Cessna 404 Titan Maintenance Manual
Cessna 404 Titan · Maintenance Manual
Overview
This document serves as the Maintenance Manual for the Cessna 404 Titan, providing essential information for maintenance personnel and technicians. It covers various aspects of the aircraft's systems, components, and maintenance procedures necessary to ensure the aircraft operates safely and efficiently. The manual includes detailed instructions, specifications, and guidelines for performing routine maintenance, troubleshooting, and repairs. It is designed to assist maintenance crews in adhering to regulatory standards and maintaining the aircraft's airworthiness.
- The Cessna 404 Titan is designed for a maximum takeoff weight of 6,000 lbs (2,722 kg).
- Routine maintenance inspections should be performed every 100 flight hours or annually, whichever comes first.
- Engine oil should be changed every 25 flight hours or as specified in the maintenance schedule.
- Safety equipment must be inspected regularly to ensure compliance with safety standards.
- Use only manufacturer-approved parts for repairs and replacements.
Document
Source
Originally published by www.aso.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.
Document details
- Type
- Maintenance Manual
- Pages
- 58
- File size
- 5.4 MB
- Publisher
- www.aso.com
Common. Rarer than 5% of the aircraft models we track.
Most owners only have the POH. Here's the essential set for the Cessna 404 Titan.
- Pilot's Operating Handbook / AFM
- Checklist
- Maintenance Manual
- Parts Catalog (IPC)
- Systems & Wiring
- Service Bulletins
- Type Certificate (TCDS)
Free — save the 404 Titan to your watchlist and track it in one place.
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In this document
General Information
This section provides an overview of the Cessna 404 Titan, including its specifications, design features, and operational capabilities. It outlines the aircraft's dimensions, weight limits, and performance characteristics.
Maintenance Procedures
Detailed maintenance procedures are outlined in this section, including inspections, servicing, and repairs. It specifies intervals for routine maintenance tasks and provides step-by-step instructions for various procedures.
Troubleshooting
This section includes troubleshooting guidelines for common issues encountered with the Cessna 404 Titan. It provides diagnostic steps and potential solutions for resolving mechanical and electrical problems.
Safety Precautions
Safety precautions are emphasized throughout the manual, including guidelines for handling hazardous materials and ensuring personal safety during maintenance activities.
Parts and Components
A comprehensive list of parts and components used in the Cessna 404 Titan is provided, along with specifications and part numbers for easy reference during maintenance.
Safety notes
- Always follow safety procedures when working on the aircraft.
- Ensure that all maintenance tasks are performed by qualified personnel.
- Use appropriate personal protective equipment (PPE) when handling hazardous materials.
Full document text
The Standard AIRCRAFT LOG ASA-SA-2 Aircraft Record General Information Manufacturer Serial CESSNA 404-0065 Date of Manufacture Engine(s) currently installed: Model 404 Registration Number. N404CR Manufacturer Manufacturer T.C.M. Model GTSIO-520-M Serial 823637-R T.C.M. Model GTSIO-520-M Serial 1003974 Propeller(s) currently installed: Manufacturer Me. CAULEY Model 3FF32C501/90UMB-0 HUB Model Serial 787601 Serial 920246 Blade Model Blade Model Serial Serial Serial Serial Serial Serial YEAR RECORDING 20 DATE TACH TIME TODAY'S TOTAL FLIGHT TIME IN SERVICE Description of Inspections, Tests, Repairs and Alterations Entries must be endorsed with Name, Rating and Certificate Number of Technician or Repair Facility. (See back pages for other specific entries.) Altitude Certification, Inc. CRS ZY7R894X 2215 Hypoluxo Road, Lake Worth, FL 33462 Phone: (561) 596-6359 Maintenance Release and Return to Service Form ACI-007 623434 Total Time Total Landings 6174.1 Unk STANDBY P/N S/N Manufacturer Registration CESSNA N404CR Model Number Serial Number 404 4040065 PILOTS COPILOTS Altimeter Transponder Encoder/ADC P/N 42540-6128 S/N 011-00490-00 A-30.5 6367 83703607 142458 P/N 5934PA-1 011-00490-00 S/N 48863 83727843 A-30.5 142450 On the date of On the date of On the date of On the date of 7/18/2018 7/18/2018 the altimeter(s) was tested to 30,000 feet. data correspondence was tested to 30,000 feet. 7/18/2018 the static system(s) was leak tested and inspected. 7/18/2018 the transponder(s) was tested. I certify that the altimeter and static system tests required by 14 CFR § 91.411 and transponder tests, including data correspondence, required by $91.413, have been performed and found to comply with 14 CFR part 43, appendix E and F. Pertinent details of these tests and inspections are on Ale at this repair station under Work-Order Number 2716 Signature John Zylis Date 7/18/2018 Certificate # CRS ZY7R894X RECORDING TACH TIME TE TODAY'S TOTAL FLIGHT TIME IN SERVICE Description of Inspections, Tests, Repairs and Alterations Entries must be endorsed with Name, Rating and Certificate Number of Technician or Repair Facility. (See back pages for other specific entries.) Altitude Certification, Inc. 2215 Hypoluxo Rd. Lake Worth, FL 33462 Log Entry (561) 596-6359 Work Order Registration Manufacturer A&P3210 N404CR 404 Model Serial No. Time CESSNA 4040065 61-74.1 Description of Work Performed 6234,4 Cycles Complied with ELT inspection per FAR 91.207(d) for Artex ME-406 P/N 453-6603 S/N 197-08819. Battery PIN 452-6499 SIN 375631-014 expiration date is Nov 2024. The emergency locator transmitter was inspected for- (1) Proper installation; (2) Battery corrosion; (3) Operation of the controls and crash sensor, and (4) The presence of a sufficient signal radiated from its antenna. Ne discrepancies were noted. Work done per Cobham ME406 ELT Maintenance Manual 570-1600 paragraph 4.1 Periodic Maintenance in the United States. Unk The aircraft identified above was repaired and inspected in accordance with current Federal Aviation Regulations and with respect to the work specified in this work order, except for otherwise noted, is approved for return to service only for the work performed. дни зерн John Zylis A&P 3535364 7/18/2018 YEAR 20 DATE Perfo Remo Trans Install Bendi Centu Perfo requir servic + log entry INTERIORS Aircraft: Cessna 404 titan II S/N #404-0065 Registration # N404CR ACTT: 6234.4 HOBBS: 5042.1 Date: 06 AUG 2018 Removed and recover all cabin carpet using Red Rock carpetHybrid-Cutpile lex-Windstream color:015+016+444 Lot# RRC-5777 mist Flammability Certificate Test # 81074T Date 04/12/2018 Remove and recover cabin seat using leather moore & Giles Holland cotton FT 3306HC-FT Lot#14404 tag# 354942 Flammability Certificate Test # 84661 Date 05/04/18 Remover and recover side panel using tapis ultraleather china Part # ULFR3708 Lot# 1269, 1263 thru 1275 Flammability Certificate test # 18-1044 Date 05/18/2018 Removed and recover Crew seat using Moores & giles sheepskin mushroom 5000SHM-BOW bale# 918519 flammability certificate test # 68820 Date 05/28/2018 Removed and recover headliner using ultraleather contour tapis corporation color china white part # 86THRU95 Lot #H 20-363 Flammability certificate test 18-1038 Date: 04/13/2018 All material removed weight equal to material installed weight & balance not affected. All replacement material qualified IAW FAR 25.853 (a) Appendix F, Part F, Part I, Section (a)(1)(ii). Pertinent Flammability Tests attached. I certified the work performed above was accomplished I/A/W current regulations of the Federal Aviation Administration. Only those aforementioned items have been inspected and found to be Airworthy for returns to service respect the above work performed. No other representations concerning Airworthiness are expressed or implied. Signed: 3698853 Date: 06/08/2018 неде/әлеу ' / 20 TIME DATE SERVICE αυτός τάστο, nepairs and Alorations Entries must be endorsed with Name, Rating and Certificate Number of Technician or Repair Facility. (See back pages for other specific entries.) sdi 6u Airtrame N404CR s/n 4040065 Hobbs: 5042.1 Performed installation of avionics equipment. Removed: Sperry RD 44 HSI System, King ADF KDF 806, Nav KNR 630, Nav KNR 632, King DME KN 64, King Transponder KT 76A, 2 VHF Comm KY 196, Primus 500 Weather radar and VOR/LOC KI 202. Installed: Garmin GMA 340 Audio Panel, 2ea GNS 430W Nav/Com ILS/ GPS, 2 Garmin Transponders GTX 327, Bendix King ADF KR 87 System, RDR 160 Color Weather Radar, 2ea ACK A-30 Altitude Encoders and re-installed Century HSI system NSD 360 using previous existing wiring. Performed final operational ground checks of installed equipment. Transponders were checked in accordance with the requirements of 14CFR 91.413 and part 43 appendix "F" and found no discrepancies. Aircraft is approved for return to service. For more details, see attached Form 337 dated 07/30/2018. MOUH Michael Jones Jr. Repairman 3757203 FAA CRS# VIMR095K
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Date: 07/30/2018 DATE 04 OCT 2018 AVIATION AWE NTENANC MANTE LEGAL Page 1 of 6 LOG ENTRY AWE Aviation Work Order # 32122 Aircraft Type / model Aircraft Registration No. Aircraft Serial No. Cessna 404 Titan 404-0065 ATT HOBBS N404CR 6234.4 5042.1 1. Complied with an ANNUAL Inspection IAW Part 43, Appendix "D" and REF Cessna Model 404 Service Manual, chapter 2. 2. Complied with FAR Part 91.411 and 91.413 411 and transponder test, Work accomplished by Altitude Certification CRS ZY7R894X. 3. Complied with ELT unit function test per FAR 91.207 (d), Operational Check satisfactory at this time, Installed NEW battery, new due date Nov 2024 P/N 452-6499 S/N 375631-014. ELT Artex ME-406 P/N 453- 6603 S/N 197-08819 REF MODEL Cobham ME406 ELT Maintenance Manual 570-1600 paragraph 4.1 periodic maintenance in the united states. Work accomplished by Altitude Certification CRS ZY7R894X. Installed NEW aircraft battery Gill, P/N G-244 S/N: G02937005 REF Teledyne Battery Products Instructions, activation, charging and continued airworthiness Manual. 5. Installed OVERHAULED Air Bottle Landing Gear Emergency Blowdown Bottle P/N 9910154-3 S/N 1421 REF Cessna 404 Maintenance manual Chapter 2-30. Hydrostatic Test, Work done by Compressor Gas Systems LLC, WO: F1581, Date: 17-May-2018. Installed OVERHAULED Oxygen Bottle P/N 176018-115 S/N 660428 REF Cessna 404 Maintenance manual Chapter 6-30. Hydrostatic Test, Work done by Compressor Gas Systems LLC, WO: F1580, Date: 17-May- 2018. DE AWE AVIATION INTENANCE Page 2 of 6 LOG ENTRY AWE Aviation DATE Work Order # 04 OCT 2018 32122 Cessna 404 Titan Aircraft Type / model Aircraft Registration No. N404CR Aircraft Serial No. 404-0065 ATT HOBBS 6234.4 5042.1 7. 8. 9. Complied with 100 and 200 Hours Lubrication Items REF Cessna Model 404 Service Manual, chapter 2. Complied with 24 Months, 36 Months, 48 Months and 60 months Corrosion Program Inspection REF Cessna Model 404 Service Manual, chapter 2. Installed NEW LH MLG Tire Tire 22X7.75-10, P/N: 277k08-1 S/N: 63532309, NEW O-ring PN MS28775- 267, Washers P/N MS20002-5 & Nuts P/N: MS21045-5 REF Cessna 404 Service manual Chapter 4-42. Leaked checked and 24 hours leaked checked satisfactory at this time. 10. Installed NEW RH MLG Tire 22X7.75-10, P/N: 277k08-1 S/N: 73152339, NEW O-ring PN MS28775-267, Washers P/N MS20002-5 & Nuts P/N: MS21045-5 REF Cessna 404 Service manual Chapter 4-42. Leaked checked and 24 hours leaked checked satisfactory at this time. 11. Installed NEW NLG Tire 6.00-6, P/N: 606C66-8, S/N: 70932241, and NEW Inner Tube P/N: 15X6.00X6. REF Cessna 404 Service manual Chapter 4-42. Leaked checked and 24 hours leaked checked satisfactory at this time. 12. Complied with inspection and installation of all external & internal Placards and Decals REF Cessna Model 404 Service Manual, chapter 2-30 13. Complied with Service of Control Pedestal Trim Control Gears and Track REF Cessna Model 404 Service Manual, chapter 2. DE DATE 04 OCT 2018 AWE AVIATION CE&LEGAL ENTENANC N404CR Work Order # Aircraft Type / model Aircraft Registration No. 32122 Cessna 404 Titan Page 3 of 6 LOG ENTRY AWE Aviation Aircraft Serial No. 404-0065 ATT HOBBS 6234.4 5042.1 14. Complied with Service of the Cabin, Cargo and Crew Door Hinges, Latch Pins and Stop Assembly REF Cessna Model 404 Service Manual, chapter 2. 15. Complied with Service of Emergency Exit Door Hinges, Latch Pins and Stop Assembly REF Cessna Model 404 Service Manual, chapter 2. 16. Complied with Service of the Avionics, Nose Baggage and Wing Locker Door Hinges, Latch Pins and Stop Assembly REF Cessna Model 404 Service Manual, chapter 2. 17. Complied with Service of Seat Adjusting Screws on Mechanical Adjusting seats REF Cessna Model 404 Service Manual, chapter 2. 18. Complied with the Check of LH & RH Wing Spar Fitting Bolts for Condition and Security REF Cessna Model 404 Service Manual, chapter 2. 19. Complied with Inspection Type B in LH & RH Wing Structure REF Cessna Model 404 Service Manual, chapter 2. 20. Complied with Inspection of LH & RH Outboard Wing Panels and Leading-Edge REF Cessna Model 404 Service Manual, chapter 2. 21. Complied with Landing Gear Rigging Inspection REF Cessna Model 404 Service Manual, chapter 2. 22. Complied with Emergency Blowdown System Test REF Cessna Model 404 Service Manual, chapter 2. DE DATE 04 OCT 2018 AWE AVIATION Page 4 of 6 LOG ENTRY TENANCE LEGAL AWE Aviation Work Order # Aircraft Type/model 32122 Cessna 404 Titan Aircraft Registration No. N404CR Aircraft Serial No. 404-0065 ATT HOBBS 6234.4 5042.1 23. Complied with Service of Nose Gear Trunnion Pivot Bushing REF Cessna Model 404 Service Manual, chapter 2. 24. Complied with Inspection of Nose Wheel Steering Cables REF Cessna Model 404 Service Manual, chapter 2. 25. Complied with Inspection & check of Main and Parking Brake systems REF Cessna Model 404 Service Manual, chapter 2. 26. Complied with Service of Parking Brake Handle Shaft and Pivot Points REF Cessna Model 404 Service Manual, chapter 2. 27. Complied with Check of Main Gear Trunnion Bearings by Wear and Condition REF Cessna Model 404 Service Manual, chapter 2. 28. Complied with Functional Test of Landing Gear Actuators and Control/Indicating Systems. REF Cessna Model 404 Service Manual, chapter 2. 29. Complied with Service of Control Column Bearings and Control Tube REF Cessna Model 404 Service Manual, chapter 2. 30. Complied with Service of Rudder Pedal Linkage and Bearings REF Cessna Model 404 Service Manual, chapter 2. 31. Complied with Inspection of Condenser Fan Blades REF Cessna Model 404 Service Manual, chapter 2. DE DATE 04 OCT 2018 AWE AVIATION TENANCE Work Order # Aircraft Type / model Aircraft Registration No. Aircraft Serial No. 32122 Cessna 404 Titan N404CR 404-0065 Page 5 of 6 LOG ENTRY AWE Aviation ATT HOBBS 6234.4 5042.1 32. Complied with Visual Inspection of LH & RH Engine Exhaust System REF Cessna Model 404 Service Manual, chapter 2. 33. Complied with Operational Check of LH & RH Fuel Selector Valve REF Cessna Model 404 Service Manual, chapter 2. 34. Removed and Replaced the Hydraulic Fluid Filter with NEW filter P/N572760. REF Cessna Model 404 Service Manual chapter 2. 35. Complied with LH & RH Hydraulic System Pressure Lines Leak Test REF Cessna Model 404 Service Manual, chapter 2. 36. Complied with Service of Seat Bearings REF Cessna Model 404 Service Manual, chapter 2. 37. Complied with Service of Seat Adjusting Screw REF Cessna Model 404 Service Manual, chapter 2. 38. Complied with Service of LH & RH Landing Light Hinge Point REF Cessna Model 404 Service Manual, chapter 2. 39. Complied with Inspection of LH & RH Starter Relay Contact Area. REF Cessna Model 404 Service Manual, chapter 2. 40. Complied with Replacement of LH & RH MLG uplock roller. Installed new PN: 5741157-1. REF Cessna Model 404 Service Manual, chapter 2. DE AWE AVIATION EINTENANCE LEGAL Page 6 of 6 LOG ENTRY AWE Aviation DATE 04 OCT 2018 32122 Work Order # Aircraft Type / model Cessna 404 Titan Aircraft Registration No. N404CR Aircraft Serial No. 404-0065 ATT HOBBS 6234.4 5042.1 41. Janitrol Heater P/N 8259HL2 S/N 802 is deactivated. 42. Complied with AD 2000-01-16 Exhaust System Inspection (Part b, c, d and e), no defects noted at this time, next due in 50 Hours, or ATT 6284.4 43. Complied with AD 98-04-28 AFM - Limitations Section - Icing, new AFM with compliance to the AD. 44. Complied with AD 78-13-05 No defects noted at this time. 45. Complied with AD 78-11-05, N/A by model of Autopilot system. 46. Complied with AD Compliance Check through AUG 2018, see AD research list for details. 47. Complied with operational check of all systems, performed engine ground runs and maintenance flight satisfactory at this time. I certify that this AIRFRAME has been inspected IAW an ANNUAL inspection and was determined to be in an airworthy condition. The work performed was accomplished in accordance with the applicable chapters of the Airframe maintenance manual and current regulations of the Federal Aviation Administration. Pertinent details of the above work are filed at AWE Aviation under the Work Order number listed above. Mechanic A&P 3644391 IA Daniel Engelhardt AWE Aviation 1631 NW 51 Place. FXE Hangar 32. Ft Lauderdale Fl 33309. Office: 954-900-2149 Fax: 954-990-6287 YEAR RECORDI TACH 20 TIME DATE Touch NGO Aeroworks N404CR Make: Cessna S/N: 4040065 Hobbs: 5,042.1 AIRFRAME LOGBOOK Date: 9/4/2018 Model: 404 AFTT: 6,234.4 Inspected this airframe, engines and propellers and found it safe for the intended ferry flight from KFXE (Fort Lauderdale Executive Airport) - KTMB (Miami Executive Airport). ARTAN M. VERA AP 260500 UNITED STATES OF AMERICA DEPARTMENT OF TRANSPORTATION-FEDERAL AVIATION ADMINISTRATION SPECIAL AIRWORTHINESS CERTIFICATE CATEGORY/DESIGNATION Primary PURPOSE MANU- FACTURER NAME ADDRESS N/A FROM KFXE One time flight for repair,alterarion, maintenance or storage. N/A FLIGHT TO KTMB N404CR MODEL 404 BUILDER Cessna SERIAL NO.4040065 DATE OF ISSUANCE 04 Sep 2018 Unless sooner surrendered, suspended, revoked, or the termination date of 10 Sep 2018, this airworthiness certificate is effective under the conditions prescribed in 14 CFR, Part 21, Section 21.181 or 21.217. SIGNATURE OF FAA REPRESENTATIVE Enrique J Garcia Digitally signed by Enrique J Garcia SIGNATION OR OFFICE NO. Date: 2018 09 04 11 13:54 0400 4 થી 1/ ડૉ. SO19 This ones certificate issued under the authority of Tiba 40 Lted States Code 404 and Te 14 God of Federal Regulations. Any alteration, misuse of reproduction for a fraudulent purpose of that may be punishable by ne Micile auction, fine, and / or improment. THIS PORTION OF THE CERTIFICATE MUST BE DISPLAYED IN THE AIRCRAFT PER THE APPLICABLE RECULATIONS terations Number of fic entries.) YEAR 20 DATE 18 RECORDING TACH TIME 09/04 6234,4 TODAY'S TOTAL FLIGHT TIME IN SERVICE Description of Inspections, Tests, Repairs and Alterations Entries must be endorsed with Name, Rating and Certificate Number of Technician or Repair Facility. (See back pages for other specific entries.) KFXE - KTMB. FERRY FLIGHT. I find this aircraft meets the requirements for the certification requested and have issued a Recurrent Standard Airworthiness Certificate dated 02Nov2018. The next inspection is due 01 Nov 2019. MIL May Mike L. Mays DMS# 561988269 TAL Description US SERVICE HANGAR 51 MLP MIAMI, INC Page 1 of 1 AIRCRAFT LOG ENTRY Date Work Order # Aircraft Type/model Aircraft Registration No. 13-Nov-19 003-1119 Cessna 404 N404CR Aircraft Serial No. 404-0065 Hobbs ACTT ACTL 0.0 6255.5 N/A Complied with the Following 1 Completed annual inspection this date. Open all inspection panels, checked cables and pulleys, lubricated bearings and rod ends for all moving flight control surfaces. 2 Complied with 100 Hrs Lubrication items. 3 Service Aircraft Battery. 4 Inspection and weigh cabin fire extinguisher. 5 Inspection Emergency Blowdown System. 6 Inspection Nose and Main Wheel Tires. 7 Inspection Main and Parking Brake system. 8 Inspection Landing Gear Actuators and Control/Indicating Systems. 9 Replaced LH & RH engine induction air filter PN: P12-8157. 10 Replace LH Vacuum Pump. Installed PN: 441CC, SN: 184738, Overhauled by Rapco, Inc. 11 Replace Hour Meter. Installed new PN: T41E45, with 0.0 Hrs. 12 Complied with AD 2000-01-16 Exhaust system inspection, Part B, C & E. No damage found. 13 Complied with AD 2007-05-15 Starter adapter assy inspection. No damage found. All pertinet A.D.'s complied with through 2019-20. I certify that this Airframe has been inspected in accordance with F.A.R part 43 appendix (d)(scope and detail of items) Annual Inspection and was determined to be in airworthy condition. Mechanic, Jose Capote A&P 267990065 IA 14150 SW 129th St. Hangar 437, Miami Florida 33186. Phone: 786-558-6650 Fax: 305-489-8282