wipline floats model 3000 parts manual cessna 180 / 185 - Wipaire

C 48 REVISED P/N FOR BUBBLE 2.3 ON FIGURE 14 9/29/06 D 47-49 Changed P/Ns for Main Gear Bushings Added part umber and revision to all pages 11/7/06 E 53, 55, 85 Main Gear Wheel Nut P/N changed, Low profile Nut. Added Note to Figure 17 concerning Service Kit 66, Longer strut option. P/Ns added to pg 85 8/31/07 F ALL Reformatted entire manual, update to Part Sales Dept page, added new warranty and customer information, added new style gear assemblies, updated multiple clerical errors and incorrect part/item callouts Added Grove Nose Wheel 11/13/12 G 4, 5, 55, 57, 82-119 Update to tube and tire P/N, added Rotary actuator assembly, washer 415067 was 359071 6/11/2013 H 3 Removed Warranty Claim Form 3/31/16 You may also look at the latest parts manual at www.wipaire.com Hours: 7:00 AM – 6:00 PM, Monday through Friday Page 6 of 118 1002170 • Rev H FLOAT PART SALES DEPT. OPERATIONS Hours: 7:00 AM – 6:00 PM, Monday through Friday Central U.S. Time Phone: 651-306-0459 Fax: 651-306-0666 Email: customerservice@wipaire.com Website: www.wipaire.com Shipping Schedule: In-stock orders received before 3:00 PM CST ship the same day. Orders received after this time may be assessed an AOG fee for special priority handling. As we are primarily a manufacturer, our stocks can be rapidly depleted by production requirements. Therefore, prices and availability are subject to change at any time. It is our intent to provide courteous and prompt service of your needs. Please let us know of any problem or concerns so that changes in these procedures can be a benefit to all. PARTS ORDERING Purchase orders should include 1. P.O. Number 2. Name of person placing order 3. Invoicing information: I. Customer name – company or individual i. Address ii. Phone and fax number 4. Shipping information: I. Address (if different from invoice address) II. Method of shipment/preferred carrier 5. Aircraft model, float model and serial numbers 6. Wipaire part number; name; type, e.g. left or right; quantity 7. Payment method: VIS A, MasterCard, COD (U.S. customers only). Pre-payment by check or wire transfer, open account (see credit policy section). DAMAGED GOODS Inspect all parts upon receipt. Damages to parts in transit must be filed as a claim against the carrier. RETURNED PARTS Written explanation of reason for return must accompany parts, including invoice number of original shipment. Shipping charges on returned parts must be prepaid or the shipment will be refused. 1002170 • Rev H Page 7 of 118 ORDER SHORTAGES Check shipment against delivery slip immediately. All claims for any shortages should be made within three (3) days after order receipt. CREDIT POLICY Parts will be shipped on open account, net 30 days, to Wipaire-approved credit customers only. A balance due over 60 days will result in no shipments. Wipaire, Inc reserves the right to send any order C.O.D. LIST OF ABBREVIATIONS All references in this manual to LEFT and RIG HT are from the perspective of the pilot’s seat with the floats fully installed and ready for floatplane operation. The following is a list of abbreviations that may appear in the description nomenclature fields of this manual: AB Afterbody Amphib. Amphibious AR As Required Ass’y. Assembly Brkt. Bracket Btm. Bottom Bulk. Bulkhead Ctr. Center Cyl. Cylinder Ft. Front Ftg. Fitting Fus. Fuselage Fwd. Forward Horiz. Horizontal Hyd. Hydraulic Inbd. Inboard Lg. Large. Lt. Left Lwr. Lower Opt. Optional Otbd. Outboard Reinf. Reinforcement Rr. Rear Rt. Right Sm. Small SN Serial Number Spr. Spreader Upr. Upper Vert. Vertical W.W. Wheel Well Alum. Aluminum Page 8 of 118 1002170 • Rev H NEW CUSTOMER INFORMATION Customer Name Billing Address Shipping address Phone Number Fax Number Purchasing Contact Phone Number E-Mail Fax Number Accounts Payable Contact Phone Number E-Mail Fax Number Type(s) of Floats and Skis owned or Maintained Models(s) of Floats and Skis owned or Maintained FedEx and/or UPS account number (if applicable) Please return to Wipaire Customer Service: Fax 651-306-0666 Phone 651-306-0459 CustomerService@wipaire.com 1002170 • Rev H Page 9 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL HULL ASSEMBLY – AMPHIBIAN FIGURE 1 WIPLINE MODEL 3000 FLOAT PARTS MANUAL HULL ASSEMBLY - AMPHIBIAN, FIGURE 1 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 10 of 118 1002170 • Rev H 1 1 ASS’Y. BULKHEAD #1 30A01000-329 1 BULKHEAD MAIN 30A01155-029 8 NUT PLATES MS21078-4 2 1 ASS’Y. BULKHEAD #3 30A01000-330 1 BULKHEAD - MAIN 30A01158-208 1 ANGLE – NOSE BOX ATTACH 30A01326-020 1 ANGLE – NOSE BOX ATTACH 30A01326-021 1 ANGLE – BEND L. 30A01359-211 1 ANGLE – BEND R. 30A01359-212 1 ANGLE – SHORT L. 30A01359-213 1 ANGLE – SHORT R. 30A01359-214 2 SHIM – ANGLE 30A01163-072 3 1 ASS’Y. BULKHEAD #4 30A01000-331 1 BULKHEAD – MAIN L. 30A01158-209 1 BULKHEAD – MAIN R. 30A01158-210 1 SUPPORT – BULKHEAD LOWER 30A01158-222 1 ANGLE L. 30A01359-223 1 ANGLE R. 30A01359-224 2 ANGLE 6A01359-004 4 1 ASS’Y. BULKHEAD #5 30A01000-336 1 BULKHEAD - MAIN L. 30A01158-211 1 BULKHEAD - MAIN R. 30A01158-212 1 ANGLE – SIDE L. 30A01352-037 1 ANGLE – SIDE R. 30A01352-038 1 PANEL – SPR. BAR 30A01155-032 1 SUPPORT – BULKHEAD LOWER 30A01158-223 1 ANGLE L. 30A01359-221 1 ANGLE R. 30A01359-222 2 ANGLE 6A01359-004 5 1 ASS’Y. BULKHEAD #6 30A01000-332 1 BULKHEAD – MAIN L. 30A01158-213 1 BULKHEAD – MAIN R. 30A01158-214 WIPLINE MODEL 3000 FLOAT PARTS MANUAL HULL ASSEMBLY - AMPHIBIAN, FIGURE 1 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1002170 • Rev H Page 11 of 118 1 SUPPORT – BULKHEAD LOWER 30A01158-224 6 ANGLE 6A01359-004 6 1 ASS’Y. BULKHEAD #7 L. 30A01000-333 1 BULKHEAD – MAIN L. 30A01158-215 1 BULKHEAD – MAIN R. 30A01158-216 1 SUPPORT – BULKHEAD LOWER 30A01158-225 1 BAGGAGE FLOOR 34A01008-116 1 ANGLE - #7 BULKHEAD 30A01326-036 1 ANGLE - #7 BULKHEAD 30A01326-037 2 DOUBLER, SUPPORT BULKHEAD #7 1001110 7 1 ASS’Y. BULKHEAD #8 L 30A01000-335 1 BULKHEAD – MAIN L. 30A01158-217 1 BULKHEAD – MAIN R. 30A01158-229 1 SUPPORT – BULKHEAD LOWER 30A01158-227 6 ANGLE 6A01359-004 1 ASS’Y BULKHEAD #8 R 30A01000-334 1 BULKHEAD – MAIN L. 30A01158-218 1 BULKHEAD – MAIN R. 30A01158-228 1 SUPPORT – BULKHEAD LOWER 30A01158-226 6 ANGLE 6A01359-004 8 1 ASS’Y. BULKHEAD #9 L 30A01000-337 1 BULKHEAD – MAIN L. 30A01158-219 1 BULKHEAD – MAIN R. 30A01158-233 1 SUPPORT – BULKHEAD LOWER 30A01158-231 4 ANGLE 6A01359-004 1 ASSY BULKHEAD #9 R 30A01000-338 1 BULKHEAD – MAIN L. 30A01158-220 1 BULKHEAD – MAIN R. 30A01158-232 1 SUPPORT – BULKHEAD LOWER 30A01158-230 4 ANGLE 6A01359-004 9 1 ASS’Y. BULKHEAD #10 30A01000-339 1 BULKHEAD – MAIN 30A01158-221 WIPLINE MODEL 3000 FLOAT PARTS MANUAL HULL ASSEMBLY - AMPHIBIAN, FIGURE 1 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 12 of 118 1002170 • Rev H 1 ANGLE – SIDE L. 30A01352-035 1 ANGLE – SIDE R. 30A01352-036 1 PANEL – SPR. BAR 30A01155-032 2 ANGLE 6A01359-004 10 1 ASS’Y. BULKHEAD #11 30A01000-340 1 BULKHEAD – MAIN 30A01158-204 1 ANGLE L. 30A01359-217 1 ANGLE R. 30A01359-216 2 ANGLE 6A01359-004 11 1 ASS’Y. BULKHEAD #12 30A01000-341 1 BULKHEAD – MAIN 30A01158-205 1 ANGLE L. 30A01359-217 1 ANGLE R. 30A01359-216 2 ANGLE 6A01359-004 12 1 ASS’Y. BULKHEAD #13 30A01000-342 1 BULKHEAD - MAIN 30A01158-206 1 ANGLE L. 30A01359-219 1 ANGLE R. 30A01359-218 2 ANGLE 6A01359-004 13 1 ASS’Y. BULKHEAD #14 30A01000-343 1 BULKHEAD - MAIN 30A01158-207 1 CASTING – HINGE 3A01437-001 1 ANGLE UPPER 30A01359-209 1 ANGLE LOWER 30A01359-210 4 ANGLE 6A01359-004 14 1 ASS’Y SPR. BAR PANEL FWD 30A03000-354 1 PANEL – SPR. BAR 30A01155-031 1 ANGLE – SIDE L. 30A01352-039 WIPLINE MODEL 3000 FLOAT PARTS MANUAL HULL ASSEMBLY - AMPHIBIAN, FIGURE 1 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1002170 • Rev H Page 13 of 118 1 ANGLE – SIDE R. 30A01352-040 2 ANGLE 6A01359-004 1 BOLT AN4-5A 1 WASHER NAS1149F0463P 1 NUT MS21044N4 15 1 ASS’Y. SPR. BAR PANEL AFT 30A01000-353 1 PANEL – SPR. BAR 30A01155-031 1 ANGLE – SIDE L. 30A01352-033 1 ANGLE – SIDE R. 30A01352-034 2 ANGLE 30A01156-125 1 BOLT AN4-5A 1 WASHER NAS1149F0463P 1 NUT MS21044N4 16 1 NOSE BUMPER 30A01000-365 2 ANGLE 30A01359-225 17 1 STEP – BOARDING 30A01000-358 18 2 REINFORCEMENT – COVER 30A01156-144 19 2 COVER SIDE ACCESS ASSY. 21A01000-427 56 SCREW – ATTACH AN526-632R6 20 1 SIDE SKIN – FWD L. OUTBR’D ASS’Y. 30A01000-367 1 SIDE SKIN – FWD L. OUTBR’D 30A01148-005 1 STIFFENER 30A01340-153 1 STIFFENER 30A01340-133 1 STIFFENER 30A01340-134 1 STIFFENER 30A01340-135 1 STIFFENER 30A01340-136 1 SIDE SKIN – FWD R. OUTBR’D ASS’Y. 30A01000-368 1 SIDE SKIN – FWD R. OUTBR’D 30A01148-006 1 STIFFENER 30A01340-153 1 STIFFENER 30A01340-133 WIPLINE MODEL 3000 FLOAT PARTS MANUAL HULL ASSEMBLY - AMPHIBIAN, FIGURE 1 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 14 of 118 1002170 • Rev H 1 STIFFENER 30A01340-134 1 STIFFENER 30A01340-135 1 STIFFENER 30A01340-136 21 1 SIDE SKIN – MIDDLE L. OUTBR’D ASS’Y. 30A01000-378 1 SIDE SKIN – MIDDLE L. OUTBR’D 30A01148-011 1 SIDE SKIN – MIDDLE L. OUTBR’D ASS’Y.(ALUM. GEAR) 1005572 1 SIDE SKIN – MIDDLE L. OUTBR’D (ALUM. GEAR) 1005568 1 STIFFENER 30A01340-137 1 STIFFENER 30A01340-152 1 STIFFENER 30A01340-138 1 SIDE SKIN – MIDDLE R. OUTBR’D ASSY. 30A01000-377 1 SIDE SKIN – MIDDLE R. OUTBR’D 30A01148-011 1 SIDE SKIN – MIDDLE R. OUTBR’D ASSY. (ALUM. GEAR) 1005571 1 SIDE SKIN – MIDDLE R. OUTBR’D (ALUM. GEAR) 1005568 1 STIFFENER 30A01340-137 1 STIFFENER 30A01340-152 1 STIFFENER 30A01340-138 1 SIDE SKIN – MIDDLE L. INBR’D ASS’Y. 30A01000-379 1 SIDE SKIN – MIDDLE L. INBR’D 30A01148-007 1 SIDE SKIN – MIDDLE L. INBR’D ASS’Y. (ALUM. GEAR) 1005570 1 SIDE SKIN – MIDDLE L. INBR’D (ALUM. GEAR) 1005567 1 STIFFENER 30A01340-137 1 STIFFENER 30A01340-152 1 STIFFENER 30A01340-138 1 STIFFENER 30A01340-139 1 BRACKET, CANOE PADDLE 1002114 1 CLIP 3A01503-001 1 SIDE SKIN – MIDDLE R. INBR’D ASS’Y. 30A01000-380 1 SIDE SKIN – MIDDLE R. INBR’D 30A01148-007 1 SIDE SKIN – MIDDLE R. INBR’D ASS’Y. (ALUM. GEAR) 1005569 1 SIDE SKIN – MIDDLE R. INBR’D (ALUM. GEAR) 1005567 1 STIFFENER 30A01340-137 1 STIFFENER 30A01340-152 1 STIFFENER 30A01340-138 1 STIFFENER 30A01340-139 WIPLINE MODEL 3000 FLOAT PARTS MANUAL HULL ASSEMBLY - AMPHIBIAN, FIGURE 1 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1002170 • Rev H Page 15 of 118 1 BRACKET, CANOE PADDLE 1002114 1 CLIP 3A01503-001 22 1 SIDE SKIN – AFT L. OUTBR’D ASS’Y. 30A01000-381 1 SIDE SKIN – AFT L. OUTBR’D 30A01148-013 1 STIFFENER 30A01340-140 1 STIFFENER 30A01340-141 1 STIFFENER 30A01340-142 1 STIFFENER 30A01340-143 1 STIFFENER 30A01340-144 1 SIDE SKIN – AFT R. OUTBR’D ASS’Y. 30A01000-382 1 SIDE SKIN – AFT R. OUTBR’D 30A01148-013 1 STIFFENER 30A01340-140 1 STIFFENER 30A01340-141 1 STIFFENER 30A01340-142 1 STIFFENER 30A01340-143 1 STIFFENER 30A01340-144 1 SIDE SKIN – AFT L. INBR’D ASS’Y. 30A01000-383 1 SIDE SKIN – AFT L. INBR’D 30A01148-009 1 STIFFENER 30A01340-140 1 STIFFENER 30A01340-141 1 STIFFENER 30A01340-142 1 STIFFENER 30A01340-143 1 STIFFENER 30A01340-144 1 BRACKET, CANOE PADDLE STOP, L/H 6A01156-059 1 PADDLE, 5FT, BEAVER BRAND 0238-0050 1 SIDE SKIN – AFT R. INBR’D ASS’Y. 30A01000-384 1 SIDE SKIN – AFT R. INBR’D 30A01148-010 1 STIFFENER 30A01340-140 1 STIFFENER 30A01340-141 1 STIFFENER 30A01340-142 1 STIFFENER 30A01340-143 1 STIFFENER 30A01340-144 1 BRACKET, CANOE PADDLE STOP, R/H 6A01156-058 1 PADDLE, 5FT, BEAVER BRAND 0238-0050 WIPLINE MODEL 3000 FLOAT PARTS MANUAL HULL ASSEMBLY - AMPHIBIAN, FIGURE 1 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 16 of 118 1002170 • Rev H 23 1 BOTTOM SKIN FWD L. 30A01151-103 1 BOTTOM SKIN FWD R. 30A01151-102 24 1 BOTTOM SKIN AFTERBODY L. 30A01148-037 1 BOTTOM SKIN AFTERBODY R. 30A01148-038 25 1 DOUBLER – GUNWALL AFT L. 30A01162-047 1 DOUBLER – GUNWALL AFT R. 30A01162-048 26 1 DOUBLER – GUNWALL FWD L. 30A01162-045 1 DOUBLER – GUNWALL FWD R. 30A01162-046 27 1 TUBE – SPR. BAR MOUNTING R. 30A03319-001 1 TUBE – SPR. BAR MOUNTING L. 30A03319-002 6 BOLT AN4-22A 12 WASHER NAS1149D0416J 12 WASHER NAS1149D0463J 6 NUT MS21044N4 28 2 BAGGAGE REINFORCEMENT 34A01005-385 4 ANGLE 34A01340-173 4 ANGLE 34A01340-174 29 2 BAGGAGE REINFORCEMENT 34A01005-384 4 ANLGE 34A01340-173 4 ANGLE 34A01340-174 1002170 • Rev H Page 17 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL HULL ASSEMBLY – SEAPLANE FIGURE 2 WIPLINE MODEL 3000 FLOAT PARTS MANUAL HULL ASSEMBLY - SEAPLANE, FIGURE 2 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 18 of 118 1002170 • Rev H 1 1 ASS’Y. BULKHEAD #1 30A01000-329 1 BULKHEAD MAIN 30A01155-029 1 COVER – BULKHEAD 30S01158-263 8 NUT PLATES MS21078-4 2 1 ASS’Y. BULKHEAD #3 30A01000-330 1 BULKHEAD - MAIN 30A01158-208 1 ANGLE – NOSE BOX ATTACH 30A01326-020 1 ANGLE – NOSE BOX ATTACH 30A01326-021 1 ANGLE – BEND L. 30A01359-211 1 ANGLE – BEND R. 30A01359-212 1 ANGLE – SHORT L. 30A01359-213 1 ANGLE – SHORT R. 30A01359-214 2 SHIM – ANGLE 30A01163-072 1 COVER – BULKHEAD 30S01158-264 3 1 ASS’Y. BULKHEAD #4 30A01000-331 1 BULKHEAD – MAIN L. 30A01158-209 1 BULKHEAD – MAIN R. 30A01158-210 1 SUPPORT – BULKHEAD LOWER 30A01158-222 1 ANGLE L. 30A01359-223 1 ANGLE R. 30A01359-224 2 ANGLE 6A01359-004 4 1 ASS’Y. BULKHEAD #5 30A01000-336 1 BULKHEAD - MAIN L. 30A01158-211 1 BULKHEAD - MAIN R. 30A01158-212 1 ANGLE – SIDE L. 30A01352-037 1 ANGLE – SIDE R. 30A01352-038 1 PANEL – SPR. BAR 30A01155-032 1 SUPPORT – BULKHEAD LOWER 30A01158-223 1 ANGLE L. 30A01359-221 1 ANGLE R. 30A01359-222 2 ANGLE 6A01359-004 5 1 ASS’Y. BULKHEAD #6 30A01000-332 1 BULKHEAD – MAIN L. 30A01158-213 WIPLINE MODEL 3000 FLOAT PARTS MANUAL HULL ASSEMBLY - SEAPLANE, FIGURE 2 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1002170 • Rev H Page 19 of 118 1 BULKHEAD – MAIN R. 30A01158-214 1 SUPPORT – BULKHEAD LOWER 30A01158-224 6 ANGLE 6A01359-004 6 1 ASS’Y. BULKHEAD #7 30A01000-333 1 BULKHEAD – MAIN L. 30A01158-215 1 BULKHEAD – MAIN R. 30A01158-216 1 SUPPORT – BULKHEAD LOWER 30A01158-225 1 ANGLE-- #7 BULKHEAD 30A01326-036 1 ANGLE-- #7 BULKHEAD 30A01326-037 2 DOUBLER, SUPPORT BULKHEAD 1001110 1 BAGGAGE FLOOR 34A01008-116 7 1 ASS’Y. BULKHEAD #8 LEFT ASSY. 30A01000-335 1 BULKHEAD – MAIN L. 30A01158-217 1 BULKHEAD – MAIN R. 30A01158-229 1 SUPPORT – BULKHEAD LOWER 30A01158-227 6 ANGLE 6A01359-004 1 ASS’Y. BULKHEAD #8 RIGHT ASSY. 30A01000-334 1 BULKHEAD – MAIN L. 30A01158-218 1 BULKHEAD – MAIN R. 30A01158-228 1 SUPPORT – BULKHEAD LOWER 30A01158-226 6 ANGLE 6A01359-004 8 1 ASS’Y. BULKHEAD #9 30S01000-407 1 BULKHEAD – MAIN L. 34A01158-239 1 BULKHEAD – MAIN R. 34A01158-240 1 SUPPORT – BULKHEAD LOWER 34A01158-241 4 ANGLE 6A01359-004 1 ANGLE 34S01158-258 1 ANGLE 34S01158-259 2 DOUBLER, SISTER KEEL BULKHEAD 4S01158-098 9 1 ASS’Y. BULKHEAD #10 30S01000-408 1 BULKHEAD – MAIN 30A01158-221 1 ANGLE – SIDE L. 30A01352-035 1 ANGLE – SIDE R. 30A01352-036 WIPLINE MODEL 3000 FLOAT PARTS MANUAL HULL ASSEMBLY - SEAPLANE, FIGURE 2 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 20 of 118 1002170 • Rev H 1 PANEL – SPR. BAR 30A01155-032 4 ANGLE 6A01359-004 2 ANGLE 30S01340-180 10 1 ASS’Y. BULKHEAD #11 30A01000-340 1 BULKHEAD – MAIN 30A01158-204 1 ANGLE L. 30A01359-217 1 ANGLE R. 30A01359-216 2 ANGLE 6A01359-004 11 1 ASS’Y. BULKHEAD #12 30A01000-341 1 BULKHEAD – MAIN 30A01158-205 1 ANGLE L. 30A01359-217 1 ANGLE R. 30A01359-216 2 ANGLE 6A01359-004 12 1 ASS’Y. BULKHEAD #13 30A01000-342 1 BULKHEAD - MAIN 30A01158-206 1 ANGLE L. 30A01359-219 1 ANGLE R. 30A01359-218 2 ANGLE 6A01359-004 13 1 ASS’Y. BULKHEAD #14 30A01000-343 1 BULKHEAD - MAIN 30A01158-207 1 CASTING – HINGE 3A01437-001 1 ANGLE UPPER 30A01359-209 1 ANGLE LOWER 30A01359-210 4 ANGLE 6A01359-004 14 1 ASS’Y. SPR. BAR PANEL FWD 30A01000-354 1 PANEL – SPR. BAR 30A01155-031 1 ANGLE – SIDE L. 30A01352-039 1 ANGLE – SIDE R. 30A01352-040 2 ANGLE 6A01359-004 1 BOLT AN4-5A WIPLINE MODEL 3000 FLOAT PARTS MANUAL HULL ASSEMBLY - SEAPLANE, FIGURE 2 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1002170 • Rev H Page 21 of 118 1 WASHER NAS1149F0463P 1 NUT MS21044N4 15 1 ASS’Y. SPR. BAR PANEL AFT 30A01000-353 1 PANEL – SPR. BAR 30A01155-031 1 ANGLE – SIDE L. 30A01352-033 1 ANGLE – SIDE R. 30A01352-034 2 ANGLE 30A01156-125 1 BOLT AN4-5A 1 WASHER NAS1149F0463P 1 NUT MS21044N4 4 SCREW 1032R10 16 1 NOSE BUMPER 30S01739-001 2 ANGLE 30S01326-034 4 SCREW AN5261032R10 17 1 SIDE SKIN – FWD L. OUTBR’D ASS’Y. 30A01000-367 1 SIDE SKIN – FWD L. OUTBR’D 30A01148-005 1 STIFFENER 30A01340-153 1 STIFFENER 30A01340-133 1 STIFFENER 30A01340-134 1 STIFFENER 30A01340-135 1 STIFFENER 30A01340-136 1 SIDE SKIN – FWD R. OUTBR’D ASS’Y. 30A01000-368 1 SIDE SKIN – FWD R. OUTBR’D 30A01148-006 1 STIFFENER 30A01340-153 1 STIFFENER 30A01340-133 1 STIFFENER 30A01340-134 1 STIFFENER 30A01340-135 1 STIFFENER 30A01340-136 18 1 SIDE SKIN – MIDDLE L. OUTBR’D ASS’Y 30S01000-402 1 SIDE SKIN – MIDDLE L. OUTBR’D 30S01148-035 1 STIFFENER 30A01340-137 1 STIFFENER 30A01340-152 1 STIFFENER 30A01340-138 WIPLINE MODEL 3000 FLOAT PARTS MANUAL HULL ASSEMBLY - SEAPLANE, FIGURE 2 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 22 of 118 1002170 • Rev H 1 STIFFENER 30A01340-139 1 SIDE SKIN – MIDDLE R. OUTBR’D ASS’Y. 30S01000-403 1 SIDE SKIN – MIDDLE R. OUTBR’D 30S01148-035 1 STIFFENER 30A01340-137 1 STIFFENER 30A01340-152 1 STIFFENER 30A01340-138 1 STIFFENER 30A01340-139 1 SIDE SKIN – MIDDLE R. INBR’D ASS’Y. 30S01000-400 1 SIDE SKIN – MIDDLE R. INBR’D 30S01148-033 1 STIFFENER 30A01340-137 1 STIFFENER 30A01340-152 1 STIFFENER 30A01340-138 1 STIFFENER 30A01340-139 1 BRACKET, CANOE PADDLE 1002114 1 CLIP 3A01503-001 1 SIDE SKIN – MIDDLE L. INBR’D ASS’Y. 30S01000-401 1 SIDE SKIN – MIDDLE L. INBR’D 30S01148-034 1 STIFFENER 30A01340-137 1 STIFFENER 30A01340-152 1 STIFFENER 30A01340-138 1 STIFFENER 30A01340-139 1 BRACKET, CANOE PADDLE 1002114 1 CLIP 3A01503-001 19 1 SIDE SKIN – AFT L. OUTBR’D ASS’Y. 30A01000-381 1 SIDE SKIN – AFT L. OUTBR’D 30A01148-013 1 STIFFENER 30A01340-140 1 STIFFENER 30A01340-141 1 STIFFENER 30A01340-142 1 STIFFENER 30A01340-143 1 STIFFENER 30A01340-144 1 SIDE SKIN – AFT R. OUTBR’D ASS’Y. 30A01000-382 1 SIDE SKIN – AFT R. OUTBR’D 30A01148-013 1 STIFFENER 30A01340-140 1 STIFFENER 30A01340-141 1 STIFFENER 30A01340-142 1 STIFFENER 30A01340-143 WIPLINE MODEL 3000 FLOAT PARTS MANUAL HULL ASSEMBLY - SEAPLANE, FIGURE 2 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1002170 • Rev H Page 23 of 118 1 STIFFENER 30A01340-144 1 SIDE SKIN – AFT L. INBR’D ASS’Y. 30A01000-383 1 SIDE SKIN – AFT L. INBR’D 30A01148-009 1 STIFFENER 30A01340-140 1 STIFFENER 30A01340-141 1 STIFFENER 30A01340-142 1 STIFFENER 30A01340-143 1 STIFFENER 30A01340-144 1 BRACKET, CANOE PADDLE STOP, L/H 6A01156-059 1 PADDLE, 5FT, BEAVER BRAND 0238-0050 1 SIDE SKIN – AFT R. INBR’D ASS’Y. 30A01000-384 1 SIDE SKIN – AFT R. INBR’D 30A01148-010 1 STIFFENER 30A01340-140 1 STIFFENER 30A01340-141 1 STIFFENER 30A01340-142 1 STIFFENER 30A01340-143 1 STIFFENER 30A01340-144 1 BRACKET, CANOE PADDLE STOP, R/H 6A01156-058 1 PADDLE, 5FT, BEAVER BRAND 0238-0050 20 1 BOTTOM SKIN FWD L. 30A01151-103 1 BOTTOM SKIN FWD R. 30A01151-102 21 1 BOTTOM SKIN AFTERBODY L. 30S01148-041 1 BOTTOM SKIN AFTERBODY R. 30S01148-042 22 1 DOUBLER – GUNWALL AFT L. 30A01162-047 1 DOUBLER – GUNWALL AFT R. 30A01162-048 23 1 DOUBLER – GUNWALL FWD L. 30A01162-045 1 DOUBLER – GUNWALL FWD R. 30A01162-046 24 1 TUBE – SPR. BAR MOUNTING R. 30A03319-001 1 TUBE – SPR. BAR MOUNTING L. 30A03319-002 6 BOLT AN4-22A 12 WASHER NAS1149D0416J 12 WASHER NAS1149D0463J WIPLINE MODEL 3000 FLOAT PARTS MANUAL HULL ASSEMBLY - SEAPLANE, FIGURE 2 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 24 of 118 1002170 • Rev H 6 NUT MS21044N4 25 2 DOUBLER – AFT CHINE 30A01340-154 26 2 BAGGAGE REINFORCEMENT 34A01005-385 4 ANGLE 34A01340-173 4 ANGLE 34A01340-174 27 2 BAGGAGE REINFORCEMENT 34A01005-384 4 ANGLE 34A01340-173 4 ANGLE 34A01340-174 1002170 • Rev H Page 25 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL TOP SKIN – HULL – AMPHIBIAN FIGURE 3 WIPLINE MODEL 3000 FLOAT PARTS MANUAL HULL ASSEMBLY - SEAPLANE, FIGURE 3 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 26 of 118 1002170 • Rev H 1 1 SKIN – FWD SECTION L. 30A01148-001 1 SKIN – FWD SECTION L. (ALUM. GEAR) 1005565 1 SKIN – FWD SECTION R. 30A01148-002 1 SKIN – FWD SECTION R. (ALUM. GEAR) 1005566 2 1 SKIN – AFT SECTION L. 30A01148-003 1 SKIN – AFT SECTION R. 30A01148-004 3 1 SUPPORT – INSP. COVER – SMALL 21A01002-131 A/R NUT – TINNERMAN 9A3-671 A/R TAPE – INSULATOR COMM. 4 6 INSP. COVER – LARGE - W/ ANGLE & GASKETS 21A01000-258 A/R SCREW – ATTACH #8 X 5/8 6 SEAL – GASKET ONLY 1001437 5 2 INSP. COVER – SMALL & GASKETS 21A01000-284 A/R SCREW – ATTACH #8 X 5/8 2 SEAL – GASKET ONLY 21A01000-284 6 1 COVER – GEAR INDICATOR L. 30A01002-203 1 COVER – GEAR INDICATOR L. (ALUM. GEAR) 1005561 1 COVER – GEAR INDICATOR R. 30A01002-202 1 COVER – GEAR INDICATOR R. (ALUM. GEAR) 1005560 1 PLACARD – DOWN - LAND 10A3-6338-1 1 PLACARD – UP - WATER 10A3-6338-2 2 SCREW – CAM - LOK 2600-4 4 SCREW – CAM – LOK 2600-5 6 RECEPTACLE – CAM – LOK 212-12N 7 1 JAMB – BAGGAGE DOOR 30A01162-042 1 JAMB – BAGGAGE DOOR, HINGE SIDE 1001573 8 1 ASS’Y. BAGGAGE DOOR 30A01000-324 1 COVER - SKIN 30A01162-041 1 PIN, HINGE 1002186 1 STIFFENER – DOOR 30A01004-145 WIPLINE MODEL 3000 FLOAT PARTS MANUAL HULL ASSEMBLY - AMPHIBIAN, FIGURE 3 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1002170 • Rev H Page 27 of 118 2 STIFFENER - DOOR 30A01004-144 2 STIFFENER ENDS 4A01004-049 2 RETAINER - LOCK 3A01206-001 2 LOCK PIN 3A01273-004 2 CATCH – LATCH 3A01702-001 2 LOCK SPRING 3A01525-003 2 RING – OPENING 1001838 1 SEAL – GASKET (NOT SHOWN) 1001499 2 RING, BAGGAGE LOCK 1002663 1 HINGE, BAGGAGE COVER 3/4” 30A01740-007 1 HINGE, BAGGAGE COVER 1 ½ “ 30A01741-006 2 BOLT, BAGGAGE BAY COVER(MODIFIED) 3A01702-004 9 1 TOP RAIL – FWD L. 30A01326-025 1 TOP RAIL – FWD R. 30A01326-024 10 1 TOP RAIL – AFT L. 30A01326-029 1 TOP RAIL – AFT R. 30A01326-028 11 1 STIFFENER 30A01340-175 12 1 STIFFENER 30A01340-176 13 1 STIFFENER 30A01340-177 14 2 STIFFENER 30A01326-032 15 A/R STIFFENER 30A01326-022 16 2 STIFFENER – BAGGAGE DOOR 30A01326-030 17 2 CLEAT – TIE DOWN 30A01213-007 4 BOLT AN4-7A 4 WASHER NAS1149D0463J 4 NUT MS21083N4 WIPLINE MODEL 3000 FLOAT PARTS MANUAL HULL ASSEMBLY - SEAPLANE, FIGURE 3 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 28 of 118 1002170 • Rev H THIS PAGE INTENTIONALLY LEFT BLANK 1002170 • Rev H Page 29 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL TOP SKIN – HULL – SEAPLANE FIGURE 4 WIPLINE MODEL 3000 FLOAT PARTS MANUAL TOP SKIN - HULL – SEAPLANE, FIGURE 4 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 30 of 118 1002170 • Rev H 1 1 SKIN – FWD SECTION L. 30A01148-001 1 SKIN – FWD SECTION R. 30A01148-002 2 1 SKIN – AFT SECTION L. 30A01148-003 1 SKIN – AFT SECTION R. 30A01148-004 3 1 SUPPORT – INSP. COVER – SMALL 21A01002-131 A/R NUT – TINNERMAN 9A3-671 A/R TAPE – INSULATOR COMM. 4 6 INSP. COVER – LARGE - W/ ANGLE & GASKETS 21A01000-258 A/R SCREW – ATTACH #8 X 5/8 6 SEAL – GASKET ONLY 1001437 5 2 INSP. COVER – SMALL & GASKETS 21A01000-284 A/R SCREW – ATTACH #8 X 5/8 2 SEAL – GASKET ONLY 1001728 6 1 ASS’Y. ACCESS COVER 21S01000-399 1 COVER, ACCESS 21S01008-171 1 RETRACT COVER (GASKET ONLY) 1002110 7 1 JAMB – BAGGAGE DOOR 30A01162-042 1 JAMB - BAGGAGE DOOR HINGE SIDE 1001573 8 1 ASS’Y. BAGGAGE DOOR 30A01000-324 1 COVER - SKIN 30A01162-041 1 PIN, HINGE 1002186 1 STIFFENER – DOOR 30A01004-145 2 STIFFENER - DOOR 30A01004-144 2 STIFFENER ENDS 4A01004-049 2 RETAINER - LOCK 3A01206-001 2 LOCK PIN 3A01273-004 2 CATCH – LATCH 3A01702-001 2 LOCK SPRING 3A01525-003 2 RING – OPENING 1001838 WIPLINE MODEL 3000 FLOAT PARTS MANUAL TOP SKIN - HULL – SEAPLANE, FIGURE 4 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1002170 • Rev H Page 31 of 118 1 SEAL – GASKET (NOT SHOWN) 1001499 2 RING, BAGGAGE LOCK 1002663 1 HINGE, BAGGAGE COVER 3/4” 30A01740-007 1 HINGE, BAGGAGE COVER 1 ½ “ 30A01741-006 2 BOLT, BAGGAGE BAY COVER(MODIFIED) 3A01702-004 9 1 TOP RAIL – FWD L. 30A01326-025 1 TOP RAIL – FWD R. 30A01326-024 10 1 TOP RAIL – AFT L. 30A01326-029 1 TOP RAIL – AFT R. 30A01326-028 11 1 STIFFENER 30A01340-175 12 1 STIFFENER 30A01340-176 13 1 STIFFENER 30A01340-177 14 2 STIFFENER 30A01326-032 15 A/R STIFFNER 30A01326-022 16 1 STIFFENER – BAGGAGE DOOR 30A01326-030 17 1 ASS’Y. COVER, ACCESS 30S01000-409 1 COVER, ACCESS 30S01005-392 1 SCREW – ATTACH #8 X 5/8 1 COVER, ACCESS (GASKET ONLY) 1002109 18 2 CLEAT – TIE DOWN 30A01213-007 4 WASHER NAS1149D0463J 4 NUT MS21083N4 Page 32 of 118 1002170 • Rev H THIS PAGE INTENTIONALLY LEFT BLANK 1002170 • Rev H Page 33 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL WHEEL WELL – ASSEMBLY - AMPHIBIAN FIGURE 5 WIPLINE MODEL 3000 FLOAT PARTS MANUAL WHEELWELL – ASSEMBLY, FIGURE 5 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 34 of 118 1002170 • Rev H 1 1 ASS’Y. WHEELWELL HALF L. 30A01000-349 1 PANEL – FORMED L. 30A01158-235 1 RING – COVER REINFORCEMENT 13A01156-124 1 COVER 21A01004-101 28 SCREW AN526-632R6 1 ASS’Y. WHEELWELL HALF R. 30A01000-348 1 PANEL – FORMED R. 30A01158-234 1 RING – COVER REINFORCEMENT 13A01156-124 1 COVER 21A01004-101 28 SCREW AN526-632R6 2 1 ASS’Y. WHEELWELL PANEL – OUTBR’D L. 30A01000-345 1 ASS’Y. WHEELWELL PANEL – OUTBR’D R. 30A01000-350 3 1 ASS’Y. WHEELWELL PANEL – INBR’D L. 30A01000-347 1 ASS’Y. WHEELWELL PANEL – INBR’D R. 30A01000-346 4 1 CARRY-THRU STRAP OUTBR’D L. 30A01156-139 1 CARRY-THRU STRAP OUTBR’D R. 30A01156-142 5 1 CARRY-THRU STRAP INBR’D L. 30A01156-141 1 CARRY-THRU STRAP INBR’D R. 30A01156-140 6 1 CARRY-THRU STRAP INBR’D L. 30A01156-143 1 CARRY-THRU STRAP INBR’D R. 30A01156-138 1 ANGLE – ATTACH AFT L. 30A01156-145 1 ANGLE – ATTACH AFT R. 30A01156-150 1 SHIM 30A01160-004 2 ANGLE – ATTACH FWD 21A01326-015 7 1 SAND GUARD (NOT SHOWN) L. 30A01150-139 1 SAND GUARD (NOT SHOWN) R. 30A01150-140 8 SCREW AN526-1032R8 8 1 MUD FLAP (NOT SHOWN) 30A01569-002 1 REINFORCEMENT 30A01150-141 1002170 • Rev H Page 35 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY, WHEEL WELL (ALUM. GEAR) FIGURE 5A WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY, WHEELWELL (NEW STYLE), FIGURE 5A REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 36 of 118 1002170 • Rev H 1 1 ASS'Y BULKHEAD #9 1004888 2 1 ASSEMBLY, PANEL, MAIN GEAR 1004893 3 1 ASSEMBLY, PANEL, MAIN GEAR 1004894 4 1 ASSEMBLY, BULKHEAD 1004914 5 2 SPACER, ATTACH, ANGLE, TOP RAIL 1005520 6 1 ASSEMBLY, CARRY THRU STRAP, RIGHT 1005523 7 1 ASSEMBLY, CARRY THRU STRAP, LEFT 1005524 8 1 GUSSET, WHEELWELL 1005531 9 1 GUSSET, WHEEL WELL 1005532 10 1 GUSSET, WHEELWELL, REAR 1005542 11 1 GUSSET, WHEELWELL, REAR 1005543 12 2 SPACER, GUSSET, CARRY-THRU 1005550 13 2 SPACER, ANGLE, PANEL, MAIN GEAR 1005557 14 1 ASS'Y BULKHEAD #10 30A01000-339 15 1 ASSEMBLY, PANEL, SIDE, WHEEL WELL, RH 30A01000-348 16 1 ASSEMBLY, PANEL, SIDE, WHEEL WELL, LH 30A01000-349 17 4 ANGLE - SUPPORT 6A01359-004 18 2 SWITCH, PROXIMITY 1005724 1002170 • Rev H Page 37 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL EXTRUSIONS – HULL – AMPHIBIAN FIGURE 6 WIPLINE MODEL 3000 FLOAT PARTS MANUAL EXTRUSION – HULL-- AMPHIBIAN, FIGURE 6 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 38 of 118 1002170 • Rev H 1 1 GUNWALL – L. 30A01324-005 1 GUNWALL – R. 30A01324-006 2 1 CHINE - FWD L. 30A01394-001 1 CHINE – FWD R. 30A01394-002 3 1 CHINE – AFTERBODY L. 30A01395-001 1 CHINE – AFTERBODY R. 30A01395-002 4 1 KEEL - MAIN 30A01377-001 1 STRIP, WEAR 3A01200-001 5 1 KEEL - AFTERBODY 30A01425-001 6 1 SISTER KEEL – FWD L. 30A01361-037 1 SISTER KEEL – FWD R. 30A01361-038 7 1 SISTER KEEL – AFT L. 30A01361-039 1 SISTER KEEL – AFT R. 30A01361-040 8 1 SISTER KEEL – OUTER L. 30A01342-009 1 SISTER KEEL – OUTER R. 30A01342-010 1002170 • Rev H Page 39 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL EXTRUSIONS – HULL – SEAPLANE FIGURE 7 WIPLINE MODEL 3000 FLOAT PARTS MANUAL EXTRUSIONS – HULL – SEAPLANE, FIGURE 7 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 40 of 118 1002170 • Rev H 1 1 GUNWALL – L. 30A01324-005 1 GUNWALL – R. 30A01324-006 2 1 CHINE - FWD L. 30A01394-001 1 CHINE – FWD R. 30A01394-002 3 1 CHINE – AFTERBODY L. 30A01395-001 1 CHINE – AFTERBODY R. 30A01395-002 4 1 KEEL - MAIN 1001120 1 STRIP, WEAR 3A01200-001 5 1 KEEL - AFTERBODY 30S01425-003 6 1 SISTER KEEL – FWD L. 30A01361-037 1 SISTER KEEL – FWD R. 30A01361-038 7 1 SISTER KEEL – AFT L. 30S01361-043 1 SISTER KEEL – AFT R. 30S01361-044 8 1 SISTER KEEL – OUTER L. 30A01342-009 1 SISTER KEEL – OUTER R. 30A01342-010 9 1 ANGLE SUPPORT – AFTERBODY L. 30S01163-085 1 ANGLE SUPPORT – AFTERBODY R. 30S01163-086 1002170 • Rev H Page 41 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL PUMPER TUBE INSTALLATION FIGURE 8 WIPLINE MODEL 3000 FLOAT PARTS MANUAL PUMPER TUBE INSTALLATION, FIGURE 8 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 42 of 118 1002170 • Rev H 1 11 CUP – PUMPOUT ALUM. 4A01749-001 A/R RIVETS AN470AD4-4 2 11 CLAMP – UPPER END 57134 3 1 CLAMP – LOWER END 3A01158-003 4 11 STOPPER – PUMPER TUBE 2111 5 1 PUMPOUT TUBE 18.5 IN. 30A01618-064 1 PUMPOUT TUBE 24.5 30A01618-065 1 PUMPOUT TUBE 26.5 30A01618-066 1 PUMPOUT TUBE 29.0 30A01618-067 1 PUMPOUT TUBE 23.0 30A01618-068 1 PUMPOUT TUBE 26.5 30A01618-069 1 PUMPOUT TUBE 22.0 30A01618-070 1 PUMPOUT TUBE 18.0 30A01618-071 1 PUMPOUT TUBE 15.5 30A01618-072 1 PUMPOUT TUBE 12.5 30A01618-073 1 PUMPOUT TUBE 25.0 30A01618-074 1002170 • Rev H Page 43 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL INSTALLATION WATER RUDDER FIGURE 9 WIPLINE MODEL 3000 FLOAT PARTS MANUAL INSTALLATION WATER RUDDER, FIGURE 9 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 44 of 118 1002170 • Rev H 1 1 ASS’Y. BLADE 4A08000-094 1 BLADE 4A08000-062 2 1 ARM – BLADE – L.H. 4A08197-009 1 ARM – BLADE – R.H. 4A08197-008 3 2 BOLT – ARM ATTACH AN4-10A A/R WASHER NAS1149D0463J 2 NUT H10-4 4 1 RUDDER STOP - UP - L.H. (IF REQ’D) 34A08205-007 1 RUDDER STOP - UP - R.H. (IF REQ’D) 34A08205-008 4 SCREW AN526-1032R10 1 WASHER - LOCK MS35333-39 5 1 ASS’Y – WATER RUDDER PIVOT 3A08000-096 6 2 SPRING - RETRACT 3A08525-001 7 1 BOLT – WATER RUDDER HINGE AN6C34A A/R WASHER NAS1149D0663J 1 NUT MS21083N6 8 1 ROLLER – RETRACT CABLE - LOWER 3A08606-001 1 BUSHING - ROLLER 3A08502-001 1 BOLT – ROLLER (HEX HD. S.S. 10/32 X 2” 3 NUT H10-3 9 1 ROLLER – RETRACT CABLE - UPPER 6A08601-002 1 COTTER PIN MS24665-306 10 1 BOOT – WATER RUDDER 3A08650-001 11 1 GUIDE – WATER RUDDER CABLE 3A08605-001 WIPLINE MODEL 3000 FLOAT PARTS MANUAL INSTALLATION WATER RUDDER, FIGURE 9 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1002170 • Rev H Page 45 of 118 12 4 BEARING 03DU-04 13 2 BOLT – RUDDER POST HINGE AN3C10A A/R WASHER NAS1149D0363J 2 NUT H10-3 14 1 CASTING – PIVOT – WATER RUDDER 3A01437-001 15 1 BOLT – RUDDER TO ARM ATTACH AN3-6A A/R WASHER NAS1149D0363J 1 NUT MS21044N3 16 2 SCREW – SPRING ATTACH AN526-428R16 A/R WASHER NAS1149D0363J 4 NUT H10-3 17 1 PIN - CLEVIS MS20392-2C11 A/R WASHER NAS1149D0316J 1 COTTER PIN MS24665-151 18 1 RUDDER STOP – DOWN (185 ONLY) 6A08183-005 1 SCREW – RUDDER STOP AN526-1032R16 2 WASHER NAS1149D0363J 1 NUT H10-3 19 1 ASS’Y. CABLE – RETRACT 4A08000-072 20 2 BEARING – NYLINER (NOTE 4) 6L11F 21 1 BOLT 1032 X 2” SS Page 46 of 118 1002170 • Rev H THIS PAGE INTENTIONALLY LEFT BLANK 1002170 • Rev H Page 47 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY – NOSE GEAR RETRACTION FIGURE 10 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY – NOSE GEAR RETRACTION, FIGURE 10 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 48 of 118 1002170 • Rev H 1 1 CYLINDER, NOSE GEAR, 3000/3450 1002572 2 1 END, NOSE GEAR TRACK LEFT 1005837 3 1 END, NOSE GEAR TRACK, RIGHT 1005838 4 1 LINK - TROLLEY, NOSE GEAR 21A07032-005 5 1 END - ROD, CYLINDER, NOSE GEAR 21A07094-002 6 1 TROLLEY - NOSE GEAR 21A07187-009 7 1 END CAP, NOSE BOX 21A07237-002 8 1 EXTRUSION, ANGLE 21A07359-194 9 1 AXLE, TROLLEY LINK 21A07509-007 10 1 NOSE BOX, 3000 FLOAT 1005857 11 1 GASKET, COVER, NOSE BOX, 2100 AND 3000 30A07567-011 12 2 AXLE, TROLLEY 34A07509-008 13 2 BEARING - TROLLEY, NOSE GEAR 3A07530-001 14 4 BLOCK, SLIDE, TROLLEY, NOSE GEAR 3A07604-001 15 2 SNAP RING 5100-46-H 16 1 COVER, BULKHEAD HYD CYL. HOLE 8A01008-080 17 1 NUT AN316-5R 18 2 BOLT AN4-53A 19 8 BOLT AN4-5A 20 2 BOLT AN4-6A 21 4 SCREW, MACHINE, TRUSS HEAD AN526-1032R4 22 1 NIPPLE, FLARED TUBE AND PIPE THREAD AN816-4D 23 1 ELBOW MS20822-4D 24 10 NUT MS21044N4 25 2 NUT PLATE MS21078-4 26 4 STAR WASHER MS35333-39 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY – NOSE GEAR RETRACTION, FIGURE 10 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1002170 • Rev H Page 49 of 118 27 12 WASHER NAS1149D0416J 28 12 WASHER NAS1149D0463J 29 2 KAYNAR NUT NAS679-A4W 1 NOSE SPRING (NOT SHOWN) 34A06656-001 Page 50 of 118 1002170 • Rev H THIS PAGE INTENTIONALLY LEFT BLANK 1002170 • Rev H Page 51 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY – NOSE GEAR – LOWER FIGURE 11 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY – NOSE GEAR – LOWER, FIGURE 11 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 52 of 118 1002170 • Rev H 1 1 COMMON GREASEZERK 1095K41 2 1 PRESSURE PLATE 21A06160-053 3 1 BLOCK - SPRING 21A06194-005 4 1 TOW HOOK NOSE GEAR 21A06213-006 5 1 BEARING PLATE, LOWER, NOSE GEAR 21A06237-001 6 1 BLOCK - PIVOT, NOSE GEAR 21A06318-005 7 1 FRICTION CUP 21A06475-006 8 1 PIN, ANTIROTATION 21A06476-003 9 1 PLUNGER- NOSE WHEEL, 21,23,3,34 21A06605-002 10 1 SPRING NOSE GEAR 21A06653-001 11 1 PRESSURE SPRING 21A06705-005 12 1 ASSEMBLY,- PIVOT AND FORK, NOSE GEAR 30A06000-024 13 1 BOLT - MODIFIED, PIVOT BLOCK 30A06702-016 14 1 THRUST WASHER 3A06602-001 15 1 1/4" CHROME BALL BEARING 9528K15 16 2 BOLT AN5-15A 17 2 BOLT AN5-17A 18 1 O-RING AN6227-9 19 1 SPRING M62-350 20 1 BOLT MS16997-60 21 1 NUT MS21044N4 22 4 NUT MS21044N5 23 4 STAR WASHER MS35333-39 24 1 NUT MS35649-2252 25 2 WASHER NAS1149D0463J 26 4 WASHER NAS1149F0532P 27 4 WASHER NAS1149F0563P 28 4 BOLT NAS1352-316P 1002170 • Rev H Page 53 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY - NOSE WHEEL (GROVE) FIGURE 12A WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY – NOSE WHEEL, FIGURE 12A REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 54 of 118 1002170 • Rev H 1 1 BOLT, MODIFIED, AXLE, NOSE GEAR 1005927 2 2 SPACER 1005928 3 1 ASSEMBLY, NOSE WHEEL 1006679 3.1 1 WHEEL ASSEMBLY, GROVE 49-12AF-001 3.1.1 1 GREASE RETAINER 010-019 3.1.2 2 SEAL 010-026 3.1.3 1 WHEEL HALF INNER 015-020A 3.1.4 1 WHEEL HALF OUTER 016-020AF 3.1.5 2 BEARING CORE A4050 3.1.6 2 BEARING CONE A4138 3.1.7 3 BOLT AN4-23A 3.1.8 3 NUT MS21044N-4 3.1.9 2 O-RING MS28775-029 3.1.10 6 WASHER NAS1149F0416 3.2 1 TUBE XA1AB 3.3 1 TIRE AD1B2 4 1 COMMON GREASEZERK 1095K41 5 1 MODIFIED WASHER 3A06702-003 6 1 NUT MS21083N8 7 1 WASHER NAS1149D0863J 1002170 • Rev H Page 55 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY - NOSE WHEEL (PARKER) FIGURE 12B WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY – NOSE WHEEL, FIGURE 12.B REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 56 of 118 1002170 • Rev H 1 1 COMMON GREASEZERK 1095K41 2 2 SPACER - NOSE WHEEL - SMALL FLOAT 3A06259-001 3 1 BOLT, MODIFIED, AXLE, NOSE GEAR 3A06702-002 4 1 MODIFIED WASHER 3A06702-003 5 1 NOSE WHEEL ASSEMBLY 30A06000-025 5.1 1 PARKER WHEEL ASSEMBLY D-30380 5.1.1 1 GASKET 068-30373 5.1.2 2 WHEEL HALF 161-30382 5.1.3 3 BOLT AN4-7A 5.1.4 3 NUT MS21044N4 5.1.5 6 WASHER NAS1149F0432P 5.2 1 TIRE AD1B2 5.3 1 TUBE XA1AB 5.4 2 BEARING CORE A4050 5.5 2 BEARING CONE A4138 6 1 NUT MS21083N8 7 1 WASHER NAS1149D0863J 1002170 • Rev H Page 57 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL MAIN GEAR INSTALLATION FIGURE 13 WIPLINE MODEL 3000 FLOAT PARTS MANUAL MAIN GEAR INSTALLATION, FIGURE 13 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 58 of 118 1002170 • Rev H 1 1 TRACK - MAIN GEAR - RIGHT 30A05114-008 2 1 SPACING PLATE 30A05003-085 3 1 ASS’Y. ARM RETRACT 30A05000-039 4 2 BOLT NAS6204-17 5 4 WASHER NAS1149F0432P 6 2 NUT MS21083N4 7 4 BOLT AN3-5A 8 4 WASHER NAS1149D0316J 9 4 NUT MS21044N3 10 2 BUSHING 10DU12 11 2 BUSHING 12DU12 12 1 TRACK - MAIN GEAR - LEFT 30A05114-007 13 1 ASS"Y - ARM - GEAR INDICATOR 30A05000-027 14 1 MAIN GEAR BOLT ASS"Y - LOWER 30A05000-038 14.1 1 MODIFIED BOLT - DRAG LINK ATTACH 30A05558-001 14.2 1 COUPLING - MAIN GEAR 30A04574-001 15 8 BOLT AN3-6A 16 8 WASHER NAS1149D0316J 17 8 WASHER NAS1149D0363J 18 8 NUT MS21044N3 19 2 WASHER NAS1149D1016J 20 2 SEALING WASHER 93783A033 21 1 NUT, AXLE MS21025-24 22 1 COTTER PIN MS24665-351 23 1 BOLT NAS6210-52 1002170 • Rev H Page 59 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL MAIN GEAR RETRACTION FIGURE 14 WIPLINE MODEL 3000 FLOAT PARTS MANUAL MAIN GEAR RETRACTION, FIGURE 14 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 60 of 118 1002170 • Rev H 1 1 ASS’Y. ARM RETRACT - DRAG LINK 30A05000-042 1.1 1 ASS’Y. ARM RETRACT - DRAG LINK 30A05000-041 1.2 1 CYLINDERICAL MAGNET 3A05701-001 1.3 1 SET SCREW 1032 NFX 3/16 1.4 1 PROX. SWITCH HOLDER 30A05214-007 1.5 2 COMMON GREASEZERK 1095K41 2 1 ASS’Y. SHOCK STRUT (for Cessna 180 only) 30A04000-100 ASS’Y. SHOCK STRUT (for Cessna 185 only) 34A04000-101 2.1 1 ASSEMBLY - END SHOCK STRUT - UPPER 30A04000-093 2.2 1 ASSEMBLY - END SHOCK STRUT - LOWER 30A04000-120 2.3 1 DUAL BUSHING ASSEMBLY (for Cessna 180 only) 1002089 DUAL BUSHING ASSEMBLY (for Cessna 185 only) 1002090 2.4 1 BUSHING ASSEMBLY (for Cessna 180 only) 1001102 BUSHING ASSEMBLY (for Cessna 185 only) 1001102 2.5 1 COTTER PIN MS24665-151 2.6 1 PIN - RETAINING, SHOCK STRUT 30A04476-004 2.7 1 SLEEVE - SHOCK STRUT RETAINER 30A04459-002 2.8 2 COMMON GREASEZERK 1095K41 2.9 2 WASHER NAS1149D0416J 2.10 2 WASHER NAS1149D0463J 3 1 DRAG LINK - MAIN GEAR 30A04000-091 WIPLINE MODEL 3000 FLOAT PARTS MANUAL MAIN GEAR RETRACTION, FIGURE 14 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1002170 • Rev H Page 61 of 118 3.1 2 BUSHING 10FDU10 3.2 1 ASS’Y. DRAG LINK, MAIN GEAR 30A04000-091 4 1 SHAFT - AXLE - SHOCK STRUT 30A04454-007 5 2 ROLLER, SHOCK STRUT - RETRACT 21A05520-003 6 1 BOLT - DRAG LINK 30A05702-016 7 1 WASHER NAS1149F1063P 8 1 NUT MS21083N10 9 2 COMMON GREASEZERK 1095K41 10 1 BUSHING 30A04475-006 Page 62 of 118 1002170 • Rev H THIS PAGE INTENTIONALLY LEFT BLANK 1002170 • Rev H Page 63 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL MAIN GEAR HYDRAULIC INSTALLATION FIGURE 15 WIPLINE MODEL 3000 FLOAT PARTS MANUAL MAIN GEAR HYDRAULIC INSTALLATION, FIGURE 15 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 64 of 118 1002170 • Rev H 1 1 CYLINDER-MAIN GEAR, 3000-3450 1002573 2 1 WELDMENT, ARM RETRACT, RIGHT 21A05000-016 3 1 SPRING - GEAR 21A05525-008 4 1 SPACER - HYDRAULIC CYLINDER 30A05252-001 5 1 CLEVIS - RETRACT ARM, MAIN GEAR, (30/3450) 30A05460-001 6 1 MODIFIED BOLT, DRAG LINK ATTACH 30A05558-001 7 1 NUT AN316-5R 8 1 EYE BOLT AN42-4A 9 4 SCREW, MACHINE AN515-4R6 10 1 BOLT AN6-13A 11 1 TERMINAL, FLY WIRE AN665-46RS 12 1 WASHER AN970-3 13 2 HAMLIN MAGNETIC SWITCH Hamlin 59135-20 14 1 WASHER - COUNTER SUNK MS20002C6 15 1 CLEVIS PIN MS20392-4C25 16 1 CLEVIS PIN MS20392-4C29 17 2 ELBOW MS20822-4-4D 18 4 NUT MS21044N04 19 1 NUT MS21044N3 20 2 COTTER PIN MS24665-283 21 1 WASHER NAS1149D0363J 22 1 WASHER NAS1149F0532P 23 2 WASHER NAS1149F0563P 24 2 WASHER NAS1149F0632P 1002170 • Rev H Page 65 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY – MAIN GEAR WHEEL FIGURE 16 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY – MAIN GEAR WHEEL, FIGURE 16 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 66 of 118 1002170 • Rev H 1 1 WHEEL ASS’Y. (W/ TIRE & TUBE) 8A04000-031 2 1 WHEEL ASS’Y. (BOTH HALVES) 40-418-3 3 1 SPACER – GREASE DAM 067-14700 4 1 DISC – BRAKE 164-24500 5 2 CUP – BEARING 13836CP 2 CONE – BEARING 13889CP 6 1 SEAL – GREASE 473232 7 1 SEAL – GREASE 472439 8 2 RING - SNAP 155-14300 9 6 BOLT AN5-35A 6 WASHER NAS1149F0563P 6 NUT MS210425 10 1 NAMEPLATE – “WARNING” (NOT SHOWN) 166-20000 1 NAMEPLATE (NOT SHOWN) 166-19700 11 1 TIRE 6.00 X 6, 8 PLY 1 TUBE 6.00 X 6 12 1 BRAKE ASS’Y. 30A04000-103 RH 30A04000-102 LH 13 2 PISTON 062-10700 1 0-RING MS28775-222 14 1 PLATE - PRESSURE 063-01100 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY – MAIN GEAR WHEEL, FIGURE 16 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1002170 • Rev H Page 67 of 118 15 2 LINING - BRAKE 066-10500 16 1 PLATE – BACK 064-01500 17 1 PLATE - TORQUE 075-20700 18 1 BUSHING 145-01000 19 2 BOLT - ANCHOR 069-03100 2 WASHER NAS1149F0463P 2 NUT MS21044N4 20 1 SEAT - BLEEDER 081-00200 1 O-RING MS28775-012 1 SCREW – BLEEDER 079-00300 1 CAP – BLEEDER 183-00100 21 4 BOLT MS21250H04026 4 WASHER MS20002C4 A/R LOCKWIRE MS20995-C32 22 1 FITTING 104-04700 1 O-RING MS28775-012 23 4 RIVET 105-00200 Page 68 of 118 1002170 • Rev H THIS PAGE INTENTIONALLY LEFT BLANK 1002170 • Rev H Page 69 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY, SHOCK, MAIN GEAR (ALUM. GEAR) FIGURE 17 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY, SHOCK, MAIN GEAR (ALUM. GEAR), FIGURE 17 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 70 of 118 1002170 • Rev H 2 ASS’Y. SHOCK, LIGHT DUTY, MAIN GEAR (180) 1004286-01 1 1 BUSHING ASS’Y., SHOCK STRUT 1001102 2 1 BUSHING ASS’Y., DUAL, SHOCK STRUT 1002089 3 1 TUBE, STRUT, MAIN 1004267 4 1 SHOCK SPACER, MAIN 1004268 5 1 STRUT END CAP, MAIN 1004269 6 1 ASS’Y., UPPER SHOCK STRUT, MAIN 1005765 7 1 ASS’Y., LOWER SHOCK STRUT, MAIN 1005766 9 1 NUT MS21044N7 10 1 BOLT AN7-51A 11 2 WASHER NAS1149D0763P 12 2 WASHER NAS1149D0732P 2 ASS’Y. SHOCK, MEDIUM DUTY, MAIN GEAR (185) 1004286-03 1 1 BUSHING ASS’Y., SHOCK STRUT 1001102 2 1 BUSHING ASS’Y., DUAL, SHOCK STRUT 1002090 3 1 TUBE, STRUT, MAIN 1004267 4 1 SHOCK SPACER, MAIN 1004268 5 1 STRUT END CAP, MAIN 1004269 6 1 ASS’Y., UPPER SHOCK STRUT, MAIN 1005765 7 1 ASS’Y., LOWER SHOCK STRUT, MAIN 1005766 9 1 NUT MS21044N7 10 1 BOLT AN7-51A 11 2 WASHER NAS1149D0763P 12 2 WASHER NAS1149D0732P 1002170 • Rev H Page 71 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSY. PIVOT, MAIN GEAR W/O WHEEL (ALUM. GEAR) FIGURE 18 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSY., PIVOT, MAIN GEAR W/O WHEEL (NEW STYLE) FIGURE 18 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 72 of 118 1002170 • Rev H 1 ASS’Y., PIVOT, RH, MAIN GEAR W/O WHEEL 1005746 1 ASS’Y., PIVOT, LH, MAIN GEAR W/O WHEEL 1005747 1 1 LINK ARM, OUTBRD, RT FLOAT 1004274 1 LINK ARM, OUTBRD, LT FLOAT 1005370 2 1 LINK ARM, INBRD, RT FLOAT 1004275 1 LINK ARM, INBRD, LT FLOAT 1005369 3 1 GREASE COVER, MAIN GEAR, 3000 3450 1005387 4 1 ASSY, CENTER LINK, RH, MAIN GEAR 1005744 1 ASSY, CENTER LINK, LH, MAIN GEAR 1005745 5 3 BOLT AN6-11A 6 2 BOLT AN6-14A 7 3 BOLT AN6-15A 8 2 BOLT AN6-16A 9 3 RIVET-FLAT HEAD MS20426-4 10 7 NUT MS21044N6 11 3 NUT MS21083N6 12 20 WASHER NAS1149D0663J 1002170 • Rev H Page 73 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSY. PIVOT, MAIN GEAR WITH WHEEL (ALUM. GEAR) FIGURE 19 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSY., PIVOT, MAIN GEAR WITH WHEEL (ALUM. GEAR) FIGURE 19 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 74 of 118 1002170 • Rev H 1 ASS’Y., PIVOT, RH, MAIN GEAR 1004288 1 ASS’Y., PIVOT, LH, MAIN GEAR 1005377 1 1 TORQUE PLATE 075-20700 2 1 LOCKING HUB, MAIN 1004281 3 1 AXLE, MAIN GEAR 1004283 4 1 BOLT - 7/16-20 UNF-3A, 8.20 GRIP 1005374 5 1 HUB, AXLE 1005378 6 1 HUB, AXLE 1005389 7 1 ASS’Y., PIVOT, RH, MAIN GEAR W/O WHEEL 1005746 1 ASS’Y., PIVOT, LH, MAIN GEAR W/O WHEEL 1005747 8 1 BRAKE ASSEMBLY COMPLETE, RH 1005844 1 BRAKE ASSEMBLY COMPLETE, LH 1005775 8a 4 BOLT AN4H21A 8b 2 NUT MS21083N4 8c 6 WASHER NAS1149F0463P 8d 2 BOLT - ANCHOR 069-03100 9 1 ASSY, BRACKET, ANTI ROTATION, MAIN, 3000 3450 1005855 10 1 COMMON GREASEZERK 1095K41 11 3 BUSHING, TORQUE PLATE 30A04523-002 12 1 AXLE SPACER, MAIN WHEEL 6A04093-002 13 1 MAIN WHEEL ASSEMBLY 8A04000-031 14 1 NUT, HEX, CASTLE , 7/16-20 UNF AN310-7 15 4 BOLT AN5-11A 16 2 BOLT AN5-13A 17 1 NUT, AXLE MS21025-24 18 6 NUT MS21044N5 19 1 COTTER PIN MS24665-302 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSY., PIVOT, MAIN GEAR WITH WHEEL (ALUM. GEAR) FIGURE 19 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1002170 • Rev H Page 75 of 118 20 2 WASHER NAS1149F0532P 21 12 WASHER NAS1149F0563P 22 2 WASHER NAS1149F0732P Page 76 of 118 1002170 • Rev H THIS PAGE INTENTIONALLY LEFT BLANK 1002170 • Rev H Page 77 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSY., MAIN GEAR (ALUM. GEAR) FIGURE 20 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSY., MAIN GEAR (ALUM. GEAR) (LIGHT DUTY) FIGURE 20 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 78 of 118 1002170 • Rev H 1 ASS’Y., MAIN GEAR, RIGHT, LIGHT DUTY (180) 1004291-01 1 ASS’Y., MAIN GEAR, LEFT, LIGHT DUTY (180) 1004251-01 1 2 RETAINER, MAIN 1004263 2 1 ASS'Y., SHOCK, LIGHT DUTY, MAIN GEAR 1004286-01 6 1 ASS'Y., PIVOT PIN, SHOCK, UPPER, MAIN 1004287 7 1 ASSY, PIVOT, RH, MAIN GEAR 1004288 1 ASS’Y., PIVOT, LH, MAIN GEAR 1005377 8 1 ASS'Y., UPPER SHOCK LINK 1004289 9 1 ASS’Y., SIDE SUPPORT, LH, MAIN 1004882 10 1 ASS’Y., SIDE SUPPORT, RH, MAIN 1005375 11 1 ASSEMBLY, SHAFT, UPPER SHOCK, MAIN GEAR 1005733 12 2 ASSEMBLY, BOLT, MODIFIED, LOWER PIVOT 1005734 13 1 ASSEMBLY, SUPPORT, PIVOT, LOWER, MAIN GEAR 1005735 14 1 ASS'Y., PIVOT PIN, SHOCK, LOWER, MAIN 1005750 15 4 COMMON GREASEZERK 1095K41 16 1 COMMON GREASEZERK 1095K42 17 1 BALL JOINT ROD END, 5/16" BALL ID, MALE 59915K273 18 1 BALL JOINT END, 5/16" BALL ID, FEMALE 59915K483 19 4 SEALING WASHER 93783A035 20 2 SEALING WASHER 93783A046 21 1 NUT AN316-4R 22 2 NUT, HEX, SLOTTED , 7/8-14 UNF AN320-14 23 6 BOLT AN4-7A 24 1 BOLT AN5-11A 25 2 NUT MS21044N10 26 6 NUT MS21044N4 27 1 NUT MS21044N5 28 2 COTTER PIN MS24665-304 20 12 WASHER NAS1149F0463P 30 2 WASHER NAS1149F0532P 31 2 COTTER PIN NAS561P6-12 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSY., MAIN GEAR (ALUM. GEAR) (MEDIUM DUTY) FIGURE 20 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1002170 • Rev H Page 79 of 118 1 ASS’Y., MAIN GEAR, RIGHT, MEDIUM DUTY (185) 1004291-03 1 ASS’Y., MAIN GEAR, LEFT, MEDIUM DUTY (185) 1004251-03 1 2 RETAINER, MAIN 1004263 2 1 ASS'Y., SHOCK, LIGHT DUTY, MAIN GEAR 1004286-03 6 1 ASS'Y., PIVOT PIN, SHOCK, UPPER, MAIN 1004287 7 1 ASSY, PIVOT, RH, MAIN GEAR 1004288 1 ASS’Y., PIVOT, LH, MAIN GEAR 1005377 8 1 ASS'Y., UPPER SHOCK LINK 1004289 9 1 ASS’Y., SIDE SUPPORT, LH, MAIN 1004882 10 1 ASS’Y., SIDE SUPPORT, RH, MAIN 1005375 11 1 ASSEMBLY, SHAFT, UPPER SHOCK, MAIN GEAR 1005733 12 2 ASSEMBLY, BOLT, MODIFIED, LOWER PIVOT 1005734 13 1 ASSEMBLY, SUPPORT, PIVOT, LOWER, MAIN GEAR 1005735 14 1 ASS'Y., PIVOT PIN, SHOCK, LOWER, MAIN 1005750 15 4 COMMON GREASEZERK 1095K41 16 1 COMMON GREASEZERK 1095K42 17 1 BALL JOINT ROD END, 5/16" BALL ID, MALE 59915K273 18 1 BALL JOINT END, 5/16" BALL ID, FEMALE 59915K483 19 4 SEALING WASHER 93783A035 20 2 SEALING WASHER 93783A046 21 1 NUT AN316-4R 22 2 NUT, HEX, SLOTTED , 7/8-14 UNF AN320-14 23 6 BOLT AN4-7A 24 1 BOLT AN5-11A 25 2 NUT MS21044N10 26 6 NUT MS21044N4 27 1 NUT MS21044N5 28 2 COTTER PIN MS24665-304 20 12 WASHER NAS1149F0463P 30 2 WASHER NAS1149F0532P 31 2 COTTER PIN NAS561P6-12 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSY., MAIN GEAR (ALUM. GEAR) (HEAVY DUTY) FIGURE 20 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 80 of 118 1002170 • Rev H 1 ASS’Y., MAIN GEAR, RIGHT, HEAVY DUTY (185) 1004291-04 1 ASS’Y., MAIN GEAR, LEFT, HEAVY DUTY (185) 1004251-04 1 2 RETAINER, MAIN 1004263 2 1 ASS'Y., SHOCK, LIGHT DUTY, MAIN GEAR 1004286-01 6 1 ASS'Y., PIVOT PIN, SHOCK, UPPER, MAIN 1004287 7 1 ASSY, PIVOT, RH, MAIN GEAR 1004288 1 ASS’Y., PIVOT, LH, MAIN GEAR 1005377 8 1 ASS'Y., UPPER SHOCK LINK 1004289 9 1 ASS’Y., SIDE SUPPORT, LH, MAIN 1004882 10 1 ASS’Y., SIDE SUPPORT, RH, MAIN 1005375 11 1 ASSEMBLY, SHAFT, UPPER SHOCK, MAIN GEAR 1005733 12 2 ASSEMBLY, BOLT, MODIFIED, LOWER PIVOT 1005734 13 1 ASSEMBLY, SUPPORT, PIVOT, LOWER, MAIN GEAR 1005735 14 1 ASS'Y., PIVOT PIN, SHOCK, LOWER, MAIN 1005750 15 4 COMMON GREASEZERK 1095K41 16 1 COMMON GREASEZERK 1095K42 17 1 BALL JOINT ROD END, 5/16" BALL ID, MALE 59915K273 18 1 BALL JOINT END, 5/16" BALL ID, FEMALE 59915K483 19 4 SEALING WASHER 93783A035 20 2 SEALING WASHER 93783A046 21 1 NUT AN316-4R 22 2 NUT, HEX, SLOTTED , 7/8-14 UNF AN320-14 23 6 BOLT AN4-7A 24 1 BOLT AN5-11A 25 2 NUT MS21044N10 26 6 NUT MS21044N4 27 1 NUT MS21044N5 28 2 COTTER PIN MS24665-304 20 12 WASHER NAS1149F0463P 30 2 WASHER NAS1149F0532P 31 2 COTTER PIN NAS561P6-12 1002170 • Rev H Page 81 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY, ROTARY ACTUATOR, MAIN GEAR FIGURE 21 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY, ROTARY ACUATOR, MAIN GEAR FIGURE 21 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 82 of 118 1002170 • Rev H 1 ASSMEBLY, ROTARY ACUTATOR, MAIN GEAR 1005271 1 2 CYLINDER, ROTARY ACTUATOR, MAIN GEAR 1005272 2 2 CYLINDER CAP, ROTARY ACTUATOR, MAIN GEAR 1005273 3 1 HOUSING TOP, ROTARY ACTUATOR, MAIN GEAR 1005274 4 1 HOUSING, ROTARY ACTUATOR, MAIN GEAR 1005275 5 2 PISTON, ROTARY ACTUATOR, MAIN GEAR 1005276 6 1 SHAFT, ROTARY ACTUATER, MAIN GEAR 1005277 7 1 ARM, GEAR ACTUATOR, 3000 3450 1005280 8 1 SPUR GEAR, PDIA 2.00 BORE .625 MODIFIED 1005282 9 2 BOLT, 5/16-24 UNF X 1.5, W/ 1/8 DRIVE, SST, MODIFIED 1005283 10 1 RACK, MOD, ROTARY ACTUATOR, MAIN GEAR 1005284 11 4 SEAL, U-CUP, .156 C/S, .937 ID, 1.250 OD, 90 DURO, 1005285 12 1 GREASE ZERK 1095K41 13 2 5018T168 5018T168 14 1 KEY, 3/16 X 3/16 X .75 LG, 1018 STL, .002 OVER SIZED 98870A330 15 1 KEY, 3/16 X 3/16 X .75 LG, 1018 STL, .002 OVER SIZED 98870A570 16 2 NUT AN316C5R 17 1 BOLT AN4-10A 18 2 SCREW, MACHINE, TRUSS HEAD AN526C832R8 19 2 ELBOW MS20822-4D 20 2 "O" RING MS28775-024 21 2 "O" RING MS28775-121 22 2 WASHER NAS1149C0563R 23 2 WASHER NAS1149CN832R 24 1 WASHER NAS1149D0416J 25 2 RETAINING RING, INTERNAL MS16625-4125 26 2 RETAINING RING, INTERNAL MS16625-4131 27 2 FLANGED BUSHING 10FDU10 28 1 GREASE ZERK 1095K11 29 1 NUT MS21044N4 1002170 • Rev H Page 83 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL INSTALLATION – STRUTS, WIRES AND SPREADER BARS FIGURE 22 (Service Kit 66 Info. Pg. 116) WIPLINE MODEL 3000 FLOAT PARTS MANUAL INSTALLATION – STRUTS, WIRES, & SPREADER BARS, FIGURE 22 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 84 of 118 1002170 • Rev H 1 2 SPREADER BAR 30A03000-031 2 2 TUBE – SPREADER BAR – L. 30A03319-001 2 TUBE – SPREADER BAR – R. 30A03319-002 3 4 FLOAT DECK FITTING 30A02219-003 4 12 BOLT – SPREADER BAR ATTACH AN6-30A 24 WASHER NAS1149F0663P 12 NUT MS21044N6 5 4 BOLT – OUTBOARD ATTACH AN6-41A 8 WASHER NAS1149F0663P 4 NUT MS21044N6 6 2 FITTING – LOWER FRONT 30A02204-017 7 2 BOLT – FITTING ATTACH AN7-27A 4 WASHER NAS1149F0763P 2 NUT MS20365-720A 8 2 WIRE PULL - FWD 30A02462-016 2 BOLT – ATTACH AN6-43A 4 WASHER NAS1149FO663P 2 NUT MS21044N6 9 8 BOLT – STRUT ATTACH AN7-21A 16 WASHER NAS1149F0763P 8 NUT MS20365-720A WIPLINE MODEL 3000 FLOAT PARTS MANUAL INSTALLATION – STRUTS, WIRES, & SPREADER BARS, FIGURE 22 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1002170 • Rev H Page 85 of 118 10 2 ASS’Y. FRONT DRAG WIRE 3A02000-045 * 2 TIE ROD AN676AC-59.75 2 PIN - COTTER MS24665-301 2 PIN - CLEVIS MS20392-5C21 1 CLEVIS “L” AN665-80LAS 1 CLEVIS “R” AN665-80RAS 1 CHECK NUT “L” AN316C6L 1 CHECK NUT “R” AN316C6R 11 1 ASS’Y. FWD STRUT – LH 30A02000-213 * 1 ASS’Y. FWD STRUT – RH 30A02000-234 * 12 2 ASS’Y. CENTER STRUT 34A02000-205 * 13 1 ASS’Y. REAR STRUT - LH 34A02000-207 * 1 ASS’Y. REAR STRUT – RH 34A02000-206 * 14 1 WIRE PULL – UPPER REAR - LH 4A02079-003 1 WIRE PULL – UPPER REAR – RH 4A02079-004 15 2 ASS’Y. REAR DRAG WIRE 34A02000-208 * 2 FLY WIRE AN677AC-55.13 4 CLEVIS “L” AN665-115LS 4 CLEVIS “R” AN665-115RS 2 NUT AN316C7R 2 NUT AN316C7L 4 PIN CLEVIS MS20392-6C25 4 PIN COTTER MS24665-370 16 2 BOLT – RH LOWER – FITTING ATTACH AN7-32A 4 WASHER NAS1149F0763P 2 NUT MS20365-720A * PART NUMBERS CHANGE IF SERVICE KIT #66 IS INSTALLED, GO TO PAGE 116 WIPLINE MODEL 3000 FLOAT PARTS MANUAL INSTALLATION – STRUTS, WIRES, & SPREADER BARS, FIGURE 22 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 86 of 118 1002170 • Rev H 17 1 FITTING – AFT LOWER - LH 34A02207-007 1 FITTING – AFT LOWER – RH 34A02207-006 18 2 BEARING - STRUT COM-8 2 RETAINER RING N5000-100H 19 2 BOLT – FITTING ATTACH AN5-17A 2 WASHER NAS1149F0563P 2 NUT MS21044N5 20 2 BOLT – STRUT ATTACH AN5-33A 2 WASHER NAS1149F0563P 2 NUT MS21044N5 21 2 BOLT – STRUT ATTACH AN5-31A 2 WASHER NAS1149F0563P 2 NUT MS21044N5 22 2 BOLT – FITTING ATTACH AN5-12A 2 WASHER NAS1149F0563J 2 NUT MS21044N5 23 1 FITTING – UPPER REAR - LH 4A02370-001 1 FITTING – UPPER REAR - RH 4A02370-002 24 2 BOLT - ATTACH AN8-23A 4 WASHER NAS1149F0863P 2 NUT MS21044N8 25 2 BOLT – REAR LUG ATTACH AN7-43A 4 WASHER NAS1149F0763P 2 NUT MS20365-720A 26 2 WIRE PULL – REAR 34A02496-003 WIPLINE MODEL 3000 FLOAT PARTS MANUAL INSTALLATION – STRUTS, WIRES, & SPREADER BARS, FIGURE 22 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1002170 • Rev H Page 87 of 118 27 1 FITTING – UPPER FWD – LH 34A02062-015 * 1 FITTING – UPPER FWD – RH 34A02062-014 * 28 2 BOLT – UPPER WIRE ATTACH AN7-20A 2 WASHER NAS1149F0763P 29 1 FITTING – UPPER DRAG WIRE - LH 4A02000-071 1 FITTING – UPPER DRAG WIRE – RH 4A02000-072 “S” DENOTES STAINLESS STEEL * PART NUMBERS CHANGE IF SERVICE KIT #66 IS INSTALLED, GO TO PAGE 116 Page 88 of 118 1002170 • Rev H THIS PAGE INTENTIONALLY LEFT BLANK 1002170 • Rev H Page 89 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL INSTALLATION – STEERING AND RETRACT SYSTEM FIGURE 23 WIPLINE MODEL 3000 FLOAT PARTS MANUAL INSTALLATION – STEERING AND RETRACT SYSTEM, FIGURE 23 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 90 of 118 1002170 • Rev H 1 1 ASS’Y. RETRACT HANDLE 3A08000-006 COMPLETE (SEE FIGURE 23) 2 1 PULLEY BRACKET 3A08151-046 4 SCREW – ATTACH AN526-832R8 4 WASHER NAS1149FN816P 4 RIVNUT MS27130A13 3 1 PULLEY MS20219-2 1 BOLT AN4-10A 1 WASHER NAS1149F0463P 1 NUT MS21044N4 4 4 PULLEY BRACKET 4A08151-093 4 PULLEY MS20219-2 4 BOLT AN4-10A 8 WASHER NAS1149F0463P 4 NUT MS21044N4 5 8 EYEBOLT AN42B4A 8 WASHER NAS1149F0363P 8 WASHER AN970-3 6 8 NUT MS21044N3 4 BOLT – BRACKET TO EYEBOLT AN3-25A 4 WASHER NAS1149D0316J 7 2 CABLE GUIDE HOLDER 4A08153-010 2 GIUDE 3A08601-003 8 RIVNUT MS27130A7 8 STAR WASHER MS35333-37 8 WASHER NAS114-F0332P 8 SCREW AN526-632R8 WIPLINE MODEL 3000 FLOAT PARTS MANUAL INSTALLATION – STEERING AND RETRACT SYSTEM, FIGURE 23 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1002170 • Rev H Page 91 of 118 8 2 GUIDE 3A08601-003 2 CABLE GUIDE HOLDER 4A08153-009 9 2 SPRING 0742016-1 10 3 TURNBUCKLE - BARREL MS21251B3S * 11 2 EYE - TERMINAL AN170-16RS 12 2 EYE - TERMINAL MS21255-3LS A/R THIMBLE AN100-3 13 A/R NICOPRESS 18-2-G 14 1 FORK – TERMINAL MS21252-3RS 15 2 SHACKLE MS20115-3 1 PIN – CLEVIS MS20392-2-19 * PART NUMBERS CHANGE IF SERVICE KIT #66 IS INSTALLED, GO TO PAGE 117 Page 92 of 118 1002170 • Rev H THIS PAGE INTENTIONALLY LEFT BLANK 1002170 • Rev H Page 93 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY - RETRACT HANDLE FIGURE 24 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY – RETRACT HANDLE, FIGURE 24 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 94 of 118 1002170 • Rev H 1 1 STAINLESS STEEL BOLT 1032 X 2 SS BOLT 2 1 LEG - FWD - WATER RUDDER RETRACT ASS'Y 3A08000-007 3 1 CABLE ASS'Y 3A08000-051 4 2 SIDE PLATE 3A08003-017 5 1 ADJUSTING BLOCK 3A08061-003 6 1 HANDLE - WATER RUDDER RETRACT 3A08414-001 7 1 LEG - AFT - WATER RUDDER RETRACT ASS'Y 3A08415-001 8 1 PLASTIC TUBE 3A08613-001 9 2 PIVOT PIN 3A08702-006 10 1 PLACARD, WATER RUDDER RETRACT 3A3-1115-1 11 1 PLACARD, WATER RUDDER RETRACT 3A3-1115-2 12 1 PLACARD, WATER RUDDER RETRACT 3A3-1115-3 13 1 SWIVEL, RETRACT CABLE HANDLE 4A08506-002 14 2 BOLT AN3-10A 15 1 BOLT AN4-10A 16 2 RIVET AN470AD5-12 17 2 RIVET AN470AD5-14 18 1 PULLEY MS20219-2 19 6 WASHER NAS1149F0332P 20 2 WASHER NAS1149F0363P WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY – RETRACT HANDLE, FIGURE 24 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1002170 • Rev H Page 95 of 118 21 2 WASHER NAS1149F0432P 22 2 WASHER NAS1149F0463P 23 4 WASHER NAS1149FN816P 24 4 KAYNAR NUT NAS679-A3W 25 1 KAYNAR NUT NAS679-A4W Page 96 of 118 1002170 • Rev H THIS PAGE INTENTIONALLY LEFT BLANK 1002170 • Rev H Page 97 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL INSTALLATION – HYDRAULIC SYSTEM FIGURE 25 WIPLINE MODEL 3000 FLOAT PARTS MANUAL INSTALLATION – HYDRAULIC SYSTEM, FIGURE 25 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 98 of 118 1002170 • Rev H 1 1 ASS’Y., HYDRAULIC PUMP (12V) 34A09000-266 1 ASS’Y., HYDRAULIC PUMP (24V) 34A09000-281 2 1 ASS’Y., HYDRAULIC HOSE 34A09000-246 3 1 ASS’Y., HYDRAULIC HOSE 34A09000-247 4 1 ASS’Y., HYDRAULIC HOSE 34A09000-248 5 1 ANGLE – PUMP MOUNT 34A09357-074 4 RIVET - ATTACH CR3243-4-3 2 SPACER 3A09271-001 2 BOLT - ATTACH 3A09702-012 4 WASHER NAS1149FO663P 6 2 ASS’Y., HOSE ACCUMULATOR 8A09000-048 7 4 FITTING 63-190600-4 8 1 ASS’Y., HAND PUMP (COMPLETE) 34A09000-267 3 BOLT AN3-4A 3 WASHER NAS1149F0363P 3 STAR WASHER MS35333-39 3 NUT SERT AKS4-1032 9 1 HAND PUMP ONLY 638203 10 1 HAND PUMP MOUNT BRACKET 34A09156-166 11 3 CAP SCREW 5/16-18UNC-2B X .63 3 WASHER MS35333-40 12 3 UNION AN815-4D 3 WASHER NAS1149FO563J 3 “O” RING MS28775-011 13 1 ASS’Y., HANDLE SELECTOR 21A12000-052 14 1 HANDLE - PUMP 21A09396-001 15 1 CAP PLUG 9283K13 1002170 • Rev H Page 99 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY – HYDRAULIC PUMP FIGURE 26 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY – HYDRAULIC PUMP, FIGURE 26 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 100 of 118 1002170 • Rev H 1 3 RELAY, 12V, 5 PRONG 0-332-209-137 3 RELAY, 24V, 5 PRONG 0-332-209-211 2 4 PIN, CRIMP FEMALE, 1/8" DIA 02-09-1104 3 2 CONNECTOR PLUG, MALE, 2 CONN. 03-09-1022 4 14 TERMINAL 1-901-355-917 5 1 CABLE, DIODE ADAPTOR 1004949 6 1 TIMER RELAY HARNESS 12V 1005042 1 TIMER RELAY HARNESS 24V 1005043 7 3 DIODE, 2-1/2" 1N4004 8 2 CLAMP, CABLE, CPC SIZE 11 206062-3 9 1 PLUG, MALE, CPC SIZE 1, 4 PIN 206429-1 10 1 CPC FREE HANG, 4 PIN, FEMALE 206430-2 11 1 ASSEMBLY, HYDRAULIC PUMP, 12V 21A09000-215 1 ASSEMBLY, HYDRAULIC PUMP, 24V 21A09000-282 12 6 FT WIRE, 12 AWG, WHITE 22759-16-12-9 13 10.1 FT WIRE, 20 AWG, WHITE 22759-16-20-9 14 3 HOUSING CONNECTOR ASSEMBLY 2601048-200 15 1 FUSE HOLDER 3453LF2A 16 1 BRACKET - HYD. PUMP 34A09005-291 17 1 TERMINAL BLOCK, 6 CONNECTOR 6-140 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ASSEMBLY – HYDRAULIC PUMP, FIGURE 26 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1002170 • Rev H Page 101 of 118 18 3 PIN, CRIMP SOCKET, 24-20G 66103-4 19 3 CRIMP SOCKET, FEMALE 66105-4 20 1 FUSE, 250V, (S2565-1) AGC-1 21 3 BOLT AN3-3A 22 2 SCREW, MACHINE, TRUSS HEAD AN526-632R8 23 1 ELBOW,90°, INTERNALEXTERNAL PIPE AN914-1D 24 3 SOCKET, 5 PRONG, PLASTIC BR05FW 25 1.5 FT HEAT SHRINK, TUBING, BLACK HS105-3/16-0 26 2 NUT MS21044N06 27 3 NUT MS21044N3 28 1 GROMMET MS35489-14 29 6 WASHER NAS1149F0332P 30 4 WASHER NAS1149F0363P 31 12 RING CONNECTOR R-3 32 1 ANGLE - PUMP MOUNT (NOT SHOWN) 34A09357-074 Page 102 of 118 1002170 • Rev H THIS PAGE INTENTIONALLY LEFT BLANK 1002170 • Rev H Page 103 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL INSTALLATION STEPS FIGURE 27 WIPLINE MODEL 3000 FLOAT PARTS MANUAL INSTALLATION STEPS, FIGURE 27 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 104 of 118 1002170 • Rev H 1 1 STEP - L.H. 30A02369-057 1 STEP – R.H. 30A02369-056 2 2 BOLT – CENTER ATTACH AN3-21A 4 WASHER NAS1149F0332P 2 NUT MS21044N3 3 8 SPACER – FRONT & REAR 6A02273-006 4 4 BOLT – FRONT & REAR ATTACH AN3-25A 8 WASHER NAS1149F0332P 4 NUT MS21044N3 5 6 HOLE PLUG BPF 1002170 • Rev H Page 105 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL HYDRAULIC SCHEMATIC – PUMP FIGURE 28 WIPLINE MODEL 3000 FLOAT PARTS MANUAL HYDRAULIC SCHEMATIC – PUMP, FIGURE 28 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 106 of 118 1002170 • Rev H 1 1 ASS’Y., HYDRAULIC HOSE 34A09000-248 2 1 ASS’Y., HYDRAULIC HOSE 34A09000-247 3 1 ASS’Y., HYDRAULIC HOSE 34A09000-246 4 2 “T” FITTING AN804-4D 2 NUT AN924-4D 2 WASHER NAS1149F0763P 5 1 UNION FITTING AN832-4D 1 NUT AN924-4D 1 WASHER NAS1149F0763P 6 1 ASS’Y., HYDRAULIC HOSE 34A09000-254 7 2 “T” FITTING AN824-4D 8 1 ASS’Y., HYDRAULIC HOSE 34A09000-253 9 1 ASS’Y., HYDRAULIC HOSE 34A09000-252 10 2 ASS’Y., HYDRAULIC HOSE 34A09000-249 11 1 ASS’Y., HYDRAULIC HOSE 34A09000-250 12 2 ASS’Y., HYDRAULIC HOSE 34A09000-255 13 4 ELBOW FITTING AN833-4D 4 NUT AN924-4D 4 WASHER NAS1149F0763P 14 4 ASS’Y., HYDRAULIC HOSE ( AC S/N 30154 and below fitted with Service Kit 66) 21A09000-206 14 4 ASS’Y., HYDRAULIC HOSE (AC S/N 30155 and on fitted with or without Service kit 66) 1002482 WIPLINE MODEL 3000 FLOAT PARTS MANUAL HYDRAULIC SCHEMATIC – PUMP, FIGURE 28 REF NO. NO. REQ. PART DESCRIPTION PART NO. 1002170 • Rev H Page 107 of 118 15 1 ASS’Y., HYDRAULIC HOSE 34A09000-251 16 2 ASS’Y., HYDRAULIC HOSE 30A09000-272 17 2 ASS’Y., HYDRAULIC HOSE 30A09000-273 18 2 ASS’Y., HYDRAULIC HOSE 30A09000-268 19 2 ASS’Y., HYDRAULIC HOSE 30A09000-270 20 2 ASS’Y., HYDRAULIC HOSE 30A09000-271 21 2 ASS’Y., HYDRAULIC HOSE 30A09000-269 22 2 ASS’Y., HYDRAULIC HOSE 21A09000-080 2 FITTINGS – END 63-190600-3 23 2 FITTING – ELBOW AN833-3D 4 WASHER NAS1149D0663J 2 NUT AN924-3D 24 2 LINE ASS’Y., HARD 21A04000-079 25 2 LINE ASS’Y., FLEX 21A04000-078 Page 108 of 118 1002170 • Rev H THIS PAGE INTENTIONALLY LEFT BLANK 1002170 • Rev H Page 109 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ELECTRICAL SCHEMATIC FIGURE 29 WIPLINE MODEL 3000 FLOAT PARTS MANUAL ELECTRICAL SCHEMATIC, FIGURE 29 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 110 of 118 1002170 • Rev H 1A 3 RELAY 12V 0-332-209-211 1B 3 RELAY 24V 0-332-209-137 2 3 RELAY SOCKET BR05FW 3 7 DIODE 1N4004 4 1 FUSE 1 AMP AGC-1 5 1 FUSE HOLDER 3453LF2A 6A 1 ASSEMBLY,TIMER RELAY 12V 1005042 6B 2 ASSEMBLY,TIMER RELAY 24V 1005043 7 1 DIODE CABLE ADAPTOR 1004949 8 1 WIRE HARNESS 4A11000-014 9 1 WIRE HARNESS 4A11000-012 10 1 CIRCUIT BREAKER 5 AMP 11 1 CIRCUIT BREAKER (12V) 40 AMP 1 CIRCUIT BREAKER (24V) 25 AMP 12 8 SWITCH – PROXIMITY - MAGNETIC 5801 8 CLIP – SWITCH HOLDER 21A09005-262 1002170 • Rev H Page 111 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL BACK VIEW CONTROL HEAD NOSE MAIN UP WATER DOWN LAND G G G G NOSE MAIN B B B B R PUMP DIM GEAR ADVISORY 2 8 7 1 10 4 3 5 6 8 7 6 5 2 1 10 3 4 3 4 2 1 35 OHM RESISTOR (12V) 180 OHM RESISTOR (24) (USE 2 SIDED TAPE TO APPLY) 9 1 9 2 4 5 6 12 GEAR ADVISORY PUSH BUTTON (REF ONLY) TO GEAR ADVISORY (REF ONLY) GEAR ADVISORY (REF ONLY) 2 11 14 10 1 13 14 10 3 7 16 8 GEAR CONTROL (ROUND) FIGURE 30 WIPLINE MODEL 3000 FLOAT PARTS MANUAL GEAR CONTROL (ROUND), FIGURE 30 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 112 of 118 1002170 • Rev H 1 GEAR SELECTOR ASSY. ROUND (12V) 21A11000-009 1 GEAR SELECTOR ASSY. ROUND (24V) 21A11000-019 1 1 SWITCH 8857K44 2 1 TOGGLE SWITCH, SPDT, ON-ON A101SYCB 3 9 SOCKET 515-0012 4 1 INDICATOR LAMP, 14V, RED 507-3914-1431-600 1 INDICATOR LAMP, 28V, RED 507-3918-1431-600 5 4 INICATOR LAMP, 14V, GREEN 507-3914-1432-600 4 INICATOR LAMP, 28V, GREEN 507-3918-1432-600 6 4 INDICATOR LAMP, 14V, BLUE 507-3914-1434-600 4 INDICATOR LAMP, 28V, BLUE 507-3918-1434-600 7 1 BLOCK, GEAR CONTROL 21A11179-001 8 1 HARNESS ASSEMBLY, GEAR SELECTOR 4A11000-008 9 1 GEAR SWITCH KNOB 21A11259-003 10 1 RESISTOR, 14V, DALE RH5 5W RH-5-35 1 RESISTOR, 28V, DALE RH5 5W RH-5-180 11 3 SCREW, TRUSS HEAD, 6-32 AN526-632R8 12 1 PLACARD, ROUND2100 GEAR SELECTOR 10B3-6202 13 3 RING CONNECTOR, #6, 20 AWG, RED R-3 14 5 CABLE TIE PLT1M-M 15 16" SHRINK WRAP, 3/16, WHITE HIXR-3/16 16 3" HEAT SHRINK TUBING HS105-1/2-0 17 6" WIRE, 20AWG, WHITE 22759-16-20-9 . 1002170 • Rev H Page 113 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL 1 11 9 6 4 2 5 12 7 10 3 16 8 10 35 OHM RESISTOR (12V) 180 OHM RESISTOR (24V) (USE 2 SIDED TAPE TO APPLY 2 GEAR ADVISORY (REF ONLY) GEAR ADVISORY PUSH BUTTON (REF ONLY) TO GEAR ADVISORY (REF ONLY) 13 1 14 GEAR CONTROL (RECTANGLE) FIGURE 31 WIPLINE MODEL 3000 FLOAT PARTS MANUAL GEAR CONTROL (RECTANGLE), FIGURE 31 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 114 of 118 1002170 • Rev H 1 GEAR SELECTOR ASSY. ROUND (12V) 21A11000-009 1 GEAR SELECTOR ASSY. ROUND (24V) 21A11000-019 1 1 SWITCH 8857K44 2 1 TOGGLE SWITCH, SPDT, ON-ON A101SYCB 3 9 SOCKET 515-0012 4 1 INDICATOR LAMP, 14V, RED 507-3914-1431-600 1 INDICATOR LAMP, 28V, RED 507-3918-1431-600 5 4 INICATOR LAMP, 14V, GREEN 507-3914-1432-600 4 INICATOR LAMP, 28V, GREEN 507-3918-1432-600 6 4 INDICATOR LAMP, 14V, BLUE 507-3914-1434-600 4 INDICATOR LAMP, 28V, BLUE 507-3918-1434-600 7 1 BLOCK, GEAR CONTROL 21A11179-001 8 1 HARNESS ASSEMBLY, GEAR SELECTOR 4A11000-008 9 1 GEAR SWITCH KNOB 21A11259-003 10 1 RESISTOR, 14V, DALE RH5 5W RH-5-35 1 RESISTOR, 28V, DALE RH5 5W RH-5-180 11 3 SCREW, TRUSS HEAD, 6-32 AN526-632R8 12 1 PLACARD, ROUND2100 GEAR SELECTOR 10B3-6202 13 3 RING CONNECTOR, #6, 20 AWG, RED R-3 14 3 CABLE TIE PLT1M-M 15 16" SHRINK WRAP, 3/16, WHITE HIXR-3/16 16 3" HEAT SHRINK TUBING HS105-1/2-0 17 6" WIRE, 20AWG, WHITE 22759-16-20-9 1002170 • Rev H Page 115 of 118 WIPLINE MODEL 3000 FLOAT PARTS MANUAL HYDRAULIC PUMP FIGURE 32 WIPLINE MODEL 3000 FLOAT PARTS MANUAL HYDRAULIC PUMP, FIGURE 32 REF NO. NO. REQ. PART DESCRIPTION PART NO. Page 116 of 118 1002170 • Rev H 1 1 HYDRAULIC PUMP ASS’Y., (12V) 21A09000-215 HYDRAULIC PUMP ASS’Y., (24V) 21A09000-282 MOTOR (12V) 410497 MOTOR (24V) 411165 2 1 BASIC PUMP 634873 3 2 TUBE EXTENSIONS 362136 4 2 FILTER 410521 5 1 SEAL RESERVIOR 410578 6 1 RETURN TUBE 365047 7 1 RESERVIOR – GAUGE ASS’Y 775260 8 1 SEAL THREAD 415067 9 1 SCREW – RESERVIOR ATTACH 409715 10 1 COUPLING – MOTOR TO PUMP 361183 11 1 SEAL – PUMP SHAFT 410512 12 1 “O” RING MOTOR TO BASE 405673 WIPLINE MODEL 3000 FLOAT PARTS MANUAL 1002170 • Rev H Page 117 of 118 27 11a 10 12 11 13 15 13a SERVICE KIT 66 PARTS LIST – INSTL. – STRUTS, WIRES AND SPRDR. BARS (SEE FIGURE 21) 10 2 ASS’Y., FRONT DRAG WIRE 3A02000-044 2 TIE ROD AN676AC-63.25 2 PIN - COTTER MS24665-301 2 PIN - CLEVIS MS20392-5C21 1 CLEVIS “L” AN665-80LAS 1 CLEVIS “R” AN665-80RAS 1 CHECK NUT “L” AN316C6L 1 CHECK NUT “R” AN316C6R 11 1 ASS’Y., FWD STRUT - LH 1002159 11a 1 ASS’Y., FWD STRUT – RH 1002132 WIPLINE MODEL 3000 FLOAT PARTS MANUAL Page 118 of 118 1002170 • Rev H 12 2 ASS’Y., CENTER STRUT 1002134 13 1 ASS’Y., REAR STRUT - LH 1002136 13a 1 ASS’Y., REAR STRUT - RH 1002137 15 2 ASS’Y., REAR DRAG WIRE 1002153 27 1 FITTING – UPPER FWD – LH 1002154 1 FITTING – UPPER FWD – RH 1002155 SERVICE KIT 66 PARTS LIST – INSTL. – STEERING AND RETRACT SYS. (SEE FIGURE 22) 10 3 TURNBUCKLE - BARREL MS21251B3L SERVICE KIT 66 PARTS LIST – HYDRAULIC SCHEMATIC – PUMP (SEE FIGURE 28) 22 2 ASS’Y – HYDRAULIC HOSE (IMAGE NOT SHOWN) 1002482 2 FITTINGS – END 63-190600-3