ENSTROM 480/480B OPERATOR’S MANUAL AND FAA APPROVED ROTORCRAFT FLIGHT MANUAL SUPPLEMENT
ENSTROM 480B · Pilot's Operating Handbook
Overview
The Enstrom 480/480B Operator’s Manual and FAA Approved Rotorcraft Flight Manual Supplement provides operating instructions, procedures, and limitations for the Crash Resistant Fuel System (CRFS) installation on the Enstrom 480B helicopter. It includes FAA-approved chapters on operating limitations, normal procedures, emergency procedures, and performance data, along with additional information specific to the CRFS.
- The CRFS is standard equipment for newly manufactured Enstrom 480B helicopters from S/N 5256.
- Fielded aircraft S/N 5255 and prior can be converted to CRFS with a service information letter.
- The supplement must always be present in the helicopter if the CRFS is installed.
- Maintenance is required if breakaway fuel valves indicate a closed position.
- A left or right roll exceeding 27° during takeoff or landing will close the rollover valve.
- The CRFS is designed to retain fuel in a crash.
- Breakaway couplings prevent fuel leaks in the event of an impact.
- The aircraft may only be flown if valve indicators show an open position.
Document
Source
Originally published by enstromhelicopter.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.
Document details
- Type ·
- Pilot's Operating Handbook
- Year ·
- 2024
- File size ·
- 595 KB
- Publisher ·
- enstromhelicopter.com
- Language ·
- en
What is the ENSTROM 480/480B OPERATOR’S MANUAL AND FAA APPROVED ROTORCRAFT FLIGHT MANUAL SUPPLEMENT?
The ENSTROM 480/480B OPERATOR’S MANUAL AND FAA APPROVED ROTORCRAFT FLIGHT MANUAL SUPPLEMENT is a pilot's operating handbook for the ENSTROM 480B, dated 2024.
Where does the ENSTROM 480/480B OPERATOR’S MANUAL AND FAA APPROVED ROTORCRAFT FLIGHT MANUAL SUPPLEMENT come from?
This copy of the ENSTROM 480/480B OPERATOR’S MANUAL AND FAA APPROVED ROTORCRAFT FLIGHT MANUAL SUPPLEMENT was originally published by enstromhelicopter.com and is hosted on Sprinkle as a free, searchable reference copy.
What year was the ENSTROM 480/480B OPERATOR’S MANUAL AND FAA APPROVED ROTORCRAFT FLIGHT MANUAL SUPPLEMENT published?
The ENSTROM 480/480B OPERATOR’S MANUAL AND FAA APPROVED ROTORCRAFT FLIGHT MANUAL SUPPLEMENT — the ENSTROM 480B pilot's operating handbook on file — is dated 2024.
Most owners only have the POH. Here's the essential set for the ENSTROM 480B.
- Pilot's Operating Handbook / AFM
- Checklist
- Maintenance Manual
- Parts Catalog (IPC)
- Systems & Wiring
- Service Bulletins on file
- Type Certificate (TCDS)
More ENSTROM 480Bmanuals & documents
- SIL Turbine IndexService Bulletins
- ENSTROM 480B OPERATOR'S MANUAL AND FAA APPROVED ROTORCRAFT FLIGHT MANUALPilot's Operating Handbook
- SERVICE INFORMATION LETTER SIL T-069Service Bulletins
- 480 MRGB Flushing ProceduresMaintenance Manual
- SIL T-045 Cargo ConfigurationService Bulletins
- ENSTROM 480 XJQ Checklist komplettChecklist
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In this document
Introduction
This section outlines the purpose of the supplement, detailing the operating instructions and limitations for the CRFS installation on the Enstrom 480B helicopter.
Operating Limitations
This chapter refers to the basic RFM for operating limitations relevant to the helicopter.
Normal Procedures
This chapter includes preflight checks and procedures for normal operations, emphasizing the importance of checking fuel valves.
Emergency Procedures
This chapter refers to the basic RFM for emergency procedures applicable to the helicopter.
Performance Data
This chapter refers to the basic RFM for performance data relevant to the helicopter.
CRFS Description
This section describes the features and functions of the Crash Resistant Fuel System, including its design to prevent fuel leaks during crashes.
Safety notes
- Maintenance action is required before flight if any breakaway fuel valves indicate a closed position.
- A left or right roll exceeding 27° during takeoff or landing will close the rollover valve.
- The aircraft may only be flown if the valve indicators show an open position.
Full document text
Mar 28/24 ENSTROM 480/480B OPERATOR’S MANUAL AND FAA APPROVED ROTORCRAFT FLIGHT MANUAL SUPPLEMENT CRASH RESISTANT FUEL SYSTEM (CRFS) (P/N 4122100-1) * * * * * REPORT NO. 28-AC-085 HELICOPTER SERIAL NO. HELICOPTER REGISTRATION NO. * * * * * THIS SUPPLEMENT MUST BE CARRIED IN THE HELICOPTER AT ALL TIMES IF EQUIPPED WITH THE CRASH RESISTANT FUEL SYSTEM. CHAPTERS 1, 2, 3, AND 4 ARE FAA APPROVED. Manager, Flight Test & Human Factors Branch, AIR-710 Federal Aviation Administration Approved Date THE ENSTROM HELICOPTER CORPORATION 2209 22 ND STREET MENOMINEE, MICHIGAN 49858-0490 ENSTROM 480/480B RFM SUPPLEMENT ii FAA APPROVED: 21 Aug 2025 Rev. 1 Report No. 28-AC-085 21 Aug 2025 © 2024 Enstrom Helicopter Corporation The information contained herein is proprietary to the Enstrom Helicopter Corporation and shall not be reproduced or disclosed in whole or in part for any purpose except when such user possesses direct, written authorization from Enstrom Helicopter Corporation. ENSTROM 480/480B RFM SUPPLEMENT iii FAA APPROVED: 21 Aug 2025 Rev. 1 Report No. 28-AC-085 21 Aug 2025 LOG OF REVISIONS REV NO FAA APPROVAL SUMMARY DESCRIPTION IR Ryan Nelson, FTP, AIR-712, Apr 3, 2024 Initial Release 1 Added Enstrom copyright and proprietary statement. Added EASA Log of Revisions table. Clarified terminology (indicator/indicator dots). Deleted descriptive detail from preflight checks (detail presented in Chapter 7). Clarified dot orientation terminology. Updated Figure 7-4 and Figure 7-5. Manager, Flight Test & Human Factors Branch, AIR-710 Federal Aviation Administration Approved Date iv ENSTROM 480/480B RFM SUPPLEMENT FAA APPROVED: 21 Aug 2025 Rev. 1 Report No. 28-AC-085 21 Aug 2025 EASA LOG OF REVISIONS REV NO DATE EASA APPROVED FAA APPROVED ON BEHALF OF EASA - TBD N/A 1 TBD N/A ENSTROM 480/480B RFM SUPPLEMENT v FAA APPROVED: 21 Aug 2025 Rev. 1 Report No. 28-AC-085 21 Aug 2025 ROTORCRAFT FLIGHT MANUAL SUPPLEMENT CRASH RESISTANT FUEL SYSTEM TABLE OF CONTENTS CHAPTER DESCRIPTION PAGE Cover Log of Revisions ....................................... iii EASA Log of Revisions .............................. iv Table of Contents ...................................... v List of Figures .......................................... vi List of Tables ........................................... vi List of Effective Pages ............................. vii INTRODUCTION ...................................... 1 CHAPTER 1 OPERATING LIMITATIONS 1-1 General.................................................... 2 CHAPTER 2 NORMAL PROCEDURES 2-1 General.................................................... 2 2-2 Preflight Check, Aft Fuselage Left Side ...... 3 2-3 Preflight Check, Aft Fuselage Right Side ... 3 2-4 Preflight Check, Fuselage Top Area ........... 3 2-5 Takeoff and Landing ................................ 4 CHAPTER 3 EMERGENCY PROCEDURES 3-1 General.................................................... 4 CHAPTER 4 PERFORMANCE DATA 4-1 General.................................................... 4 CHAPTER 6 WEIGHT/BALANCE AND LOADING 6-1 General.................................................... 5 6-2 Form F-511-2 .......................................... 5 CHAPTER 7 SYSTEM DESCRIPTION 7-1 General.................................................... 5 7-2 CRFS Description .................................... 5 vi ENSTROM 480/480B RFM SUPPLEMENT FAA APPROVED: 21 Aug 2025 Rev. 1 Report No. 28-AC-085 21 Aug 2025 ROTORCRAFT FLIGHT MANUAL SUPPLEMENT CRASH RESISTANT FUEL SYSTEM TABLE OF CONTENTS CHAPTER DESCRIPTION PAGE CHAPTER 8 HANDLING, SERVICING, AND MAINTENANCE 8-1 General .................................................. 11 8-2 Fuel System Servicing ............................. 11 8-3 Ground Operations ................................. 11 LIST OF FIGURES FIGURE NO. DESCRIPTION PAGE 7-1 CRFS Schematic .................................... 7 7-2 Valve Indicator Dot Orientations ............ 8 7-3 Vent Line Couplings, Crossover Coupling, and Roll Over Valve Installations ............ 9 7-4 Left-Side Fuel Feed Line Coupling Installation .......................................... 10 7-5 Right-Side Fuel Feed Line Coupling Installation .......................................... 10 LIST OF TABLES TABLE NO. DESCRIPTION PAGE 8-1 Fuels, Lubricants, Specifications, and Capacities ..................................... 11 ENSTROM 480/480B RFM SUPPLEMENT vii LIST OF EFFECTIVE PAGES FAA approved: 21 Aug 2025 Rev. 1 Report No. 28-AC-085 21 Aug 2025 PAGE DATE Cover Mar 28/24 ii 21 Aug 2025 iii 21 Aug 2025 iv 21 Aug 2025 v 21 Aug 2025 vi 21 Aug 2025 vii 21 Aug 2025 viii 21 Aug 2025 1 Mar 28/24 2 21 Aug 2025 3 21 Aug 2025 4 Mar 28/24 5 Mar 28/24 6 21 Aug 2025 7 Mar 28/24 8 21 Aug 2025 9 Mar 28/24 10 21 Aug 2025 11 Mar 28/24 12 Mar 28/24 viii ENSTROM 480/480B RFM SUPPLEMENT FAA APPROVED: 21 Aug 2025 Rev. 1 Report No. 28-AC-085 21 Aug 2025 INTENTIONALLY LEFT BLANK ENSTROM 480/480B RFM SUPPLEMENT 1 NOT FAA APPROVED Report No. 28-AC-085 Mar 28/24 INTRODUCTION This supplement contains the operating instructions, procedures, and limitations for the Crash Resistant Fuel System (CRFS) Installation – 480 Series (P/N 4122100-1). The CRFS installation is standard equipment for newly manufactured Enstrom 480B helicopters beginning with S/N 5256. Fielded aircraft (480 and 480B helicopters S/N 5255 and prior) are eligible for conversion to CRFS upon availability of a kit via a service information letter (SIL). The supplement is divided into two basic parts, the FAA approved RFM Supplement (Chapters 1 through 4) and additional data (Chapters 6 through 8) pertinent to the CRFS provided by the Enstrom Helicopter Corporation (Enstrom). It is required by Federal Regulations that this supplement is always present in the helicopter if the CRFS is installed. The chapters that follow in this supplement correspond to
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the chapters presented in the basic 480/480B RFM. Relevant content has been modified to distinguish information specific to the CRFS installation. 2 ENSTROM 480/480B RFM SUPPLEMENT FAA APPROVED: 21 Aug 2025 Rev. 1 Report No. 28-AC-085 21 Aug 2025 CHAPTER 1. OPERATING LIMITATIONS 1-1. General Refer to the basic RFM. CHAPTER 2. NORMAL PROCEDURES 2-1. General Refer to the basic RFM. NOTE Refer to Figure 7-2 for depictions of the breakaway fuel valve in the open valve position and in the closed valve position. WARNING Maintenance action is required before flight if inspection of any of the breakaway fuel valves indicates a closed valve condition as indicated by a perpendicular orientation of the valve indicator dots. NOTE For the preflight checks of the valve status, it may be necessary to use a flashlight or similar source of light to see the valve indicator dots under low light conditions. ENSTROM 480/480B RFM SUPPLEMENT 3 FAA APPROVED: 21 Aug 2025 Rev. 1 Report No. 28-AC-085 21 Aug 2025 2-2. Preflight Check, Aft Fuselage Left Side In the basic RFM, Aft Fuselage Left Side – Exterior Check (Area 2), perform the additional preflight inspection as described under Engine Compartment – Check: 1. Fuel lines – Check for condition, security, and leaks. Check breakaway fuel valves for condition, security, and leaks. Verify breakaway fuel valves are in the open position). 2-3. Preflight Check, Aft Fuselage Right Side In the basic RFM, Aft Fuselage Right Side – Exterior Check (Area 5), perform the additional preflight inspection as described under Engine Compartment – Check: 1. Fuel lines – Check for condition, security, and leaks. Check breakaway fuel valves for condition, security, and leaks. Verify breakaway fuel valves are in the open position. 2-4. Preflight Check, Fuselage Top Area In the basic RFM, Fuselage Top Area – Exterior Check (Via steps), perform the additional preflight inspection described as follows: 1. Upper transmission area – Fuel cell vent lines – Check fuel cell vent lines for condition and security. Check breakaway fuel valves for condition, security, and leaks. Verify breakaway fuel valves are in the open position. Check roll over valve for condition and security. 2. Upper transmission area – Crossover line – Check crossover line and breakaway valves for condition, security, and leaks. Verify breakaway fuel valves are in the open position. 4 ENSTROM 480/480B RFM SUPPLEMENT FAA APPROVED: Apr 3, 2024 Report No. 28-AC-085 Mar 28/24 2-5. Takeoff and Landing Observe the following WARNING in conjunction with the normal procedures in the basic RFM under paragraphs 2- 28, 2-29, 2-30, and 2-35 (Normal Takeoff, Maximum Power Takeoff Profiles, Crosswind Takeoff, and Approach and Landing, respectively). WARNING A left or right roll exceeding 27° during a take- off or landing maneuver will close the roll over valve. If the roll over valve closes and sticks, the vent system will not operate properly. Maintenance action is required to ensure the roll over valve is open. CHAPTER 3. EMERGENCY PROCEDURES 3-1. General Refer to the basic RFM. CHAPTER 4. PERFORMANCE 4-1. General Refer to the basic RFM. ENSTROM 480/480B RFM SUPPLEMENT 5 NOT FAA APPROVED Report No. 28-AC-085 Mar 28/24 CHAPTER 6. WEIGHT/BALANCE AND LOADING 6-1. General Refer to the basic RFM. 6-2. Form F-511-2 In the basic RFM, Form F-511-2 is revised as follows: WEIGHT LBS. ARM IN. MOMENT IN-LB. PLUS: UNUSABLE FUEL (0.75 gal (US)) CHAPTER 7. HELICOPTER AND SYSTEMS DESCRIPTION AND OPERATION 7-1. General Refer to the basic RFM. 7-2. CRFS Description The 480B is equipped with a fuel system architecture designed to retain fuel in a crash. The fuel bladders are fabricated from crash resistant material and extensible chimneys on the crossover line and vent line connections allow stretch and angular misalignment that resist pull-out at these locations. A combination of lacing, hook and loop patches, and frangible studs and tabs secure the fuel bladder to the fuel shelf structure. Each bladder is interconnected to the other bladder through a 1.5 inch/3.8 cm cross-feed line in the lower 1/3 of the fuel cell and a 0.5 inch/1.3 cm overboard vent line. A roll over valve is located 6 ENSTROM 480/480B RFM SUPPLEMENT NOT FAA APPROVED Rev. 1 Report No. 28-AC-085 21 Aug 2025 on the shared vent line to prevent fuel leaks in inverted aircraft orientations. A 0.75 inch/1.9 cm main fuel feed line from the lowest point in each bladder interconnects through the main fuel shutoff valve in a "tee" to provide the fuel to the engine equally from each cell. Figure 7-1 depicts a schematic of the CRFS installation. Breakaway couplings, consisting of paired, self-sealing breakaway fuel valves, are installed on the vent lines, fuel crossover line, and fuel feed lines. The couplings are frangible and seal the fuel from both directions to prevent leaks in the event of an impact. In the case of an impact that causes a fuel bladder to move with respect to the surrounding structure, the frangible mechanism of the valve halves releases each ball valve to instantly close and prevent fuel flow. The position of the ball valve is indicated by the orientation of indicator dots visible on the surface of the valve. The aircraft may only be flown if the indicator dots indicate an open position (indicator dots are parallel with the coupling body). Maintenance action is required before flight if any of the valve indicators indicate a closed position (indicator dots are perpendicular to the coupling). Figure 7-2 depicts the valve indicator dot orientation for the open valve and closed valve conditions. Figure 7-3 depicts a view of the roll over valve, and vent line and crossover line breakaway fuel valve couplings visible from the top of the fuselage. Figure 7-4 depicts a view of the left-side fuel feed line breakaway fuel valve coupling and Figure 7-5 depicts a view of the right-side fuel feed line breakaway fuel valve coupling. Both couplings are visible through the left- and right-side engine access panels, respectively. Refer to Table 8-1 for the CRFS fuel capacities. ENSTROM 480/480B RFM SUPPLEMENT 7 NOT FAA APPROVED Report No. 28-AC-085 Mar 28/24 Figure 7-1. CRFS Schematic 8 ENSTROM 480/480B RFM SUPPLEMENT NOT FAA APPROVED Rev. 1 Report No. 28-AC-085 21 Aug 2025 Figure 7-2. Valve Indicator Dot Orientations Open Valves (Top) and Closed Valves (Bottom) ENSTROM 480/480B RFM SUPPLEMENT 9 NOT FAA APPROVED Report No. 28-AC-085 Mar 28/24 Figure 7-3. Vent Line Couplings, Crossover Coupling, and Roll Over Valve Installations 10 ENSTROM 480/480B RFM SUPPLEMENT NOT FAA APPROVED Rev. 1 Report No. 28-AC-085 21 Aug 2025 As viewed from the left-side engine access panel. Figure 7-4. Left-Side Fuel Feed Line Coupling Installation As viewed from the right-side engine access panel. Figure 7-5. Right-Side Fuel Feed Line Coupling Installation ENSTROM 480/480B RFM SUPPLEMENT 11 NOT FAA APPROVED Report No. 28-AC-085 Mar 28/24 CHAPTER 8. HANDLING, SERVICING AND MAINTENANCE 8-1. General Refer to the basic RFM. 8-2. Fuel System Servicing Refer to Table 8-1 for CRFS fuel specifications and capacities. Table 8-1. Fuels, Lubricants, Specifications, and Capacities SYSTEM SPECIFICATION CAPACITY Fuel - CRFS (P/N 4122100-1) (See Note 1) 90.2 gal (US) / 341.4 L (89.5 gal (US) usable / 338.8 L usable) NOTE: 1. Refer to Table 8-2, Fuels, Lubricants, Specifications, and Capacities (480B RFM) for further information. 8-3. Ground Operations Observe the following WARNING in conjunction with the instructions listed in the basic RFM under paragraph 8-11 (Ground Handling). WARNING Do not exceed 25° tip of the aircraft during ground operations. Exceeding 25° will close the roll over valve. If the roll over valve closes and sticks, the vent system will not operate properly. Maintenance action is required to ensure the roll over valve is open. 12 ENSTROM 480/480B RFM SUPPLEMENT NOT FAA APPROVED Report No. 28-AC-085 Mar 28/24 INTENTIONALLY LEFT BLANK