSEMBLY, HOSE – NOSE UP TO TEE 10 2 21A09000-219 ASSEMBLY, HOSE – NOSE DN TO TEE 11 2 21A09000-220 ASSEMBLY, HOSE – MAIN UP TO TEE 12 2 21A09000-221 ASSEMBLY, HOSE – MAIN DN TO TEE 13 2 21A09000-080 ASSY. – HYDRAULIC HOSE 2 63-190600-3 FITTING – ENDS 14 2 AN833-3D FITTING – ELBOW 4 NAS1149D0663J WASHER, 0.39 ID, 0.063 THK, ALUMINUM 2 AN924-3D NUT, TUBE, 3/8-24 THREAD 15 2 21A04000-079 LINE ASSY. – HARD 16 2 21A04000-078 LINE ASSY. – FLEX P/N 1002164 Page 113 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 SECTION 11 ELECTRICAL CONTENTS ELECTRICAL SCHEMATIC POST SERVICE LETTER 228 ...................................................................... 114 ELECTRICAL SCHEMATIC PRE SERVICE LETTER 228 .........................................................................116 GEAR CONTROL (ROUND) .........................................................................................................................118 GEAR CONTROL (RECTANGLE) ................................................................................................................121 GEAR CONTROL (G1000 ONLY).................................................................................................................123 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 114 P/N 1002164 ELECTRICAL SCHEMATIC POST SERVICE LETTER 228 P/N 1002164 Page 115 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION 1 1 4A11000-011 ASSEMBLY, GEAR SELECTOR WIRING HARNESS 2 1 4A11000-014 ASSEMBLY, WIRING HARNESS, GEAR ADVISORY 3 2 4-140 TERMINAL BLOCK, 4 POSITION 4 8 5801 GEAR POSITION SWITCH, PROXIMITY, MAGNETIC 5 1 6A10000-004 WIRE HARNESS, LEFT FLOAT 6 1 6A10000-005 WIRE HARNESS, RIGHT FLOAT 7 1 7277-2-5 CIRCUIT BREAKER, 5 AMP 8 1 73F-250-32-NL CONNECTOR, FEMALE, 12-10 AWG 9 1 73M-250-32-NL CONNECTOR, MALE, 12-10 AWG 10 8 21A09005-262 CLIP, GEAR POSITION SWITCH HOLDER 11 8 S1635-1 PIN 12 8 S1636-1 SOCKET 13 8 S1637-1 HOUSING 14 8 S1637-2 HOUSING 15 1 W23-X1A1G-25 CIRCUIT BREAKER, 25 AMP, 24VDC 16 1 W23-X1A1G-40 CIRCUIT BREAKER, 40 AMP, 12VDC PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 116 P/N 1002164 ELECTRICAL SCHEMATIC PRE SERVICE LETTER 228 P/N 1002164 Page 117 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 ITEM QTY PART NO. PART DESCRIPTION 1 1 4A11000-011 ASSEMBLY, GEAR SELECTOR WIRING HARNESS 3 1 4A11000-014 ASSEMBLY, WIRING HARNESS, GEAR ADVISORY 4 1 7277-2-2 KLIXON CIRCUIT BREAKER, 2 AMP 5 1 7277-2-5 KLIXON CIRCUIT BREAKER, 5 AMP 6 8 S1635-1SF PIN 7 8 S1636-1 SOCKET 8 8 S1637-1 HOUSING 9 8 S1637-2 HOUSING 10 1 W-23- X1A1G-25 BREAKER, CIRCUIT, 25AMP 11 1 W-23-X1A1G-40 BREAKER, CIRCUIT, 40AMP A1 3 0-332-209-211 RELAY, 24V, 5 PRONG A2 3 0-332-209-137 RELAY 24V A3 3 BR05FW SOCKET, 5 PRONG, PLASTIC A4 7 1N4004 DIODE, 2-1/2" A5 1 AGC-1 FUSE, 250V, (S2565-1) A6 1 3453LF2A FUSE HOLDER A7 2 1005042 ASSEMBLY, TIMER RELAY HARNESS (12V SYSTEM) A9 1 1004949 CABLE, DIODE ADAPTER A10 8 5801 SWITCH, SENSOR A12 2 4-140 4 LUG TERMINAL BLOCK A15 1 6A10000-004 ASSEMBLY, WIRE HARNESS, LEFT FLOAT A16 1 6A10000-005 ASSEMBLY, WIRE HARNESS, RIGHT FLOAT PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 118 P/N 1002164 GEAR CONTROL (ROUND) P/N 1002164 Page 119 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 120 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION - 1 21A11000-009 GEAR SELECTOR ASSY. ROUND (12V) - 1 21A11000-019 GEAR SELECTOR ASSY. ROUND (24V) 1 1 8857K44 SWITCH 2 1 A101SYCB TOGGLE SWITCH, SPDT, ON-ON 3 9 515-0012 SOCKET 4 1 507-3914-1431-600 INDICATOR LAMP, 14V, RED 1 507-3918-1431-600 INDICATOR LAMP, 28V, RED 5 4 507-3914-1432-600 INICATOR LAMP, 14V, GREEN 4 507-3918-1432-600 INICATOR LAMP, 28V, GREEN 6 4 507-3914-1434-600 INDICATOR LAMP, 14V, BLUE 4 507-3918-1434-600 INDICATOR LAMP, 28V, BLUE 7 1 21A11179-001 BLOCK, GEAR CONTROL 8 1 4A11000-008 HARNESS ASSEMBLY, GEAR SELECTOR 9 1 21A11259-003 GEAR SWITCH KNOB 10 1 RH-5-35 RESISTOR, 14V, DALE RH5 5W 1 RH-5-180 RESISTOR, 28V, DALE RH5 5W 11 3 AN526-632R8 SCREW, TRUSS HEAD, 6-32 12 1 10B3-6202 PLACARD, ROUND 2100 GEAR SELECTOR 13 3 R-3 RING CONNECTOR, #6, 20 AWG, RED 14 5 PLT1M-M CABLE TIE 15 16 IN HIXR-3/16 SHRINK WRAP, 3/16, WHITE 16 3 IN HS105-1/2-0 HEAT SHRINK TUBING 17 6 IN 22759-16-20-9 WIRE, 20 AWG, WHITE P/N 1002164 Page 121 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 GEAR CONTROL (RECTANGLE) PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 122 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION - 1 21A11000-010 ASSEMBLY, INDICATOR, GEAR CONTROL, SQUARE, 12V - 1 21A11000-018 GEAR SELECTOR ASSY. RECTANGLE (24V) 1 1 10B3-6277 PLACARD, GEAR CONTROL SQUARE 2 1 21A11179-002 BLOCK GEAR CONTROL SQUARE 3 1 21A11259-003 GEAR SWITCH KNOB 4 1 4A11000-008 WIRING HARNESS ASSY. SELECTOR 3 IN HS105-1/2-0 HEAT SHRINK TUBING 5 1 5073914-1431-600 LAMP LIGHT, RED 14V 1 507-3918-1431-600 INDICATOR LAMP, 28V, RED 6 4 5073914-1432-600 LAMP LIGHT, GREEN 14V 4 507-3918-1432-600 INICATOR LAMP, 28V, GREEN 7 4 5073914-1434-600 LAMP LIGHT, BLUE, 14V 4 507-3918-1434-600 INDICATOR LAMP, 28V, BLUE 8 9 515-0012 SOCKET 9 1 8857K44 SWITCH 10 1 A101SYCB TOGGLE SWITCH 11 3 AN526-632R8 SCREW, TRUSS HEAD MACHINE, 6-32 THREAD, 1/2" LENGTH 12 12" HS105-3/32-0 HEAT SHRINK, TUBING - BLACK 13 3 PLT1M-M CABLE TIE, NYLON, WHITE, 4" (SMALL) 14 3 R-3 TERMINAL, RING #6 STUD, 16-22 AWG, RED 15 1 RH-5-35 RESISTOR, 14V, DALE RH5 5W 1 RH-5-180 RESISTOR, 28V, DALE RH5 5W 16 6 IN 22759-16-20-9 WIRE, 20AWG, WHITE (NOT SHOWN) 17 16 IN HIXR-3/16 SHRINK WRAP, 3/16, WHITE (NOT SHOWN) P/N 1002164 Page 123 Revision N PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 GEAR CONTROL (G1000 ONLY) PARTS MANUAL 2100 FLOATS ON CESSNA 172 & 175 Revision N Page 124 P/N 1002164 ITEM QTY PART NO. PART DESCRIPTION - 1 1001431 ASSEMBLY, INDICATOR, GEAR CONTROL, G1000 1 1 4A11000-008 ASSEMBLY, WIRE HARNESS 2 1 21A11259-003 GEAR SWITCH KNOB 3 1 507-3918-1431-600 INDICATOR LAMP, 28V, RED 4 4 507-3918-1432-600 INDICATOR LAMP, 28V, GRN 5 4 507-3918-1434-600 INDICATOR LAMP, 28V, BLU 6 9 515-0012 SOCKET, GEAR SELECTOR LIGHTS 7 1 8857K44 SWITCH, GEAR SELECTOR, 2100/7000 8 1 1001172 BLOCK, GEAR CONTROL, GLASS PANEL 9 1 1001173 PLACARD, GEAR CONTROL, GLASS PANEL 10 1 A101SYCB TOGGLE SWITCH, SPDT, ON ON 11 3 AN526-632R6 SCREW, MACHINE, TRUSS HEAD 12 3 MS25036-102 RING TERMINAL, #6 STUD, 16-22 AWG, RED 13 1 RH005180R0FE02 RESISTOR, 28V