PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185

All references in this manual to LEFT and RIGHT are from the perspective of the pilot's seat with the floats fully installed and ready for floatplane operation. The following is a list of abbreviations that may appear in the description nomenclature fields of this manual: AB Afterbody Inbd. Inboard Amphib. Amphibious Lg. Large AR As Required Lt. Left Assy. Assembly Lwr. Lower Brkt. Bracket Opt. Optional Btm. Bottom Otbd. Outboard Bulk. Bulkhead Reinf. Reinforcement Ctr. Center Rr. Rear Cyl. Cylinder Rt. Right Ft. Front Sm. Small Ftg. Fitting SN Serial Number Fus. Fuselage Spr. Spreader Fwd Forward Upr. Upper Horiz. Horizontal Vert. Vertical Hyd. Hydraulic W.W. Wheel Well INTRODUCTION PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 8 P/N 1002170 USING THIS PARTS MANUAL COVERAGE Parts information is provided in this manual for the hulls and all "deck down" parts. For information on strut package parts and other aircraft installation items, refer to the installation drawing package provided with the STC at the time of float installation. Additional drawing copies are available for purchase through Wipaire Customer Service Department. ITEM QTY PART NO. PART DESCRIPTION - 1 1008815 ASSEMBLY BULKHEAD #1, 10000 1 1 1008797 PANEL, BULKHEAD #1 2 1 13A01156-085 DOUBLER #1 BULKHEAD 3 1 13A01357-049 CLEAT, SISTER KEEL ATTACH #1 BULKHEAD 4 1 13A01357-050 CLEAT, SISTER KEEL ATTACH #1 BULKHEAD 5 1 6A01156-054 ANGLE – TOP RAIL 6 1 6A01156-055 ANGLE – TOP RAIL 7 17 MS21047L4 NUT PLATE, SELF LOCKING To order an individual part, order the part number associated with item number. BULKHEAD #1 Name of main part in the section. Example: This part is showing the components made up in Bulkhead #1. Items with a (-) instead of a number represent the main part as an assembly. Other parts represent the parts included in the assembly. Main part image. If the image has numbers associated with it, then those numbers are item numbers shown in the table below. 7 4 5 2 1 3 6 P/N 1002170 Page 9 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 SECTION 1 HULL BULKHEAD ASSEMBLIES CONTENTS HULL ASSEMBLY ..................................................................................................................................................10 BULKHEAD #1 .......................................................................................................................................................13 BULKHEAD #3 .......................................................................................................................................................14 BULKHEAD #4 .......................................................................................................................................................15 BULKHEAD #5 .......................................................................................................................................................16 BULKHEAD #6 .......................................................................................................................................................17 BULKHEAD #7 .......................................................................................................................................................18 BULKHEAD #8 .......................................................................................................................................................19 BULKHEAD #9 AMPHIBIAN .................................................................................................................................20 BULKHEAD #9 SEAPLANE ..................................................................................................................................21 BULKHEAD #10 .....................................................................................................................................................22 BULKHEAD #11 .....................................................................................................................................................23 BULKHEAD #12 .....................................................................................................................................................24 BULKHEAD #13 .....................................................................................................................................................25 BULKHEAD #14 .....................................................................................................................................................26 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 10 P/N 1002170 HULL ASSEMBLY P/N 1002170 Page 11 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 1 1 30A01000-329 ASS'Y. BULKHEAD #1 2 1 30A01000-330 ASS’Y. BULKHEAD #3 3 1 30A01000-331 ASS’Y. BULKHEAD #4 4 1 30A01000-336 ASS’Y. BULKHEAD #5 5 1 30A01000-332 ASS’Y. BULKHEAD #6 6 1 30A01000-333 ASS’Y. BULKHEAD #7 7 1 1004914 ASS’Y. BULKHEAD #8 8 1 1004888 ASS’Y. BULKHEAD #9 9 1 30A01000-339 ASS’Y. BULKHEAD #10 10 1 30A01000-340 ASS’Y. BULKHEAD #11 11 1 30A01000-341 ASS’Y. BULKHEAD #12 12 1 30A01000-342 ASS’Y. BULKHEAD #13 13 1 30A01000-343 ASS’Y. BULKHEAD #14 14 1 30A03000-354 ASS’Y SPR. BAR PANEL FWD 1 30A01155-031 PANEL – SPR. BAR 1 30A01352-039 ANGLE – SIDE L. 1 30A01352-040 ANGLE – SIDE R. 2 6A01359-004 ANGLE 1 AN4-5A BOLT 1 NAS1149F0463P WASHER 1 MS21044N4 NUT 15 1 30A01000-353 ASS’Y. SPR. BAR PANEL AFT 1 30A01155-031 PANEL – SPR. BAR 1 30A01352-033 ANGLE – SIDE L. 1 30A01352-034 ANGLE – SIDE R. 2 30A01156-125 ANGLE 1 AN4-5A BOLT 1 NAS1149F0463P WASHER 1 MS21044N4 NUT 16 1 30A01000-365 NOSE BUMPER (AMPHIB) 1 30S01739-001 NOSE BUMPER (SEAPLANE) 2 30A01359-225 ANGLE (AMPHIB) 2 30S01326-034 ANGLE (SEAPLANE) 17 1 30A03319-001 TUBE – SPR. BAR MOUNTING R. 1 30A03319-002 TUBE – SPR. BAR MOUNTING L. 6 AN4-22A BOLT 12 NAS1149D0416J WASHER 12 NAS1149D0463J WASHER 6 MS21044N4 NUT 18 2 34A01005-385 BAGGAGE REINFORCEMENT 4 34A01340-173 ANGLE PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 12 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION 4 34A01340-174 ANGLE 19 2 34A01005-384 BAGGAGE REINFORCEMENT 4 34A01340-173 ANGLE 4 34A01340-174 ANGLE P/N 1002170 Page 13 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION - 1 30A01000-329 ASSEMBLY, BULKHEAD, NOSE 1 1 30A01155-029 BULKHEAD #1 2 8 MS21078-4 NUT PLATE 3 1 30S01158-263 COVER – BULKHEAD SEAPLANE (NOT SHOWN) BULKHEAD #1 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 14 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION - 1 30A01000-330 ASSEMBLY, BULKHEAD 3 1 1 30A01158-208 PANEL, BULKHEAD 3 2 2 30A01163-072 ANGLE, SHIM, BULKHEAD #3 3 1 30A01326-020 ANGLE, NOSE BOX, BULK 3 4 1 30A01326-021 ANGLE NOSE BOX, BULK #3 5 1 30A01359-211 ANGLE, BULKHEAD 3 6 1 30A01359-212 ANGLE, BULKHEAD 3 7 1 30A01359-213 ANGLE, BULKHEAD 3 8 1 30A01359-214 ANGLE, BULKHEAD 3 9 1 30S01158-264 COVER – BULKHEAD SEAPLANE (NOT SHOWN) BULKHEAD #3 P/N 1002170 Page 15 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION - 1 30A01000-331 ASSEMBLY, BULKHEAD 4 1 1 30A01158-209 BULKHEAD #4, LH 2 1 30A01158-210 BULKHEAD #4, RH 3 1 30A01158-222 SUPPORT - BULKHEAD #4 4 1 30A01359-223 ANGLE, BULKHEAD #4, RH 5 1 30A01359-224 ANGLE, BULKHEAD #4, LT 6 2 6A01359-004 ANGLE, ATTACH, TOP RAIL BULKHEAD #4 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 16 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION - 1 30A01000-336 ASSEMBLY, BULKHEAD 5 1 1 30A01155-032 PANEL, SPREADER BAR, BH 5 & 10 2 1 30A01158-211 BULKHEAD #5 - LH - FORMED 3 1 30A01158-212 BULKHEAD #5 - RH - FORMED 4 1 30A01158-223 SUPPORT - BULKHEAD #5 5 1 30A01352-037 ANGLE, SIDE, BULKHEAD 5 6 1 30A01352-038 ANGLE, SIDE, BULKHEAD 5 7 1 30A01359-221 ANGLE, BULKHEAD STN. #5 8 1 30A01359-222 ANGLE, BULKHEAD STN. #5 9 2 6A01359-004 ANGLE, ATTACH, TOP RAIL BULKHEAD #5 P/N 1002170 Page 17 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION - 1 30A01000-332 ASSEMBLY, BULKHEAD 6 1 1 30A01158-213 BULKHEAD #6 - LH - FORMED 2 1 30A01158-214 BULKHEAD #6 - RH - FORMED 3 1 30A01158-224 SUPPORT - BULKHEAD #6 4 6 6A01359-004 ANGLE, ATTACH, TOP RAIL BULKHEAD #6 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 18 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION - 1 30A01000-333 BULKHEAD ASSEMBLY #7 1 2 1001110 DOUBLER - SUPPORT - LH/RH BULKHEAD #7 2 1 30A01158-215 BULKHEAD - #7, LH 3 1 30A01158-216 BULKHEAD - #7, RH 4 1 30A01158-225 SUPPORT - BULKHEAD #7 5 1 30A01326-036 ANGLE - BULKHEAD #7 6 1 30A01326-037 ANGLE - BULKHEAD #7 BULKHEAD #7 P/N 1002170 Page 19 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION - 1 1004914 ASSEMBLY, BULKHEAD 8, 3000 3450 COMP 1 1 1004912 BULKHEAD, #8, LH, 3000 3450 2 1 1004913 BULKHEAD, #8, RH, 3000 3450 3 1 1004915 SUPPORT, BULKHEAD #8, 3000 3450 4 4 6A01359-004 ANGLE - SUPPORT BULKHEAD #8 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 20 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION - 1 1004888 ASS'Y BULKHEAD #9 1 1 1004889 BULKHEAD, #9, RIGHT, 3000 3450 2 1 1004890 SUPPORT, RH, BULKHEAD #9 3 1 1004891 BULKHEAD, #9, LEFT, 3000 3450 4 1 1005519 ATTACH, ANGLE, TOP RAIL 5 1 1005581 ANGLE, ATTACH AFT 6 1 1005582 ANGLE, ATTACH AFT 7 1 1005611 ATTACH, ANGLE, TOP RAIL BULKHEAD #9 AMPHIBIAN P/N 1002170 Page 21 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION - 1 30S01000-407 ASS'Y BULKHEAD #9 SEAPLANE 1 1 1005792 BULKHEAD # 9, STRAIGHT LEFT 2 1 1005799 BULKHEAD #9, STRAIGHT RIGHT 3 1 1005800 SUPPORT - BULKHEAD, #9 4 1 1005801 ANGLE, ATTACH, AFT, SISTER KEEL 5 1 1005802 ANGLE, ATTACH, AFT, SISTER KEEL 6 1 34S01158-258 ANGLE, SKIN ATTACH, AFT, RT 7 1 34S01158-259 ANGLE, SKIN ATTACH AFT, LT 8 2 4S01158-098 DOUBLER, SISTER KEEL BULKHEAD STN #8 9 4 6A01359-004 ANGLE - SUPPORT BULKHEAD #9 SEAPLANE PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 22 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION - 1 30A01000-339 ASSEMBLY, BULKHEAD 10 (AMPHIB) - 1 30S01000-408 ASS’Y. BULKHEAD #10 (SEAPLANE ONLY) 1 1 30A01155-032 PANEL, SPREADER BAR, BH 5 & 10 2 1 30A01158-221 BULKHEAD #10 3 1 30A01352-035 ANGLE, SIDE, BULKHEAD 10 4 1 30A01352-036 ANGLE, SIDE, BULKHEAD 10 5 4 6A01359-004 ANGLE (SEAPLANE ONLY NOT SHOWN) 6 2 30S01340-180 ANGLE (SEAPLANE ONLY NOT SHOWN) BULKHEAD #10 P/N 1002170 Page 23 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION - 1 30A01000-340 BULKHEAD STAION #11 ASSY 1 1 30A01359-216 ANGLE - BULKHEAD #11 & #12 2 1 30A01359-217 ANGLE - BULKHEAD #11 & #12 3 2 6A01359-004 ANGLE, ATTACH, TOP RAIL 4 1 30A01158-204 BULKHEAD #11 BULKHEAD #11 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 24 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION - 1 30A01000-341 30A01000-341 1 1 30A01158-205 BULKHEAD #12 2 1 30A01359-216 ANGLE - BULKHEAD #11 & #12 3 1 30A01359-217 ANGLE - BULKHEAD #11 & #12 4 2 6A01359-004 ANGLE, ATTACH, TOP RAIL BULKHEAD #12 P/N 1002170 Page 25 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION - 1 30A01000-342 BULKHEAD STATION #13 ASSY 1 1 30A01359-218 ANGLE - BULKHEAD #13 2 2 6A01359-004 ANGLE, ATTACH, TOP RAIL 3 1 30A01359-219 ANGLE - BULKHEAD #13 4 1 30A01158-206 BULKHEAD #13 BULKHEAD #13 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 26 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION - 1 30A01000-343 ASSEMBLY, BULKHEAD #14 1 1 1008934 MOUNT, PIVOT, WATER RUDDER 2 1 30A01158-207 BULKHEAD #14 3 1 30A01359-209 ANGLE, BULKHEAD #14, UPPER 4 1 30A01359-210 ANGLE, BULKHEAD #14, LOWER 5 4 6A01359-004 ANGLE - SUPPORT BULKHEAD #14 P/N 1002170 Page 27 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 SECTION 2 WHEEL WELL ASSEMBLY CONTENTS WHEEL WELL AREA .............................................................................................................................................28 WHEEL WELL ASSEMBLY - AMPHIBIAN ...........................................................................................................30 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 28 P/N 1002170 WHEEL WELL AREA P/N 1002170 Page 29 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION - 1 1005530 ASSEMBLY, WHEEL WELL, CENTERED, 3000 1 1 1004888 ASS'Y BULKHEAD #9 2 1 1004893 ASSEMBLY, PANEL, MAIN GEAR 3 1 1004894 ASSEMBLY, PANEL, MAIN GEAR 4 1 1004914 ASSEMBLY, BULKHEAD 8, 3000 3450 COMP 5 2 1005520 SPACER, ATTACH, ANGLE, TOP RAIL 6 1 1005523 ASSEMBLY, CARRY THRU STRAP, RIGHT 7 1 1005524 ASSEMBLY, CARRY THRU STRAP, LEFT 8 1 1005531 GUSSET, WHEEL WELL 9 1 1005532 GUSSET, WHEEL WELL 10 1 1005542 GUSSET, WHEEL WELL, REAR 11 1 1005543 GUSSET, WHEEL WELL, REAR 12 2 1005550 SPACER, GUSSET, CARRY-THRU 13 2 1005557 SPACER, ANGLE, PANEL, MAIN GEAR 14 1 30A01000-339 ASS'Y BULKHEAD #10 15 1 30A01000-348 ASSEMBLY, PANEL, SIDE, WHEEL WELL, RH 16 1 30A01000-349 ASSEMBLY, PANEL, SIDE, WHEEL WELL, LH 17 4 6A01359-004 ANGLE, ATTACH, TOP RAIL 18 2 1005724 SWITCH, PROXIMITY PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 30 P/N 1002170 WHEEL WELL ASSEMBLY - AMPHIBIAN P/N 1002170 Page 31 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 1 LT. 1 30A01000-349 ASS’Y. WHEELWELL HALF L. 1 30A01158-235 PANEL – FORMED L. 1 13A01156-124 RING – COVER REINFORCEMENT 1 21A01004-101 COVER 28 AN526-632R6 SCREW 1 RT. 1 30A01000-348 ASS’Y. WHEELWELL HALF R. 1 30A01158-234 PANEL – FORMED R. 1 13A01156-124 RING – COVER REINFORCEMENT 1 21A01004-101 COVER 28 AN526-632R6 SCREW 2 1 30A01000-345 ASS’Y. WHEELWELL PANEL – OUTBR’D L. 1 30A01000-350 ASS’Y. WHEELWELL PANEL – OUTBR’D R. 3 1 30A01000-347 ASS’Y. WHEELWELL PANEL – INBR’D L. 1 30A01000-346 ASS’Y. WHEELWELL PANEL – INBR’D R. 4 1 30A01156-139 CARRY-THRU STRAP OUTBR’D L. 1 30A01156-142 CARRY-THRU STRAP OUTBR’D R. 5 1 30A01156-141 CARRY-THRU STRAP INBR’D L. 1 30A01156-140 CARRY-THRU STRAP INBR’D R. 6 1 30A01156-143 CARRY-THRU STRAP INBR’D L. 1 30A01156-138 CARRY-THRU STRAP INBR’D R. 1 30A01156-145 ANGLE – ATTACH AFT L. 1 30A01156-150 ANGLE – ATTACH AFT R. 1 30A01160-004 SHIM 2 21A01326-015 ANGLE – ATTACH FWD 7 1 30A01150-139 SAND GUARD (NOT SHOWN) L. 1 30A01150-140 SAND GUARD (NOT SHOWN) R. 8 AN526-1032R8 SCREW 8 1 30A01569-002 MUD FLAP (NOT SHOWN) 1 30A01150-141 REINFORCEMENT PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 32 P/N 1002170 THIS PAGE INTENTIONALLY LEFT BLANK P/N 1002170 Page 33 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 SECTION 3 SKINS, STIFFENERS, & PADDLE CONTENTS STIFFENERS .........................................................................................................................................................34 BOTTOM SKINS, DOUBLERS, & PADDLE - AMPHIBIAN ................................................................................36 BOTTOM SKINS, DOUBLERS & PADDLE - SEAPLANE ...................................................................................38 RIGHT FLOAT SIDE SKINS .................................................................................................................................40 LEFT FLOAT SIDE SKINS ...................................................................................................................................41 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 34 P/N 1002170 STIFFENERS *Glued stiffeners were discontinued after Service Letter 211. Riveted stiffeners are compatible with floats made prior to the service letter. P/N 1002170 Page 35 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 1 1 1011150 STIFFENER, SIDE SKIN, LH 2 1 1011151 STIFFENER, SIDE SKIN, RH 3 1 1011152 STIFFENER, SIDE SKIN, LH 4 1 1011153 STIFFENER, SIDE SKIN, RH 5 1 1011154 STIFFENER, SIDE SKIN, LH 6 1 1011155 STIFFENER, SIDE SKIN, RH 7 1 1011156 STIFFENER, SIDE SKIN, LH 8 1 1011157 STIFFENER, SIDE SKIN, RH 9 1 1011158 STIFFENER, SIDE SKIN, LH 10 1 1011159 STIFFENER, SIDE SKIN, RH 11 1 1011160 STIFFENER, SIDE SKIN, LH 12 1 1011161 STIFFENER, SIDE SKIN, RH 13 1 1011162 STIFFENER, SIDE SKIN, LH 14 1 1011163 STIFFENER, SIDE SKIN, RH 15 1 1011164 STIFFENER, SIDE SKIN, LH 16 1 1011165 STIFFENER, SIDE SKIN, RH 17 1 1011166 STIFFENER, SIDE SKIN, LH 18 1 1011167 STIFFENER, SIDE SKIN, RH 19 1 1011168 STIFFENER, SIDE SKIN, LH 20 1 1011169 STIFFENER, SIDE SKIN, RH 21 1 1011170 STIFFENER, SIDE SKIN, LH 22 1 1011171 STIFFENER, SIDE SKIN, RH 23 1 1011172 STIFFENER, SIDE SKIN, LH 24 1 1011173 STIFFENER, SIDE SKIN, RH 25 1 1011174 STIFFENER, SIDE SKIN, LH 26 1 1011175 STIFFENER, SIDE SKIN, RH 27 1 1011176 STIFFENER, SIDE SKIN, LH 28 1 1011177 STIFFENER, SIDE SKIN, RH 29 1 1011178 STIFFENER, SIDE SKIN, LH 30 1 1011179 STIFFENER, SIDE SKIN, RH PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 36 P/N 1002170 BOTTOM SKINS, DOUBLERS, & PADDLE - AMPHIBIAN P/N 1002170 Page 37 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 1 1 30A01000-358 STEP – BOARDING 2 2 30A01156-144 REINFORCEMENT – COVER 3 2 21A01000-427 COVER SIDE ACCESS ASSY. 56 AN526-632R6 SCREW – ATTACH 4 1 30A01151-103 BOTTOM SKIN FWD L. 1 30A01151-102 BOTTOM SKIN FWD R. 5 1 30A01148-037 BOTTOM SKIN AFTERBODY L. 1 30A01148-038 BOTTOM SKIN AFTERBODY R. 1 34A01150-147 DOUBLER, AFT, BOTTOM SKIN (NOT SHOWN) 1 34A01150-148 DOUBLER, AFT, BOTTOM SKIN (NOT SHOWN) 1 1005715 DOUBLER, WHEEL WELL, AFT, BTM SKN (NOT SHOWN) 1 1005716 DOUBLER, WHEEL WELL, AFT, BTM SKN (NOT SHOWN) 6 1 30A01162-047 DOUBLER – GUNWALL AFT L. 1 30A01162-048 DOUBLER – GUNWALL AFT R. 7 1 30A01162-045 DOUBLER – GUNWALL FWD L. 1 30A01162-046 DOUBLER – GUNWALL FWD R. 8 1 3A01158-093 BRACKET, CANOE PADDLE (NOT SHOWN) 1 3A01503-001 CLIP (NOT SHOWN) 1 6A01156-059 BRACKET, CANOE PADDLE STOP, LH (NOT SHOWN) 1 6A01156-058 BRACKET, CANOE PADDLE STOP, RH (NOT SHOWN) 2 0238-0050 PADDLE, 5 FT, BEAVER BRAND (NOT SHOWN) PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 38 P/N 1002170 BOTTOM SKINS, DOUBLERS & PADDLE - SEAPLANE P/N 1002170 Page 39 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 1 1 30A01162-045 DOUBLER – GUNWALL FWD L. 1 30A01162-046 DOUBLER – GUNWALL FWD R. 2 2 30A01340-154 DOUBLER – AFT CHINE 3 1 30A01162-047 DOUBLER – GUNWALL AFT L. 1 30A01162-048 DOUBLER – GUNWALL AFT R. 4 1 30S01148-041 BOTTOM SKIN AFTERBODY L. 1 30S01148-042 BOTTOM SKIN AFTERBODY R. 1 3A01158-093 BRACKET, CANOE PADDLE 1 3A01503-001 CLIP 5 1 30A01151-103 BOTTOM SKIN FWD L. 1 30A01151-102 BOTTOM SKIN FWD R. 6 1 6A01156-059 BRACKET, CANOE PADDLE STOP, L/H (NOT SHOWN) 1 6A01156-058 BRACKET, CANOE PADDLE STOP, R/H (NOT SHOWN) 2 0238-0050 PADDLE, 5 FT, BEAVER BRAND (NOT SHOWN) 1 3A01158-093 BRACKET, CANOE PADDLE (NOT SHOWN) 1 3A01503-001 CLIP (NOT SHOWN) PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 40 P/N 1002170 RIGHT FLOAT SIDE SKINS ITEM QTY PART NO. PART DESCRIPTION 1 1 1011180 SKIN, SIDE, FWD, LH 2 1 1011181 SKIN, SIDE, FWD, RH 3 1 1011182 SKIN, SIDE, MID, INBRD, RH 4 1 1011185 SKIN, SIDE, MID, OUTBRD, RH 5 1 1011186 SKIN, SIDE, MID, INBRD, RH 6 1 1011189 SKIN, SIDE, MID, OUTBRD, RH 7 1 1011190 SKIN, SIDE, AFT, INBRD, RH 8 1 1011193 SKIN, SIDE, AFT, OUTBRD, RH 9 1 1011331 SKIN, SIDE, MID, OUTBRD, RH 10 1 1011332 SKIN, SIDE, MID, INBRD, RH P/N 1002170 Page 41 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 LEFT FLOAT SIDE SKINS ITEM QTY PART NO. PART DESCRIPTION 1 1 1011180 SKIN, SIDE, FWD, LH 2 1 1011181 SKIN, SIDE, FWD, RH 3 1 1011183 SKIN, SIDE, MID, INBRD, LH 4 1 1011184 SKIN, SIDE, MID, OUTBRD, LH 5 1 1011187 SKIN, SIDE, MID, INBRD, LH 6 1 1011188 SKIN, SIDE, MID, OUTBRD, LH 7 1 1011191 SKIN, SIDE, AFT, INBRD, LH 8 1 1011192 SKIN, SIDE, AFT, OUTBRD, LH 9 1 1011330 SKIN, SIDE, MID, OUTBRD, LH 10 1 1011333 SKIN, SIDE, MID, INBRD, LH PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 42 P/N 1002170 THIS PAGE INTENTIONALLY LEFT BLANK P/N 1002170 Page 43 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 SECTION 4 TOP DECK ASSEMBLY CONTENTS TOP DECK - AMPHIBIAN .....................................................................................................................................44 TOP DECK - SEAPLANE ......................................................................................................................................47 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 44 P/N 1002170 TOP DECK - AMPHIBIAN P/N 1002170 Page 45 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 1 1 30A01148-001 SKIN – FWD SECTION L. 1 1005565 SKIN – FWD SECTION L. (ALUM. GEAR) 1 30A01148-002 SKIN – FWD SECTION R. 1 1005566 SKIN – FWD SECTION R. (ALUM. GEAR) 2 1 30A01148-003 SKIN – AFT SECTION L. 1 30A01148-004 SKIN – AFT SECTION R. 3 1 21A01002-131 SUPPORT – INSP. COVER – SMALL A/R 9A3-671 NUT – TINNERMAN A/R COMM. TAPE – INSULATOR 4 6 21A01000-258 INSP. COVER – LARGE - W/ ANGLE & GASKETS A/R #8 X 5/8 SCREW – ATTACH 6 1001437 SEAL – GASKET ONLY 5 2 21A01000-284 INSP. COVER – SMALL & GASKETS A/R #8 X 5/8 SCREW – ATTACH 2 21A01000-284 SEAL – GASKET ONLY 6 1 30A01002-203 COVER – GEAR INDICATOR L. 1 1005561 COVER – GEAR INDICATOR L. (ALUM. GEAR) 1 30A01002-202 COVER – GEAR INDICATOR R. 1 1005560 COVER – GEAR INDICATOR R. (ALUM. GEAR) 1 10A3-6338-1 PLACARD – DOWN - LAND 1 10A3-6338-2 PLACARD – UP - WATER 2 2600-4 SCREW – CAM - LOK 4 2600-5 SCREW – CAM – LOK 6 212-12N RECEPTACLE – CAM – LOK 7 1 30A01162-042 JAMB – BAGGAGE DOOR 1 1001573 JAMB – BAGGAGE DOOR, HINGE SIDE 8 1 30A01000-324 ASS’Y. BAGGAGE DOOR 1 30A01162-041 COVER - SKIN 1 1002186 PIN, HINGE 1 30A01004-145 STIFFENER – DOOR 2 30A01004-144 STIFFENER - DOOR 2 4A01004-049 STIFFENER ENDS 2 3A01206-001 RETAINER - LOCK 2 3A01273-004 LOCK PIN 2 3A01702-001 CATCH – LATCH 2 3A01525-003 LOCK SPRING 2 1001838 RING – OPENING 1 1001499 SEAL – GASKET (NOT SHOWN) 2 1002663 RING, BAGGAGE LOCK 1 30A01740-007 HINGE, BAGGAGE COVER 3/4” 1 30A01741-006 HINGE, BAGGAGE COVER 1 ½ “ PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 46 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION 2 3A01702-004 BOLT, BAGGAGE BAY COVER (MODIFIED) 9 1 30A01326-025 TOP RAIL – FWD L. 1 30A01326-024 TOP RAIL – FWD R. 10 1 30A01326-029 TOP RAIL – AFT L. 1 30A01326-028 TOP RAIL – AFT R. 11 1 30A01340-175 STIFFENER 12 1 30A01340-176 STIFFENER 13 1 30A01340-177 STIFFENER 14 2 30A01326-032 STIFFENER 15 A/R 30A01326-022 STIFFENER 16 2 30A01326-030 STIFFENER – BAGGAGE DOOR 17 2 30A01213-007 CLEAT – TIE DOWN 4 AN4-7A BOLT 4 NAS1149D0463J WASHER 4 MS21083N4 NUT P/N 1002170 Page 47 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 TOP DECK - SEAPLANE PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 48 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION 1 1 30A01148-001 SKIN – FWD SECTION L. 1 30A01148-002 SKIN – FWD SECTION R. 2 1 30A01148-003 SKIN – AFT SECTION L. 1 30A01148-004 SKIN – AFT SECTION R. 3 1 21A01002-131 SUPPORT – INSP. COVER – SMALL A/R 9A3-671 NUT – TINNERMAN A/R COMM. TAPE – INSULATOR 4 6 21A01000-258 INSP. COVER – LARGE - W/ ANGLE & GASKETS A/R #8 X 5/8 SCREW – ATTACH 6 1001437 SEAL – GASKET ONLY 5 2 21A01000-284 INSP. COVER – SMALL & GASKETS A/R #8 X 5/8 SCREW – ATTACH 2 1001728 SEAL – GASKET ONLY 6 1 21S01000-399 ASS’Y. ACCESS COVER 1 21S01008-171 COVER, ACCESS 1 1002110 RETRACT COVER (GASKET ONLY) 7 1 30A01162-042 JAMB – BAGGAGE DOOR 1 1001573 JAMB - BAGGAGE DOOR HINGE SIDE 8 1 30A01000-324 ASS’Y. BAGGAGE DOOR 1 30A01162-041 COVER - SKIN 1 1002186 PIN, HINGE 1 30A01004-145 STIFFENER – DOOR 2 30A01004-144 STIFFENER - DOOR 2 4A01004-049 STIFFENER ENDS 2 3A01206-001 RETAINER - LOCK 2 3A01273-004 LOCK PIN 2 3A01702-001 CATCH – LATCH 2 3A01525-003 LOCK SPRING 2 1001838 RING – OPENING 1 1001499 SEAL – GASKET (NOT SHOWN) 2 1002663 RING, BAGGAGE LOCK 1 30A01740-007 HINGE, BAGGAGE COVER 3/4” 1 30A01741-006 HINGE, BAGGAGE COVER 1 ½ “ 2 3A01702-004 BOLT, BAGGAGE BAY COVER(MODIFIED) 9 1 30A01326-025 TOP RAIL – FWD L. 1 30A01326-024 TOP RAIL – FWD R. 10 1 30A01326-029 TOP RAIL – AFT L. 1 30A01326-028 TOP RAIL – AFT R. 11 1 30A01340-175 STIFFENER 12 1 30A01340-176 STIFFENER 13 1 30A01340-177 STIFFENER P/N 1002170 Page 49 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 14 2 30A01326-032 STIFFENER 15 A/R 30A01326-022 STIFFENER 16 1 30A01326-030 STIFFENER – BAGGAGE DOOR 17 1 30S01000-409 ASS’Y. COVER, ACCESS 1 30S01005-392 COVER, ACCESS 1 #8 X 5/8 SCREW – ATTACH 1 1002109 COVER, ACCESS (GASKET ONLY) 18 2 30A01213-007 CLEAT – TIE DOWN 4 NAS1149D0463J WASHER 4 MS21083N4 NUT PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 50 P/N 1002170 THIS PAGE INTENTIONALLY LEFT BLANK P/N 1002170 Page 51 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 SECTION 5 EXTRUSIONS CONTENTS HULL EXTRUSIONS - AMPHIBIAN .....................................................................................................................52 HULL EXTRUSIONS - SEAPLANE ......................................................................................................................54 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 52 P/N 1002170 HULL EXTRUSIONS - AMPHIBIAN P/N 1002170 Page 53 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 1 1 30A01324-005 GUNWALL – L. 1 30A01324-006 GUNWALL – R. 2 1 1011921 CHINE, FORWARD, LEFT, 3000 (FLOATS S/N 30313 AND LATER) 1 1011922 CHINE, FORWARD, RIGHT, 3000 (FLOATS S/N 30313 AND LATER) 2 1010119 EXTRUSION, CHINE, FWD (BLANK, NO PRE-DRILLED HOLES) (FLOATS S/N 30312 AND PRIOR) 3 1 30A01395-001 CHINE – AFTERBODY L. 1 30A01395-002 CHINE – AFTERBODY R. 4 1 30A01377-001 KEEL - MAIN 1 3A01200-001 STRIP, WEAR 5 1 30A01425-001 KEEL - AFTERBODY 6 1 30A01361-037 SISTER KEEL – FWD L. 1 30A01361-038 SISTER KEEL – FWD R. 7 1 30A01361-039 SISTER KEEL – AFT L. 1 30A01361-040 SISTER KEEL – AFT R. 8 1 30A01342-009 SISTER KEEL – OUTER L. 1 30A01342-010 SISTER KEEL – OUTER R. PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 54 P/N 1002170 HULL EXTRUSIONS - SEAPLANE P/N 1002170 Page 55 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 1 1 30A01324-005 GUNWALL – L. 1 30A01324-006 GUNWALL – R. 2 1 1011921 CHINE, FORWARD, LEFT, 3000 (FLOATS S/N 30313 AND LATER) 1 1011922 CHINE, FORWARD, RIGHT, 3000 (FLOATS S/N 30313 AND LATER) 2 1010119 EXTRUSION, CHINE, FWD (BLANK, NO PRE-DRILLED HOLES) (FLOATS S/N 30312 AND PRIOR) 3 1 30A01395-001 CHINE – AFTERBODY L. 1 30A01395-002 CHINE – AFTERBODY R. 4 1 1001120 KEEL - MAIN 1 3A01200-001 STRIP, WEAR 5 1 30S01425-003 KEEL - AFTERBODY 6 1 30A01361-037 SISTER KEEL – FWD L. 1 30A01361-038 SISTER KEEL – FWD R. 7 1 30S01361-043 SISTER KEEL – AFT L. 1 30S01361-044 SISTER KEEL – AFT R. 8 1 30A01342-009 SISTER KEEL – OUTER L. 1 30A01342-010 SISTER KEEL – OUTER R. 9 1 30S01163-085 ANGLE SUPPORT – AFTERBODY L. 1 30S01163-086 ANGLE SUPPORT – AFTERBODY R. PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 56 P/N 1002170 THIS PAGE INTENTIONALLY LEFT BLANK P/N 1002170 Page 57 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 SECTION 6 PUMPER TUBE INSTALLATION CONTENTS PUMPER TUBE .....................................................................................................................................................58 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 58 P/N 1002170 PUMPER TUBE ITEM QTY PART NO. PART DESCRIPTION 1 1 1011004 ASSEMBLY, CUP, PUMPOUT, DUCKBILL 1 4A01749-001 CUP – PUMPOUT ALUM. 1 1011808 RETAINER, VALVE, DUCKBILL, PUMPOUT PLUG 2 1 57134 CLAMP – UPPER END 3 1 3A01158-003 CLAMP – LOWER END 4 1 1011870 VALVE, DUCKBILL (NEW VERSION) 1 2111 STOPPER – PUMPER TUBE 5 1 30A01618-064 PUMPOUT TUBE 18.5 IN. 1 30A01618-065 PUMPOUT TUBE 24.5 1 30A01618-066 PUMPOUT TUBE 26.5 1 30A01618-067 PUMPOUT TUBE 29.0 1 30A01618-068 PUMPOUT TUBE 23.0 1 30A01618-069 PUMPOUT TUBE 26.5 1 30A01618-070 PUMPOUT TUBE 22.0 1 30A01618-071 PUMPOUT TUBE 18.0 1 30A01618-072 PUMPOUT TUBE 15.5 1 30A01618-073 PUMPOUT TUBE 12.5 1 30A01618-074 PUMPOUT TUBE 25.0 P/N 1002170 Page 59 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 SECTION 7 WATER RUDDER, STEERING, AND RETRACT CABLES CONTENTS WATER RUDDER INSTALLATION.......................................................................................................................60 STEERING & RETRACT SYSTEM INSTALLATION ...........................................................................................63 RETRACT HANDLE ASSEMBLY .........................................................................................................................65 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 60 P/N 1002170 WATER RUDDER INSTALLATION P/N 1002170 Page 61 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 1 1 #10-32 X 1.5 SS STAINLESS STEEL SCREW 2 1 1032 X 2 INCH SS BOLT, SSTL MACHINE HEX HEAD, 3/16" DIA, 2" LENGTH 3 1 30A01000-343 ASSEMBLY, BULKHEAD #14 3.1 1 1008934 ASSEMBLY, MOUNT, PIVOT, WATER RUDDER 3.1.1 4 03DU04 SELF LUBRICATING BUSHINGS 3.1.2 1 1008934 MOUNT, PIVOT, WATER RUDDER 3.2 1 30A01158-207 BULKHEAD #14 4 1 34A08205-007 STOP, WATER RUDDER LOCK, LT, C182 5 1 34A08205-008 STOP, WATER RUDDER LOCK, RT, C182 6 2 3A08502-001 SPACER, WATER RUDDER RETRACT ROLLER, LONG 7 2 3A08525-001 SPRING, RUDDER RETRACT 8 1 3A08605-001 CABLE GUIDE 9 2 3A08606-001 ROLLER, CABLE RETRACT, LOWER 10 1 3A08650-001 BOOT, WATER RUDDER 11 1 4A08000-094 ASSEMBLY, WATER RUDDER 11.1 1 4A08000-062 ASSEMBLY, WATER RUDDER BLADE 11.1.1 1 4A08001-026 BLADE, WATER RUDDER 11.1.2 2 4A08001-027 DOUBLER, WATER RUDDER 11.2 1 4A08197-008 ARM - WATER RUDDER, CONTROL, RH 11.3 1 4A08197-009 ARM - WATER RUDDER, CONTROL, LH 11.4 2 AN4-10A BOLT, 1/4-28, 0.5625 GRIP, UNDRILLED, STEEL 11.5 2 NAS1149D0416J WASHER, 0.265 ID, 0.016 THK, ALUMINUM 11.6 2 NAS1149D0463J WASHER, 0.265 ID, 0.063 THK, ALUMINUM 11.7 2 NAS679-A4W KAYNAR NUT 12 1 6A08183-005 STOP, WATER RUDDER 13 1 8A08000-098 ASSY, WATER RUDDER POST 13.1 1 3A08000-096 ASSEMBLY, PIVOT, WATER RUDDER 13.1.1 4 06DU08 BUSHING, SELF LUBRICATING, .375 ID X .500 LONG 13.1.2 1 3A08000-096B BLANK, PIVOT, WATER RUDDER 14 1 AN3-13A BOLT, 10-32, 1 GRIP, UNDRILLED, STEEL 15 1 AN3-6A BOLT, 10-32, 0.375 GRIP, UNDRILLED, STEEL 16 2 AN3C10A BOLT, 10-32, 0.625 GRIP, UNDRILLED, STAINLESS STEEL 17 4 AN526-1032R10 SCREW, MACHINE, TRUSS HEAD 18 1 AN6C34A BOLT, 3/8-24, 2.9375 GRIP, UNDRILLED, STEEL 19 1 MS20392-2C11 CLEVIS PIN 20 1 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 21 1 MS21083N6 NUT, LOCKING, LOW HEIGHT, 3/8-24 UNF 22 1 MS24665-151 COTTER PIN 23 2 MS35207-283 SCREW, PAN HEAD, CROSS-RECESSED, 1/4-28, 1.0 LONG 24 4 MS35333-39 STAR WASHER 25 4 NAS1149D0316J WASHER, 0.203 ID, 0.016 THK, ALUMINUM PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 62 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION 26 4 NAS1149D0363J WASHER, 0.203 ID, 0.063 THK, ALUMINUM 27 4 NAS1149D0463J WASHER, 0.265 ID, 0.063 THK, ALUMINUM 28 6 NAS1149F0663P WASHER, 0.39 ID, 0.063 THK, STEEL 29 1 NAS1435K3 SHACKLE 30 7 NAS679-A3W KAYNAR NUT 31 4 NAS679-A4W KAYNAR NUT P/N 1002170 Page 63 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 STEERING & RETRACT SYSTEM INSTALLATION PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 64 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION 1 1 3A08000-006 ASS’Y. RETRACT HANDLE (SEE DETAIL) 2 1 3A08151-046 PULLEY BRACKET 4 AN526-832R8 SCREW – ATTACH 4 NAS1149FN816P WASHER 4 MS27130A13 RIVNUT 3 1 MS20219-2 PULLEY 1 AN4-10A BOLT 1 NAS1149F0463P WASHER 1 MS21044N4 NUT 4 4 4A08151-093 PULLEY BRACKET 4 MS20219-2 PULLEY 4 AN4-10A BOLT 8 NAS1149F0463P WASHER 4 MS21044N4 NUT 5 8 AN42B4A EYEBOLT 8 NAS1149F0363P WASHER 8 AN970-3 WASHER 6 8 MS21044N3 NUT 4 AN3-25A BOLT – BRACKET TO EYEBOLT 4 NAS1149D0316J WASHER 7 2 4A08153-010 CABLE GUIDE HOLDER 2 3A08601-003 GIUDE 8 MS27130A7 RIVNUT 8 MS35333-37 STAR WASHER 8 NAS114-F0332P WASHER 8 AN526-632R8 SCREW 8 2 3A08601-003 GUIDE 2 4A08153-009 CABLE GUIDE HOLDER 9 2 0742016-1 SPRING 10 3 MS21251B3S * TURNBUCKLE - BARREL 11 2 AN170-16RS EYE - TERMINAL 12 2 MS21255-3LS EYE - TERMINAL A/R AN100-3 THIMBLE 13 A/R 18-2-G NICOPRESS 14 1 MS21252-3RS FORK – TERMINAL 15 2 MS20115-3 SHACKLE 1 MS20392-2-19 PIN – CLEVIS * Part numbers change if Service Kit 66 is installed, see details on Service Kit 66 - Revised Main Strut Geometry. P/N 1002170 Page 65 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 RETRACT HANDLE ASSEMBLY PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 66 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION 1 1 1032 X 2 SS BOLT STAINLESS STEEL BOLT 2 1 3A08000-007 LEG - FWD - WATER RUDDER RETRACT ASS'Y 3 1 3A08000-051 CABLE ASS'Y 4 2 3A08003-017 SIDE PLATE 5 1 3A08061-003 ADJUSTING BLOCK 6 1 3A08414-001 HANDLE - WATER RUDDER RETRACT 7 1 3A08415-001 LEG - AFT - WATER RUDDER RETRACT ASS'Y 8 1 3A08613-001 PLASTIC TUBE 9 2 3A08702-006 PIVOT PIN 10 1 3A3-1115-1 PLACARD, WATER RUDDER RETRACT 11 1 3A3-1115-2 PLACARD, WATER RUDDER RETRACT 12 1 3A3-1115-3 PLACARD, WATER RUDDER RETRACT 13 1 4A08506-002 SWIVEL, RETRACT CABLE HANDLE 14 2 AN3-10A BOLT 15 1 AN4-10A BOLT 16 2 AN470AD5-12 RIVET 17 2 AN470AD5-14 RIVET 18 1 MS20219-2 PULLEY 19 6 NAS1149F0332P WASHER 20 2 NAS1149F0363P WASHER 21 2 NAS1149F0432P WASHER 22 2 NAS1149F0463P WASHER 23 4 NAS1149FN816P WASHER 24 4 NAS679-A3W KAYNAR NUT 25 1 NAS679-A4W KAYNAR NUT P/N 1002170 Page 67 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 SECTION 8 LANDING GEAR CONTENTS NOSE GEAR RETRACTION ASSEMBLY............................................................................................................68 NOSE GEAR LOWER ASSEMBLY ......................................................................................................................70 NOSE WHEEL ASSEMBLY (GROVE)..................................................................................................................72 NOSE WHEEL ASSEMBLY (PARKER) ................................................................................................................74 MAIN GEAR INSTALLATION ................................................................................................................................76 MAIN GEAR RETRACTION ..................................................................................................................................78 MAIN GEAR HYDRAULIC INSTALLATION .........................................................................................................80 MAIN GEAR WHEEL ASSEMBLY ........................................................................................................................82 MAIN GEAR SHOCK ASSEMBLY ........................................................................................................................84 MAIN GEAR WITHOUT WHEEL PIVOT ASSEMBLY FOR FLOAT SERIAL NUMBERS 30307A & 30308A AND LATER ............................................................................................................................................................86 MAIN GEAR WITHOUT WHEEL PIVOT ASSEMBLY FOR FLOAT SERIAL NUMBERS 30305A & 30306A AND PRIOR............................................................................................................................................................88 MAIN GEAR WITH WHEEL PIVOT ASSEMBLY FOR FLOAT SERIAL NUMBERS 30307A & 30308A AND LATER.....................................................................................................................................................................90 MAIN GEAR WITH WHEEL PIVOT ASSEMBLY FOR FLOAT SERIAL NUMBERS 30305A & 30306A AND PRIOR.....................................................................................................................................................................92 MAIN GEAR ASSEMBLY ......................................................................................................................................94 MAIN GEAR ROTARY ACTUATOR ASSEMBLY .................................................................................................98 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 68 P/N 1002170 NOSE GEAR RETRACTION ASSEMBLY P/N 1002170 Page 69 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION - - 30A07000-017 ASSEMBLY, NOSE BOX, 3000/3450 1 1 1002572 CYLINDER, NOSE GEAR, 3000/3450 2 1 1005837 END, NOSE GEAR TRACK LEFT 3 1 1005838 END, NOSE GEAR TRACK, RIGHT 4 1 1005857 NOSE BOX, 3000 FLOAT 5 1 21A07032-005 LINK - TROLLEY, NOSE GEAR 6 1 21A07094-002 END - ROD, CYLINDER, NOSE GEAR 7 1 21A07187-009 TROLLEY - NOSE GEAR 8 1 21A07237-002 END CAP, NOSE BOX 9 1 21A07359-194 EXTRUSION, ANGLE 10 1 21A07509-007 AXLE, TROLLEY LINK 11 1 30A07567-011 GASKET, COVER, NOSE BOX, 2100 AND 3000 12 2 34A07509-008 AXLE, TROLLEY 13 2 3A07530-001 BEARING - TROLLEY, NOSE GEAR 14 4 3A07604-001 BLOCK, SLIDE, TROLLEY, NOSE GEAR 15 2 5100-46-H SNAP RING 16 1 8A01008-080 COVER, BULKHEAD HYD CYL. HOLE 17 1 AN316-5R NUT 18 2 AN4-53A BOLT 19 8 AN4-5A BOLT 20 2 AN4-6A BOLT 21 4 AN526-1032R4 SCREW, MACHINE, TRUSS HEAD 22 1 AN816-4D NIPPLE, FLARED TUBE AND PIPE THREAD 23 1 MS20822-4D ELBOW 24 10 MS21044N4 NUT 25 2 MS21078-4 NUT PLATE 26 4 MS35333-39 STAR WASHER 27 12 NAS1149D0416J WASHER 28 12 NAS1149D0463J WASHER 29 2 NAS679-A4W KAYNAR NUT 30 10 AN4-5A BOLT (NOT SHOWN) 10 NAS1149D0416J WASHER (NOT SHOWN) 10 MS21044N4 NUT (NOT SHOWN) 31 1 30A06655-001 NOSE SPRING (NOT SHOWN) 32 1 MS35489-23 GROMMIT (NOT SHOWN) 33 2 3A07005-178 CLIP, SWITCH, NOSE & MAIN PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 70 P/N 1002170 NOSE GEAR LOWER ASSEMBLY P/N 1002170 Page 71 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 1 1 1095K41 COMMON GREASEZERK 2 1 21A06160-053 PRESSURE PLATE 3 1 21A06194-005 BLOCK - SPRING 4 1 21A06213-006 TOW HOOK NOSE GEAR 5 1 21A06237-001 BEARING PLATE, LOWER, NOSE GEAR 6 1 21A06318-005 BLOCK - PIVOT, NOSE GEAR 7 1 21A06475-006 FRICTION CUP 8 1 3A06476-001 PIN, ANTIROTATION 9 1 21A06605-002 PLUNGER- NOSE WHEEL, 21, 23, 3, 34 10 1 30A06655-001 SPRING NOSE GEAR 11 1 21A06705-005 PRESSURE SPRING 12 1 30A06000-024 ASSEMBLY, - PIVOT AND FORK, NOSE GEAR 13 1 30A06702-016 BOLT - MODIFIED, PIVOT BLOCK 14 1 3A06602-001 THRUST WASHER 15 1 9528K15 1/4" CHROME BALL BEARING 16 2 AN5-15A BOLT 17 2 AN5-17A BOLT 18 1 AN6227-9 O-RING 19 1 M62-350 SPRING 20 1 MS16997-60 BOLT 21 1 MS21044N4 NUT 22 4 MS21044N5 NUT 23 4 MS35333-39 STAR WASHER 24 1 MS35649-2252 NUT 25 2 NAS1149D0463J WASHER 26 4 NAS1149F0532P WASHER 27 4 NAS1149F0563P WASHER 28 4 NAS1352-316P BOLT PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 72 P/N 1002170 NOSE WHEEL ASSEMBLY (GROVE) P/N 1002170 Page 73 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 1 1 1005927 BOLT, MODIFIED, AXLE, NOSE GEAR 2 2 1005928 SPACER 3 1 1006679 ASSEMBLY, NOSE WHEEL 3.1 1 49-12AF-001 WHEEL ASSEMBLY, GROVE 3.1.1 1 010-019 GREASE RETAINER 3.1.2 2 471570 SEAL, TIMKEN (EQUIVALENT TO GROVE OEM P/N 010-026) 3.1.3 1 015-020A WHEEL HALF INNER 3.1.4 1 016-020AF WHEEL HALF OUTER 3.1.5 2 A4050 BEARING CORE 3.1.6 2 A4138 BEARING CONE 3.1.7 3 AN4-23A BOLT 3.1.8 3 MS21044N-4 NUT 3.1.9 2 MS28775-029 O-RING 3.1.10 6 NAS1149F0416 WASHER 3.2 1 XA1AB* TUBE 3.3 1 AD1B2* TIRE 4 1 1095K41 COMMON GREASEZERK 5 1 3A06702-003 MODIFIED WASHER 6 1 MS21083N8 NUT 7 1 NAS1149D0863J WASHER *Any alternate tire (tube type) which is TSO-approved, matches the listed tire's dimensions, and meets its speed/ load/ply ratings may be used. Equivalent tubes may also be used. PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 74 P/N 1002170 NOSE WHEEL ASSEMBLY (PARKER) P/N 1002170 Page 75 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 1 1 1095K41 COMMON GREASEZERK 2 2 3A06259-001 SPACER - NOSE WHEEL - SMALL FLOAT 3 1 3A06702-002 BOLT, MODIFIED, AXLE, NOSE GEAR 4 1 3A06702-003 MODIFIED WASHER 5 1 30A06000-025 NOSE WHEEL ASSEMBLY 5.1 1 D-30380 PARKER WHEEL ASSEMBLY 5.1.1 1 068-30373 GASKET 5.1.2 2 161-30382 WHEEL HALF 5.1.3 3 AN4-7A BOLT 5.1.4 3 MS21044N4 NUT 5.1.5 6 NAS1149F0432P WASHER 5.2 1 AD1B2* TIRE 5.3 1 XA1AB* TUBE 5.4 2 A4050 BEARING CORE 5.5 2 A4138 BEARING CONE 6 1 MS21083N8 NUT 7 1 NAS1149D0863J WASHER *Any alternate tire (tube type) which is TSO-approved, matches the listed tire's dimensions, and meets its speed/ load/ply ratings may be used. Equivalent tubes may also be used. PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 76 P/N 1002170 MAIN GEAR INSTALLATION P/N 1002170 Page 77 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 1 1 30A05114-008 TRACK - MAIN GEAR - RIGHT 2 1 30A05003-085 SPACING PLATE 3 1 30A05000-039 ASS’Y. ARM RETRACT 4 2 NAS6204-17 BOLT 5 4 NAS1149F0432P WASHER 6 2 MS21083N4 NUT 7 4 AN3-5A BOLT 8 4 NAS1149D0316J WASHER 9 4 MS21044N3 NUT 10 2 10DU12 BUSHING 11 2 12DU12 BUSHING 12 1 30A05114-007 TRACK - MAIN GEAR - LEFT 13 1 30A05000-027 ASS'Y - ARM - GEAR INDICATOR 14 1 30A05000-038 MAIN GEAR BOLT ASS'Y - LOWER 14.1 1 30A05558-001 MODIFIED BOLT - DRAG LINK ATTACH (OLD STYLE NON REBUILDABLE HYDRAULIC ACTUATORS) 1 1005973 MODIFIED BOLT, DRAG LINK ATTACH (NEW STYLE HYDRAULIC ACTUATOR - MUST BE USED PER SERVICE LETTER 97) 14.2 1 30A04574-001 COUPLING - MAIN GEAR 15 8 AN3-6A BOLT 16 8 NAS1149D0316J WASHER 17 8 NAS1149D0363J WASHER 18 8 MS21044N3 NUT 19 2 NAS1149D1016J WASHER 20 2 93783A033 SEALING WASHER 21 1 MS21025-24 NUT, AXLE 22 1 MS24665-351 COTTER PIN 23 1 30A05702-020 BOLT PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 78 P/N 1002170 MAIN GEAR RETRACTION P/N 1002170 Page 79 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 1 1 30A05000-042 ASS’Y. ARM RETRACT - DRAG LINK 1.1 1 30A05000-041 ASS’Y. ARM RETRACT - DRAG LINK 1.2 1 3A05701-001 CYLINDERICAL MAGNET 1.3 1 1032 NFX 3/16 SET SCREW, 10-32 X 3/16 S.S. CP 1.4 1 30A05214-007 PROX. SWITCH HOLDER 1.5 2 1095K41 COMMON GREASEZERK 2 1 30A04000-100 ASS’Y. SHOCK STRUT (FOR CESSNA 180 ONLY) 1 34A04000-101 ASS’Y. SHOCK STRUT (FOR CESSNA 185 ONLY) 2.1 1 30A04000-093 ASSEMBLY - END SHOCK STRUT - UPPER 2.2 1 30A04000-120 ASSEMBLY - END SHOCK STRUT - LOWER 2.3 1 1002089 DUAL BUSHING ASSEMBLY (FOR CESSNA 180 ONLY) 1 1002090 DUAL BUSHING ASSEMBLY (FOR CESSNA 185 ONLY) 2.4 1 1001102 BUSHING ASSEMBLY (FOR CESSNA 180 ONLY) 1 1001102 BUSHING ASSEMBLY (FOR CESSNA 185 ONLY) 2.5 1 MS24665-151 COTTER PIN 2.6 1 30A04476-004 PIN - RETAINING, SHOCK STRUT 2.7 1 30A04459-002 SLEEVE - SHOCK STRUT RETAINER 2.8 2 1095K41 COMMON GREASEZERK 2.9 2 NAS1149D0416J WASHER 2.10 2 NAS1149D0463J WASHER 3 1 30A04000-091 DRAG LINK - MAIN GEAR 3.1 2 10FDU10 BUSHING 3.2 1 30A04000-091 ASS’Y. DRAG LINK, MAIN GEAR 4 1 30A04454-007 SHAFT - AXLE - SHOCK STRUT 5 2 21A05520-003 ROLLER, SHOCK STRUT - RETRACT 6 1 30A05702-016 BOLT - DRAG LINK 7 1 NAS1149F1063P WASHER 8 1 MS21083N10 NUT 9 2 1095K41 COMMON GREASEZERK 10 1 30A04475-006 BUSHING 11 1 6A04263-003 INSERT GREASE WHEEL 2 MS28775-214 "O" RING 1 1095K41 COMMON GREASEZERK PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 80 P/N 1002170 MAIN GEAR HYDRAULIC INSTALLATION P/N 1002170 Page 81 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 1 1 1002573* CYLINDER-MAIN GEAR, 3000-3450 2 1 21A05000-016 WELDMENT, ARM RETRACT, RIGHT 3 1 21A05525-008 SPRING - GEAR 4 1 30A05252-001 SPACER - HYDRAULIC CYLINDER 5 1 30A05460-001 CLEVIS - RETRACT ARM, MAIN GEAR, (3000/3450) 6 1 30A05558-001 MODIFIED BOLT - DRAG LINK ATTACH (OLD STYLE NON REBUILDABLE HYDRAULIC ACTUATORS) 1 1005973 MODIFIED BOLT, DRAG LINK ATTACH (NEW STYLE HYDRAULIC ACTUATOR - MUST BE USED PER SERVICE LETTER 97) 7 1 AN316-5R NUT 8 1 AN42-4A EYE BOLT 9 4 AN515-4R6 SCREW, MACHINE 10 1 AN6-13A BOLT 11 1 AN665-46RS TERMINAL, FLY WIRE 12 1 AN970-3 WASHER 13 2 HAMLIN 59135-20 HAMLIN MAGNETIC SWITCH 14 1 MS20002C6 WASHER - COUNTER SUNK 15 1 MS20392-4C25 CLEVIS PIN 16 1 MS20392-4C29 CLEVIS PIN 17 2 MS20822-4-4D ELBOW 18 4 MS21044N04 NUT 19 1 MS21044N3 NUT 20 2 MS24665-283 COTTER PIN 21 1 NAS1149D0363J WASHER 22 1 NAS1149F0532P WASHER 23 2 NAS1149F0563P WASHER 24 2 NAS1149F0632P WASHER * If this style actuator is replacing the old style non rebuildable cylinder, reference Service Letter 97 for replacement and the correct drag link attach modified bolt. PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 82 P/N 1002170 MAIN GEAR WHEEL ASSEMBLY P/N 1002170 Page 83 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 1 1 8A04000-031 WHEEL ASS’Y. (W/ TIRE & TUBE) 2 1 40-418-3 WHEEL ASS’Y. (BOTH HALVES) (NAMEPLATE READS "40-418B," INCLUDES ITEMS 3-10) 1 40-418 (ALT) WHEEL ASS’Y. (ALTERNATE, INCLUDES ITEMS 3-10) 3 1 067-14700 SPACER – GREASE DAM 4 1 164-24501 DISC – BRAKE, CHROME (ORIG EQUIP FOR 40-418-3) 1 164-24500 DISC – BRAKE, NON-CHROME (ORIG EQUIP FOR 40-418) 5 2 13836 CUP – BEARING, NON-CHROME (ORIG EQUIP FOR 40-418-3) 2 13836CP CUP – BEARING, CHROME (ORIG EQUIP FOR 40-418) 2 13889 CONE – BEARING, NON-CHROME (ORIG EQUIP FOR 40-418-3) 2 13889CP CONE– BEARING, CHROME (ORIG EQUIP FOR 40-418) 6 1 473232 SEAL, INBOARD 7 1 472439 SEAL, OUTBOARD (#50 HOLE REQUIRED BEFORE INST.) 8 2 155-14300 RING - SNAP 9 6 AN5-35A BOLT 6 NAS1149F0563P WASHER 6 MS210425 NUT 10 1 166-20000 NAMEPLATE – “WARNING” (NOT SHOWN) 1 166-19700 NAMEPLATE (NOT SHOWN) 11 1 AA1E6* TIRE 1 XA1AD* TUBE 12 1 30A04000-103 ASSEMBLY, BRAKE CALIPER, LH, 3000/3450 1 30A04000-102 ASSEMBLY, BRAKE CALIPER, RH, 3000/3450 13 2 062-10700 PISTON 1 MS28775-222 0-RING 14 1 063-01100 PLATE - PRESSURE 15 2 066-10500 LINING - BRAKE 16 1 064-01500 PLATE – BACK 17 1 075-20700 PLATE - TORQUE 18 1 145-01000 BUSHING 19 2 069-03100 BOLT - ANCHOR 2 NAS1149F0463P WASHER 2 MS21044N4 NUT 20 1 081-00200 SEAT - BLEEDER 1 MS28775-012 O-RING 1 079-00300 SCREW – BLEEDER 1 183-00100 CAP – BLEEDER 21 4 MS21250H04026 BOLT 4 MS20002C4 WASHER A/R MS20995-C32 LOCKWIRE 22 1 104-04700 FITTING PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 84 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION 1 MS28775-012 O-RING 23 4 105-00200 RIVET *Any alternate tire (tube type) which is TSO-approved, matches the listed tire's dimensions, and meets its speed/ load/ply ratings may be used. Equivalent tubes may also be used. P/N 1002170 Page 85 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 MAIN GEAR SHOCK ASSEMBLY PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 86 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION - 2 1004286-01 ASS’Y. SHOCK, LIGHT DUTY, MAIN GEAR (180) 1 1 1001102 BUSHING ASS’Y., SHOCK STRUT 2 1 1002089 BUSHING ASS’Y., DUAL, SHOCK STRUT 3 1 1004267 TUBE, STRUT, MAIN 4 1 1004268 SHOCK SPACER, MAIN 5 1 1004269 STRUT END CAP, MAIN 6 1 1005765 ASS’Y., UPPER SHOCK STRUT, MAIN 7 1 1005766 ASS’Y., LOWER SHOCK STRUT, MAIN 9 1 MS21044N7 NUT 10 1 AN7-51A BOLT 11 2 NAS1149D0763P WASHER 12 2 NAS1149D0732P WASHER - 2 1004286-03 ASS’Y. SHOCK, MEDIUM DUTY, MAIN GEAR (185) 1 1 1001102 BUSHING ASS’Y., SHOCK STRUT 2 1 1002090 BUSHING ASS’Y., DUAL, SHOCK STRUT 3 1 1004267 TUBE, STRUT, MAIN 4 1 1004268 SHOCK SPACER, MAIN 5 1 1004269 STRUT END CAP, MAIN 6 1 1005765 ASS’Y., UPPER SHOCK STRUT, MAIN 7 1 1005766 ASS’Y., LOWER SHOCK STRUT, MAIN 9 1 MS21044N7 NUT 10 1 AN7-51A BOLT 11 2 NAS1149D0763P WASHER 12 2 NAS1149D0732P WASHER P/N 1002170 Page 87 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 MAIN GEAR WITHOUT WHEEL PIVOT ASSEMBLY FOR FLOAT SERIAL NUMBERS 30307A & 30308A AND LATER
   
                 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 88 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION - 1 1005746 ASS’Y., PIVOT, RH, MAIN GEAR W/O WHEEL - 1 1005747 ASS’Y., PIVOT, LH, MAIN GEAR W/O WHEEL 1 1 1004274 LINK ARM, OUTBRD, RT FLOAT 1 1005370 LINK ARM, OUTBRD, LT FLOAT 2 1 1004275 LINK ARM, INBRD, RT FLOAT 1 1005369 LINK ARM, INBRD, LT FLOAT 3 1 1005744 ASSY, CENTER LINK, RH, MAIN GEAR 1 1005745 ASSY, CENTER LINK, LH, MAIN GEAR 4 3 AN6-11A BOLT 5 2 AN6-14A BOLT 6 3 AN6-15A BOLT 7 2 AN6-16A BOLT 8 7 MS21044N6 NUT 9 3 MS21083N6 NUT 10 20 NAS1149D0663J WASHER P/N 1002170 Page 89 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 MAIN GEAR WITHOUT WHEEL PIVOT ASSEMBLY FOR FLOAT SERIAL NUMBERS 30305A & 30306A AND PRIOR PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 90 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION - 1 1005746 ASS’Y., PIVOT, RH, MAIN GEAR W/O WHEEL - 1 1005747 ASS’Y., PIVOT, LH, MAIN GEAR W/O WHEEL 1 1 1004274 LINK ARM, OUTBRD, RT FLOAT 1 1005370 LINK ARM, OUTBRD, LT FLOAT 2 1 1004275 LINK ARM, INBRD, RT FLOAT 1 1005369 LINK ARM, INBRD, LT FLOAT 3 1 1005387 GREASE COVER, MAIN GEAR, 3000 3450 4 1 1005744 ASSY, CENTER LINK, RH, MAIN GEAR 1 1005745 ASSY, CENTER LINK, LH, MAIN GEAR 5 3 AN6-11A BOLT 6 2 AN6-14A BOLT 7 3 AN6-15A BOLT 8 2 AN6-16A BOLT 9 3 MS20426-4 RIVET-FLAT HEAD 10 7 MS21044N6 NUT 11 3 MS21083N6 NUT 12 20 NAS1149D0663J WASHER P/N 1002170 Page 91 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 MAIN GEAR WITH WHEEL PIVOT ASSEMBLY FOR FLOAT SERIAL NUMBERS 30307A & 30308A AND LATER
                               PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 92 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION - 1 1004288 ASS’Y., PIVOT, RH, MAIN GEAR - 1 1005377 ASS’Y., PIVOT, LH, MAIN GEAR 1 1 075-20700 TORQUE PLATE 2 1 1004281 LOCKING HUB, MAIN 3 1 1004283 AXLE, MAIN GEAR 4 1 1005374 BOLT - 7/16-20 UNF-3A, 8.20 GRIP 5 1 1005378 HUB, AXLE 6 1 1005389 HUB, AXLE 7 1 1005746 ASS’Y., PIVOT, RH, MAIN GEAR W/O WHEEL 1 1005747 ASS’Y., PIVOT, LH, MAIN GEAR W/O WHEEL 8 1 1005844 BRAKE ASSEMBLY COMPLETE, RH 1 1005775 BRAKE ASSEMBLY COMPLETE, LH 4 AN4H21A BOLT 2 MS21083N4 NUT 6 NAS1149F0463P WASHER 2 069-03100 BOLT - ANCHOR 9 1 1005855 ASSY, BRACKET, ANTI ROTATION, MAIN, 3000 3450 10 1 1095K41 COMMON GREASEZERK 11 3 30A04523-002 BUSHING, TORQUE PLATE 12 1 6A04093-002 AXLE SPACER, MAIN WHEEL 13 1 8A04000-031 MAIN WHEEL ASSEMBLY 14 1 AN310-7 NUT, HEX, CASTLE, 7/16-20 UNF 15 4 AN5-11A BOLT 16 2 AN5-13A BOLT 17 1 MS21025-24 NUT, AXLE 18 6 MS21044N5 NUT 19 1 MS24665-302 COTTER PIN 20 2 NAS1149F0532P WASHER 21 12 NAS1149F0563P WASHER 22 2 NAS1149F0732P WASHER P/N 1002170 Page 93 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 MAIN GEAR WITH WHEEL PIVOT ASSEMBLY FOR FLOAT SERIAL NUMBERS 30305A & 30306A AND PRIOR PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 94 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION - 1 1004288 ASS’Y., PIVOT, RH, MAIN GEAR - 1 1005377 ASS’Y., PIVOT, LH, MAIN GEAR 1 1 075-20700 TORQUE PLATE 2 1 1004281 LOCKING HUB, MAIN 3 1 1004283 AXLE, MAIN GEAR 4 1 1005374 BOLT - 7/16-20 UNF-3A, 8.20 GRIP 5 1 1005378 HUB, AXLE 6 1 1005389 HUB, AXLE 7 1 1005746 ASS’Y., PIVOT, RH, MAIN GEAR W/O WHEEL 1 1005747 ASS’Y., PIVOT, LH, MAIN GEAR W/O WHEEL 8 1 1005844 BRAKE ASSEMBLY COMPLETE, RH 1 1005775 BRAKE ASSEMBLY COMPLETE, LH 8a 4 AN4H21A BOLT 8b 2 MS21083N4 NUT 8c 6 NAS1149F0463P WASHER 8d 2 069-03100 BOLT - ANCHOR 9 1 1005855 ASSY, BRACKET, ANTI ROTATION, MAIN, 3000 3450 10 1 1095K41 COMMON GREASEZERK 11 3 30A04523-002 BUSHING, TORQUE PLATE 12 1 6A04093-002 AXLE SPACER, MAIN WHEEL 13 1 8A04000-031 MAIN WHEEL ASSEMBLY 14 1 AN310-7 NUT, HEX, CASTLE, 7/16-20 UNF 15 4 AN5-11A BOLT 16 2 AN5-13A BOLT 17 1 MS21025-24 NUT, AXLE 18 6 MS21044N5 NUT 19 1 MS24665-302 COTTER PIN 20 2 NAS1149F0532P WASHER 21 12 NAS1149F0563P WASHER 22 2 NAS1149F0732P WASHER P/N 1002170 Page 95 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 MAIN GEAR ASSEMBLY PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 96 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION - 1 1004291-01 ASS’Y., MAIN GEAR, RIGHT, LIGHT DUTY (180) - 1 1004251-01 ASS’Y., MAIN GEAR, LEFT, LIGHT DUTY (180) 1 2 1004263 RETAINER, MAIN 2 1 1004286-01 ASS'Y., SHOCK, LIGHT DUTY, MAIN GEAR 6 1 1004287 ASS'Y., PIVOT PIN, SHOCK, UPPER, MAIN 7 1 1004288 ASSY, PIVOT, RH, MAIN GEAR 1 1005377 ASS’Y., PIVOT, LH, MAIN GEAR 8 1 1004289 ASS'Y., UPPER SHOCK LINK 9 1 1004882 ASS’Y., SIDE SUPPORT, LH, MAIN 10 1 1005375 ASS’Y., SIDE SUPPORT, RH, MAIN 11 1 1005733 ASSEMBLY, SHAFT, UPPER SHOCK, MAIN GEAR 12 2 1005734 ASSEMBLY, BOLT, MODIFIED, LOWER PIVOT 13 1 1005735 ASSEMBLY, SUPPORT, PIVOT, LOWER, MAIN GEAR 14 1 1005750 ASS'Y., PIVOT PIN, SHOCK, LOWER, MAIN 15 4 1095K41 COMMON GREASEZERK 16 1 1095K42 COMMON GREASEZERK 17 1 59915K274 BALL JOINT ROD END, 5/16" BALL ID, MALE 18 1 59915K483 BALL JOINT END, 5/16" BALL ID, FEMALE 19 4 93781A035 SEALING WASHER 20 2 93783A046 SEALING WASHER 21 1 AN316-4R NUT 22 2 AN320-14 NUT, HEX, SLOTTED, 7/8-14 UNF 23 6 AN4-7A BOLT 24 1 AN5-11A BOLT 25 2 MS21044N10 NUT 26 6 MS21044N4 NUT 27 1 MS21044N5 NUT 28 2 MS24665-304 COTTER PIN 20 12 NAS1149F0463P WASHER 30 2 NAS1149F0532P WASHER 31 2 NAS561P6-12 COTTER PIN P/N 1002170 Page 97 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION - 1 1004291-03 ASS’Y., MAIN GEAR, RIGHT, MEDIUM DUTY (185) - 1 1004251-03 ASS’Y., MAIN GEAR, LEFT, MEDIUM DUTY (185) 1 2 1004263 RETAINER, MAIN 2 1 1004286-03 ASS'Y., SHOCK, LIGHT DUTY, MAIN GEAR 6 1 1004287 ASS'Y., PIVOT PIN, SHOCK, UPPER, MAIN 7 1 1004288 ASSY, PIVOT, RH, MAIN GEAR 1 1005377 ASS’Y., PIVOT, LH, MAIN GEAR 8 1 1004289 ASS'Y., UPPER SHOCK LINK 9 1 1004882 ASS’Y., SIDE SUPPORT, LH, MAIN 10 1 1005375 ASS’Y., SIDE SUPPORT, RH, MAIN 11 1 1005733 ASSEMBLY, SHAFT, UPPER SHOCK, MAIN GEAR 12 2 1005734 ASSEMBLY, BOLT, MODIFIED, LOWER PIVOT 13 1 1005735 ASSEMBLY, SUPPORT, PIVOT, LOWER, MAIN GEAR 14 1 1005750 ASS'Y., PIVOT PIN, SHOCK, LOWER, MAIN 15 4 1095K41 COMMON GREASEZERK 16 1 1095K42 COMMON GREASEZERK 17 1 59915K274 BALL JOINT ROD END, 5/16" BALL ID, MALE 18 1 59915K483 BALL JOINT END, 5/16" BALL ID, FEMALE 19 4 93783A035 SEALING WASHER 20 2 93783A046 SEALING WASHER 21 1 AN316-4R NUT 22 2 AN320-14 NUT, HEX, SLOTTED, 7/8-14 UNF 23 6 AN4-7A BOLT 24 1 AN5-11A BOLT 25 2 MS21044N10 NUT 26 6 MS21044N4 NUT 27 1 MS21044N5 NUT 28 2 MS24665-304 COTTER PIN 20 12 NAS1149F0463P WASHER 30 2 NAS1149F0532P WASHER 31 2 NAS561P6-12 COTTER PIN PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 98 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION - 1 1004291-04 ASS’Y., MAIN GEAR, RIGHT, HEAVY DUTY (185) - 1 1004251-04 ASS’Y., MAIN GEAR, LEFT, HEAVY DUTY (185) 1 2 1004263 RETAINER, MAIN 2 1 1004286-01 ASS'Y., SHOCK, LIGHT DUTY, MAIN GEAR 6 1 1004287 ASS'Y., PIVOT PIN, SHOCK, UPPER, MAIN 7 1 1004288 ASSY, PIVOT, RH, MAIN GEAR 1 1005377 ASS’Y., PIVOT, LH, MAIN GEAR 8 1 1004289 ASS'Y., UPPER SHOCK LINK 9 1 1004882 ASS’Y., SIDE SUPPORT, LH, MAIN 10 1 1005375 ASS’Y., SIDE SUPPORT, RH, MAIN 11 1 1005733 ASSEMBLY, SHAFT, UPPER SHOCK, MAIN GEAR 12 2 1005734 ASSEMBLY, BOLT, MODIFIED, LOWER PIVOT 13 1 1005735 ASSEMBLY, SUPPORT, PIVOT, LOWER, MAIN GEAR 14 1 1005750 ASS'Y., PIVOT PIN, SHOCK, LOWER, MAIN 15 4 1095K41 COMMON GREASEZERK 16 1 1095K42 COMMON GREASEZERK 17 1 59915K274 BALL JOINT ROD END, 5/16" BALL ID, MALE 18 1 59915K483 BALL JOINT END, 5/16" BALL ID, FEMALE 19 4 93783A035 SEALING WASHER 20 2 93783A046 SEALING WASHER 21 1 AN316-4R NUT 22 2 AN320-14 NUT, HEX, SLOTTED, 7/8-14 UNF 23 6 AN4-7A BOLT 24 1 AN-16A BOLT 25 2 MS21044N10 NUT 26 6 MS21044N4 NUT 27 1 MS21083N6 NUT 28 2 MS24665-304 COTTER PIN 20 12 NAS1149F0463P WASHER 30 1 NAS1149F0632P WASHER THIN 31 2 NAS561P6-12 COTTER PIN 32 1 NAS1149F0663P WASHER THICK P/N 1002170 Page 99 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 MAIN GEAR ROTARY ACTUATOR ASSEMBLY PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 100 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION - 1 1005271 ASSMEBLY, ROTARY ACUTATOR, MAIN GEAR 1 2 1005272 CYLINDER, ROTARY ACTUATOR, MAIN GEAR 2 2 1005273 CYLINDER CAP, ROTARY ACTUATOR, MAIN GEAR 3 1 1005274 HOUSING TOP, ROTARY ACTUATOR, MAIN GEAR 4 1 1005275 HOUSING, ROTARY ACTUATOR, MAIN GEAR 5 2 1005276 PISTON, ROTARY ACTUATOR, MAIN GEAR 6 1 1005277 SHAFT, ROTARY ACTUATER, MAIN GEAR 7 1 1005280 ARM, GEAR ACTUATOR, 3000 3450 8 1 1005282 SPUR GEAR, PDIA 2.00 BORE .625 MODIFIED 9 2 1005283 BOLT, 5/16-24 UNF X 1.5, W/ 1/8 DRIVE, SST, MODIFIED 10 1 1005284 RACK, MOD, ROTARY ACTUATOR, MAIN GEAR 11 4 1005285 SEAL, U-CUP, .156 C/S, .937 ID, 1.250 OD, 90 DURO, 12 1 1095K41 GREASE ZERK 13 2 5018T168 5018T168 14 1 98870A330 KEY, 3/16 X 3/16 X .75 LG, 1018 STL, .002 OVER SIZED 15 1 98870A570 KEY, 3/16 X 3/16 X .75 LG, 1018 STL, .002 OVER SIZED 16 2 AN316C5R NUT 17 1 AN4-10A BOLT 18 2 AN526C832R8 SCREW, MACHINE, TRUSS HEAD 19 2 MS20822-4D ELBOW 20 2 MS28775-024 "O" RING 21 2 MS28775-121 "O" RING 22 2 NAS1149C0563R WASHER 23 2 NAS1149CN832R WASHER 24 1 NAS1149D0416J WASHER 25 2 MS16625-4125 RETAINING RING, INTERNAL 26 2 MS16625-4131 RETAINING RING, INTERNAL 27 2 10FDU10 FLANGED BUSHING 28 1 1095K11 GREASE ZERK 29 1 MS21044N4 NUT P/N 1002170 Page 101 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 SECTION 9 STRUTS, WIRES, STEPS, AND SPREADER BARS CONTENTS STRUTS, WIRES, AND SPREADER BARS ......................................................................................................102 STEPS INSTALLATION.......................................................................................................................................105 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 102 P/N 1002170 STRUTS, WIRES, AND SPREADER BARS *PART NUMBERS CHANGE IF SERVICE KIT 66 HAS BEEN INSTALLED. SEE DETAIL UNDER SERVICE KIT 66 - MAIN STRUT GEOMETRY. P/N 1002170 Page 103 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 1 2 30A03000-031 SPREADER BAR 2 2 30A03319-001 TUBE – SPREADER BAR – L. 2 30A03319-002 TUBE – SPREADER BAR – R. 3 4 30A02219-003 FLOAT DECK FITTING 4 12 AN6-30A BOLT – SPREADER BAR ATTACH 24 NAS1149F0663P WASHER 12 MS21044N6 NUT 5 4 AN6-41A BOLT – OUTBOARD ATTACH 8 NAS1149F0663P WASHER 4 MS21044N6 NUT 6 2 30A02204-017 FITTING – LOWER FRONT 7 2 AN7-27A BOLT – FITTING ATTACH 4 NAS1149F0763P WASHER 2 MS20365-720A NUT 8 2 30A02462-016 WIRE PULL - FWD 2 AN6-43A BOLT – ATTACH 4 NAS1149FO663P WASHER 2 MS21044N6 NUT 9 8 AN7-21A BOLT – STRUT ATTACH 16 NAS1149F0763P WASHER 8 MS20365-720A NUT 10 2 3A02000-045 * ASS’Y. FRONT DRAG WIRE 2 MS24665-301 PIN - COTTER 2 MS20392-5C21 PIN - CLEVIS 1 AN665-80LAS CLEVIS “L” 1 AN665-80RAS CLEVIS “R” 1 AN316C6L CHECK NUT “L” 1 AN316C6R CHECK NUT “R” 11 1 30A02000-213 * ASS’Y. FWD STRUT – LH 1 30A02000-234 * ASS’Y. FWD STRUT – RH 12 2 34A02000-205 * ASS’Y. CENTER STRUT 13 1 34A02000-207 * ASS’Y. REAR STRUT - LH 1 34A02000-206 * ASS’Y. REAR STRUT – RH 14 1 4A02079-003 WIRE PULL – UPPER REAR - LH 1 4A02079-004 WIRE PULL – UPPER REAR – RH 15 2 34A02000-208 * ASS’Y. REAR DRAG WIRE 4 AN665-115LS CLEVIS “L” 4 AN665-115RS CLEVIS “R” 2 AN316C7R NUT 2 AN316C7L NUT 4 MS20392-6C25 PIN CLEVIS PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 104 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION 4 MS24665-370 COTTER PIN 16 2 AN7-32A BOLT – RH LOWER – FITTING ATTACH 4 NAS1149F0763P WASHER 2 MS20365-720A NUT 17 1 34A02207-007 FITTING – AFT LOWER - LH 1 34A02207-006 FITTING – AFT LOWER – RH 18 2 COM-8 BEARING - STRUT 2 N5000-100H RETAINER RING 19 2 AN5-17A BOLT – FITTING ATTACH 2 NAS1149F0563P WASHER 2 MS21044N5 NUT 20 2 AN5-33A BOLT – STRUT ATTACH 2 NAS1149F0563P WASHER 2 MS21044N5 NUT 21 2 AN5-31A BOLT – STRUT ATTACH 2 NAS1149F0563P WASHER 2 MS21044N5 NUT 22 2 AN5-12A BOLT – FITTING ATTACH 2 NAS1149F0563J WASHER 2 MS21044N5 NUT 23 1 4A02370-001 FITTING – UPPER REAR - LH 1 4A02370-002 FITTING – UPPER REAR - RH 24 2 AN8-23A BOLT - ATTACH 4 NAS1149F0863P WASHER 2 MS21044N8 NUT 25 2 AN7-43A BOLT – REAR LUG ATTACH 4 NAS1149F0763P WASHER 2 MS20365-720A NUT 26 2 34A02496-003 WIRE PULL – REAR 27 1 34A02062-015 * FITTING – UPPER FWD – LH 1 34A02062-014 * FITTING – UPPER FWD – RH 28 2 AN7-20A BOLT – UPPER WIRE ATTACH 2 NAS1149F0763P WASHER 29 1 4A02000-071 FITTING – UPPER DRAG WIRE - LH 1 4A02000-072 FITTING – UPPER DRAG WIRE – RH "S" DENOTES STAINLESS STEEL *PART NUMBERS CHANGE IF SERVICE KIT 66 HAS BEEN INSTALLED. SEE DETAIL UNDER SERVICE KIT 66 - REVISED MAIN STRUT GEOMETRY.. P/N 1002170 Page 105 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 STEPS INSTALLATION PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 106 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION 1 1 30A02369-057 STEP - L.H. 1 30A02369-056 STEP – R.H. 2 2 AN3-21A BOLT – CENTER ATTACH 4 NAS1149F0332P WASHER 2 MS21044N3 NUT 3 8 6A02273-006 SPACER – FRONT & REAR 4 4 AN3-25A BOLT – FRONT & REAR ATTACH 8 NAS1149F0332P WASHER 4 MS21044N3 NUT 5 6 BPF HOLE PLUG P/N 1002170 Page 107 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 SECTION 10 HYDRAULIC SYSTEM CONTENTS HYDRAULIC SYSTEM INSTALLATION POST SERVICE LETTER 230 .........................................................108 HYDRAULIC SYSTEM INSTALLATION PRE SERVICE LETTER 230 ........................................................... 110 HYDRAULIC PUMP ASSEMBLY POST SERVICE LETTER 230 .................................................................... 112 HYDRAULIC PUMP ASSEMBLY PRE SERVICE LETTER 230 .......................................................................116 HYDRAULIC PUMP OVERVIEW POST SERVICE LETTER 230 .................................................................... 119 HYDRAULIC PUMP OVERVIEW PRE SERVICE LETTER 230 ......................................................................121 HYDRAULIC PUMP SCHEMATIC ......................................................................................................................123 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 108 P/N 1002170 HYDRAULIC SYSTEM INSTALLATION POST SERVICE LETTER 230 P/N 1002170 Page 109 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 1 1 21A11158-194 COVER, SQUARE GEAR CONTROL HEAD 2 4 MS35214-42 (GEAR CONTROL HEAD SCREWS) SCREW, 8-32, 0.50 LENGTH 3 1 1011865 ASSEMBLY, HYDRAULIC POWER PACK, 12V 1 1011866 ASSEMBLY, HDYRAULIC POWER PACK, 24V 4 3 AN3-3A (TOP BRACKET) BOLT, 10-32, 0.063 GRIP, UNDRILLED, STEEL 3 MS35333-39 LOCK WASHER, INTERNAL TOOTH 3 AKS7-1032 THREAD INSERT 5 1 1011861 ANGLE, PUMP MOUNT 4 CR3243-4-3 CHERRYMAX RIVET 2 3A09271-001 SPACER, HYDRAULIC PUMP 2 3A09702-012 BOLT, MODIFIED, SOCKET HEAD CAP, 3/8-16 THREAD 4 NAS1149F0663P WASHER 6 1 34A09000-267 ASSEMBLY, HAND PUMP 7 3 AN3-4A BOLT, 10-32 THREAD 3 MS35333-39 LOCK WASHER, INTERNAL TOOTH 3 NAS1149F0363P WASHER 3 AKS7-1032 THREAD INSERT 8 1 642873 HAND PUMP (ONLY) 9 1 12A3-7379-1 PLACARD, EMERGENCY HAND PUMP 10 1 34A09156-166 BRACKET, PUMP ATTACH 11 1 21A09396-001 HANDLE 1 9283K13 CAP PLUG 12 1 21A09746-001 UNION 1 MS28775-012 O-RING, HYDRAULIC PACKING, 0.364 ID 13 1 AN814-4D PLUG, 7/16-20 THREAD 1 MS28775-012 O-RING, HYDRAULIC PACKING, 0.364 ID 14 1 AN815-4D UNION 1 MS28775-012 O-RING, HYDRAULIC PACKING, 0.364 ID 15 1 AN919-6D UNION 1 MS28775-014 O-RING, HYDRAULIC PACKING, 0.489 ID 16 3 MS16997-77 SOCKET HEAD CAP SCREW, 5/16-18 THREAD 3 MS35333-41 LOCK WASHER, INTERNAL TOOTH 3 NAS1149F0563P WASHER, 0.328 ID, 0.063 THK, STEEL 1 9283K13 CAP PLUG 17 2 34A04000-119 ASSEMBLY, BRAKE LINES 2 63-190600-3 FITTING, AERO QUIP #3, STRAIGHT PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 110 P/N 1002170 HYDRAULIC SYSTEM INSTALLATION PRE SERVICE LETTER 230 P/N 1002170 Page 111 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 1 1 34A09000-266 ASS’Y., HYDRAULIC PUMP (12V) 1 34A09000-281 ASS’Y., HYDRAULIC PUMP (24V) 2 1 34A09000-246 ASS’Y., HYDRAULIC HOSE 3 1 34A09000-247 ASS’Y., HYDRAULIC HOSE 4 1 34A09000-248 ASS’Y., HYDRAULIC HOSE 5 1 34A09357-074 ANGLE – PUMP MOUNT 4 CR3243-4-3 RIVET - ATTACH 2 3A09271-001 SPACER 2 3A09702-012 BOLT - ATTACH 4 NAS1149FO663P WASHER 6 2 8A09000-048 ASS’Y., HOSE ACCUMULATOR 7 4 63-190600-4 FITTING 8 1 34A09000-267 ASS’Y., HAND PUMP (COMPLETE) 3 AN3-4A BOLT 3 NAS1149F0363P WASHER 3 MS35333-39 STAR WASHER 3 AKS4-1032 NUT SERT 9 1 638203 HAND PUMP ONLY 10 1 34A09156-166 HAND PUMP MOUNT BRACKET 11 3 5/16-18UNC-2B X .63 CAP SCREW 3 MS35333-40 WASHER 12 3 AN815-4D UNION 3 NAS1149FO563J WASHER 3 MS28775-011 “O” RING 13 1 21A12000-052 ASS’Y., HANDLE SELECTOR 14 1 21A09396-001 HANDLE - PUMP 15 1 9283K13 CAP PLUG PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 112 P/N 1002170 HYDRAULIC PUMP ASSEMBLY POST SERVICE LETTER 230 P/N 1002170 Page 113 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 114 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION - 1 1011865 ASSEMBLY, HYDRAULIC POWER PACK, 12V - 1 1011866 ASSEMBLY, HYDRAULIC POWER PACK, 24V 1 1 1009428 ASSEMBLY, SENSOR, FLUID LEVEL 1 93786A200 PRESSURE SEALING WASHER, M12 2 2 1011062 ASSEMBLY, PLUG, PRESSURE SWITCH PORT 3 1 1011847 ASSEMBLY, HYDRAULIC RESERVOIR 3.1 1 1011848 PLACARD, OIL LEVEL 3.2 1 2EJT7 BREATHER VENT 3.3 1 AN816-4D NIPPLE, FLARED TUBE AND PIPE THREAD 3.4 2 LSP-151-04-01 LIQUID LEVEL SIGHT PLUG 4 1 1011863 ASSEMBLY, TOP PLATE, 12V 1 1011864 ASSEMBLY, TOP PLATE, 24V 4.1 2 03-09-1022 CONNECTOR PLUG, MALE, 2 CONN. 4 02-09-1104 PIN, CRIMP FEMALE, 1/8" DIA. 4.2 1 1005042 TIMER RELAY HARNESS, 12VDC 1 1005043 TIMER RELAY HARNESS, 24VDC 4.3 1 1009143-01 PLACARD, K1 INDICATOR 1 1009143-02 PLACARD, K2 INDICATOR 1 1009143-03 PLACARD, K3 INDICATOR 4.4 1 1009144-01 PLACARD, CR INDICATOR 4.5 1 1009144-02 PLACARD, AC INDICATOR 4.6 1 1011798 ASSEMBLY, CAPACITOR 1 MS21919WDG10 CLAMP, LOOP, CUSHIONED, 5/8" TUBE OD 1 AN3-5A BOLT, 10-32, 0.25 GRIP, UNDRILLED, STEEL 1 NAS1149F0332P WASHER, 0.203 ID, 0.032 THK, STEEL 1 NAS1149F0363P WASHER, 0.203 ID, 0.063 THK, STEEL 1 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 4.7 1 1011862 TOP PLATE, HYDRAULIC PUMP 4.8 1 206429-1 PLUG, MALE, CPC SIZE 1, 4 PIN 3 66103-4 PIN, CRIMP SOCKET, 24-20 AWG 1 206062-3 CLAMP, CABLE, CPC SIZE 11 4.9 1 206430-2 PLUG, FEMALE, CPC SIZE 1, 4 PIN 3 66105-4 CRIMP, SOCKET, FEMALE 1 206062-3 CLAMP, CABLE, CPC SIZE 11 4.10 1 3453LF2A FUSE HOLDER 1 AGC-1 FUSE, 250V, 1 AMP 4.11 1 6-140 TERMINAL BLOCK, 6 CONNECTOR 2 AN526C632R8 SCREW, MACHINE, TRUSS HEAD, 6-32 THREAD 2 MS21044N06 NUT, LOCKING, REGULAR HEIGHT, 6-32 UNC 12 MS25036-102 RING TERMINAL, #6 STUD, 16-22 WAG, RED 3 1N4004 DIODE P/N 1002170 Page 115 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 4.12 1 73F-250-32-NL CONNECTOR, FEMALE, 10-12 AWG, FULLY INSULATED 4.13 1 73M-250-32-NL CONNECTOR, MALE, 10-12 AWG, FULLY INSULATED 4.14 3 BR05-FW SOCKET, 5 PRONG, PLASTIC 14 1-901-355-917 TERMINAL 2 AN3-3A BOLT, 10-32, 0.063 GRIP, UNDRILLED, STEEL 6 NAS1149F0332P WASHER, 0.203 ID, 0.032 THK, STEEL 2 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNC 4.15 1 MS35489-14 GROMMET, RUBBER 4.16 3 V23234- A0001-X032 RELAY, 5 PRONG, 12V 1 0-332-209-211 RELAY, 5 PRONG, 24V 5 1 20PS001EB700 W500W PRESSURE SWITCH 1 AN914-1D ELBOW, 90 DEGREE, INTERNAL, EXTERNAL PIPE THREAD 1 03-09-2022 CONNECTOR, PLUG, FEMALE 2 02-09-2118 PIN, CRIMP MALE, 1/8" DIA. 6 1 20PS001EB700 W500W PRESSURE SWITCH 1 03-09-2022 CONNECTOR, PLUG, FEMALE 2 02-09-2118 PIN, CRIMP MALE, 1/8" DIA 7 4 AN3-16A BOLT, 10-32, 1.375 GRIP, UNDRILLED, STEEL 4 NAS1149F0332P WASHER, 0.203 ID, 0.032 THK, STEEL 4 NAS1149F0363P WASHER, 0.203 ID, 0.063 THK, STEEL 4 MS21044N3 NUT, LOCKING, REGULAR HEIGHT, 10-32 UNF 8 2 AN919-3D FITTING, REDUCER 2 MS28775-013 O-RING, HYDRAULIC, 0.426 ID 9 2 MS25036-157 RING TERMINAL, 1/4 STUD, 10-12 AWG, YELLOW 10 2 NAS1149F0432P WASHER, 0.265 ID, 0.032 THK, STEEL 11 1 YBZS- C0.63W1T100K/ UVZOT2 HYDRAULIC PUMP, 12VDC 1 YBZS- C0.63W2T100K/ UVZOT2 HYDRAULIC PUMP, 24VDC PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 116 P/N 1002170 HYDRAULIC PUMP ASSEMBLY PRE SERVICE LETTER 230 P/N 1002170 Page 117 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 118 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION 1 3 0-332-209-137 RELAY, 12V, 5 PRONG 3 0-332-209-211 RELAY, 24V, 5 PRONG 2 4 02-09-1104 PIN, CRIMP FEMALE, 1/8" DIA 3 2 03-09-1022 CONNECTOR PLUG, MALE, 2 CONN. 4 14 1-901-355-917 TERMINAL 5 1 1004949 CABLE, DIODE ADAPTOR 6 1 1005042 TIMER RELAY HARNESS 12V 1 1005043 TIMER RELAY HARNESS 24V 7 3 1N4004 DIODE, 2-1/2" 8 2 206062-3 CLAMP, CABLE, CPC SIZE 11 9 1 206429-1 PLUG, MALE, CPC SIZE 1, 4 PIN 10 1 206430-2 CPC FREE HANG, 4 PIN, FEMALE 11 1 21A09000-215 ASSEMBLY, HYDRAULIC PUMP, 12V 1 21A09000-282 ASSEMBLY, HYDRAULIC PUMP, 24V 12 6 FT 22759-16-12-9 WIRE, 12 AWG, WHITE 13 10.1 FT 22759-16-20-9 WIRE, 20 AWG, WHITE 14 1 73F-250-32-NL CONNECTOR, FEMALE, 10-12 AWG 1 73M-250-32-NL CONNECTOR, MALE, 10-12 AWG 15 1 3453LF2A FUSE HOLDER 16 1 34A09005-291 BRACKET - HYD. PUMP 17 1 6-140 TERMINAL BLOCK, 6 CONNECTOR 18 3 66103-4 PIN, CRIMP SOCKET, 24-20G 19 3 66105-4 CRIMP SOCKET, FEMALE 20 1 AGC-1 FUSE, 250V, (S2565-1) 21 3 AN3-3A BOLT 22 2 AN526-632R8 SCREW, MACHINE, TRUSS HEAD 23 1 AN914-1D ELBOW 90°, INTERNAL EXTERNAL PIPE 24 3 BR05FW SOCKET, 5 PRONG, PLASTIC 25 1.5 FT HS105-3/16-0 HEAT SHRINK, TUBING, BLACK 26 2 MS21044N06 NUT 27 3 MS21044N3 NUT 28 1 MS35489-14 GROMMET 29 6 NAS1149F0332P WASHER 30 4 NAS1149F0363P WASHER 31 12 R-3 RING CONNECTOR 32 1 34A09357-074 ANGLE - PUMP MOUNT (NOT SHOWN) P/N 1002170 Page 119 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 HYDRAULIC PUMP OVERVIEW POST SERVICE LETTER 230 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 120 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION 1 1 202-0003 BI-DIRECTIONAL PUMP, 0.64 ML/R 2 1 299-0008 SEAL KIT, BI-DIRECTIONAL GEAR PUMP 3.1 1 610-0010 DC MOTOR, 12V, .8KW 3.2 1 610-0017 DC MOTOR, 24V, .8KW 4 2 631-0005 PRESSURE RELIEF VALVE 5 2 631-0006 THERMAL RELIEF VALVE 6 2 632-0004 ASSEMBLY, PILOT OPERATED CHECK VALVE 7 1 637-0024 SHUTTLE VALVE 8 1 682-0019 FILTER, PICKUP TUBE, HYDRAULIC PUMP 9 1 682-0055 SUCTION HEX TUBE 10 1 682-0056 RETURN TUBE 11 1 683-0011 COUPLING, MOTOR TO PUMP 12 2 685-0012 SPRING, SHUTTLE VALVE 13 1 687-0001 SEAL KIT, RESERVIOR O-RING, PILOT OPERATED RELIEF VALVE O-RING, THERMAL AND PRESSURE RELIEF VALVE O-RING (NOT SHOWN) P/N 1002170 Page 121 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 HYDRAULIC PUMP OVERVIEW PRE SERVICE LETTER 230 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 122 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION 1 1 21A09000-215 HYDRAULIC PUMP ASS’Y., (12V) 1 21A09000-282 HYDRAULIC PUMP ASS’Y., (24V) 1 410497* MOTOR, 12V (NON-LEGACY FLOATS) 1 411165 MOTOR (24V) 2 1 634873 PUMP 3 2 362136 SUCTION TUBE EXTENSION 4 2 410521* FILTER 108, 3/8" DIA 5 11 410578* SEAL, 3-1/2 DIA 6 1 365047 RETURN TUBE 7 1 775260 ASSY, RESERVOIR AND SIGHT GLASS 8 1 415067 WASHER, RUBBER CENTER RING, 1/8" CENTER HOLE 9 1 409715* SCREW, 5-44 THREAD, 2-1/2 LENGTH 10 1 361183* COUPLING, 3/16" 11 1 410512 SEAL, OIL, 3/16" DIA 12 1 405673 O RING, 1-3/4" DIA *Reference Wipaire drawing 1011065 for alternate part numbers. P/N 1002170 Page 123 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 HYDRAULIC PUMP SCHEMATIC PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 124 P/N 1002170 ITEM QTY PART NO. PART DESCRIPTION 1 1 34A09000-248 ASS’Y., HYDRAULIC HOSE 2 1 34A09000-247 ASS’Y., HYDRAULIC HOSE 3 1 34A09000-246 ASS’Y., HYDRAULIC HOSE 4 2 AN804-4D “T” FITTING 2 AN924-4D NUT 2 NAS1149F0763P WASHER 5 1 AN832-4D UNION FITTING 1 AN924-4D NUT 1 NAS1149F0763P WASHER 6 1 34A09000-254 ASS’Y., HYDRAULIC HOSE 7 2 AN824-4D “T” FITTING 8 1 34A09000-253 ASS’Y., HYDRAULIC HOSE 9 1 34A09000-252 ASS’Y., HYDRAULIC HOSE 10 2 34A09000-249 ASS’Y., HYDRAULIC HOSE 11 1 34A09000-250 ASS’Y., HYDRAULIC HOSE 12 2 34A09000-255 ASS’Y., HYDRAULIC HOSE 13 4 AN833-4D ELBOW FITTING 4 AN924-4D NUT 4 NAS1149F0763P WASHER 14 4 21A09000-206 ASS’Y., HYDRAULIC HOSE (S/N 30154 AND PRIOR FITTED WITH SERVICE KIT 66) 4 1002482 ASS’Y., HYDRAULIC HOSE (S/N 30155 AND LATER FITTED WITH OR WITHOUT SERVICE KIT 66) 15 1 34A09000-251 ASS’Y., HYDRAULIC HOSE 16 2 30A09000-272 ASS’Y., HYDRAULIC HOSE 17 2 30A09000-273 ASS’Y., HYDRAULIC HOSE 18 2 30A09000-268 ASS’Y., HYDRAULIC HOSE 19 2 30A09000-270 ASS’Y., HYDRAULIC HOSE 20 2 30A09000-271 ASS’Y., HYDRAULIC HOSE 21 2 30A09000-269 ASS’Y., HYDRAULIC HOSE 22 2 21A09000-080 ASS’Y., HYDRAULIC HOSE 2 63-190600-3 FITTINGS – END 23 2 AN833-3D FITTING – ELBOW 4 NAS1149D0663J WASHER 2 AN924-3D NUT 24 2 21A04000-079 LINE ASS’Y., HARD 25 2 21A04000-078 LINE ASS’Y., FLEX P/N 1002170 Page 125 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 SECTION 11 ELECTRICAL CONTENTS ELECTRICAL SCHEMATIC PRE SERVICE LETTER 230 ...............................................................................126 ELECTRICAL SCHEMATIC PRE SERVICE LETTER 230 ...............................................................................128 GEAR CONTROL (ROUND) ...............................................................................................................................130 GEAR CONTROL (RECTANGLE) ......................................................................................................................132 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 126 P/N 1002170 ELECTRICAL SCHEMATIC PRE SERVICE LETTER 230 P/N 1002170 Page 127 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 1 1 4A11000-011 ASSEMBLY, GEAR SELECTOR WIRING HARNESS 2 1 4A11000-014 ASSEMBLY, WIRING HARNESS, GEAR ADVISORY 3 2 4-140 TERMINAL BLOCK, 4 POSITION 4 8 5801 GEAR POSITION SWITCH, PROXIMITY, MAGNETIC 5 1 6A10000-004 WIRE HARNESS, LEFT FLOAT 6 1 6A10000-005 WIRE HARNESS, RIGHT FLOAT 7 1 7277-2-5 CIRCUIT BREAKER, 5 AMP 8 1 73F-250-32-NL CONNECTOR, FEMALE, 12-10 AWG 9 1 73M-250-32-NL CONNECTOR, MALE, 12-10 AWG 10 8 21A09005-262 CLIP, GEAR POSITION SWITCH HOLDER 11 8 S1635-1 PIN 12 8 S1636-1 SOCKET 13 8 S1637-1 HOUSING 14 8 S1637-2 HOUSING 15 1 W23-X1A1G-25 CIRCUIT BREAKER, 25 AMP, 24VDC 16 1 W23-X1A1G-40 CIRCUIT BREAKER, 40 AMP, 12VDC PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 128 P/N 1002170 ELECTRICAL SCHEMATIC PRE SERVICE LETTER 230 P/N 1002170 Page 129 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 1A 3 0-332-209-211 RELAY 12V 1B 3 0-332-209-137 RELAY 24V 2 3 BR05FW RELAY SOCKET 3 7 1N4004 DIODE 4 1 AGC-1 FUSE 1 AMP 5 1 3453LF2A FUSE HOLDER 6A 1 1005042 ASSEMBLY, TIMER RELAY 12V 6B 2 1005043 ASSEMBLY, TIMER RELAY 24V 7 1 1004949 DIODE CABLE ADAPTOR 8 1 4A11000-014 WIRE HARNESS 9 1 4A11000-012 WIRE HARNESS 10 1 5 AMP CIRCUIT BREAKER 11 1 40 AMP CIRCUIT BREAKER (12V) 1 25 AMP CIRCUIT BREAKER (24V) 12 8 5801 SWITCH – PROXIMITY - MAGNETIC 8 21A09005-262 CLIP – SWITCH HOLDER PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 130 P/N 1002170 GEAR CONTROL (ROUND) P/N 1002170 Page 131 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION - 1 21A11000-009 GEAR SELECTOR ASSY. ROUND (12V) - 1 21A11000-019 GEAR SELECTOR ASSY. ROUND (24V) 1 1 8857K44 SWITCH 2 1 A101SYCB TOGGLE SWITCH, SPDT, ON-ON 3 9 515-0012 SOCKET 4 1 507-3914-1431-600 INDICATOR LAMP, 14V, RED 1 507-3918-1431-600 INDICATOR LAMP, 28V, RED 5 4 507-3914-1432-600 INICATOR LAMP, 14V, GREEN 4 507-3918-1432-600 INICATOR LAMP, 28V, GREEN 6 4 507-3914-1434-600 INDICATOR LAMP, 14V, BLUE 4 507-3918-1434-600 INDICATOR LAMP, 28V, BLUE 7 1 21A11179-001 BLOCK, GEAR CONTROL 8 1 4A11000-008 HARNESS ASSEMBLY, GEAR SELECTOR 9 1 21A11259-003 GEAR SWITCH KNOB 10 1 RH-5-35 RESISTOR, 14V, DALE RH5 5W 1 RH-5-180 RESISTOR, 28V, DALE RH5 5W 11 3 AN526-632R8 SCREW, TRUSS HEAD, 6-32 12 1 10B3-6202 PLACARD, ROUND2100 GEAR SELECTOR 13 3 R-3 RING CONNECTOR, #6, 20 AWG, RED 14 5 PLT1M-M CABLE TIE 15 16 IN HIXR-3/16 SHRINK WRAP, 3/16, WHITE 16 3 IN HS105-1/2-0 HEAT SHRINK TUBING 17 6 IN 22759-16-20-9 WIRE, 20AWG, WHITE PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 132 P/N 1002170 GEAR CONTROL (RECTANGLE) P/N 1002170 Page 133 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION - 1 21A11000-010 ASSEMBLY, INDICATOR, GEAR CONTROL, SQUARE, 12V - 1 21A11000-018 ASSEMBLY, INDICATOR, GEAR CONTROL, SQUARE, 24V 1 1 10B3-6277 PLACARD, GEAR CONTROL SQUARE 2 1 21A11179-002 BLOCK GEAR CONTROL SQUARE 3 1 21A11259-003 GEAR SWITCH KNOB 4 1 4A11000-008 WIRING HARNESS ASSY. SELECTOR 5 1 5073914-1431-600 LAMP LIGHT, RED 14V 1 5073918-1431-600 LAMP, LIGHT, RED, 28V 6 4 5073914-1432-600 LAMP LIGHT, GREEN 14V 4 5073918-1432-600 LAMP, LIGHT, GREEN, 28V 7 4 5073914-1434-600 LAMP LIGHT, BLUE, 14V 4 5073918-1434-600 LAMP, LIGHT, BLUE, 28V 8 9 515-0012 SOCKET 9 1 8857K44 SWITCH 10 1 A101SYCB TOGGLE SWITCH 11 3 AN526C632R8 SCREW, TRUSS HEAD MACHINE, 6-32 THREAD, 1/2" LENGTH 12 12" HS105-3/32-0 HEAT SHRINK, TUBING - BLACK 13 8 PLT1M-M CABLE TIE, NYLON, WHITE, 4" (SMALL) 14 3 R-3 TERMINAL, RING #6 STUD, 16-22 AWG, RED 15 1 RH-5-35 RESISTOR, 14V, DALE RH5 5W 1 RH-5-180 RESISTOR, 28V, DALE RH5 5W PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 134 P/N 1002170 THIS PAGE INTENTIONALLY LEFT BLANK P/N 1002170 Page 135 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 SECTION 12 SERVICE KITS CONTENTS SERVICE KIT 66 - REVISED MAIN STRUT GEOMETRY................................................................................136 PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 Revision T Page 136 P/N 1002170 SERVICE KIT 66 - REVISED MAIN STRUT GEOMETRY P/N 1002170 Page 137 Revision T PARTS MANUAL 3000 FLOATS ON CESSNA 180 & 185 ITEM QTY PART NO. PART DESCRIPTION 1 2 3A02000-044 ASS’Y., FRONT DRAG WIRE 2 AN676AC-63.25 TIE ROD 2 MS24665-301 PIN - COTTER 2 MS20392-5C21 PIN - CLEVIS 1 AN665-80LAS CLEVIS “L” 1 AN665-80RAS CLEVIS “R” 1 AN316C6L CHECK NUT “L” 1 AN316C6R CHECK NUT “R” 2 1 1002159 ASS’Y., FWD STRUT - LH 2a 1 1002132 ASS’Y., FWD STRUT – RH 3 2 1002134 ASS’Y., CENTER STRUT 4 1 1002136 ASS’Y., REAR STRUT - LH 4a 1 1002137 ASS’Y., REAR STRUT - RH 5 2 1002153 ASS’Y., REAR DRAG WIRE 6 1 1002154 FITTING – UPPER FWD – LH 1 1002155 FITTING – UPPER FWD – RH 7 3 MS21251B3L8 2TURNBUCKLE - BARREL 8 2 1002482 ASSY, HYDRAULIC BRAKE LINE 60" (NOT SHOWN) 2 63-190600-3 FITTINGS – END (NOT SHOWN)