SERVICE LETTER - McFarlane Aviation
CESSNA 185 · Maintenance Manual
Overview
This service letter, SEL-55-01, is a mandatory document issued by Textron Aviation that outlines the inspection procedures for the tailcone and horizontal stabilizer of various Cessna aircraft models, including the A185F. The document is particularly relevant for aircraft that have accumulated more than 3000 total hours or have been in service for over 10 years. It addresses concerns regarding potential cracks in critical structural components, which could lead to serious safety issues if not detected and addressed. Compliance with the inspection procedures is mandatory at the next 100-hour or annual inspection, and subsequent inspections are required every 500 hours or 5 years. The document provides detailed instructions for preparing the aircraft for inspection, the inspection process itself, and the necessary follow-up actions if any issues are found.
- Mandatory inspection for Cessna A185F at next 100-hour or annual inspection.
- Subsequent inspections required every 500 hours or 5 years.
- Inspect for cracks in tailcone reinforcement angles and stabilizer hinge brackets.
- If cracks are found, do not fly until repairs are made.
- Use appropriate tools like a magnifying glass or boroscope for inspection.
Document
Source
Originally published by media.mcfarlaneaviation.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.
Document details
- Type
- Maintenance Manual
- Year
- 2017
- Pages
- 14
- File size
- 1.5 MB
- Publisher
- media.mcfarlaneaviation.com
Common. Rarer than 1% of the aircraft models we track.
Most owners only have the POH. Here's the essential set for the CESSNA 185.
- Pilot's Operating Handbook / AFM
- Checklist
- Maintenance Manual
- Parts Catalog (IPC)
- Systems & Wiring
- Service Bulletins
- Type Certificate (TCDS)
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In this document
Effectivity
The service letter applies to all Cessna models and serial numbers listed that have more than 3000 total hours or have been in service for over 10 years. This includes various models of the Cessna 180 and 185 series, specifically mentioning the A185F.
Compliance Requirements
Compliance with this service letter is mandatory and must be accomplished at the next 100-hour or 12-month inspection, whichever occurs later. After the initial inspection, it must be repeated every 500 hours or 5 years.
Inspection Procedure
The inspection involves several steps, including preparing the airplane for maintenance, removing necessary components, and performing a detailed visual inspection of the tailcone and horizontal stabilizer areas. Specific areas to inspect include stabilizer hinge brackets, tailcone reinforcement angles, and stabilizer aft spar reinforcements.
Safety Warning
If any cracks are found during the inspection, no further flight is permitted until the part is replaced. This is critical to prevent potential structural failure and loss of control in flight.
Documentation
Inspection findings must be recorded on the Visual Inspection Results Form, which includes details of any cracks or corrosion found during the inspection.
Safety notes
- Undetected cracks may cause structural failure of the horizontal stabilizer.
- If any cracks are found, no further flight is permitted until repairs are made.
Full document text
Single Engine Beechcraft Hawker SERVICE LETTER MANDATORY Cessna TEXTRON AVIATION SEL-55-01 TITLE STABILIZERS - TAILCONE AND HORIZONTAL STABILIZER INSPECTION EFFECTIVITY This service document applies to all models and serial numbers listed that have more than 3000 total hours or 10 years in service. MODEL 180 180A 180B 180C 180D 180E 180F 180G 180H SERIAL NUMBERS 604, 614, 30000 thru 32639 32662 thru 32999, 50001 thru 50355 50356 thru 50661 624, 50662 thru 50911 18050912 thru 18051063 18051064 thru 18051183 18051184 thru 18051312 18051313 thru 18051445 180J 180K 182 182A 182B 182C 182D 185 185A 185B 185C 185D A185E A185F 645, 18051446 thru 18051875, 18051879 thru 18052284 18052285 thru 18052489, 18052491 thru 18052770 18052490, 18052771 thru 18053203 613, 33000 thru 33842 33843 thru 34753, 34755 thru 34999, 51001 thru 51556 34754, 51557 thru 51622, 51624 thru 52358 631, 52359 thru 53007 51623, 18253008 thru 18253598 632, 185-0001 thru 185-0237 185-0238 thru 185-0512 185-0513 thru 185-0653 185-0654 thru 185-0776 185-0777 thru 185-0967 185-0968 thru 18502090 652, 18502091 thru 18502301, 18502311 thru 18504448 December 7, 2017 Textron Aviation Customer Service, P.O. Box 7706, Wichita, KS 67277, U.S.A. 1-316-517-5800 SEL-55-01 Page 1 of 9 This document contains technical data and is subject to U.S. export regulations. This information has been exported from the United States in accordance with export administration regulations. Diversion contrary to U.S. law is prohibited. ECCN: 9E991 COPYRIGHT © 2017 Single Engine Beechcraft SERVICE LETTER MANDATORY Hawker Cessna TEXTRON AVIATION SEL-55-01 REASON Reports have been received of cracks in the tailcone reinforcement angle, stabilizer hinge bracket and stabilizer. Noncompliance with this service letter may allow crack(s) to go undetected. Undetected cracks may cause structural failure of the horizontal stabilizer and could result in the loss of control in flight. DESCRIPTION This service document provides instructions to inspect the tailcone and horizontal stabilizer. COMPLIANCE MANDATORY. This service document must be accomplished at the next 100-hour or 12-month (annual-type) inspection, whichever occurs later. NOTE: After the initial inspection, this service letter inspection must be completed every 500 hours or 5 years, whichever occurs first. A service document published by Textron Aviation may be recorded as completed in an aircraft log only when the following requirements are satisfied: 1) 2) The mechanic must complete all of the instructions in the service document, including the intent therein. The mechanic must correctly use and install all applicable parts supplied with the service document kit. Only with written authorization from Textron Aviation can substitute parts or rebuilt parts be used to replace new parts. The mechanic or airplane owner must use the technical data in the service document only as approved and published. 3) 4) The mechanic or airplane owner must apply the information in the service document only to aircraft serial numbers identified in the Effectivity section of the document. 5) The mechanic or airplane owner must use maintenance practices that are identified as acceptable standard practices in the aviation industry and governmental regulations. No individual or corporate organization other than Textron Aviation is authorized to make or apply any changes to a Textron Aviation-issued service document or flight manual supplement without prior written consent from Textron Aviation. Textron Aviation is not responsible for the quality of maintenance performed to comply with this document, unless the maintenance is accomplished at a Textron Aviation-owned Service Center. CONSUMABLE MATERIAL No specialized consumable materials are required to complete this service document. TOOLING NAME 10X Magnifying Glass Boroscope REFERENCES NUMBER MANUFACTURER Commercially Available USE To perform visual inspection. Commercially Available To perform visual inspection. Model 100 Series (1953-1962) Maintenance Manual Model 100 Series (1963-1968) Maintenance Manual Model 180/185 Series (1969-1980) Service Manual Model 180/185 Series (1981-1985) Service Manual NOTE: To make sure all publications used are complete and current. Refer to www.txtavsupport.com. SEL-55-01 Page 2 December 7, 2017 Single Engine MANDATORY SERVICE LETTER PUBLICATIONS AFFECTED None ACCOMPLISHMENT INSTRUCTIONS 1. Prepare the airplane for maintenance. A. Make sure that the airplane is electrically grounded. B. Make sure that all switches are in the OFF/NORM position. C. 2. 3. Beechcraft Hawker Cessna TEXTRON AVIATION SEL-55-01 Disconnect electrical power from the airplane. (1) Disconnect the airplane battery. (2) Disconnect external electrical power. D. Attach maintenance warning tags to the battery and external power receptacle that have "DO NOT CONNECT ELECTRICAL POWER - MAINTENANCE IN PROGRESS" written on them. Remove all fin and horizontal stabilizer tail fairings as needed. (Airplanes with tailwheel steering.) Disconnect the tailwheel steering cables from the tailwheel bellcrank. For Models 180 and 185 (1953-1968) refer to Section 5, Landing Gear - Tail Gear. For Models 180 and 185 (1969-1985) refer to Section 9, Rudder and Rudder Trim Control Systems - Cables and Pulleys - Removal and Installation - Tailwheel Steering Cables. 4. Remove the stinger from the tail section. 5. 6. 7. 8. 9. • Disconnect the rudder control cables at the rudder bellcrank. • For Model 180, 182 and 185 (1953-1962) refer to Section 10, Rudder Control System - Removal of Rudder Cables. For Models 180 and 185 (1963-1968) refer to Section 10, Rudder and Rudder Trim Control Systems · Removal and Installation of Rudder Cables. - For Models 180/185 (1969-1985) refer to Section 9, Rudder and Rudder Trim Control Systems - Cables and Pulleys - Removal and Installation - Aft Cables. Disconnect the bellcrank tube from the elevator pylon.
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For Model 180, 182 and 185 (1953-1962) refer to Section 8, Elevator Control System - Aft Bellcrank. For Models 180 and 185 (1963-1968) refer to Section 8, Elevator Control System - Rear Bellcrank. For Models 180/185 (1969-1985) refer to Section 8, Elevator Control System - Bellcranks. (Refer to Figure 1 Detail A and Figure 2 Detail B.) Remove attaching hardware at the stabilizer hinge assemblies and stabilizer hinge brackets. For Models 180, 182 and 185 (1953-1968) refer to Section 4, Airframe - Horizontal Stabilizer. For Models 180/185 (1969-1985) refer to Section 10, Stabilizer Trim Control System - Stabilizer. Lift the horizontal stabilizer from the empennage and place a wooden or padded support between the two pieces. (Refer to Figures 1 and 2.) Clean the following areas to be inspected (Refer to Section 2, Ground Handling, Sevicing, Cleaning, Lubrication and Inspection - Cleaning in the applicable model maintenance manual.): Stabilizer hinge brackets Tailcone reinforcement angles Stabilizer hinge reinforcement channel • Corner reinforcements • Stabilizer hinge assemblies Stabilizer aft spar reinforcement December 7, 2017 SEL-55-01 Page 3 Single Engine MANDATORY Beechcraft SERVICE LETTER Hawker Cessna TEXTRON AVIATION SEL-55-01 • Lower half of the stabilizer aft spar from STA 16 on the left side of the stabilizer aft spar to STA 16 on the right side NOTE: If the inspection area cannot be cleaned adequately, removal of the horizontal stabilizer and the fin may be necessary. • For Models 180, 182 and 185 (1953-1968) refer to Section 4, Airframe - Horizontal Stabilizer and Section 4, Airframe - Fin. For Models 180/185 (1969-1985) refer to Section 10, Stabilizer Trim Control System - Stabilizer and Section 4, Wings and Empennage - Fin. 10. If any corrosion is found, it must be removed before refinishing. (Refer to Section 2A, Supplemental Inspection Documents - Corrosion (for corrosion removal) and Section 2A, Supplemental Inspection Documents - Nondestructive Inspection Methods and Requirements (for measurement of part thickness) in the applicable model maintenance manual.) 11. (Refer to Figures 1 and 2.) Do a detailed inspection of the following areas (Refer to Section 2A, Supplemental Inspection Documents - Nondestructive Inspection Methods and Requirements - Visual Inspections in the applicable model maintenance manual.): • Stabilizer hinge brackets Tailcone reinforcement angles Corner reinforcements Stabilizer hinge reinforcement channel • Stabilizer hinge assemblies • Stabilizer aft spar reinforcement Lower half of the stabilizer aft spar from STA 16 on the left side of the stabilizer aft spar to STA 16 on the right side WARNING: If any cracks are found, no further flight is permitted. The part must be replaced before further flight. NOTE: If the inspection area cannot be viewed adequately, removal of the horizontal stabilizer and the fin may be necessary. • • For Models 180, 182 and 185 (1953-1968) refer to Section 4, Airframe - Horizontal Stabilizer and Section 4, Airframe - Fin. For Models 180/185 (1969-1985) refer to Section 10, Stabilizer Trim Control System - Stabilizer and Section 4, Wings and Empennage - Fin. 12. Record the inspection findings on the attached Visual Inspection Results Form. 13. If any cracks are found during the inspection, the part must be replaced before further flight. 14. Remove the wooden support between the horizontal stabilizer and the empennage. 15. (Refer to Figure 1 Detail A and Figure 2 Detail B.) Install attaching hardware at the stabilizer hinge assemblies and stabilizer hinge brackets. For Models 180, 182 and 185 (1953-1968) refer to Section 4, Airframe - Horizontal Stabilizer. For Models 180/185 (1969-1985) refer to Section 10, Stabilizer Trim Control System - Stabilizer. 16. Connect the bellcrank tube to the elevator pylon. • • For Models 180, 182 and 185 (1953-1962) refer to Section 8, Elevator Control System - Aft Bellcrank. For Models 180 and 185 (1963-1968) refer to Section 8, Elevator Control System - Rear Bellcrank. For Models 180/185 (1969-1985) refer to Section 8, Elevator Control System - Bellcranks. 17. Connect the rudder control cables at the rudder bellcrank. • For Model 180, 182 and 185 (1953-1962) refer to Section 10, Rudder Control System - Installation of Rudder Cables. For Models 180 and 185 (1963-1968) refer to Section 10, Rudder and Rudder Trim Control Systems Removal and Installation of Rudder Cables. For Models 180/185 (1969-1985) refer to Section 9, Rudder and Rudder Trim Control Systems - Cables and Pulleys - Removal and Installation - Aft Cables. 18. (Airplanes with tailwheel steering.) Connect the tailwheel steering cables to the tailwheel bellcrank. For Models 180 and 185 (1953-1968) refer to Section 5, Landing Gear - Tail Gear. SEL-55-01 Page 4 December 7, 2017 Single Engine MANDATORY Beechcraft Hawker SERVICE LETTER Cessna TEXTRON AVIATION SEL-55-01 For Models 180 and 185 (1969-1985) refer to Section 9, Rudder and Rudder Trim Control Systems - Cables and Pulleys - Removal and Installation - Tailwheel Steering Cables. 19. Install the stinger onto the tail section. 20. Install all fin and horizontal stabilizer tail fairings. 21. Remove the maintenance warning tags and connect the airplane battery. 22. Send completed form/attachments to Cessna Structures at csstructures@txtav.com 23. Make an entry in the airplane logbook that states compliance and method of compliance with this service document. SEL-55-01 December 7, 2017 Page 5 Single Engine MANDATORY SERVICE LETTER Beechcraft B21657 Stabilizer Hinge Bracket Tailcone Reinforcement Angle SEL-55-01 Page 6 D DETAIL C Looking Down, Outboard Right Side Shown, Left Side Opposite Hawker Cessna TEXTRON AVIATION SEL-55-01 C B A DETAIL A Stabilizer Hinge Bracket Tailcone Reinforcement Angle DETAIL B Looking Down, Inboard Right Side Shown, Left Side Opposite Figure 1. Tailcone Inspection (Sheet 1) December 7, 2017 Single Engine MANDATORY SERVICE LETTER Beechcraft Cessna TEXTRON AVIATION Hawker SEL-55-01 B21660 December 7, 2017 E DETAIL D Parts Shown Removed From Tailcone Inboard surface 2 3 4 Upper edge of stringer DETAIL E Figure 1. Tailcone Inspection (Sheet 2) Tailcone Reinforcement Angles Identified Crack SEL-55-01 Page 7 Single Engine MANDATORY B21658 SEL-55-01 Page 8 Stabilizer Hinge Reinforcement Channel Beechcraft SERVICE LETTER A 00000 00 000 200 Corner Reinforcement (Right Side Shown, Left Side Opposite) Hawker Cessna TEXTRON AVIATION SEL-55-01 DETAIL A Looking Aft Skin Has Been Removed For Clarity ° DETAIL C Looking Forward Right Side Shown, Left Side Opposite Stabilizer Hinge Assembly' FWD DETAIL B Looking Up and Forward Left Side Shown, Right Side Opposite Figure 2. Horizontal Stabilizer Inspection (Sheet 1) ° B,C 0000 0 December 7, 2017 Single Engine MANDATORY B21659 1.10 SERVICE LETTER A Stabilizer Hinge Reinforcement Channel Centerline (Reference) December 7, 2017 BA VIEW A-A Horizontal Stabilizer Looking down Beechcraft Hawker Cessna TEXTRON AVIATION SEL-55-01 AB Stabilizer Aft Spar Reinforcement Stabilizer Aft Spar VIEW B-B Looking Forward Right Side Shown, Left Side Opposite Figure 2. Horizontal Stabilizer Inspection (Sheet 2) STA 16.00 (Right) (Reference) SEL-55-01 Page 9 Single Engine Beechcraft ATTACHMENT MANDATORY VISUAL INSPECTION RESULTS FORM Hawker Cessna TEXTRON AVIATION SEL-55-01 In the table that follows please provide detailed and dimensioned descriptions of any crack(s) or other deterioration found. Attach pictures to this form as necessary. Airplane Serial Number Total Airframe Hours Total Engine Hours Owner's Name Owner's Address Inspection Facility Name Inspection Facility Address Inspection Results Inspection Area Were any cracks or corrosion found? (If yes, provide details.) Detailed description (cracks, corrosion, loose fasteners, elongated fastener holes, signs of fatigue and deterioration): (Attach pictures and additional details as necessary) Stabilizer Hinge Bracket (Left) Stabilizer Hinge Bracket (Right) Tailcone Reinforcement Angle (Near F. S. 228.62) (Left) Tailcone Reinforcement Angle (Near F. S. 228.62) (Right) Single Engine MANDATORY Corner Reinforcement (Left) Corner Reinforcement (Right) Stabilizer Hinge Reinforcement Channel (Left) Stabilizer Hinge Reinforcement Channel (Right) Lower Half of the Stabilizer Aft Spar (Between STA 16 Left and STA 16 Right) Stabilizer Hinge Assembly (Left) Stabilizer Hinge Assembly (Right) Stabilizer Aft Spar Reinforcement (Left of Centerline) Stabilizer Aft Spar Reinforcement (Right of Centerline) ATTACHMENT Beechcraft Hawker Cessna TEXTRON AVIATION SEL-55-01 Send completed form/attachments to Cessna Structures at csstructures@txtav.com Single Engine Beechcraft Hawker OWNER ADVISORY Cessna TEXTRON AVIATION SEL-55-01 TITLE STABILIZERS - TAILCONE AND HORIZONTAL STABILIZER INSPECTION TO: Aircraft Owner REASON Reports have been received of cracks in the tailcone reinforcement angle, stabilizer hinge bracket and stabilizer. Noncompliance with this service letter may result in undetected crack(s) which may result in structural failure of the horizontal stabilizer. COMPLIANCE MANDATORY. This service document must be accomplished at the next 100-hour or 12-month (annual-type) inspection, whichever occurs later. NOTE: After the initial inspection, this service letter inspection must be completed every 500 hours or 5 years, whichever occurs first. LABOR HOURS WORK PHASE Inspection MATERIAL AVAILABILITY No parts are required to complete this service document. WARRANTY None LABOR-HOURS As Required NOTE: As a convenience, service documents are now available online to all our customers through a simple, free-of-charge registration process. If you would like to sign up, please visit the Customer Access link at www.txtavsupport.com to register. December 7, 2017 SEL-55-01 Page 1 of 1 Textron Aviation Customer Service, P.O. Box 7706, Wichita, KS 67277, U.S.A. 1-316-517-5800 This document contains technical data and is subject to U.S. export regulations. This information has been exported from the United States in accordance with export administration regulations. Diversion contrary to U.S. law is prohibited. ECCN: 9E991 COPYRIGHT © 2017
What's in the CESSNA 185 TCDS
A Type Certificate Data Sheet (TCDS) is the FAA's record of what an aircraft type was approved as. It is the source of truth for weights, seating, fuel and the rules the design was certified against. Expand any line to see what it means.
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