CH-7 HELI-SPORT MAINTENANCE

Heli-Sport CH-7 Kompress · Maintenance Manual

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Overview

This document is the maintenance manual for the CH-7 Kompress helicopter, detailing required maintenance tasks and associated costs at various flight hour intervals. It provides a comprehensive list of spare parts, labor hours, and inspection requirements for maintaining the helicopter's performance and safety.

Maintenance is required at 25, 50, 100, 200, 300, 400, 500, and 600 flight hours.
Prices listed are in Euros and exclude taxes.
Engine inspections should refer to the updated ROTAX manual.
Specific parts and tasks are outlined for each maintenance interval.
Regular checks of air and fuel filters are necessary.
Main rotor balance and tracking must be performed.
Fly checks should be conducted by an experienced pilot.

Document

Source

Originally published by helisport.fr. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

View original at helisport.fr

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Document details

Type: Maintenance Manual
Year: 2010
File size: 123 KB
Publisher: helisport.fr
Language: en

About this document

What is the CH-7 HELI-SPORT MAINTENANCE?

The CH-7 HELI-SPORT MAINTENANCE is a maintenance manual for the Heli-Sport CH-7 Kompress, dated 2010.

Where does the CH-7 HELI-SPORT MAINTENANCE come from?

This copy of the CH-7 HELI-SPORT MAINTENANCE was originally published by helisport.fr and is hosted on Sprinkle as a free, searchable reference copy.

What year was the CH-7 HELI-SPORT MAINTENANCE published?

The CH-7 HELI-SPORT MAINTENANCE — the Heli-Sport CH-7 Kompress maintenance manual on file — is dated 2010.

Documentation completeness

2/7

Most owners only have the POH. Here's the essential set for the Heli-Sport CH-7 Kompress.

Pilot's Operating Handbook / AFM
Checklist
Maintenance Manual
Parts Catalog (IPC)
Systems & Wiring
Service Bulletins on file
Type Certificate (TCDS)

More Heli-Sport CH-7 Kompressmanuals & documents

In this document

25 Hours Maintenance

Includes oil transmission gearbox replacement, air and fuel filter cleaning, and engine inspection.

100 Hours Maintenance

Involves clutch bearing replacements, oil changes, and general checks by an expert.

200 Hours Maintenance

Similar to 100 hours with additional checks and replacements for various components.

300 Hours Maintenance

Includes extensive checks and replacements, such as bearings and oil filters.

400 Hours Maintenance

Focuses on tail rotor components and further inspections.

500 Hours Maintenance

Involves multiple bearing replacements and thorough system checks.

Safety notes

All maintenance tasks must be executed as specified to ensure safety.
Refer to the ROTAX manual for engine-related tasks.
Use only recommended spare parts for replacements.

Full document text

Edition February 2010 A.m. prices can increase. We suggest you to ask for the relative adjournment We remember you to check periodically our web-site, www.ch-7helicopter.com, to look over the new SB C C C H H H - -- 7 7 7 H H H E E E L L L I II C C C O O O P P P T T T E E E R R R S S S H H H E E E L L L I II - -- S S S P P P O O O R R R T T T S S S . .. r rr . .. lll . .. M M M A A A I II N N N T T T E E E N N N A A A N N N C C C E E E H H H A A A N N N D D D B B B O O O O O O K K K T T T H H H I II R R R T T T E E E E E E N N N T T T H H H E E E D D D I II T T T I II O O O N N N Edition February 2010 A.m. prices can increase. We suggest you to ask for the relative adjournment We remember you to check periodically our web-site, www.ch-7helicopter.com, to look over the new SB CH-7 HELI-SPORT MAINTENANCE CH-7 KOMPRESS 25 HOURS_____ FOLLOWING MAINTENANCE HAS TO BE EXCUTED ONLY AFTER THE FIRST 25H FLIGHT Description Q.ty Total Spare Parts Manufacture HOURS Oil transmission main gearbox, MRG filter and oil tail box replacement 76,40 40,00 1 Oil free wheel replacement * 30,94 16,00 0,4 Clean air and fuel filter and fuel pump 33,16 40,00 1 Check and alignment of pulley and belt PLX025K 80,00 2 ENGINE’S INSPECTION: CHECK UPDATED ROTAX’ MANUAL 25H ***** All prices in EURO, taxes excluded * If you utilize free wheel WARNER you can substitute the oil every 25 h If you utilize new free wheel FORMSPRAG, you can substitute the oil every 100 h FOLLOWING MAINTENANCE HAS TO BE EXCUTED AFTER EACH 50 H Description Q.ty Total Spare Parts Manufacture HOURS 50H Clean air and fuel filter and fuel pump 33,16 40,00 1 ENGINE’S INSPECTION: CHECK UPDATED ROTAX’ MANUAL ***** All prices in EURO, taxes excluded Edition February 2010 A.m. prices can increase. We suggest you to ask for the relative adjournment We remember you to check periodically our web-site, www.ch-7helicopter.com, to look over the new SB CH-7 HELI-SPORT MAINTENANCE CH-7 KOMPRESS 100 HOURS____ FOLLOWING MAINTENANCE HAS TO BE EXCUTED AFTER 100 H FLIGHT Description Q.ty Total Spare Parts Manufact HOURS CH61087 – viton ring for clutch 2 57,00 PLX 3000 – bearing in clutch 1 52,84 240,00 6 Oil transmission main gear box, MRG filter and oil tail box replacement 76,40 40,00 1 RC 01 – bearing replacement 2 11,28 80,00 2 RC 08 – key replacement 2 174,00 80,00 2 Optic fiber check transmission main box 20,00 0,5 Oil free wheel replacement 30,94 16,00 0,4 Oil and filter engine replacement - SEE ROTAX Splag replace NGKDPR9EA-9 – SEE ROTAX 8 Vacum carburettor check and cable – SEE ROTAX Grease main rotor hub 8,29 12,00 0,3 Check mapper setting and west gate 20,00 0,5 Clean air and fuel filter and fuel pump 33,16 40,00 1 Clean radiator 20,00 0,5 Clean fuel tank 40,00 1 Clutch way check 12,00 0,3 Check and alignment of pulley and belt PLX025K 80,00 2 General check by an expert 40,00 1 Main rotor balance and tracking 552,61 Tail rotor balance 248,68 Fly check by an experienced pilot 193,41 ENGINE’S INSPECTION: CHECK UPDATED ROTAX’ MANUAL TOTAL SPARE PARTS + TOTAL MANUFACTURE 443,91 1.734,70 100H ***** total 100 H 2.178,61 *****All prices in EURO, taxes excluded ***** Edition February 2010 A.m. prices can increase. We suggest you to ask for the relative adjournment We remember you to check periodically our web-site, www.ch-7helicopter.com, to look over the new SB CH-7 HELI-SPORT MAINTENANCE CH-7 KOMPRESS 200 HOURS____ FOLLOWING MAINTENANCE HAS TO BE EXCUTED AFTER 200 H FLIGHT Description Q.ty Total Spare Parts Manufacture HOURS CH61087 – viton ring for clutch 2 57,00 PLX 3000 – bearing in clutch 1 52,84 240,00 6 Oil transmission main gear box, MRG filter and oil tail box replacement 76,40 40,00 1 RC 01 – bearing replacement 2 11,28 80,00 2 RC 08 – key replacement 2 174,00 80,00 2 Optic fiber check transmission main box 20,00 0,5 Oil free wheel replacement 30,94 16,00 0,4 Oil and filter engine replacement – SEE ROTAX Splag replace NGKDPR9EA-9 – SEE ROTAX 8 Vacum carburettor check and cable – SEE ROTAX Grease main rotor hub 8,29 12,00 0,3 Check mapper setting and west gate 20,00 0,5 Clean air and fuel filter and fuel pump 33,16 40,00 1 Clean radiator 20,00 0,5 Clean fuel tank 40,00 1 Clutch way check 12,00 0,3 Check and alignment of pulley and belt PLX025K 80,00 2 General check by an expert 40,00 1 Main rotor balance and tracking 552,61 Tail rotor balance 248,68 Fly check by an experienced pilot 193,41 ENGINE’S INSPECTION: CHECK UPDATED ROTAX’ MANUAL TOTAL SPARE PARTS + TOTAL MANUFACTURE 443,91 1.734,70 ***** total 200 H 2.178,61 200 H 100 H *****All prices in EURO, taxes excluded ***** Edition February 2010 A.m. prices can increase. We suggest you to ask for the relative adjournment We remember you to check periodically our web-site, www.ch-7helicopter.com, to look over the new SB CH-7 HELI-SPORT MAINTENANCE CH-7 KOMPRESS 300 HOURS____ FOLLOWING MAINTENANCE HAS TO BE EXCUTED AFTER 300 H FLIGHT Description Q.ty Total Spare Parts Manufacture HOURS SP 16 – bearing main box 2 110,40 SP 19 – bearing main box 1 64,46 SP 32 – bearing main box 1 310,00 1.920,00 48 CH61087 – viton ring for clutch 2 57,00 PLX 3000 – bearing in clutch 1 52,84 240,00 6 Oil transmission main gear box, MRG filter and oil tail box replacement 76,40 40,00 1 RC 01 – bearing replacement 2 11,28 80,00 2 RC 08 – key replacement 2 174,00 80,00 2 Optic fiber check transmission main box 20,00 0,5 Oil free wheel replacement 30,94 16,00 0,4 Oil and filter engine replacement – SEE ROTAX Splag replace NGKDPR9EA-9 – SEE ROTAX 8 Vacum carburettor check and cable – SEE ROTAX Grease main rotor hub 8,29 12,00 0,3 Check mapper setting and west gate 20,00 0,5 Clean air and fuel filter and fuel pump 33,16 40,00 1 Clean radiator 20,00 0,5 Clean fuel tank 40,00 1 Clutch way check 12,00 0,3 Check and alignment of pulley and belt PLX025K 80,00 2

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General check by an expert 40,00 1 Main rotor balance and tracking 552,61 Tail rotor balance 248,68 Fly check by an experienced pilot 193,41 ENGINE’S INSPECTION: CHECK UPDATED ROTAX’ MANUAL TOTAL SPARE PARTS + TOTAL MANUFACTURE 928,77 3.654,70 300 H 100 H ***** total 300 H 4.583,47 *****All prices in EURO, taxes excluded - ***** Edition February 2010 A.m. prices can increase. We suggest you to ask for the relative adjournment We remember you to check periodically our web-site, www.ch-7helicopter.com, to look over the new SB CH-7 HELI-SPORT MAINTENANCE CH-7 KOMPRESS 400 HOURS____ FOLLOWING MAINTENANCE HAS TO BE EXCUTED AFTER 400 H FLIGHT Description Q.ty Total Spare Parts Manufact. HOURS RC30 – Bearing tail rotor 2 69,96 80,00 2 RC33 – Bearing tail rotor 2 9,68 80,00 2 SP 53b STARFLEX 2 66,32 40,00 1 PLX 025k – Belt 1 378,56 80,00 2 Uniball HM3 - Tail rotor control 2 91,08 80,00 2 CH7020800 Tail rotor control rod 1 348,15 40,00 1 CH61087 – viton ring for clutch 2 57,00 PLX 3000 – bearing in clutch 1 52,84 240,00 6 Oil transmission main gear box, MRG filter and oil tail box replacement 76,40 40,00 1 RC 01 – bearing replacement 2 11,28 80,00 2 RC 08 – key replacement 2 1 74,00 80,00 2 Optic fiber check transmission main box 20,00 0,5 Oil free wheels replacement 30,94 16,00 0,4 Oil and filter engine replacement – SEE ROTAX Splag replace NGKDPR9EA-9 – SEE ROTAX 8 Vacuum carburettor check and cable – SEE ROTAX Grease main rotor hub 8,29 12,00 0,3 Check mapper setting and west gate 20,00 0,5 Clean air and fuel filter and fuel pump 33,16 40,00 1 Clean radiator 20,00 0,5 Clean fuel tank 40,00 1 Clutch way check 12,00 0,3 Check and alignment of pulley and belt PLX025K 80,00 2 General check by an expert 40,00 1 Main rotor balance and tracking 552,61 Tail rotor balance 248,68 Fly check by an experienced pilot 193,41 ENGINE’S INSPECTION: CHECK UPDATED ROTAX’ MANUAL TOTAL SPARE PARTS + TOTAL MANUFACTURE 1.407,66 1.814,70 ***** total 400 H 3.222,36 400 H 100 H *****All prices in EURO, taxes excluded ***** Edition February 2010 A.m. prices can increase. We suggest you to ask for the relative adjournment We remember you to check periodically our web-site, www.ch-7helicopter.com, to look over the new SB CH-7 HELI-SPORT MAINTENANCE CH-7 KOMPRESS 500 HOURS_____ FOLLOWING MAINTENANCE HAS TO BE EXCUTED AFTER 500 H FLIGHT Description Q.ty Total Spare Parts Manufacture HOURS PLX 029 – Bearing 2 99,80 80,00 2 CH7021200 Front roller bearing rest 1 124,35 80,00 2 CH7021500 Rear roller bearing rest 1 124,35 80,00 2 CH7021300 Teflon guide 2 82,92 80,00 2 CH7021400 Teflon guide 1 41,46 80,00 2 CH61087 – viton ring for clutch 2 57,00 PLX 3000 – bearing in clutch 1 52,84 240,00 6 Oil transmission main gear box, MRG filter and oil tail box replacement 76,40 40,00 1 RC 01 – bearing replacement 2 11,28 80,00 2 RC 08 – key replacement 2 174,00 80,00 2 Optic fiber check transmission main box 20,00 0,5 Oil free wheel replacement 30,94 16,00 0,4 Oil and filter engine replacement – SEE ROTAX Splag replace NGKDPR9EA-9 – SEE ROTAX 8 Vacum carburettor check and cable – SEE ROTAX Grease main rotor hub 8,29 12,00 0,3 Check mapper setting and west gate 20,00 0,5 Clean air and fuel filter and fuel pump 33,16 40,00 1 Clean radiator 20,00 0,5 Clean fuel tank 40,00 1 Clutch way check 12,00 0,3 Check and alignment of pulley and belt PLX025K 80,00 2 General check by an expert 40,00 1 Main rotor balance and tracking 552,61 Tailrotor balance 248,68 Fly check by an expert pilot 193,41 ENGINE’S INSPECTION: CHECK UPDATED ROTAX’ MANUAL TOTAL SPARE PARTS + TOTAL MANUFACTURE 916,79 2.134,70 500 H 100 H ***** total 500 H 3.051,49 ***All prices in EURO, taxes excluded*** Edition February 2010 A.m. prices can increase. We suggest you to ask for the relative adjournment We remember you to check periodically our web-site, www.ch-7helicopter.com, to look over the new SB CH-7 HELI-SPORT MAINTENANCE CH-7 KOMPRESS 600 HOURS______ FOLLOWING MAINTENANCE HAS TO BE EXCUTED AFTER 600 H FLIGHT Description Q.ty Total Spare Parts Manufact. HOURS SP 45 – Pinion Axis 1 1.384,29 SP 24 – Crown 1 1.326,26 280,00 7 Rubber main gearbox (SP AA + SP AB) 4+4 386,76 80,00 2 MEK4 – Main rotor control rod 4 849,00 40,00 1 SP 44KW – Internal runway of free wheel 1 345,00 80,00 2 SP 42KW- External tank of free wheel 1 810,00 80,00 2 SP WY- Bearing free wheel box 1 26,10 40,00 1 SP 46 - CH7061100K Coupling sleeve 1 390,00 40,00 1 SP 46A – Coupling sleeve 1 82,00 80,00 2 SP43F – Free wheel WARNER 1 1.212,00 80,00 2 RP 44 – Roll bearing 2 52,12 80,00 2 RP 60 – Bearing rod pitch transmission 4 49,52 80,00 2 RP 65 – Bearing bolt lateral main rotor 2 41,36 80,00 2 PLX 2000 – Bearing cyclic plate 2 545,08 80,00 2 PLX 15 Bearing in cyclic plate 2 13,24 80,00 2 SP 1 – Bearing pulley 3 35,58 80,00 2 SC 05 – Bearing tail box 4 46,56 80,00 2 RC40 – CH710170A Tail rotor rod 2 315,78 80,00 2 RP58 – Mulbric bush 4 45,96 80,00 2 SP 16 – bearing main box 2 110,40 SP 19 – bearing main box 1 64,46 300 H SP 32 – bearing main box 1 310,00 1.920,00 48 CH61087 – viton ring for clutch 2 57,00 PLX3000- bearing in clutch 1 52,84 240,00 6 Oil transmission main box, MRG filter and oil tail box replacement 76,40 40,00 1 RC 01 – bearing replacement 2 11,28 80,00 2 RC 08 – key replacement 2 174,00 80,00 2 Optic fiber check transmission main box 20,00 0,5 Oil free wheel replacement 30,94 16,00 0,4 Oil and filter engine replacement – SEE ROTAX Splag replace NGKDPR9EA-9 – SEE ROTAX 8 Vacum carburettor check and cable – SEE ROTAX Grease main rotor hub 8,29 12,00 0,3 Check mapper setting and west gate 20,00 0,5 600 H 100 H Clean air and fuel filter and fuel pump 33,16 40,00 1 Edition February 2010 A.m. prices can increase. We suggest you to ask for the relative adjournment We remember you to check periodically our web-site, www.ch-7helicopter.com, to look over the new SB Clean radiator 20,00 0,5 Clean fuel tank 40,00 1 Clutch way check 12,00 0,3 Check and alignment of pulley and belt PLX025K 80,00 2 General check by an expert 40,00 1 Main rotor balance and tracking 552,61 Tail rotor balance 248,68 Fly check by an experienced pilot 193,41 ENGINE’S INSPECTION: CHECK UPDATED ROTAX’ MANUAL TOTAL SPARE PARTS+TOTAL MANUFACTURE 9.230,78 5.174,70 ***** total 600 H 14.405,48 ***All prices in EURO, taxes excluded*** Edition February 2010 A.m. prices can increase. We suggest you to ask for the relative adjournment We remember you to check periodically our web-site, www.ch-7helicopter.com, to look over the new SB CH-7 HELI-SPORT MAINTENANCE CH-7 KOMPRESS 700 HOURS_____ FOLLOWING MAINTENANCE HAS TO BE EXCUTED AFTER 700 H FLIGHT Description Q.ty Total Spare Parts Manufacture HOURS CH61087 – viton ring for clutch 2 57,00 PLX 3000 – bearing in clutch 1 52,84 240,00 6 Oil transmission main box. MRG Filter and oil tail box replacement 76,40 40,00 1 RC 01 – bearing replacement 2 11,28 80,00 2 RC 08 – key replacement 2 174,00 80,00 2 Optic fiber check transmission main box 20,00 0,5 Oil free wheel replacement 30,94 16,00 0,4 Oil and filter engine replacement – SEE ROTAX Splag replace NGKDPR9EA-9 – SEE ROTAX 8 Vacum carburettor check and cable – SEE ROTAX Grease main rotor hub 8,29 12,00 0,3 Check mapper setting and west gate 20,00 0,5 Clean air and fuel filter and fuel pump 33,16 40,00 1 Clean radiator 20,00 0,5 Clean fuel tank 40,00 1 Clutch way check 12,00 0,3 Check and alignment of pulley and belt PLX025K 80,00 2 General check by an expert 40,00 1 Main rotor balance and tracking 552,61 Tail rotor balance 248,68 Fly check by an expert pilot 193,41 700 H 100 H ENGINE’S INSPECTION: CHECK UPDATED ROTAX’ MANUAL TOTAL SPARE PARTS + TOTAL MANUFACTURE 443,91 1.734,70 ***** total 700 H 2.178,61 *****All prices in EURO, taxes excluded ***** Edition February 2010 A.m. prices can increase. We suggest you to ask for the relative adjournment We remember you to check periodically our web-site, www.ch-7helicopter.com, to look over the new SB CH-7 HELI-SPORT MAINTENANCE CH-7 KOMPRESS 800 HOURS_____ FOLLOWING MAINTENANCE HAS TO BE EXCUTED AFTER 800 H FLIGHT Description Q.ty Total Spare Parts Manufact. HOURS RC30 – Bearing tail rotor 2 69,96 80,00 2 RC33 – Bearing tail rotor 2 9,68 80,00 2 SP 53b STARFLEX 2 66,32 40,00 1 PLX 025K – Belt 1 378,56 80,00 2 Uniball HM3 - Tail rotor control 2 91,08 80,00 2 400 H CH7020800 Tail rotor control rod 1 348,15 40,00 1 CH61087 – viton ring for clutch 2 57,00 PLX 3000 – bearing in clutch 1 52,84 240,00 6 Oil transmission main box, MRG filter and oil tail box replacement 76,40 40,00 1 RC 01 – bearing replacement 2 11,28 80,00 2 RC 08 – key replacement 2 174,00 80,00 2 Optic fiber check transmission main box 20,00 0,5 Oil free wheel replacement 30,94 16,00 0,4 Oil and filter engine replacement – SEE ROTAX Splag replace NGKDPR9EA-9 – SEE ROTAX 8 Vacum carburettor check and cable – SEE ROTAX Grease main rotor hub 8,29 12,00 0,3 Check mapper setting and west gate 20,00 0,5 Clean air and fuel filter and fuel pump 33,16 40,00 1 Clean radiator 20,00 0,5 Clean fuel tank 40,00 1 Clutch way check 12,00 0,3 Check and alignment of pulley and belt PLX025K 80,00 2 General check by an expert 40,00 1 Main rotor balance and tracking 552,61 Tail rotor balance 248,68 Fly check by an expert pilot 193,41 800 H 100 H ENGINE’S INSPECTION: CHECK UPDATED ROTAX’ MANUAL TOTAL SPARE PARTS + TOTAL MANUFACTURE 1.407,66 1.814,70 ***** total 800 H 3.222,36 *****All prices in EURO, taxes excluded ***** Edition February 2010 A.m. prices can increase. We suggest you to ask for the relative adjournment We remember you to check periodically our web-site, www.ch-7helicopter.com, to look over the new SB CH-7 HELI-SPORT MAINTENANCE CH-7 KOMPRESS 900 HOURS_____ FOLLOWING MAINTENANCE HAS TO BE EXCUTED AFTER 900 H FLIGHT Description Q.ty Total Spare Parts Manufacture HOURS SP 16 – Bearing main box 2 110,40 SP 19 – Bearing main box 1 64,46 SP 32 – Bearing main box 1 310,00 1.920,00 48 CH61087 – viton ring for clutch 2 57,00 PLX 3000 – bearing in clutch 1 52,84 240,00 6 Oil transmission main box, Mrg filter and oil tail box replacement 76,40 40,00 1 RC 01 – bearing replacement 2 11,28 80,00 2 RC 08 – key replacement 2 174,00 80,00 2 Optic fiber check transmission main box 20,00 0,5 Oil free wheel replacement 30,94 16,00 0,4 Oil and filter engine replacement - SEE ROTAX Splag replace NGKDPR9EA-9 – SEE ROTAX 8 Vacum carburettor check and cable – SEE ROTAX Grease main rotor hub 8,29 12,00 0,3 Check mapper setting and west gate 20,00 0,5 Clean air and fuel filter and fuel pump 33,16 40,00 1 Clean radiator 20,00 0,5 Clean fuel tank 40,00 1 Clutch way check 12,00 0,3 Check and alignment of pulley and belt PLX025K 80,00 2 General check by an expert 40,00 1 Main rotor balance and tracking 552,61 Tail rotor balance 248,68 Fly check by an experienced pilot 193,41 ENGINE’S INSPECTION: CHECK UPDATED ROTAX’ MANUAL TOTAL SPARE PARTS + TOTAL MANUFACTURE 928,77 3.654,70 900 H 100 H 300 H ***** Total 900 H 4.583,47 ***All prices in EURO, taxes excluded*** Edition February 2010 A.m. prices can increase. We suggest you to ask for the relative adjournment We remember you to check periodically our web-site, www.ch-7helicopter.com, to look over the new SB CH-7 HELI-SPORT MAINTENANCE CH-7 KOMPRESS 1000 HOURS____ FOLLOWING MAINTENANCE HAS TO BE EXCUTED AFTER 1000 H FLIGHT Description Q.ty Total Spare Parts Manufacture HOURS PLX 029 – Bearing 2 99,80 80,00 2 CH7021200 – Front roller bearing rest 1 124,35 80,00 2 CH7021500 - Rear roller bearing rest 1 124,35 80,00 2 CH7021300 - Teflon guide 2 82,92 80,00 2 500 H CH7021400 - Teflon guide 1 41,46 80,00 2 CH61087 – viton ring for clutch 2 57,00 PLX 3000 – clutch bearing 1 52,84 240,00 6 Oil transmission main box, MRG filter and oil tail box replacement 76,40 40,00 1 RC 01 – bearing replcement 2 11,28 80,00 2 RC 08 – key replacement 2 174,00 80,00 2 Optic fiber check transmission main box 20,00 0,5 Oil free wheel replacement 30,94 16,00 0,4 Oil and filter engine replacement – SEE ROTAX Splag replace NGKDPR9EA-9 – SEE ROTAX 8 Vacum carburettor check and cable – SEE ROTAX Grease main rotor hub 8,29 12,00 0,3 Check mapper setting and west gate 20,00 0,5 Clean air and fuel filter and fuel pump 33,16 40,00 1 Clean radiator 20,00 0,5 Clean fuel tank 40,00 1 Clutch way check 12,00 0,3 Check and alignment of pulley and belt PLX025K 80,00 2 General check by an expert 40,00 1 Main rotor balance and tracking 552,61 Tail rotor balance 248,68 Fly control by an experienced pilot 193,41 1000 H ENGINE’S INSPECTION: CHECK UPDATED ROTAX’ MANUAL 100 H TOTAL SPARE PARTS+TOTAL MANUFACTURE 916,79 2.134,70 ***** total 1000 H 3.051,49 ***** All prices in EURO, taxes excluded ***** Edition February 2010 A.m. prices can increase. We suggest you to ask for the relative adjournment We remember you to check periodically our web-site, www.ch-7helicopter.com, to look over the new SB CH-7 HELI-SPORT MAINTENANCE CH-7 KOMPRESS 1100 HOURS_____ FOLLOWING MAINTENANCE HAS TO BE EXCUTED AFTER 1100 H FLIGHT Description Q.ty Total Spare Parts Manufacture HOURS CH61087 – viton ring for clutch 2 57,00 PLX 3000 – clutch bearing 1 52,84 240,00 6 Oil transmission main box, MRG filter and oil tail box replacement 76,40 40,00 1 RC 01 – bearing replacement 2 11,28 80,00 2 RC 08 – key replacement 2 174,00 80,00 2 Optic fiber check transmission main box 20,00 0,5 Oil free wheel replacement 30,94 16,00 0,4 Oil and filter engine replacement – SEE ROTAX Splag replace NGKDPR9EA-9 – SEE ROTAX 8 Vacum carburettor check and cable – SEE ROTAX Grease main rotor hub 8,29 12,00 0,3 Check mapper setting and west gate 20,00 0,5 Clean air and fuel filter and fuel pump 33,16 40,00 1 Clean radiator 20,00 0,5 Clean fuel tank 40,00 1 Clutch way check 12,00 0,3 Check and alignment of pulley and belt PLX025K 80,00 2 General check by an expert 40,00 1 Main rotor balance and tracking 552,61 Tail rotor balance 248,68 Fly check by an experienced pilot 193,41 ENGINE’S INSPECTION: CHECK UPDATED ROTAX’ MANUAL TOTAL SPARE PARTS + TOTAL MANUFACTURE 443,91 1.734,70 1100 H 100 H ***** total 1100 H 2.178,61 ***All prices in EURO, taxes excluded*** Edition February 2010 A.m. prices can increase. We suggest you to ask for the relative adjournment We remember you to check periodically our web-site, www.ch-7helicopter.com, to look over the new SB CH-7 HELI-SPORT MAINTENANCE CH-7 KOMPRESS 1200 HOURS_______ FOLLOWING MAINTENANCE HAS TO BE EXCUTED AFTER 1200 H FLIGHT Description Q.ty Total Spare Parts Manufacture HOURS HM4 – Tail rotor control 10 474,30 200,00 5 MEK4 – Cyclic control 10 2.122,50 200,00 5 ART5E (ME5) uniball 1 218,40 20,00 0,5 ARYT4E (HXAM-04T) uniball 1 134,20 20,00 0,5 RP9 – Bearing main blade hub 4 336,88 80,00 2 RP12 – Bearing main blade hub 2 22,64 80,00 2 RP8 – Bearing main blade hub 2 166,44 80,00 2 SC 14 – Driver gear 1 810,26 40,00 1 SC 8 – Conductor axis of tail rotor 1 810,26 40,00 1 CH7011014 – Elastomer 16 369,60 240,00 6 RC 11 – Bearing 2 56,92 80,00 2 RC 16 – Bearing 1 15,02 80,00 2 PLX 002 2 33,72 80,00 2 PLX 003 6 65,64 80,00 2 RP 48 - Mast 1 1.393,64 80,00 2 RP49 – Lateral plate of main rotor 2 1.591,52 80,00 2 CH7020300k – Tail rotor propeller shaft 1 331,57 80,00 2 CH7016001 Strut tube 2 1.591,50 80,00 2 Frame and all steel component painting 3.000,00 Check blades main rotor Check blades main rotor Engine TBO by Rotax dealer (SEE ROTAX) MEK 4 – Clutch 4 849,00 80,00 2 CH7008006 – Gear connection coupling pipe 2 245,34 40,00 1 CH7070200 Main blade hub 2 2.420,42 40,00 1 CH7070500 Blade axis nut 2 172,42 40,00 1 CH7070800 Blade hub nut 2 480,76 40,00 1 CH7070700 Blade axis 2 2.540,86 40,00 1 CH7071900K Main rotor stump 1 693,00 40,00 1 Turbine Inspection by Rotax SP 45 – Pinion axis 1 1.384,29 SP 24 – crown 1 1.326,26 280,00 7 Rubber main box 4+4 386,76 80,00 2 MEK4 – Main rotor control rod 4 849,00 40,00 1 SP 44KW – Internal runway of free wheel 1 345,00 80,00 2 SP 42KW- External tank of free wheel 1 810,00 80,00 2 SP WY- 16009 bearing free wheel box 1 26,10 40,00 1 SP 46 - CH7061100K Coupling sleeve 1 390,00 40,00 1 SP 46A – Coupling sleeve 1 82,00 80,00 2 1200 H 600 H SP43F – Free wheel WARNER 1 1.212,00 80,00 2 Edition February 2010 A.m. prices can increase. We suggest you to ask for the relative adjournment We remember you to check periodically our web-site, www.ch-7helicopter.com, to look over the new SB RP 44 – Roll bearing 2 52,12 80,00 2 RP 60 – Bearing rod pitch transmission 4 49,52 80,00 2 RP 65 – Bearing bolt lateral main rotor 2 41,36 80,00 2 PLX 2000 – Bearing cyclic plate 2 545,08 80,00 2 PLX 15 Bearing in cyclic plate 2 13,24 80,00 2 SP 1 – Bearing pulley 3 35,58 80,00 2 SC 05 – Bearing tail box 4 46,56 80,00 2 RC40 – CH710170A Tail rotor rod 2 315,78 80,00 2 RP58 – Mulbric bush 4 45,96 80,00 2 RC30 – Bearing tail rotor 2 69,96 80,00 2 RC33 – Bearing tail rotor 2 9,68 80,00 2 SP 53b STARFLEX 2 66,32 40,00 1 PLX 025K – Belt 1 378,56 80,00 2 Uniball HM3 - Tail rotor control 2 91,08 80,00 2 400 H CH7020800 Tail rotor control rod 1 348,15 40,00 1 SP 16 – Bearing main box 2 110,40 SP 19 - Bearing main box 1 64,46 300 H SP 32 - Bearing main box 1 310,00 1.920,00 48 CH61087 – viton ring for clutch 2 57,00 PLX 3000 – Bearing in clutch 1 52,84 240,00 6 Oil transmission main box, MRG filter and oil tail box replacement 76,40 40,00 1 RC 01 – bearing replacement 2 11,28 80,00 2 RC 08 – key replacement 2 174,00 80,00 2 Optic fiber check transmission main box 20,00 0,5 Oil free wheel replacement 30,94 16,00 0,4 Oil and filter engine replacement – SEE ROTAX Splag replace NGKDPR9EA-9 – SEE ROTAX 8 Vacum carburettor check and cable – SEE ROTAX Grease main rotor hub 8,29 12,00 0,3 Check mapper setting and west gate 20,00 0,5 Clean air and fuel filter and fuel pump 33,16 40,00 1 Clean radiator 20,00 0,5 Clean fuel tank 40,00 1 Clutch way check 12,00 0,3 Check and alignment of pulley and belt PLX025K 80,00 2 General check by an expert 40,00 1 Main rotor balance and tracking 552,61 Tail rotor balance 248,68 Fly check by an experienced pilot 193,41 ENGINE’S INSPECTION: CHECK UPDATED ROTAX’ MANUAL TOTAL SPARE PARTS + TOTAL MANUF 31.141,56 7.414,70 100 H ***** total 1200 H 38.556,04 ***All prices in EURO, taxes excluded***

All Heli-Sport CH-7 Kompress maintenance manual