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VI-200 DC-DC Converters

CESSNA 172H · Specifications

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Overview

This document provides specifications for the VI-200 family of DC-DC converters, which are designed for high efficiency and power density applications. It includes detailed information on input and output specifications, control pin characteristics, thermal and mechanical specifications, and guidelines for proper usage. The document is intended for engineers and technicians involved in the design and implementation of power systems using Vicor converters. Key features include isolated outputs, high efficiency ratings, and a variety of output voltage options.

  • Input voltage range for 12V nominal is 10-20V.
  • Output ripple can be as low as 60 mV for certain outputs.
  • Thermal shutdown activates at 90°C to prevent overheating.
  • Standard dimensions are 4.6" x 2.4" x 0.5" (116.8 x 61.0 x 12.7 mm).
  • Efficiency ratings range from 78% to 90% depending on the model.

Document

Source

Originally published by www.vicorpower.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

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Document details

Type
Specifications
Year
2017
Pages
7
File size
700 KB
Publisher
www.vicorpower.com
How rare is it?
1,038CESSNA 172H registered worldwide · 908 active

Common. Rarer than 0% of the aircraft models we track.

Documentation completeness
5/7

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In this document

Input Specifications

The document outlines the input specifications for the VI-200 converters, detailing the voltage ranges and maximum power available for various models. For example, the 12V nominal input has a range of 10 to 20V, while the 24V nominal input ranges from 10 to 36V. The maximum power available varies based on the specific model and load conditions.

Output Characteristics

Output characteristics include setpoint accuracy, load/line regulation, and output ripple specifications. The document specifies that output ripple can be as low as 60 mV for certain voltage outputs, with load regulation typically around 0.5%.

Thermal Characteristics

Thermal characteristics are critical for ensuring reliable operation. The converters are designed to operate within specified temperature ranges, with thermal shutdown features to prevent overheating. The document provides maximum operating temperatures for different grades of converters.

Mechanical Specifications

Mechanical specifications include dimensions, weight, and mounting options for the VI-200 converters. The standard size is 4.6" x 2.4" x 0.5" (116.8 x 61.0 x 12.7 mm), and weights vary based on the model.

Safety and Compliance

The document emphasizes safety features such as overvoltage protection (OVP) and thermal shutdown. It also mentions compliance with various standards, including RoHS and CE marking.

Safety notes

  • Ensure that the permissible load current is never exceeded during operation.
  • Use fast-acting electronic circuit breakers for applications exceeding rated current.

Full document text

DC-DC Converters 50 to 200 Watts VI-200 VE-200 VI-200 DC-DC Converters Rev 3.9 Page 1 of 7 08/2017 S NRTL C US C US ® Features & Benefits • Isolated output • Up to 50W/in3 • cURus, cTÜVus • Up to 90% efficiency • Size: 4.6” x 2.4” x 0.5” (116,8 x 61,0 x 12,7mm) • Remote sense and current limit • OVP, thermal shutdown • Logic disable • Wide range output adjust • Compatible power booster modules • ZCS power architecture • Low noise FM control • CE Marked • RoHS compliant (VE-200) Product Highlights The VI-200 family, with over 14 million units shipped, is Vicor’s broad series of “zero-current-switching” component-level DC-DC converters. Operating at frequencies up to 2MHz, VI-200 family converters offer exceptional power density, efficiency, noise performance, reliability and ease of use. Booster modules (VI-Bxx) provide a simple, cost-effective, off-the-shelf solution for higher power output requirements. One or more boosters may be used to create synchronous arrays capable of supplying several kilowatts of output power. The flexibility of Vicor’s power components is also available in half-size, half-power VI-J00 MiniMods. Part Numbering Note: For additional packaging options, please see page 5. VI — 2 6 1 — C W Family Series Input Output Grade Power VI = Non-RoHS 2 = 200 0 = 12V N = 48V Z = 2V M = 10V K = 40V E = –10 to 85°C ≥ 5V < 5V VE = RoHS B = Booster V = 24V 4 = 72V Y = 3.3V 1 = 12V 4 = 48V C = –25 to 85°C U = 200W U = 40A 1 = 24V T = 110V 0 = 5V P = 13.8V H = 52V I = –40 to 85°C V = 150W V = 30A W = 24V 5 = 150V X = 5.2V 2 = 15V F = 72V M = –55 to 85°C W = 100W W = 20A 2 = 36V 6 = 300 V W = 5.5V N = 18.5V D = 85V X = 75W X = 15A 3 = 48V 7 = 150/300V V = 5.8V 3 = 24V B = 95V Y = 50W Y = 10A T = 6.5V L = 28V R = 7.5V J = 36V VI-200 DC-DC Converters Rev 3.9 Page 2 of 7 08/2017 VI-200, VE-200 Converter Specifications (Typical at TBP = 25°C, nominal line and 75% load, unless otherwise specified.) Input Specifications Maximum Power Available for VI-2xx-xx [a] Input Output Voltage Nom. (Range) Low Line 75% Max Power Transient [b] VIN Designators VOUT Designators 2 3.3 5 5.2 5.5 5.8 6.5 7.5 10 12 13.8 15 18.5 24 28 36 40 48 52 72 85 95 Z Y 0 X W V T R M 1 P 2 N 3 L J K 4 H F D B 12 (10 – 20) n/a 22 0 X X X X X X X X X X X X X X X X X X X X X X 24 (10 – 36) n/a n/a V -- X Y Y Y Y Y X X X X X X X X X X X -- -- -- -- 24 (21 – 32) 18 36 1 U U U U U U V V U U U U U U U U U U U U U U 24 (18 – 36) n/a n/a W V V V V V V W W V V V V V V V V V V V V V V 36 (21 – 56) 18 60 2 W V W W W W W W W W W W W W W W W W W -- -- -- 48 (42 – 60) 36 72 3 U U U U U U U U U U U U U U U U U U U U U U 48 (36 – 76) n/a n/a N U U U U U U U U U U U U U U U U U U U U U U 72 (55 – 100) 45 110 4 v U U U U U V V U U U U U U U U U U U U U U 110 (66 – 160) n/a n/a T V V V V V V W W V V V V V V V V V V V V -- -- 150 (100 – 200) 85 [c] 215 5 U U V V V V V V U U U U U U U U U U U U U U 150 (100 – 375) n/a n/a 7 W W Y Y Y Y W W W W W W W W W W W W W -- -- -- 300 (200 – 400) 170 [d] 425 6 U U U U U U V V U U U U U U U U U U U U U U [a] For additional output power, “booster” modules are available. (VI-Bxx-xx). [b] Transient voltage for 1 second. [c] 12VOUT, 13.8VOUT, 15VOUT, 200W models are limited to 90VDC. [d] 15VOUT, 200W models are limited to 185VDC. VI-200 E-Grade VI-200 C-, I-, M-Grade Parameter Min Typ Max Min Typ Max Units Test Conditions Inrush charge 120 x 10-6 120 x 10-6 200 x 10-6 Coulombs Nominal line Input reflected ripple current – pp 10% 10% IIN Nominal line, full load Input ripple rejection 25+20 Log 30+20 Log dB 120Hz, nominal line 20+20 Log dB 2400Hz, nominal line No load power dissipation 1.35 2 1.35 2 Watts VIN VOUT ( ) VIN VOUT ( ) VIN VOUT ( ) VI-200 DC-DC Converters Rev 3.9 Page 3 of 7 08/2017 VI-200, VE-200 Converter Specifications (Cont.) (Typical at TBP = 25°C, nominal line and 75% load, unless otherwise specified.) [a] 10V to 15V outputs, or “V” input range have standard trim range ±10%. Consult factory for wider trim range. 3.3V output trim range 2.20 to 3.63V, 95V output –50 + 0% trim range. [b] 131% nominal for booster modules. [c] Output voltages of 3.3V or 5V incorporate foldback current limiting; For output voltages from 5.2V to 7.5V consult factory; All other outputs provide constant current limiting. Output Characteristics Control Pin Specifications VI-200 E-Grade VI-200 C-, I-, M-Grade Parameter Min Typ Max Min Typ Max Units Test Conditions Setpoint accuracy 1% 2% 0.5% 1% VNOM Load/line regulation 0.5% 0.05% 0.2% VNOM LL to HL, 10% to Full Load Load/line regulation 1% 0.2% 0.5% VNOM LL to HL, No Load to 10% Output temperature drift 0.02 0.01 0.02 % / °C Over rated temp. Long term drift 0.02 0.02 %/1K hours Output ripple – pp: 150 60 100 mV 20MHz bandwidth 2V, 3.3V 5V 5% 2% 3% VNOM 20MHz bandwidth 10 – 95V 3% 0.75% 1.5% VNOM 20MHz bandwidth Trim range [a] 50% 110% 50% 110% VNOM Total remote sense compensation 0.5 0.5 Volts 0.25V max. neg. leg OVP set point 125% [b] 115% 125% [b] 135% VNOM Recycle power Current limit 105% 135% 105% 125% IFULL LOAD Automatic restart Short circuit current [c] 20% 140% 20% 130% IFULL LOAD Automatic restart VI-200 E-Grade VI-200 C-, I-, M-Grade Parameter Min Typ Max Min Typ Max Units Test Conditions Gate out impedance 50 50 Ohms Gate in impedance 1000 1000 Ohms Gate in open circuit voltage 6 6 Volts Use open collector Gate in low threshold 0.65 0.65 Volts Gate in low current 6 6 mA Power sharing accuracy 0.95 1.05 0.95 1.05

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Note: The permissible load current must never be exceeded during normal, abnormal or test conditions. For additional output related application information, please refer to output connections on page 5. VI-200 DC-DC Converters Rev 3.9 Page 4 of 7 08/2017 VI-200, VE-200 Dielectric Withstand Characteristics Thermal Characteristics Mechanical Specifications Product Grade Temperatures Maximum Capacitance, Rated Output Voltage <5V Maximum Capacitance, Rated Output Voltage ≥5V [d] No overtemp protection in booster modules. VI-200 E-Grade VI-200 C-, I-, M-Grade Parameter Min Typ Max Min Typ Max Units Test Conditions Input to output 3,000 3,000 VRMS Baseplate earthed Output to baseplate 500 500 VRMS Input to baseplate 1,500 1,500 VRMS VI-200 E-Grade VI-200 C-, I-, M-Grade Parameter Min Typ Max Min Typ Max Units Test Conditions Efficiency 78 – 88% 80 – 90% Baseplate to sink thermal impedance 0.07 0.07 °C/Watt With Vicor P/N 20266 Thermal shutdown [d] (Drivers only) 90 95 105 90 95 105 °C Cool and recycle power to restart VI-200 E-Grade VI-200 C-, I-, M-Grade Parameter Min Typ Max Min Typ Max Units Test Conditions Weight 5.7 (160.2) 6.3 (178) 6.9 (195.8) 6.6 (187.2) 7.3 (208) 8.1 (228.8) Ounces (Grams) Parameter Storage Operating Units Notes E -20 to +100 -10 to + 85 °C Overtemperature shutdown 95°C typical (recycle power to restart) C -40 to +100 -25 to + 85 °C I -55 to +100 -40 to + 85 °C M -65 to +100 -55 to + 85 °C Rated VOUT (V) IOUT Rating (A) CMAX (μF) IOUT Rating (A) CMAX (μF) 2 to <3 ≤10 1500 >10 to 40 5000 3 to <5 ≤10 1000 >10 to 40 5000 Rated VOUT (V) POUT Rating (W) CMAX (μF) POUT Rating (W) CMAX (μF) 5 to <7.5 ≤50 1000 >50 to 200 1500 7.5 to <10 ≤50 400 >50 to 200 700 10 to <28 ≤50 400 >50 to 200 500 >28 ≤50 150 >50 to 200 250 Converter Specifications (Cont.) (Typical at TBP = 25°C, nominal line and 75% load, unless otherwise specified.) VI-200 DC-DC Converters Rev 3.9 Page 5 of 7 08/2017 VI-200, VE-200 Output Connections and Considerations The permissible load current [e] must never be exceeded during normal, abnormal or test conditions. Converters subject to dynamic loading exceeding 25% of rated current must be reviewed by Vicor Applications Engineering to ensure that the converter will operate properly. Under dynamic load, light load, or no load conditions, the converter may emit audible noise. Converters that utilize remote sense may require compensation circuitry to offset the phase lag caused by the external output leads and load impedance. Remote Sense leads must be protected for conditions such as lead reversal, noise pickup, open circuit, or excessive output lead resistance between the sense point and the converters output terminals. For applications that may draw more than the rated current, a fast acting electronic circuit breaker must be utilized to protect the converter. Under no circumstance should the rated current be exceeded. Utilizing or testing of current limit or short circuit current will damage the converter. Ensure that the total output capacitance connected to the converter does not exceed the limits on Page 4. Storage Vicor products, when not installed in customer units, should be stored in ESD safe packaging in accordance with ANSI/ESD S20.20, “Protection of Electrical and Electronic Parts, Assemblies and Equipment” and should be maintained in a temperature controlled factory/warehouse environment not exposed to outside elements controlled between the temperature ranges of 15ºC and 38ºC. Humidity shall not be condensing, no minimum humidity when stored in an ESD compliant package. [e] Permissible load current: +OUT +IN –IN –OUT Zero Current Switching Converter C1a C1b C2a C2b C3 F1 Figure 1 — Basic module operation requires fusing, grounding, bypassing capacitors.* See Design Guide & Applications Manual. Basic Module Operation Nominal Power Rating Nominal VOUT C3 (μF) = 400 VIN Minimum VI-200 DC-DC Converters Rev 3.9 Page 6 of 7 08/2017 VI-200, VE-200 +.030 (0,76) -.000 (0) Product ID this surface FULL R 5 6 7 8 9 4 3 2 1 Pin # 1 2 3 4 5 6* 7* 8* 9 Function +In Gate In Gate Out -In +Out +Sense Trim -Sense -Out * Do not connect on booster modules Aluminum Base .01 .040 (1,0) Dia (7) places Solder plate over copper alloy 0.080 (2,0) Dia (2) places Solder plate over copper alloy .30±.015 (7,6)±(0,38) 1.80 (45,7) (106,7) (12,7) (5,6) MIN (3,0) (116,8) (61,0) (44,5) (7,6) Min .15 (3,8) 2.10 (53,3) .40 (10,2) .35±.015 (8,9)±(0,38) 1.40 (35,6) 1.00 (25,4) .70 (17,8) (91,4) VI-200 Mechanical Drawing .50 (12,7) VI-200 4.60 3.60 .15 (3,8) 4.20 .12 .22 .50 .30 2.40 1.75 Standard 0.080 (2,0) Dia (2) places Matte tin over copper alloy RoHS Standard .040 (1,0) Dia (7) places Matte tin over copper alloy RoHS Max. Mechanical Drawing 4.60”L x 2.40”W x 1.08”H (116,8 x 61,0 x 27,4mm) SlimMod Flangeless package MegaMod Chassis mount alternatives, one, two, or three outputs: up to 600W BusMod FinMod Flangeless package with integral heat sink To order the SlimMod configuration add the suffix “–S” to the standard module part number. Qty (2) grounding clips are included with each SlimMod P/N 32187 Available with longitudinal or transverse fins of 0.25”(6.35 mm) or 0.50”(12.7mm) height. Add the appropriate suffx to the module part number. Qty (4) grounding clips are included with each FinMod F1, F2 P/N 32185 F3, F4 P/N 32186 To order the BusMod fully assembled, add suffix “–B1” to the standard module part number. To order the BusMod separately: Full-sized BusMod — P/N 06322 See BusMod Mechanical Drawings for more details. 4.60”L x 1.80”W x 0.50”H (116,8 x 45,7 x 12,7mm) Longitudinal, 0.25”(6.35mm) fins — add suffix “–F1” Longitudinal, 0.50”(12.7mm) fins — add suffix “–F2” Transverse, 0.25”(6.35mm) fins — add suffix “–F3” Transverse, 0.50”(12.7mm) fins — add suffix “–F4” 1 up – 4.9¨ x 2.5¨ x 0.62¨ (124,4 x 63,5 x 15,7mm) 2 up – 4.9¨ x 4.9¨ x 0.62¨ (124,4 x 124,4 x 15,7mm) 3 up – 4.9¨ x 7.3¨ x 0.62¨ (124,4 x 185,4 x 15,7mm) Packaging Options VI-200 DC-DC Converters Rev 3.9 Page 7 of 7 08/2017 VI-200, VE-200 Contact Us: http://www.vicorpower.com/contact-us Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 www.vicorpower.com email Customer Service: custserv@vicorpower.com Technical Support: apps@vicorpower.com Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. Specifications are subject to change without notice. Visit http://www.vicorpower.com/vi-200_vi-j00 for the latest product information. Vicor’s Standard Terms and Conditions and Product Warranty All sales are subject to Vicor’s Standard Terms and Conditions of Sale, and Product Warranty which are available on Vicor’s webpage (http://www.vicorpower.com/termsconditionswarranty) or upon request. Life Support Policy VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Interested parties should contact Vicor’s Intellectual Property Department. ©2017 Vicor Corporation. All rights reserved. The Vicor name is a registered trademark of Vicor Corporation. All other trademarks, product names, logos and brands are property of their respective owners.

Type certificate, explained

What's in the CESSNA 172H TCDS

A Type Certificate Data Sheet (TCDS) is the FAA's record of what an aircraft type was approved as. It is the source of truth for weights, seating, fuel and the rules the design was certified against. Expand any line to see what it means.

TCDS 3A12Rev 82· Issued 2011
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