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Cessna 303 Crusader

Cessna 303 Crusader · Flight Manual

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Overview

This document serves as the Airplane Flight Manual (AFM) for the Cessna 303 Crusader, a light twin aircraft designed for both personal and training use. The Crusader features a spacious cabin and is powered by two turbocharged Continental engines, providing a balance of performance and comfort. The manual outlines critical specifications, operational procedures, and performance data essential for pilots and aviation enthusiasts. It highlights the aircraft's design evolution, handling characteristics, and operational limitations, making it a valuable resource for understanding the capabilities and requirements of the Crusader.

  • Max ramp weight: 5,175 lbs
  • Empty weight: 3,718 lbs
  • Useful load: 1,457 lbs
  • Cruise speed: 197 knots at 24,000 ft
  • Single-engine climb rate: 250 ft/min at sea level
  • Max operating altitude: 25,000 ft
  • VMC: 65 KIAS

Document

Source

Originally published by aeroresourcesinc.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

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Document details

Type
Flight Manual
Year
1993
Pages
7
File size
6.9 MB
Publisher
aeroresourcesinc.com

Specifications & performance

Extracted from this document.

Specifications

Engine (hp)
500
Height (ft)
10.25
Length (ft)
39.5
Propeller
McCauley constant-speed, three-blade, 74-in diameter
Wingspan (ft)
30.42
Engine model
Teledyne Continental TSIO/LTSIO-520-AE
Max speed (kt)
200
Cruise speed (kt)
174
Empty weight (lb)
3,718
Fuel capacity (gal)
155
Rate of climb (fpm)
250
Service ceiling (ft)
25,000
Max takeoff weight (lb)
5,175

Performance

Fuel burn (gph)
26
Max crosswind (kt)
20
Stall speed clean (kt)
80
Stall speed landing (kt)
77

V-speeds

VA
175
VR
80
VX
66
VY
93
VFE
97
VNE
210
VNO
175
VS1
150
VSO
175
VREF
210

Weight & balance

Useful load (lb)
1,457
Max ramp weight (lb)
5,175
Baggage allowance (lb)
200
Basic empty weight (lb)
3,718
Max landing weight (lb)
5,000
Max takeoff weight (lb)
5,175
How rare is it?
42Cessna 303 Crusader registered worldwide · 0 active

Common. Rarer than 2% of the aircraft models we track.

Documentation completeness
4/7

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In this document

Aircraft Specifications

The Cessna 303 Crusader is powered by two Teledyne Continental TSIO/LTSIO-520-AE engines, each producing 250 horsepower. The aircraft has a maximum ramp weight of 5,175 pounds and an empty weight of 3,718 pounds, providing a useful load of 1,457 pounds. It features a wingspan of 39.5 feet and a wing area of 189.2 square feet.

Performance Data

The Crusader's performance includes a maximum cruise speed of 197 knots at 24,000 feet and a single-engine climb rate of approximately 250 feet per minute at sea level. The aircraft has a maximum operating altitude of 25,000 feet and a landing distance over a 50-foot obstacle of 1,450 feet.

Operational Limitations

Key operational speeds include VMC at 65 KIAS, VSSE at 80 KIAS, and VYSE at 93 KIAS. The aircraft's maximum gear extension speed is 175 KIAS, allowing for steep descents and approaches.

Cockpit and Avionics

The cockpit of the Crusader is designed for ease of use, featuring a well-organized panel with space for additional equipment. Standard avionics include Cessna ARC RT485 digital-display radios and a 4000 autopilot/flight director.

Handling Characteristics

The Crusader is noted for its sensitive pitch control and handling in turbulence. Pilots should be aware of the aircraft's takeoff characteristics, which require careful management of control inputs to achieve smooth departures.

Safety notes

  • Careful management of control inputs is required during takeoff to avoid abrupt climbs.
  • Single-engine performance may be inadequate at higher weights.

Full document text

·~\~~?\I • centrated on the upper end of the twin spectrum, Beech's Duchess and Piper's Seminole tapped into a new market for multiengine trainers and small twins. Grumman American even managed to capture a sliver of the pie with its Cougar. Cessna's reaction was to build a prototype of a new piston twin, the 303. On 1978 paper, it was a good idea. A four-place, baby-cabin-class twin loaded with contemporary touches: bonded wing structure, the latest NASA airfoil shaped for climb and single-engine performance, a clean-sheet-of-paper panel. and an airstair door. The prototype was pow- ered by a pair of 160-horsepower Lycoming engines. NASA's GAW-2 series airfoil was designed to be accompanied by spoil- ers and Fowler-type flaps for roll and low-speed control. Instead, Cessna opted to fit the 303 wing with conven- tional ailerons and single-slotted flaps. Not surprisingly, given the anemic power and airfoil control surface mis- match, the prototype was a disap- pointment. Climb and cruise perfor- mance were worse than expected, and the airplane had poor single-engine performance. It also handled poorly, despite wind-tunnel tuning of the design. Some major fixes were in order, beginning with a new wing and more power. Cessna abandoned the idea of developing a small twin to go up against the competition's new entry- level models and instead looked at a Skymaster and 310 replacement. Thus was born the T303 Crusader. The large cabin was the only major design feature to survive the change in focus. Power went from the 160-hp Lycomings to two 250-hp turbo- charged Continentals. A new wing was fitted, essentially the same airfoil as was used on the 310. The original 303 had a low horizon- tal stabilizer, but tests showed that the low tail would be a problem on the recast design. The stabilizer would ride in turbulent air flowing off the propellers and wing, making for unacceptable noise and vibration and inadequate stability. Cessna tested every configuration and settled on the distinctive cruciform tail that is the Crusader's signature. The gestation between first proto- type and finished product was long; the T303 Crusader debuted in 1982. It Handsome describes much of the Crusader, from its overall lines and well-organized metal panel to the trailing-link main gear. •The large cabin was the only major design feature to survive the change infocus. turned out to be a good idea at a bad time. Sales of new-production aircraft, in particular piston twins, were head- ed for the cellar just as the airplane hit the market. A short two years and about 300 airplanes later, production ceased. Today, those Crusaders are found in the hands of individual owners, charter operators, and even flight schools. Embry-Riddle University has a fleet of Crusaders that serves as a mock airline for training students des- tined for flying careers. In any hands, the appeal of the Crusader is its big- airplane features at light-twin buying and flying prices. Those features begin with the cabin. Walking up and into a cabin with an aisle sure beats stepping up onto a wing, down into a cave, and then over seats. The Crusader cabin is well designed, considering its dimensions (nearly square-just under 4 feet high and wide). The four cabin seats are comfortable, although a tad narrow. Legroom is adequate given the popular but knee-knocking club arrangement. There is a stow-away worktable, and refreshment cabinets are tucked between the cockpit and rear-facing cabin seats. The cockpit can be parti- tioned offby drawing a curtain. The Crusader has gobs of space to stow baggage, including a pair of gener- ous wing lockers, virtually the entire nose area, and the main baggage hold at the rear of the cabin. Cessna offered an optional cargo door aft of the main door. It's a bit tricky to operate-you have to first disconnect a lanyard from the airstair door-but once it and the airstair door are open, the entire aft cabin is exposed and accessible from the ramp. The standard avionics package on new Crusaders included Cessna (ARC) RT485 digital-display radios and a 74 • SEPTEMBER 1993 Vortex generators, flow energizers, and carefully shaped fairing (right) addressed handling woes in light icing conditions. 4000 autopilot/flight director. Pilots transitioning into the Crusader who have never flown with these Cessna radios may find them to be a little dif- ferent. One of the fixed-base opera- tions serving Frederick (Maryland) Municipal Airport has a Crusader on the rental line. The first time I flew N1332V, I had to spend a few minutes deciphering the logic behind the tun- ing and frequency-storage functions of the nav I corns and especially the area nav system. But other than occa- sional cranky frequency select buttons on the nav/coms and lapses in my own memory on how to set up the RNAV, the radios have performed well. The Crusader cockpit is superbly designed, definitely one of the best features of the airplane. The large metal panel is artfully shaped and intelligently configured, with plenty of open square footage for additional equipment. Like many Crusaders, 32V was delivered with an optional Bendix ROR-160 color radar. The dual alternators, dual bus avionics, and electrical system mean that a failure of one alternator or bus isn't a show-stopper; the second auto- matically shoulders the load. Switches controlling battery and alternators, avionics buses, lighting, and icing equipment are located on a lower left- side panel above an orchard of pull- out circuit breakers. The fuel selector and crossfeed system is onl off simple. Other evidence of design thought is the emergency gear extension system: Slow to 140 knots indicated airspeed, and put the gear handle down to allow the gear to free fall. The cockpit is comfortably wide,

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although on long trips, I've suffered from cramping in my right leg. I think I subconsciously tension the muscles in my right leg to keep from edging off the narrow seat. A half-door on the right side of the cockpit officially func- tions as an emergency exit; unofficial- ly, it's handy for opening to obtain', relieffrom a broiling cockpit. Visibility out the large, wraparound front wind- shield is great. The Crusader I'm used to flying is probably typical of many in the field. A light twin with heauy-twin aspirations (above). The distinctive cruciform tail is one of the Crusader's identifying features. The horizontal stabilizer rides up and out of wing wake and prop wash. It is the same airplane today, with the same factory interior and panel as when it left Cessna's Pawnee Division on the East side of Wichita about 10 years ago. The interior is beginning to show its age, and'the paint is chipped or worn in spots (it lives outside at hangar-poor Frederick Municipal), but it still is a handsome, inviting presence on the ramp. Its larger-airplane features notwith- standing, the Crusader still is a light twin. Max ramp weight is 5,175 pounds, about the same as a late- model Piper Aztec and several hun- dred pounds less than a Beech Baron 58-both of which appear to be small- er than the Crusader. The empty weight of 32V is 3,718 pounds, for a useful load of 1,457 pounds. The two integral wing tanks hold 153 gallons of usable fuel, or about five hours of flying with an hour's reserve. That's generous, but it comes at the expense of payload. Filling the tanks leaves 539 pounds for people and bags. You'd have to sacrifice at least an hour's worth of fuel capacity before even thinking about putting four people aboard. Like most new-airplane pro- jects, the Crusader was intended to weigh less and carry more than it does. When Cessna's objective shifted from developing a light-light twin to a cabin-class 31 OISkymaster replace- ment, the Crusader began to acquire the accouterments of Cessna's 400- series twins, including interior finish- ings and heavier but quieter three- blade propellers. Gross weight was increased during the development program to preserve useful load, but the give-back had to come from some- where. It turned out to be single- engine performance. A fully loaded Crusader in climb configuration (maximum power, flaps and gear up, and cowl flap open on the good engine) will climb at a rate of about 250 feet per minute on one engine in sea-level, standard condi- tions, according to Cessna's specifica- tions. In truth, however, don't count on climbing out on one engine in a Cru- sader except at lower weights. Single- engine handling is helped by counter- rotating props, which means no critical engine, and a low 65-KIASVMCA- The Crusader spent an unusually long time in development, partly because the design objectives changed, and partly because some handling problems had to be worked out. Do a careful walkaround, and you'll notice a variety of small fences and other aerodynamic devices, all put there to cure handling ills. One problem was buffeting of the tail when landing with 0 to 10 degrees of flaps. The problem was traced to turbulent air cascading from the inboard por- tion of the wing and onto the under- side of the horizontal stabilizer. That caused loss of down-force. Drooping the wing leading edge inboard of the engine nacelles and adding so-called flow energizers and a wing-fuselage fairing help direct and smooth the air- flow over the wing and tail. A buzz felt when flaps were extended to an inter- mediate setting was cured by putting holes in the flaps beneath the engine nacelles. The rudder buzzed, too, AOPA PILOT· 75 Cessna 1'303 Crusader Current market value: $123,000-$] 89.000 Specifications Teledyne Continental TSIO/LTSIO-520-AE. 250 hp @2,400 rpm/32.5 inches Hecommended TUO 2,000 hr Propellers McCauley constant-speed, three-blade, 74-in diameter 30 ft 5 in 13 ft4 in 39ft .5 in 189.2 sq ft 27.2 Ib/sq ft 10.3Ib/hp 6 13ft 7 in 3 ft 11.8 in 3 ft 11.5 in 3,3281b 3,7181b 5,1751b 1,8471b 1,457Ib 9291b 5391b 5.1501b 5,OOOlb 4,8501b ] 55 gal (153 gal usable) 930 Ib (918 Ib usable) 9qt aft, 200 Ib; nose, 150 Ib; wing lockers, 120 Ib ea because of turbulent airflow at the vertical fin/horizontal tail juncture. A fairing took care of that. Then problems related to deicing equipment surfaced. Cessna began hearing from Crusader operators that, in a descent and with only a small amount of airframe ice, the tail would begin to buzz. Sometimes the airplane would even tuck or pitch down. It took many months, revocation of the air- plane's icing certification, and threat- ened legal action by owners before Cessna was able to identify the prob- lem and solve it. Field inspections showed that some airplanes had poor- ly installed boots and mis-rigged tail control surfaces. But the larger prob- lem was that, in certain descent con- figurations in light icing conditions, turbulent air spilling off the stabilizer- fin fairing was buffeting the rudder. In a sideslip, the dirty air could spread across the horizontal stabilizer and pull the elevator down slightly. The fix turned out to be fairly simple: Flow energizers similar to those on the wing were placed vertically and horizontally 65 KIAS more embarrassing problem: If bags were loaded into the aft cargo area and passengers then began boarding with no one in the cockpit, the airplane would fall on its tailcone. Despite the Crusader's beefy trail- ing-link main gear, I've never been able to consistently grease the airplane onto the runway as I feel I should be able to do. I blame it on sensitive pitch, the placement of the gear, and that high- mounted stabilizer. Other than those niggling takeoff and landing issues, the Crusader is a pleasure to fly. I find myself nodding in appreciation of the care that went into the design. For example, once the power has been adjusted to the cruise- climb setting of 2,400 rpm, 24 inches, and top of the green for fuel flow (95 pounds per hour, each engine), there is little else to do. The only action required to set up for maximum cruise power as recommended by Cessna (72 percent) is to close the cowl flaps and lean the mixture. I've found 32V's cruise perfor- mance to be close to book. Speeds range from 174 knots TAS at 9,000 feet msl to just shy of 200 knots TAS at 23,000 feet, the highest I have taken it. (It's certified to 25,000 feet.) Block-to-block fuel flow works out to 26 gallons per hour total. Another nice work-load-reduction feature of the Crusader is the high 175- KIASlimitation on gear and approach flaps extension. It makes it possible to do steep, cruise-airspeed descents or keep-your-speed-up approaches. Despite their 2,000-hour time between overhauls, the Crusader's engines were not fully mature when the airplane entered the market. Problems including oil leaks, fuel- flow quirks, and turbocharger and exhaust system heat and wear cropped up. A succession of service bulletins and airworthiness direc- tives addressed the problems. Faster cruise and better weight- carrying capability would be wel- comed on the Crusader. Indeed, Cessna had plans to bump the power up to 325 hp a side, but the market went away too soon. It's a shame Cessna didn't have an opportunity to build on the design philosophy that', went into the Crusader. Just as it was the progeny of earlier, larger Cessna twins, so too could the Crusader have set the standard for a new generation of smaller Cessna airplanes. 0 80 KIAS 77 KIAS 103 KIAS 93 KIAS 97 KIAS 148 KIAS 175 K1AS 210 KIAS 175 KIAS 150 KIAS 175 KIAS 210 KIAS 75 KIAS 66 KIAS 58 KIAS 20 kt ] ,480 fpm 250fpm Max demonstrated crosswind component Hate of climb, sea level Single-engine HOC, sea level Cruise speed/endurance w/45-min rsv, std fuel (fuel consumption) @ 72% power, best economy 181 kt/4.8 hI' 12,000 ft (27 gph!l62 pph) @ 69% power, best economy 197 kt/5 hr 24,000 ft (26 gph/I56 pph) Max operating altitude 25,OOOft Single-engine service ceiling 13,000ft l.anding distance over 50-ft obstacle 1,450 ft Landing distance, ground roll 820ft on the tail, vortex generators were glued to the fin, and the fin-stabilizer fairing was redesigned. All of the tweaking resulted in a good-handling airplane in most situa- tions. Pitch is a little sensitive, and the Crusader tends to rock and roll in tur- bulence, making a yaw damper a wel- come option. Also, when the center of gravity is toward its aft limit, nose- down trim authority is marginal because of the small size of the eleva- tor trim tab. The one handling trait that always comes up in conversations about the Crusader is the takeoff. It takes a decent pull on the yoke to unstick the nose, then the airplane suddenly leaps in the air. The pilot quickly has to release some back pressure to lower the angle of attack. I found it takes frequent prac- tice to obtain smooth takeoffs. The high-mounted stabilizer is not the only culprit here. The wheels and tires are a few inches too far back in relation to the CG. Cessna was aware of the problem but couldn't fix it because to do so would have led to another All specijIcatiolls are based Oil mallufactllrer's calCIIlatiolls. All perforll/allce jIgures are based Oil stalldard day, stalldard atmosphere. sea level, gross weight collditiolls IIl1less otherwise Ilored. Limiting and Hecommended Airspeeds VMC (min control w/one engine inoperative) VSSE (min intentional one-engine operation) Vx (best angle of climb) Vy (best rate of climb) VXSE (best single-engine angle of climb) VYSE (best single-engine rate of climb) VA (design maneuvering) V"E (max nap extended) VLE (max gear extended) Vw (max gear operating) Extend Hetract VNO (max structural cruising) VNE (never exceed) VR (rotation) VS1 (stall, clean) Vso (stall, in landing configuration) 1,275 ft 1,750 ft 3,185 ft Powerplants Performance Takeoff distance, ground roll Takeoff distance over 50-ft obstacle Accelerate-stop distance Length Height Wingspan Wing area Wing loading Power loading Seats Cabin length Cabin width Cabin height Empty weight Empty weight, as tested Max ramp weight Useful load Useful load, as tested Payload w/full fuel Payload w/full fuel, as tested Max takeoff weight Max landing weight Zero fuel weight fuel capacity, std Oil capacity, ea engine Baggage capacity 76 • SEPTEMBER 1993

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