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Airworthiness Directive - AD/CESSNA 180/15 Amdt 4 - Rear Spar

CESSNA 180 · Airworthiness Directives

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Overview

This document is an Airworthiness Directive (AD) issued by the Civil Aviation Safety Authority (CASA) of Australia concerning the Cessna 180, 182, and Wren 460 series aircraft. The directive outlines necessary actions to address safety concerns related to the rear spar of the aircraft. It specifies modifications and inspections required to ensure the structural integrity of the rear spar, particularly for aircraft engaged in agricultural operations. The document includes compliance timelines and detailed inspection procedures to detect potential fatigue cracks. This AD is crucial for maintaining airworthiness and safety in affected aircraft models.

  • The AD applies to Cessna 180, 182, and Wren 460 series aircraft.
  • Modifications to the rear spar root are required for agricultural operation aircraft.
  • Fatigue crack inspections must be performed using at least a 4X magnifying glass.
  • Compliance for modifications is required before further flight after the AD's effective date.
  • Inspection intervals are 500 hours for modified aircraft and 100 hours for others.

Document

Source

Originally published by services.casa.gov.au. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

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Document details

Type
Airworthiness Directives
Year
2004
Pages
5
File size
87 KB
Publisher
services.casa.gov.au
How rare is it?
1,567CESSNA 180 registered worldwide · 1,352 active

Common. One of the most common aircraft types we track.

Documentation completeness
6/7

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In this document

Applicability

The Airworthiness Directive applies to all Cessna 180 and 182 models, as well as Wren 460 series aeroplanes, except those with specific rear spar part numbers listed in the directive.

Requirement

The directive requires modifications to the rear spar root of the left and right mainplanes for aircraft engaged in agricultural operations. It also mandates inspections for fatigue cracks in the rear spar web and the upper flange of the rear spar channel.

Compliance

Compliance with the directive is required before further flight after the effective date for modifications. Inspections must be conducted at intervals not exceeding 500 hours for modified aircraft and 100 hours for others.

Background

The amendment was issued to clarify compliance requirements for Restart series Cessna 182 aircraft, which have different rear spar part numbers.

Safety notes

  • Inspect the mainplane rear spar web for fatigue cracks in the root area using proper magnification.
  • If cracks are suspected, remove the trailing edge root end rib for a detailed inspection.

Full document text

COMMONWEALTH OF AUSTRALIA (Civil Aviation Safety Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY SCHEDULE OF AIRWORTHINESS DIRECTIVES Page 1 of 2 AIRWORTHINESS DIRECTIVE On the effective date specified below, and for the reasons set out in the background section, the CASA delegate whose signature appears below revokes Airworthiness Directive (AD) AD/CESSNA 180/15 Amdt 3 and issues the following AD under subregulation 39.1 (1) of CASR 1998. The AD requires that the action set out in the requirement section (being action that the delegate considers necessary to correct the unsafe condition) be taken in relation to the aircraft or aeronautical product mentioned in the applicability section: (a) in the circumstances mentioned in the requirement section; and (b) in accordance with the instructions set out in the requirement section; and (c) at the time mentioned in the compliance section. Cessna 180, 182 and Wren 460 Series Aeroplanes AD/CESSNA 180/15 Amdt 4 Rear Spar 8/2004 Applicability: All models except those with rear spars P/Nos. 0523400-90 L.H. and -91 R.H.; 0523400-111 L.H. and -112 R.H.; 0726014-1 L.H. and 0726014-2 R.H. Note 1: Restart series Cessna 182s have rear spars part numbers 0726014-1 L.H. and 0726014-2 R.H. Requirement: 1. Modify the rear spar root, of the left and right mainplanes on all aeroplanes engaged in agricultural operations in accordance with Rex Aviation Drawing RA- 491 or an alternative scheme approved by the Secretary. 2. Inspect the mainplane rear spar web for fatigue cracks in the root area. These cracks originate in the radius which is located under the attachment fittings. This inspection shall be carried out using a magnifying glass of at least 4X’ magnification or alternatively a device such as the “Syte Ade” may be employed. 3. Inspect the upper flange of the rear spar channel at the outer end of the attachment fitting. This can be done via the flap bay inner inspection panel. Since the trailing edge root end fits closely to the spar, it may be difficult to detect possible cracks, therefore when doubt exists the trailing edge root end rib shall be removed for more detailed inspection. Note 2: The affected area is illustrated in Rex Aviation Technical Memorandum No. 12 dated 10 May 1960. Compliance: Para. 1 - Unless already accomplished, before further flight after the effective date of this Airworthiness Directive. Paras. 2 and 3 - Aeroplanes modified to Rex Aviation Drawing RA-491 - at intervals not exceeding 500 hours time in service. For all other aeroplanes: at intervals not exceeding 100 hours time in service. This Amendment becomes effective on 5 August 2004. COMMONWEALTH OF AUSTRALIA (Civil Aviation Safety Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY SCHEDULE OF AIRWORTHINESS DIRECTIVES Cessna 180, 182 and Wren 460 Series Aeroplanes AD/CESSNA 180/15 Amdt 4 (continued) Page 2 of 2 Background: Amendment 4 has been issued to remove the requirement for Restart series Cessna 182 aircraft to comply with this directive. Restart series C182s have a different part number rear spar to the original models. David Villiers Delegate of the Civil Aviation Safety Authority 21 June 2004 The above AD is notified in the Commonwealth of Australia Gazette on 14 July 2004.

Type certificate, explained

What's in the CESSNA 180 TCDS

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TCDS 5A6Rev 67· Issued 2011
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