cessna - Seaplane Scenics
CESSNA 172M SKYHAWK · Maintenance Manual
Overview
This document serves as the Maintenance Manual for the Cessna 172K Skyhawk, providing essential information for maintenance personnel and technicians. It covers various aspects of the aircraft's maintenance requirements, procedures, and specifications necessary to ensure the aircraft operates safely and efficiently. The manual includes detailed instructions on inspections, repairs, and servicing of the aircraft systems, components, and structures. It is designed to assist maintenance crews in adhering to regulatory standards and maintaining the aircraft in optimal condition.
- The Cessna 172K requires regular inspections at specified intervals to maintain airworthiness.
- Maintenance records must be meticulously kept to comply with regulatory standards.
- Repair procedures must adhere to manufacturer guidelines to ensure safety and reliability.
- Troubleshooting should follow a systematic approach to efficiently identify issues.
- Only approved parts should be used for repairs and maintenance.
Document
Source
Originally published by www.seaplanescenics.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.
Document details
- Type
- Maintenance Manual
- Pages
- 67
- File size
- 1.9 MB
- Publisher
- www.seaplanescenics.com
Common. Rarer than 1% of the aircraft models we track.
Most owners only have the POH. Here's the essential set for the CESSNA 172M SKYHAWK.
- Pilot's Operating Handbook / AFM
- Checklist
- Maintenance Manual
- Parts Catalog (IPC)
- Systems & Wiring
- Service Bulletins
- Type Certificate (TCDS)
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In this document
General Maintenance Information
This section outlines the general maintenance philosophy for the Cessna 172K, emphasizing the importance of adhering to the manufacturer's specifications and guidelines. It includes information on maintenance schedules, record-keeping, and the roles of maintenance personnel.
Inspection Procedures
Detailed inspection procedures for the Cessna 172K are provided, including pre-flight, post-flight, and periodic inspections. The manual specifies intervals for these inspections and outlines the necessary checks for airframe, engine, and avionics systems.
Repair and Overhaul Guidelines
This section provides guidelines for the repair and overhaul of various aircraft components, including the engine, landing gear, and electrical systems. It includes recommended practices and standards to ensure repairs meet safety requirements.
Troubleshooting
A comprehensive troubleshooting section is included, offering systematic approaches to diagnosing issues with the aircraft systems. It provides flowcharts and checklists to assist technicians in identifying and resolving problems efficiently.
Parts and Components
Information on parts and components specific to the Cessna 172K is detailed, including part numbers, specifications, and sourcing recommendations. This section is crucial for ensuring that only approved parts are used during maintenance.
Safety notes
- Always follow the manufacturer's maintenance schedule to ensure safety and compliance.
- Use only certified parts and materials for repairs to maintain aircraft integrity.
Full document text
THERE ARE MORE CESSNAS FLYING THAN ANY OTHER MAKE CESSNA MODEL 172 AND SKYIHLANWIK 1968 OWNER'S MANUAL WORLD'S LARGEST PRODUCER OF GENERAL AVIATION AIRCRAFT SINCE 1956 PERFORMANCE - SPECIFICATIONS GROSS WEIGHT SPEED: Top Speed at Sea Level Cruise, 75% Power at 9000 ft RANGE: Cruise, 75% Power at 9000 ft 38 Gal. No Reserve Optimum Range at 10,000 ft 38 Gal. No Reserve RATE OF CLIMB AT SEA LEVEL SERVICE CEILING . . TAKE-OFF: Ground Run . Total Distance Over 50-Foot Obstacle. LANDING: Landing Roll. . Model 172* Skyhawk 2300 lbs 2300 lbs • 139 mph 140 mph 131 mph 132 mph 615 miles 620 miles 4.7 hours 4.7 hours 131 mph 640 miles 5.5 hours 117 mph 645 fpm 132 mph 655 miles 5.5 hours 118 mph 645 fpm 13,100 ft • 13,100 ft 865 ft 1525 ft 520 ft Total Distance Over 50-Foot Obstacle. 1250 ft ⋅ EMPTY WEIGHT (Approximate) 1230 lbs BAGGAGE. WING LOADING: Pounds/Sq Foot POWER LOADING: Pounds/HP FUEL CAPACITY: Total OIL CAPACITY PROPELLER: Fixed Pitch (Diameter) ENGINE: Lycoming Engine 150 rated HP at 2700 RPM 865 ft 1525 ft 120 lbs 13.2 15.3 42 gal. 8 qts 76 inches 520 ft 1250 ft 1300 lbs 120 lbs 13.2 15.3 42 gal. 8 qts 76 inches 0-320-E2D 0-320-E2D *This manual covers operation of the Model 172/Skyhawk which is certificated as Model 1721 under FAA Type Certificate No. 3A12. 0584-13 DUKE - – 5000 – 19-68 CONGRATULATIONS Welcome to the ranks of Cessna owners! Your Cessna has been designed and constructed to give you the most in performance, economy, and com- fort. It is our desire that you will find flying it, either for business or pleasure, a pleasant and profitable experience. This Owner's Manual has been prepared as a guide to help you get the most pleasure and utility from your Model 172/Skyhawk. It contains in- formation about your Cessna's equipment, operating procedures, and per- formance; and suggestions for its servicing and care. We urge you to read it from cover to cover, and to refer to it frequently. Our interest in your flying pleasure has not ceased with your purchase of a Cessna. World-wide, the Cessna Dealer Organization backed by the Cessna Service Department stands ready to serve you. The following services are offered by most Cessna Dealers: FACTORY TRAINED PERSONNEL to provide you with courteous expert service. FACTORY APPROVED SERVICE EQUIPMENT to provide you with the most efficient and accurate workmanship possible. A STOCK OF GENUINE CESSNA SERVICE PARTS on hand when you need them. THE LATEST AUTHORITATIVE INFORMATION FOR SERV- ICING CESSNA AIRPLANES, since Cessna Dealers have all of the Service Manuals and Parts Catalogs, kept current by Service Letters and Service News Letters, published by Cessna Aircraft Company. We urge all Cessna owners to use the Cessna Dealer Organization to the fullest. A current Cessna Dealer Directory accompanies your new airplane. The Directory is revised frequently, and a current copy can be obtained from your Cessna Dealer. Make your Directory one of your cross-country flight planning aids; a warm welcome awaits you at every Cessna Dealer. i : ii 26'-11" 11'-4" PRINCIPAL DIMENSIONS 6-4" MAX. 8'-4" ·36'-; 7'-2" -9½" MAX. Maximum height of airplane with noso gear deprossed and an optional flashing beacon installed. TABLE OF CONTENTS Page= SECTION I - OPERATING CHECK LIST .... 1-1 SECTION II - DESCRIPTION AND OPERATING DETAILS 2-1 SECTION III - OPERATING LIMITATIONS 3-1 SECTION IV- CARE OF THE AIRPLANE 4-1 OWNER FOLLOW-UP SYSTEM 4-9 SECTION V - OPERATIONAL DATA 5-1 SECTION VI- OPTIONAL SYSTEMS ALPHABETICAL INDEX 6-1 Index-1 This manual describes the operation and performance of both the Cessna Model 172 and Skyhawk. Equipment des- cribed as "Optional" denotes that the subject equipment is optional on the Model 172. Much of this equipment is stan- dard on the Skyhawk model. ོ 4 EXTERIOR INSPECTION 15 (2) Noto Visually check fuel filler caps, inspection plates, and general aircraft condi - tion during walk-around inspection. If night flight is planned, check operation of all lights, and make sure a flashlight is available. (1) a. b. Turn on master switch and check fuel quan- tity indicators, then turn master switch off. Check ignition switch "OFF". 1866 C. d. Check fuel selector valve handle on "BOTH". Remove contral wheel lock. c. Chock baggage door for security. a possibility that the fuel tank sumps contain water. Thus, the fuel tank sump drain plugs and fuel line drain plug should be removed to check for the presence of water. Check propellor and spinner for nicks and security. d. Check nose wheel strut and tire for proper inflation. (2) a. b. Remove rudder gust lock, if installed. Disconnect tall tie-down. Disconnect tie-down rope. 1. Inspect airspeed static source hole on side of fuselage for stoppage (left side only). (3) a. (4) 2. Disconnect wing tie-down. b. Chock main wheel tire for proper inflation. b. Check all level. Do not operate with less than six quarts. Fill for extended flight. Before first flight of day and after each re- fueling, pull out strainer drain knob for about four seconds to clear fuel strainer of possible water and sediment. Check strainer drain closed. I water is observed, there is (5) a. b. Check fuel tank vent opening for stoppage. C. Check stall warning vent opening for stoppage. 6 Same as Remove pitot tube cover, if installed, and check pitot tube opening for stoppage. 88 iv Figure 1-1. Section I OPERATING CHECK LIST One of the first steps in obtaining the utmost performance, service, and flying enjoyment from your Cessna is to familiarize yourself with your airplane's equipment, systems, and controls. This can best be done by reviewing this equipment while sitting in the airplane. Those items whose function and operation are not obvious are covered in Section II. Section I lists, in Pilot's Check List form, the steps necessary to operate your airplane efficiently and safely. It is not a check list in its true form as it is considerably longer, but it does cover briefly all of
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the points that you should know for a typical flight. The flight and operational characteristics of your airplane are normal in all respects. There are no "unconventional" characteristics or opera- tions that need to be mastered. All controls respond in the normal way within the entire range of operation. All airspeeds mentioned in Sections I and II are indicated airspeeds. Corresponding calibrated airspeed may be obtained from the Airspeed Correction Table in Section V. BEFORE ENTERING THE AIRPLANE. (1) Make an exterior inspection in accordance with figure 1-1. BEFORE STARTING THE ENGINE. (1) Seats and Seat Belts (2) Fuel Selector (3) Brakes -- -- Adjust and lock. -- "BOTH. Test and set. 1 (4) Radios and Flashing Beacon -- "OFF." 1-1 STARTING THE ENGINE. (1) Mixture -- Rich. (2) Carburetor Heat (3) Primer 2 -- -- - -- · Cold. 6 strokes (as required; none if engine is warm). Open 1/8". -- Close and lock primer. (4) Throttle (5) Master Switch (6) Propeller Area (7) Ignition Switch (8) Oil Pressure -- -- -- "ON." · Clear. "START" (release when engine starts). Check. BEFORE TAKE-OFF. -- (1) Parking Brake (2) Cabin Doors (3) Flight Controls (4) Trim Tab -- 13 Set. Closed and locked. -- Check. "TAKE-OFF" setting. (5) Throttle Setting 1700 RPM. -->> (6) Engine Instruments and Ammeter -- -- Check. (7) Suction Gage Check (4.6 to 5.4 inches of mercury). (8) Carburetor Heat (9) Magnetos -- -- Check operation. Check (RPM drop should not exceed 125 RPM on either magneto or 50 RPM differential between magnetos). (10) Flight Instruments and Radios · Set. (11) Optional Autopilot or Wing Leveler -- Off. TAKE-OFF. NORMAL TAKE-OFF. (1) Wing Flaps -- 0° (2) Carburetor Heat (3) Power -- 13 Cold. Full throttle (applied smoothly). (4) Elevator Control Lift nosewheel at 60 MPH. (5) Climb Speed -- 85 MPH. MAXIMUM PERFORMANCE TAKE-OFF. 1-2 (1) Wing Flaps -- 0°. (2) Carburetor Heat - Cold. -- (3) Brakes (4) Power (5) Brakes -- -- -- Apply. Full throttle. Release. (6) Airplane Attitude -- - Slightly tail low. (7) Climb Speed -- 68 MPH until all obstacles are cleared. CLIMB. NORMAL CLIMB. (1) Airspeed (2) Power (3) Mixture -- -- -- 80 to 90 MPH. Full throttle. Full rich (mixture may be leaned above 5000 feet). MAXIMUM PERFORMANCE CLIMB. (1) Airspeed (2) Power (3) Mixture -- -- -- 82 MPH at sea level to 79 MPH at 10,000 feet. Full throttle. Full rich (mixture may be leaned above 5000 feet). CRUISING. (1) Power 2200 to 2700 RPM. NOTE Maximum cruise RPM varies with altitude. For details, refer to Section V. (2) Trim Tab (3) Mixture -- -- Adjust. Lean for maximum RPM. LET-DOWN. (1) Mixture (2) Power -- -- Rich. As desired. (3) Carburetor Heat -- As required to prevent carburetor icing. 1-3 BEFORE LANDING. (1) Fuel Selector --> "BOTH." -- · Rich. (2) Mixture (4) Wing Flaps (3) Carburetor Heat -- -- Apply full heat before closing throttle. As desired. (5) Airspeed -- 70 to 80 MPH (flaps up), 65 to 75 MPH (flaps down). BALKED LANDING (GO-AROUND). -- Full throttle. -- - Cold. (1) Power (2) Carburetor Heat (3) Wing Flaps -- - Retract to 20°. (4) Upon reaching an airspeed of approximately 65 MPH, retract flaps slowly. NORMAL LANDING. -- (1) Touchdown (2) Landing Roll Main wheels first. -- Lower nosewheel gently. (3) Braking Minimum required. AFTER LANDING. -- Up. -- - Cold. (1) Wing Flaps (2) Carburetor Heat SECURE AIRCRAFT. -- Idle cut-off (pulled full out). (1) Mixture - (2) All switches (3) Brakes -- -- Set. (4) Control Lock Off. -- Installed. 1-4 1-6 INSTRUMENT PANEL 1 3 45- 10 11 12 33 32 31 30 29 28 27 26 25 20 19 18 17 16 15 14 13 21 24- 22 23 1. Flight Instrument Group 2. Compass Correction Card 3. Aircraft Registration Number 4. Magnetic Compass 6. Rear View Mirror (Opt. ) 6. Radio Selector Switches (Opt.) 7. Marker Beacon Indicator Lights and Switches (Opt.) 8. Radios (Opt.) 9. Tachometer 10. Ammeter 11. Fuel and Oil Gages 12. Suction Gage (Opt.) 13. Optional Instrument Space (Typical) 14. Map Compartment 16. Carburetor Air Temperature Gage (Opt.) 16. Wing Flap Position Indicator 17. Cigar Lighter 18. Cabin Air and Heat Controls 19. Wing Flap Switch 20. Mixture Control Knob 21. Autopilot Control Unit (Opt.) 22. Throttle 23. Microphone 24. Elevator Trim Control Wheel 25. Carburetor Air Heat Control 26. Electrical Switches 27. Circuit Breakers 28. Parking Brake Handle 29. Ignition/Starter Switch 30. Phone Jack 31. Master Switch 32. Static Pressure Alternate Source Valve (Opt.) 33. Primer Figure 2-1. Section II DESCRIPTION AND OPERATING DETAILS The following paragraphs describe the systems and equipment whose function and operation is not obvious when sitting in the airplane. This section also covers in somewhat greater detail some of the items listed in Check List form in Section I that require further explanation. FUEL SYSTEM. Fuel is supplied to the engine from two tanks, one in each wing. With the fuel selector valve on "BOTH," the total usable fuel for all flight con- ditions is 38 gallons. Fuel from each wing tank flows by gravity to a selector valve. De- pending upon the setting of the selector valve, fuel from the left, right, or both tanks flows through a fuel strainer and carburetor to the engine induction system. IMPORTANT The fuel selector valve should be in the "BOTH" position for take-off, climb, landing, and maneuvers that involve prolonged slips or skids. Operation from either "LEFT" or "RIGHT" tank is reserved for cruising flight. NOTE When the fuel selector valve handle is in the "BOTH" position in cruising flight, unequal fuel flow from each tank may occur if the wings are not maintained exactly level. Resulting wing heaviness can be alleviated gradually by turning the selector valve handle to the tank in the "heavy" wing. For fuel system servicing information, refer to Lubrication and Servicing Procedures in Section IV. 2-1 VENT FUEL SYSTEM SYSTEM SCHEMATIC LEFT FUEL TANK TO ENGINE CODE FUEL SUPPLY ENGINE PRIMER Both LANDS ON FO SELECTOR VALVE or & LANDING FUEL STRAINER RIGHT FUEL TANK VENT #00 THROTTLE MECHANICAL LINKAGE CARBURETOR ΤΟ ENGINE 2-2 Figure 2-2. MIXTURE CONTROL KNOB ELECTRICAL SYSTEM. Electrical energy is supplied by a 14-volt, direct-current system powered by an engine-driven alternator (see figure 2-3). A 12-volt bat- tery is located on the leit-hand forward portion of the firewall. On the standard Model 172, power is supplied to all electrical and electronic system circuits from a single bus bar. Due to the single bus bar, all radios and general electrical systems should be turned off before the ignition/starter switch or external power circuit is activated. If the radios or systems are left on during starting procedures or external power usage, transient voltage may damage transistors in the circuits or systems. On the Skyhawk models, power is supplied to all electrical circuits through a split bus bar, one side containing electronic systems and the other side having general electrical systems. Both sides of the bus are on at all times except when either an external power source is connected or the ignition/starter switch is turned on; then a power contactor is automatically activated to open the circuit to the electronic bus. Isolating the electronic circuits in this manner prevents harmful transient voltages from damaging the transistors in the electronic equipment. Figure 2-3 illustrates the split bus bar for the Skyhawk model; wiring in the standard Model 172 is identical except for the split bus system. AMMETER. The ammeter indicates the flow of current, in amperes, from the alternator to the battery or from the battery to the aircraft electrical system. When the engine is operating and the master switch is "ON," the ammeter indicates the charging rate applied to the battery. In the event the alternator is not functioning or the electrical load exceeds the output of the alternator, the ammeter indicates the discharge rate of the battery. CIRCUIT BREAKERS AND FUSES. The majority of electrical circuits in the airplane are protected by "push-to-reset" circuit breakers mounted on the instrument panel. Ex- ceptions to this are the optional clock, flight hour recorder, and battery contactor closing (external power) circuits which have fuses mounted adjacent to the battery. Also, the cigar lighter is protected by a man- ually reset type circuit breaker mounted directly on the back of the lighter behind the instrument panel. The alternator field and wiring is protected by an automatically resetting circuit breaker. 2-3 REGULATOR ELECTRICAL SYSTEM HH SCHEMATIC INST ° GEN A+ P LAND LT MASTER SWITCH ALTERNATOR ALTERNATOR FIELD CIRCUIT BREAKER STARTER CONTACTOR REVERSE POLARITY CONTACTOR AMMETER GROUND SERVICE PLUG RECEPTACLE {OPT] PRIMARY TO CIGAR LIGHTER (WITH CIRCUIT BREAKER) \ TO FUEL QUANTITY INDICATORS TO LANDING & TAXI LIGHTS (OPT) TO MAP LIGHTS TO DOME & OPT COURTESY LIGHTS INT LE TO INSTRUMENT & COMPASS LIGHTS TO OPTIONAL TURN COORDINATOR OR OPTIONAL TURN & BANK INDICATOR TO NAVIGATION LIGHTS TO IGNITION-STARTER SWITCH NAV IT TO WING FLAP POSITION INDICATOR PITOT HT TO PITOT HEAT SYSTEM (OPT) (⑬) TO WING FLAP SYSTEM FLAP STARTER BATTERY CONTACTOR BATTERY *SPLIT BUS CONTACTOR (NORMALLY CLOCK (OPT) CLOSED) OIL PRESSURE SWITCH (OPT) FLIGHT HOUR RECORDER (OPT) CODE CIRCUIT BREAKER FUSE DIODE + CAPACITOR W RESISTOR * DENOTES SKYHAWK ONLY 2-4 回 TO NAVIGATION LIGHT CIRCUIT BREAKER ☑ TO FLASHING BEACON (OPT) BCN TO RADIO (OPT) RADIO 4 TO RADIO (OPT] RADIO 3 TO RADIO (OPT) RADIO 2 · TO RADIO (OPT) RADIO 1 ELECTRONIC MUS IGNITION- STARTER MAGNETOS SWITCH Figure 2-3. AUTO PILOT TO AUTOMATIC PILOT (OPTI TO AUDIO AMPLIFIER (OPT) SAUD AMP NOTE: SPLIT BUS USED ON SKYHAWK MODEL ONLY 05; SYNTHES
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