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SERVICE BULLETIN - Vashon Aircraft

Vashon Aircraft Ranger R7 · Service Bulletins

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Overview

This service bulletin addresses potential issues with the elevator stop punctures on the Vashon Aircraft Ranger R7. It outlines inspection requirements, corrective actions, and preventative measures to ensure the safety and functionality of the aircraft's elevator system.

  • Applies to all Ranger R7 aircraft with serial numbers 10257 and lower.
  • Excessive elevator end stop use can puncture elevator spars.
  • Inspect elevator spars for punctures before further flight.
  • Annual inspections are required as part of maintenance.
  • Appendices provide detailed instructions for inspections and repairs.
  • Preventative measures can reduce the risk of spar punctures.
  • Labor estimates for tasks are provided in the bulletin.
  • Contact Vashon Aircraft Support for assistance with punctured spars.

Document

Source

Originally published by vashonaircraft.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

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Document details

Type
·
Service Bulletins
Year
·
2004
File size
·
2.1 MB
Publisher
·
vashonaircraft.com
Language
·
en
About this document
What is the SERVICE BULLETIN - Vashon Aircraft?

The SERVICE BULLETIN - Vashon Aircraft is a service bulletins for the Vashon Aircraft Ranger R7, dated 2004.

Where does the SERVICE BULLETIN - Vashon Aircraft come from?

This copy of the SERVICE BULLETIN - Vashon Aircraft was originally published by vashonaircraft.com and is hosted on Sprinkle as a free, searchable reference copy.

What year was the SERVICE BULLETIN - Vashon Aircraft published?

The SERVICE BULLETIN - Vashon Aircraft — the Vashon Aircraft Ranger R7 service bulletins on file — is dated 2004.

Documentation completeness
4/7

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In this document

Synopsis

Excessive use of the elevators’ end stop can puncture elevator spars, impacting control range and potentially damaging the empennage fairing.

Required Action

Inspect both elevator spars for punctures and follow specific instructions if damage is found.

Method of Compliance

Details the inspection process and corrective actions for punctured spars, including removal of elevators.

Labor Required

Estimates the time required for various tasks related to inspection and repair of elevator components.

Appendix A

Provides instructions for inspecting elevator spars.

Appendix B

Details preventative measures to decrease the risk of spar punctures.

Safety notes

  • Inspect elevator travel before further flight.
  • If elevator scrapes with empennage fairing, follow instructions in Appendix A.
  • Annual inspections must occur every 100 hours.
  • If punctures are found, contact Vashon Aircraft Support.

Full document text

Light Sport Aircraft SERVICE BULLETIN VASHON AIRCRAFT 19825 141st Pl NE #8432, Woodinville, WA 98072 425.527.9944 SB-04-09-26-1 Rev C SUPPORT@VASHONAIRCRAFT.COM Page 1 of 17 SB-04-09-26-1 Rev C THIS SERVICE BULLETIN SUPERSCEDES SB-04-09-26-1 Rev B DATE RELEASED: 04-09-26 DATE EFFECTIVE: 04-09-26 SUBJECT: Elevator Stop Punctures EFFECTIVITY: MODEL: Ranger R7 SERIAL NO: ALL AIRCRAFT WITH SERIAL 10257 AND LOWER SYNOPSIS: Excessive use of the elevators’ end stop has been found to potentially puncture the elevator spars. Excessive force during flight or control check procedures can further contribute to this issue. Punctures in the spar will impact elevator control range and potentially lead to scraping and damage on the empennage fairing. Structural failure is less of a concern as the horizontal stabilizer takes most of the structural load of this assembly. REQUIRED ACTION: Inspect both elevator spars for punctures. MINIMUM LEVEL OF CERTIFICATION: LSRM TIME OF COMPLIANCE: The following intervals are valid: • Inspect elevator travel before further flight and as part of every pre-flight check. If elevator scrapes with empennage fairing, follow instructions detailed in Appendix A. • The inspection detailed in Appendix A must occur with each annual maintenance period (every 100hrs). • If the procedures outlined in Appendix B, Appendix C, Appendix D have been completed, these inspections are no longer required. Rev A -INITIAL RELEASE Rev B -METHODS OF COMPLIANCE FOR PUNCTURED SPARS. ADDED APPENDIX C AND D. Rev C -APPENDIX C NOW INCLUDES ISNTRUCTIONS FOR REPLACING STOPS. ADDED ADDITIONAL SPAR REPLACEMENT STEPS BASED ON FEEDBACK Light Sport Aircraft SERVICE BULLETIN VASHON AIRCRAFT 19825 141st Pl NE #8432, Woodinville, WA 98072 425.527.9944 SB-04-09-26-1 Rev C SUPPORT@VASHONAIRCRAFT.COM Page 2 of 17 METHOD OF COMPLIANCE: Inspect the spar in each elevator as seen in Appendix A. This will require removal of the elevators. If any punctures are present, contact Vashon Aircraft Support and refer to Appendix C and D for corrective action. Appendix B details preventative measures that greatly decrease the risk of spar punctures which would terminate the effectivity of this service bulletin. If tear/hole is visible, accomplish one of the following: replace the elevator spar as outlined in Appendix C, or install a new elevator and replace the horizontal stabilizer stop brackets as supplied by Vashon Aircraft in accordance with Appendix D. LABOR REQUIRED: The following time estimates for each job: Task: Approximate work hours: • Removal and inspection of elevator ~ 1 • Installation of preventative measures detailed in Appendix B ~ 6 • Replacement of elevator spar detailed in Appendix C ~ 16 • Replacement of elevator and brackets Appendix D ~ 4 Light Sport Aircraft SERVICE BULLETIN VASHON AIRCRAFT 19825 141st Pl NE #8432, Woodinville, WA 98072 425.527.9944 SB-04-09-26-1 Rev C SUPPORT@VASHONAIRCRAFT.COM Page 3 of 17 Appendix A: Inspection of elevator spars Light Sport Aircraft SERVICE BULLETIN VASHON AIRCRAFT 19825 141st Pl NE #8432, Woodinville, WA 98072 425.527.9944 SB-04-09-26-1 Rev C SUPPORT@VASHONAIRCRAFT.COM Page 4 of 17 Light Sport Aircraft SERVICE BULLETIN VASHON AIRCRAFT 19825 141st Pl NE #8432, Woodinville, WA 98072 425.527.9944 SB-04-09-26-1 Rev C SUPPORT@VASHONAIRCRAFT.COM Page 5 of 17 Appendix B: Installation of Preventative Measures Light Sport Aircraft SERVICE BULLETIN VASHON AIRCRAFT 19825 141st Pl NE #8432, Woodinville, WA 98072 425.527.9944 SB-04-09-26-1 Rev C SUPPORT@VASHONAIRCRAFT.COM Page 6 of 17 Light Sport Aircraft SERVICE BULLETIN VASHON AIRCRAFT 19825 141st Pl NE #8432, Woodinville, WA 98072 425.527.9944 SB-04-09-26-1 Rev C SUPPORT@VASHONAIRCRAFT.COM Page 7 of 17 Appendix C: Replacing elevator spar Light Sport Aircraft SERVICE BULLETIN VASHON AIRCRAFT 19825 141st Pl NE #8432, Woodinville, WA 98072 425.527.9944 SB-04-09-26-1 Rev C SUPPORT@VASHONAIRCRAFT.COM Page 8 of 17 Light Sport Aircraft SERVICE BULLETIN VASHON AIRCRAFT 19825 141st Pl NE #8432, Woodinville, WA 98072 425.527.9944 SB-04-09-26-1 Rev C SUPPORT@VASHONAIRCRAFT.COM Page 9 of 17 Light Sport Aircraft SERVICE BULLETIN VASHON AIRCRAFT 19825 141st Pl NE #8432, Woodinville, WA 98072 425.527.9944 SB-04-09-26-1 Rev C SUPPORT@VASHONAIRCRAFT.COM Page 10 of 17 Light Sport Aircraft SERVICE BULLETIN VASHON AIRCRAFT 19825 141st Pl NE #8432, Woodinville, WA 98072 425.527.9944 SB-04-09-26-1 Rev C SUPPORT@VASHONAIRCRAFT.COM Page 11 of 17 Light Sport Aircraft SERVICE BULLETIN VASHON AIRCRAFT 19825 141st Pl NE #8432, Woodinville, WA 98072 425.527.9944 SB-04-09-26-1 Rev C SUPPORT@VASHONAIRCRAFT.COM Page 12 of 17 Light Sport Aircraft SERVICE BULLETIN VASHON AIRCRAFT 19825 141st Pl NE #8432, Woodinville, WA 98072 425.527.9944 SB-04-09-26-1 Rev C SUPPORT@VASHONAIRCRAFT.COM Page 13 of 17 Light Sport Aircraft SERVICE BULLETIN VASHON AIRCRAFT 19825 141st Pl NE #8432, Woodinville, WA 98072 425.527.9944 SB-04-09-26-1 Rev C SUPPORT@VASHONAIRCRAFT.COM Page 14 of 17 Light Sport Aircraft SERVICE BULLETIN VASHON AIRCRAFT 19825 141st Pl NE #8432, Woodinville, WA 98072 425.527.9944 SB-04-09-26-1 Rev C SUPPORT@VASHONAIRCRAFT.COM Page 15 of 17 Light Sport Aircraft SERVICE BULLETIN VASHON AIRCRAFT 19825 141st Pl NE #8432, Woodinville, WA 98072 425.527.9944 SB-04-09-26-1 Rev C SUPPORT@VASHONAIRCRAFT.COM Page 16 of 17 Appendix D: Replacing Elevator, and Stop Brackets on H-STAB Light Sport Aircraft SERVICE BULLETIN VASHON AIRCRAFT 19825 141st Pl NE #8432, Woodinville, WA 98072 425.527.9944 SB-04-09-26-1 Rev C SUPPORT@VASHONAIRCRAFT.COM Page 17 of 17 Then install new Elevator in accordance with maintenance manual PG 5.7.6-18.