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Supplemental Type Certificate for Cessna 152 Aerobat

Cessna 152 Aerobat · Supplemental Type Certificate

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Overview

This document is a Supplemental Type Certificate (STC) for the Cessna 152 Aerobat. It provides essential information regarding modifications and alterations approved for this aircraft model. The STC outlines the specific changes made to the aircraft, ensuring compliance with safety and operational standards. This document is crucial for pilots, maintenance personnel, and aviation enthusiasts who need to understand the modifications applicable to the Cessna 152 Aerobat. It serves as a reference for the legal and technical aspects of the aircraft's design and operation, ensuring that all modifications are documented and approved by the relevant aviation authorities.

  • The document is a Supplemental Type Certificate (STC) for the Cessna 152 Aerobat.
  • It outlines approved modifications and alterations for the aircraft.
  • Compliance with safety and operational standards is emphasized.
  • Operational limitations following modifications are specified.
  • Accurate documentation of all changes is crucial for regulatory compliance.

Document

Source

Originally published by www.aeroelectric.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

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Document details

Type
Supplemental Type Certificate
Pages
5
File size
52 KB
Publisher
www.aeroelectric.com
How rare is it?
20Cessna 152 Aerobat registered worldwide · 0 active

Common. Rarer than 4% of the aircraft models we track.

Documentation completeness
4/7

Most owners only have the POH. Here's the essential set for the Cessna 152 Aerobat.

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In this document

Introduction

The introduction section outlines the purpose of the Supplemental Type Certificate (STC) and provides an overview of the modifications approved for the Cessna 152 Aerobat. It emphasizes the importance of adhering to the specifications and guidelines set forth in the STC.

Modifications Approved

This section details the specific modifications that have been approved under the STC for the Cessna 152 Aerobat. It includes information on structural changes, equipment upgrades, and any alterations to the aircraft's performance characteristics.

Compliance and Safety

The compliance and safety section discusses the regulatory requirements that must be met following the modifications. It highlights the importance of maintaining safety standards and ensuring that all changes are documented and inspected as required.

Operational Limitations

This section outlines any operational limitations that may apply to the Cessna 152 Aerobat following the modifications. It provides guidance on how these limitations affect flight operations and maintenance procedures.

Documentation and Record Keeping

The documentation and record keeping section emphasizes the importance of maintaining accurate records of all modifications made to the aircraft. It provides guidelines on how to document changes and ensure compliance with aviation regulations.

Safety notes

  • Ensure all modifications are documented and approved by aviation authorities.
  • Follow operational limitations as specified in the STC.

Full document text

CESSNA 152 TRAINING MANUAL Model History The table below summarises the model history versus serial number and significant differences. The information is compiled from the type data certification summaries (TDC) and the technical information in the Cessna maintenance, parts manuals, and operating handbooks. Models within the Series All models of C152, those manufactured in Wichita by Cessna, and those manufactured or assembled under contract by Reims, both the aerobat and non aerobat versions are designated by ICAO as a 'C152'. The model designators listed below are the names the manufacturer has given to distinguish the different variants within the type series. The C152 has only four model variants: C152, the Cessna 152 - standard model; A152, the Cessna 152 Aerobat, (sometimes called a C152A); F152, the Reims Cessna 152; FA152, the Reims Cessna 152 Aerobat, (sometimes called a F152A). There was no deviation in the model designator throughout the years of manufacturer. Aerobat models all have the following additional features: Strengthened main and tail spars and attachments; Viewing ports (windows) overhead the pilot/co-pilot seats; Quick release cabin doors; Full aerobatic harnesses; G-meter, and airframe 'g' limits increased to +4, -2; Removable seat cushions to facilitate a seat pack or backpack type parachute. Asides from these additional features, the construction of the Aerobat is the same as the basic model for the respective year. The C152 II and the C152T are not different models or type variants, but purchase options which were provided with the basic C152. The C152II had additional avionics for instrument navigation, and additional interior finishes, resulting in a higher basic weight. The C152T was an options package tailored specifically for sales to flight schools. by D. Bruckert & O. Roud © 2004 Page 8 CESSNA 152 TRAINING MANUAL Model Versus Serial Number Modifications History Model Serial Numbers Summary of Main Changes 1978 C152 15279406- 15282031 F152 F15201449- F15201528 A152 A1500433, FA152 1979 A1520735- A1520808 FA1520337- FA1520347 C152 15282032- 15283591 F152 F15201529- F15201673 A152 681, A1520809- A1520878 FA152 Lycoming O-235-L2C engine rated at 110 HP, 28 volt electrical system, 30 degrees flap, a fuel capacity of 37.5 or 24.5 US gallons usable, McCauley propeller, gross weight 1670 lbs. Aileron droop rigged approximately 1 degree down, commencing serial numbers 15279474, A1520737, F15201429, and FA1520337. Aileron direct and carry through cable turnbuckles shifted from right wing to above headliner, from serial numbers 15281427, A1520786, F1521539, and FA1520353. Beginning with 15279630, F15201529, A1520742, FA1520348,the left hand cap is no longer vented, only the right cap is vented. Minor modifications to instrument panel layout. Exhaust gas temperature (EGT) indicator fitted. Right magneto changed to the Slick 4052 type magneto to match the left, providing impulse couplings on both magnetos to improve starting. Modified engine primer lines for more effective priming. Alternator Voltage Regulator replaced by Alternator Control Unit (ACU), and HIGH VOLTAGE light replaced by FA1520348- a LOW VOLTAGE light. FA1520357 Ignition harness changed from the right magento firing all bottom plugs and left all top plugs, to the right magneto firing bottom right and top left plugs, and the left bottom left and top right plugs, for improved performance and redundancy. Throttle, mixture, and propeller control cable ends changed from ball bearing-type to a pre-drilled bolt, washers castellated nut, and a cotter pin. Light switch added to dome light console and light switch for map light added at door pillar post. Rear view mirror in glareshield removed. Beginning with Aircraft 15283092 on. and A1520853 & on, a Prestolite Slower Turning starter is installed to improve starting characteristics. Clock changed to digital. Brake cylinder redesigned, improving overhaul times. Wheel fairings were not split from 1979, requiring main wheel disassembly for removal, replacements are split. by D. Bruckert & O. Roud © 2004 Page 9 CESSNA 152 TRAINING MANUAL Model 1980 Serial Numbers Significant Changes and Features C152 15283592- 15284541 F152 F15201674- F15201808 A1520948 FA1520358- A152 A1520879- FA152 FA1520372 1981 C152 Accelerator pump incorporated in carburettor. Modified windshield defrosters. Modified battery installation, eliminating battery box. Carb. heat source changed from the muffler to a shroud at #4 cylinder, beginning with 15284899, F15201894, A1520971 and FA1520378. Simulated wood instrument panels introduced. Magneto changed from Slick 4052 to Slick 42181 at serial numbers 15284028 and A1520915. 15284542- 15285161 F152 F15201809- F15201893 A152 A1520949- A1520983 FA152 1982 FA1520373- FA1520377 C152 15285162- 15285594 F152 F15201894- F15201928 A152 A1520984- A1521014 FA152 FA1520378- FA1520382 1983 C152 15285595- 15285833 Spin-on oil filter now standard. Larger capacity battery contactor to reduce 'welding' occurrences. Integral intercom standard in trainer purchase options (C152T), optional on other versions. Avionics cooling fan introduced. Modified vertical fin and horizontal stabilizer attachment. Modified vacuum system. Modified bus bar. Cabin door latch system altered at serial numbers 15284730 and A1520961 to include a ball and spring plate. Interior vents changed at serial numbers 15284924, F15201894, A1520972, and FA1520378, to provide better access and more air supply. Additional fuel quick drain in belly below fuel selector. White toggle switches for avionics equipment introduced. On models with optional navigational equipment, the "Bow-tie" glideslope antenna was eliminated, and an antenna coupler is utilized to allow the nav receiver to receive glideslope signals. Wing root air vents are made smaller to allow for better sealing. Engine changed to Lycoming O-235-N2C, 108 HP to address lead fouling problems. by D. Bruckert & O. Roud © 2004

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Page 10 CESSNA 152 TRAINING MANUAL Model F152 Serial Numbers F15201929- F15201943 A152 A1521015- A1521025 Significant Changes and Features Avionics cooling fan improved. Vacuum system includes low-vacuum warning light. Gyro instrument installation redesigned to allow removal of gyro instruments from the front of the panel. FA152 FA1520383- FA1520387 1984 C152 15285834- Landing and taxi light wing mounted. 15285939 F152 F15201944- F15201952 A152 A1521026- A1521027 1985 C152 15285940- 15286033 F152 F15201953- F15201965 Aileron hinge changed at serial number 1525916 and A1521028. A152 A1521028- A1521049 FA152 FA1520388- FA1520415 FA152 FA1520416- FA1520425 These serial numbers are listed by the manufacturer as produced in 1986, however all type certifiation information refer to production ceasing in 1985. It can be assumed no changes were made and the models were registered as 1985 builds. Common Modifications There are a large number of Supplemental Type Certificates issued by the FAA for modifications to the C152. The following lists some of the more commonly found. Engine/Propeller Modifications The 'Sparrowhawk' 125hp engine with Sensenich propeller is available from AirMods Inc. The installation includes a top overhaul, that is, larger pistons, and a modified propeller and spinner. The modifications can be done together or separately, as the engine and propeller upgrades are much more economic if completed with the routine overhaul schedules on each. The Sensenich propeller comes in three pitch options, which are an important consideration, as a climb pitch will disappoint by D. Bruckert & O. Roud © 2004 Page 11 CESSNA 152 TRAINING MANUAL someone upgrading for speed, and likewise a cruise pitch, even with the higher horsepower may perform worse than a standard installation in the climb. Lycoming 0320 and 0360 engine installations are available, providing increases in power to 150hp or 180hp, O&N Aircraft Technologies has one of the most popular options for this upgrade. Note, on non-aerobat models, engine upgrades may impose restrictions on spinning because of the modified lift-weight couple. This may be of importance if looking at purchasing an aircraft or installing the upgrade for use in a flight school. Tail Wheel It is possible to convert the tricycle landing gear to a tail wheel version, providing shorter landing and takeoff distances and the more streamlined profile improves cruise speed. Many existing examples of this conversion can be found. A tailwheel conversion involves strengthening of the fuselage and tail area for the new gear positions, removal of the nose wheel, alteration of the main gear, and addition of the tail wheel. One of the most popular tail wheel conversions fitted to the C152 is the Texas Taildragger kit, from Aircraft Conversion Technologies, although they are no longer in operation which may cause problems with maintenance on existing installations. Tail wheel conversions are also available from Bush Conversions. STOL and Speed Kits Various STOL and speed kits are available, including the wing tip modifications, leading edge modifications, flap gaps seals, vortex generator (VG) kits, fairing and cowl modifications, and wing fences. One of the more common STOL kits is the Horton STOL, including wing tip fences, leading edge modifications and drooping wing tips, all acting to reduce stall speed, and reducing takeoff and landing speeds and thus distances. Door Latch Modifications Many door catch modifications are available to replace the pull to close type which often fail with wear resulting in poor closing and latching. Note, door latch modifications that lock may not be applicable to Aerobats since they can operate in conflict with the quick release door hinges. Fuel Modifications Various fuel system modifications are available, including conversions to auto-fuel, auxiliary fuel tanks, additional sump (belly) drains and modified gascolators for removing water from the fuel system. One of the most common auxiliary fuel tank modification is available from O&N Aircraft Modifications, providing 14 US gallons additional fuel, and featuring a baggage compartment tank with a transfer pump connected to the right wing. The Texas Ranger Fuel Tanks from Aircraft Conversion Technologies provide an additional 7USG per tank. by D. Bruckert & O. Roud © 2004 Page 12